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CN1095055A - Produce the novel process of vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method - Google Patents

Produce the novel process of vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method Download PDF

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Publication number
CN1095055A
CN1095055A CN 93111802 CN93111802A CN1095055A CN 1095055 A CN1095055 A CN 1095055A CN 93111802 CN93111802 CN 93111802 CN 93111802 A CN93111802 A CN 93111802A CN 1095055 A CN1095055 A CN 1095055A
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phosphogypsum
ammonium
tartar
ammonia
ammonium chloride
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曾繁威
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05DINORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D1/00Fertilisers containing potassium
    • C05D1/04Fertilisers containing potassium from minerals or volcanic rocks
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05CNITROGENOUS FERTILISERS
    • C05C3/00Fertilisers containing other salts of ammonia or ammonia itself, e.g. gas liquor

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  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
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  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Fertilizers (AREA)

Abstract

The invention provides a kind of novel process of producing vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method, the ammonium sulfate factory that is fit to 1000-30000 ton/year scale produces the no chlorine mixed fertilizer of top grade.It is characterized in that making carbon supplying agenty with bicarbonate of ammonia, this agent is with after phosphogypsum mixes in conversion tank, and under the condition of ratio 〉=500 of slurry circulation amount and ammonification material times and ammonia material pH6-8, the normal temperature micro-negative pressure operation is finished the aminating reaction process.This technology solid-state CO of bicarbonate of ammonia institute's fixed 2Replace traditional gaseous state for carbon, simplify and processing unit and operational condition that extensive phosphogypsum transforms, can be at normal temperature with near in the saturated ammoniumsulphate soln, the transformation efficiency of acquisition>96% and than weighing 1.2 ammonium phosphate solution, ammonia yield>98%.

