CN109396002A - 钢结构防腐涂料施工工艺 - Google Patents
钢结构防腐涂料施工工艺 Download PDFInfo
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- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 18
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 18
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
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Abstract
本发明涉及钢结构防腐涂料施工工艺,属于钢结构防腐工艺技术领域。砂除锈后2‑3小时喷涂有机硅改性聚酯树脂和硫酸钡的混合物,底漆的厚度保持在60‑90μm;防腐膜层:在底漆半干的情况下,喷涂聚四氟乙烯隔热防腐膜,膜层厚度控制在20‑30μm;空滚涂:半小时左右后,通过辊在防腐膜层上空滚涂,2‑3遍即可;中间漆喷涂:喷涂中间漆层,喷涂环氧云母氧化铁与环氧纳米涂料,第一遍为空气喷涂,1小时后,再次滚涂两层;保护膜层:保护层为UV胶、硅树脂、环氧树脂的混合物,喷涂两层,两层之间间隔2小时左右。稳定性高,提高了钢结构的防腐性能与耐磨性,且具有较好的抗氧化性,漆面自身的密度较为紧密,采用纳米技术可以延长漆面的使用周期,防水性能佳。
Description
技术领域
本发明涉及钢结构防腐涂料施工工艺,属于钢结构防腐工艺技术领域。
背景技术
大型钢结构如、避雷针铁塔、海上灯塔、大型水库闸、供水塔、海上采油设施、罐车、球罐、贮槽、油箱、碳化塔、换热器、烟囱、集装箱、舰船船体、海上平台钢结构等,都是长期处于海洋大气、工业大气腐蚀环境下。若要长期使用,而不进行大面积维修,长效涂层防护是为前最佳,使用寿命可达20-30年,维修费用少,可获得明显的经济效益
大气环境下的钢结构受阳光、风沙、雨雪、霜露及一年四季的温度和湿度变化作用,其中大气中的氧和水分是造成户外钢铁结构腐蚀的重要因素,引起钢结构腐蚀的工业气体含有SO2、CO2、NO2、CI2、H2S及NH3等,这些成份虽然含量很小,但对钢铁的腐蚀危害都是不可忽视的,其中SO2影响最大,CI2可使金属表面钝化膜遭到破坏。这些气体溶于水中呈酸性,形成酸雨,腐蚀金属设施。
海洋大气的特点是含有大量的盐,主要是NaCI,盐颗粒沉