Description

Produce the novel process of vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method
The present invention relates to a kind of phosphogypsum conversion method and produce the improvement technology of vitriolate of tartar and ammonium chloride.This technology is particularly suitable for the high-grade no chlorine (Cl of middle or small ammonium sulfate factory's production in 1000-30000 ton/year -) mixed fertilizer.
Traditional phosphogypsum conversion method is that gaseous state supplies carbon for the carbon mode, and its reaction formula is:
Processing condition are: 3 hours reaction times, temperature of reaction 55-60 ℃, solid-to-liquid ratio 1: 3, slip pH value 〉=8, recycle ratio 12-15, CaCO 3Dried slag/the m of intensity filter 600-650Kg 2.hr, its ammonium sulfate filtrate proportion 1.16, ammonia yield 96%, phosphogypsum transformation efficiency 96%.It is with carbonic acid gas (CO 2) and liquefied ammonia (NH 3) make sal volatile ((NH 4) 2CO 3), phosphogypsum and (NH 4) 2CO 3Solution reaction transforms and generates ammoniumsulphate soln ((NH 4) 2SO 4), this solution through concentrate, crystallization, separate solid ammonium sulfate, ammonium sulfate again through Repone K (kcl) saltout, replace, separate, drying just produces vitriolate of tartar (K 2SO 2) and ammonium chloride (NH 4Cl).This technology is fit to>30000 tons/year the high-grade no chlorine mixed fertilizer of large-scale ammonium sulfate factory's production.Because of its conversion procedure has adopted complicated purifying flue gas and NH 3Reaction generates (NH 4) 2CO 3The tooling device of solution promptly relies on the CO after purifying 2With NH 3Under strict process equipment and operational condition, obtain (NH 4) 2CO 3) solution, do not hold so gaseous state instead is not difficult to support technically for carbon, and must have certain industrial scale and could form effective benefit.At present, be the small nitrogenous fertilizer plant of raw material with the Sweet natural gas, the CO in all necessary outsourcing part limestone kiln 2, realize carbon balance.And CO 2Commodity valency (300 yuan/ton) in the technological process by CO that stack gas provided 210 times, so the expense of raw materials height and is difficult to reach ammonia carbon and reacts prerequisite stringent condition.This shows with traditional phosphogypsum conversion method and produce K 2SO 4And NH 4Cl technology is not suitable on a small scale, and ammonium sulfate factory produces no chlorine mixed fertilizer.
Purpose of the present invention is intended to overcome the deficiency of above-mentioned traditional phosphogypsum conversion method, with solid-state CO 2Replacing traditional gaseous state is mechanism for carbon, provide a kind of for the carbon mode easily support hold, and in being fit to, the novel process of producing vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method used of ammonium sulfate factory on a small scale.
The objective of the invention is to finish like this: refining through thick phosphogypsum, transform, concentrate, operations such as crystallization, separation make solid ammonium sulfate, this ammonium sulfate is replaced through Repone K again, be that ammonium is analysed, after potassium analyses, through separate, drying process obtains product-vitriolate of tartar and ammonium chloride.It is solid-state for carbon for the carbon mode, adopt bicarbonate of ammonia to make carbon supplying agenty in the conversion procedure, after this carbon supplying agenty and refining phosphogypsum mix in the two slurry of double flute systemic circulation conversion tank, be under at least 500 times the control condition at the ratio of slurry circulation amount and ammonification material, the normal temperature micro-negative pressure operation, finish the aminating reaction whole process, its reaction formula is:
Its ammonium sulfate is replaced through Repone K, finishes that ammonium is analysed, potassium is analysed reaction process, and its reaction formula is:
In conversion procedure: ammonification speed pH value is 6-8, and the normal temperature of normal temperature micro-negative pressure operation is 20-55 ℃, and the reaction times is 5-8 hour, and solid-to-liquid ratio is 1: 3-6, NH 4HCO 3/ NH 3=1(molecular ratio), ammonium ion is excessive is 20%.
Ammonium is analysed and is analysed operation with potassium and be cold saltouing, and the female liquefied heavy of its ammonium is that 1.15-1.18, potassium mother liquor proportion are 1.14-1.17.
The present invention compares with traditional phosphogypsum conversion method, owing to use the solid-state CO of bicarbonate of ammonia institute's fixed 2Replace gaseous state for carbon, thereby simplified and processing unit and operational condition that extensive phosphogypsum transforms, that is: cancelled CO 2Treating process, do the ammonia source the also available ammoniacal liquor of liquefied ammonia, can operate, can obtain higher ammoniumsulphate soln, ammonification material speed pH value wide ranges etc. at normal temperatures.The present invention is technic index after tested: the quality of ammonium sulfate filtrate proportion 〉=1.20, phosphogypsum transformation efficiency>96%, ammonia yield>98%, potassium yield>95%, product vitriolate of tartar and ammonium chloride all meets the technical grade national standard.This technology since have solid-state for carbon technique easily support hold, processing unit and operational condition require not too strict, and raw material extensively reaches raw material and expends that low (" K per ton sees attached list 2SO 4Raw material consumption ") etc. characteristics, be fit to middle or small ammonium sulfate factory and produce high-grade no chlorine mixed fertilizer.The scale of this technology can obtain economic benefit for producing the 1000-30000 vitriolate of tartar per year.Its economic benefit improves about 30% than traditional sulphur phosphogypsum conversion method (identical output).This technology is for turning waste into wealth, i.e. new way has been opened up in the utilization of refuse phosphogypsum.
Below in conjunction with accompanying drawing the present invention is elaborated:
Accompanying drawing is a technological process block-diagram of the present invention.
Embodiment one: referring to accompanying drawing.This technology comprises that thick phosphogypsum is refining, carbonization, wash and starch and wash again, modified, concentrated, crystallization, separation, thick KCl is refining, ammonium is analysed, separate, dry, potassium is analysed, separation, drying process are finished whole process of production, acquisition vitriolate of tartar, ammonium chloride product.The thick phosphogypsum of its raw material, bicarbonate of ammonia, liquefied ammonia (or ammoniacal liquor), sulfuric acid, thick potassium chloride dosage part by weight are about 50: 11: 3(or 10): 1: 23, each operation process was as follows:
1. thick phosphogypsum is refining: thick phosphogypsum is added in the vertical countercurrent washing groove, and added the water upruss of 4 times of amounts by the bottom at this groove and contact molten wherein solubility (the water-soluble P in the phosphogypsum that goes with phosphogypsum slightly 2O 5<0.02%), the less impurity of proportion goes out with the formal floating mat of muddy liquid.The muddy liquid of discharging is through the settlement separate sediment that discards, and clear liquid neutralizes with milk of lime, with CaHPO 42H 2The O form reclaims wherein phosphoric acid salt, and mother liquor returns rinse bath, the refining phosphogypsum slip that rinse bath is discharged after filtration, separate, its filtrate is returned rinse bath.
2. transform: the refining phosphogypsum of wet basis enters in the two slurry of the special closed double flute systemic circulation conversion tank, behind the bicarbonate of ammonia thorough mixing that adds, in ratio>500 of slurry circulation amount and ammonification material times, ammonification speed pH value keeps 6, solid-to-liquid ratio 1: 3.5, liquid phase proportion>1.2, NH 4HCO 3/ NH 3=1(molecular ratio), under the control condition of ammonium ion excessive 20%, and, separate obtaining ammonium sulfate filtrate and filter cake after filtration 22 ℃ of little negative reactions 8 hours.Its filtrate enters subsider, and through settlement separate ammonium sulfate clear liquid and the muddy liquid of getting, this muddy liquid returns conversion tank.The tail gas that produces in conversion process absorbs through the absorption tower, and is extracted out by blower fan.Calcium sulfate particle in this operation phosphogypsum is subjected to the effect of centrifugal force and raising force simultaneously in conversion tank, the ratio that can obtain slurry circulation amount and feeding quantity reaches the high-speed displacement more than 500 times.With the less solid NH of solubleness 4HCO 3Replace the bigger weight (NH of solubleness 4) 2CO 3Solution has been realized 2NH 4 +/ SO 4 =The excessive condition of 〉=1.2 ammonia, its excess of ammonia are washed and starched through clear water again and are washed operation and all reclaim.Therefore this conversion reaction can be in lower temperature with near in the saturated ammoniumsulphate soln, obtains>96% transformation efficiency and than weighing 〉=1.20 ammonium sulfate filter value, measures and the use isolation technique of saltouing for realizing that the little negative pressure of normal temperature reduces to concentrate, and obtains product K respectively 2SO 4And NH 4Cl has created condition.
3. wash and starch again and wash: the ammonium sulfate filter cake enters stock tank again, add with 1: 1 clear water amount of filter cake washing (wash water proportion>1.03) the calcium carbonate filter cake of N<0.03% (the calcium sulfate intensity filter is the dried slag/m of 650Kg 2Hr) and light ammonium sulfate filtrate, this filtrate is returned conversion tank, and calcium carbonate filter cake discards, or makes cement raw material.
4. modified: it is 6 to carry out modifier treatment by pH value in modified groove that the ammonium sulfate clear liquid is used the sulfuric acid that comes out through the absorption tower.
5. concentrate, crystallization, separation, drying: the ammonium sulfate clear liquid after modified enters sulphur ammonium thickener and adopts vacuum-evaporation to concentrate (109 ℃ of thickening temperatures) to water content 40%.Concentrate the back in the condenser crystallization, its crystallization outlet temperature≤50 ℃.In whizzer, separate behind the ammonium sulfate crystallization, solid, the mother liquor of ammonium sulfate are separated.Its mother liquor (proportion 1.24) returns thickener, and solid gets commodity ammonium sulfate after drying.
6. thick KCl is refining: with K 2The thick KCl of O content>60% adds in the generator, be warming up to the employing insulation of boiling back 80-90 ℃ of pressure filter press filtration with mother liquor that returns and the clear water dissolving (50g/100g water) that replenishes, get thermal purification liquid and filter residue, its filter residue discards, the crystallization when being cooled to 25 ℃ of thermal purification liquid is filtered to such an extent that wet basis is originally made with extra care KCl and mother liquor, and this mother liquor returns generator.
7. ammonium analyse, separate, drying: wet basis ammonium sulfate enters ammonium and analyses tempering tank, contact with the potassium mother liquor that adds, through cold saltout react after the NH in the potassium mother liquor 4Cl separates out, and gets NH after separating after filtration 4Cl and ammonium mother liquor (proportion 1.17), NH 4The Cl drying just obtains product NH 4Cl.This NH 4K in the Cl product 2O content is 1%.
8. potassium analyse, separate, drying: the ammonium mother liquor enters potassium and analyses tempering tank and contact with the refining KCl of the wet basis of adding, through cold saltout react after, more after filtration, separate K 2SO 4With potassium mother liquor (proportion 1.16), the potassium mother liquor adds ammonium and analyses tempering tank, K 2SO 4Obtain product K after drying 2SO 4This K 2SO 4In the product: K 2O>50%, Cl -<2.5%(agricultural grade), Cl -<0.25%(technical grade), moisture<1%.
Embodiment two: referring to accompanying drawing.Raw material consumption: 2000 kilograms of thick phosphogypsums, 500 kilograms in bicarbonate of ammonia, 100 kilograms in liquefied ammonia, 40 kilograms in sulfuric acid, 900 kilograms in thick Repone K.Ammonification speed pH value keeps 7 in conversion procedure, solid-to-liquid ratio 1: 4.5,35 ℃ of temperature of reaction, 7 hours reaction times.Wash that the lime carbonate intensity filter is the dried slag/m of 700Kg in the operation washing and starching again 2Hr.Analyse potassium mother liquor proportion 1.14 in the operation at potassium.Analyse in the operation at ammonium, ammonium mother liquor proportion is 1.15.Other is identical with embodiment one, obtains product K 2SO 41 ton, NH 40.6 ton of CL.
Embodiment three: referring to accompanying drawing.Raw material consumption: thick phosphogypsum 2000g, bicarbonate of ammonia 450g, agricultural ammoniacal liquor 500g(20%NH 3), sulfuric acid 50g, thick Repone K 900g.Internal circulating load is 500 times, ammonification speed pH value maintenance 8 with the ammonia residual ratio in conversion procedure, solid-to-liquid ratio 1: 6,5 hours reaction times, 53 ℃ of temperature of reaction.Wash that the lime carbonate intensity filter is the dried slag/m of 800Kg in the operation washing and starching again 2Hr.Analyse at potassium that potassium mother liquor proportion is 1.17 in the operation.Analyse at ammonium that ammonium mother liquor proportion is 1.1.8 in the operation.Other is still identical with embodiment one.Obtain product K 2SO 4985g, NH 4Cl 608g.
K per ton 2SO 4Raw material consumption
Subordinate list
Raw material The tradition Using Phosphogypsum Conversion Method This new technology
Consumption (ton) The amount of money (unit) Consumption (ton) The amount of money (unit)
Sulfuric acid 0.04 13.60 0.04 13.60
Ardealite 2 10.00 2 10.00
Carbonic hydroammonium 0.45 126
Liquefied ammonia   0.2 200 0.10 100
Carbon dioxide 0.25 75
Potassium chloride 0.90 720 0.9 720
Add up to 1018.60 969.60

Claims (4)

1, a kind of novel process of producing vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method, refining through thick phosphogypsum, transform, concentrate, crystallization, operations such as separation get solid ammonium sulfate, this ammonium sulfate is analysed through ammonium again, potassium is analysed, separate, drying process obtains product vitriolate of tartar and ammonium chloride, it is characterized in that: adopt bicarbonate of ammonia to make carbon supplying agenty in the conversion procedure, after this carbon supplying agenty and refining phosphogypsum mix in the two slurry of double flute systemic circulation conversion tank, at slurry circulation amount and ammonification material than being under the control condition of 6-8 at least 500 times and ammonification speed pH value, the normal temperature micro-negative pressure operation, finish the aminating reaction whole process, its reaction formula is:
2, novel process of producing vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method according to claim 1, it is characterized in that: control condition also comprises solid-to-liquid ratio 1: 3-6, NH 4HCO 3/ NH 3=1, ammonium ion is excessive 20%, and the normal temperature of operational condition is 20-55 ℃, reaction times 5-8 hour.
3, novel process of producing vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method according to claim 1 is characterized in that: CaCO 3Intensity filter is the dried slag/m of 650-800Kg 2.hr.
4, novel process of producing vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method according to claim 1 is characterized in that: ammonium is analysed and is analysed operation with potassium and be cold saltouing, and its ammonium mother liquor proportion is that 1.15-1.18, potassium mother liquor proportion are 1.14-1.17.
CN 93111802 1993-05-08 1993-05-08 Produce the novel process of vitriolate of tartar and ammonium chloride with the phosphogypsum conversion method Pending CN1095055A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1041619C (en) * 1995-02-20 1999-01-13 李永 Process for producing potassium sulfate by plaster stone conversion method
CN101554998B (en) * 2008-06-20 2011-06-29 陈明顺 Method and equipment system for preparing sulfur trioxide from gypsum
CN102372292A (en) * 2010-08-20 2012-03-14 中国地质大学(北京) Technology for preparing potassium sulfate with potassium-rich mother liquid and phosphogypsum
CN102616812A (en) * 2012-04-09 2012-08-01 瓮福(集团)有限责任公司 Device for producing ammonium sulfate with ammonium bicarbonate as main raw material
CN111410212A (en) * 2020-03-09 2020-07-14 安徽海德化工科技有限公司 Method for recycling sulfuric acid production wastewater
EP4299553A1 (en) * 2022-06-30 2024-01-03 SABIC Global Technologies B.V. Production of nitrogen, potassium, sulfur nutrient through de-carbonization and utilization of calcium sulfate

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1041619C (en) * 1995-02-20 1999-01-13 李永 Process for producing potassium sulfate by plaster stone conversion method
CN101554998B (en) * 2008-06-20 2011-06-29 陈明顺 Method and equipment system for preparing sulfur trioxide from gypsum
CN102372292A (en) * 2010-08-20 2012-03-14 中国地质大学(北京) Technology for preparing potassium sulfate with potassium-rich mother liquid and phosphogypsum
CN102372292B (en) * 2010-08-20 2013-11-27 中国地质大学(北京) Process for producing potassium sulfate by using potassium-rich mother liquor and phosphogypsum
CN102616812A (en) * 2012-04-09 2012-08-01 瓮福(集团)有限责任公司 Device for producing ammonium sulfate with ammonium bicarbonate as main raw material
CN111410212A (en) * 2020-03-09 2020-07-14 安徽海德化工科技有限公司 Method for recycling sulfuric acid production wastewater
EP4299553A1 (en) * 2022-06-30 2024-01-03 SABIC Global Technologies B.V. Production of nitrogen, potassium, sulfur nutrient through de-carbonization and utilization of calcium sulfate

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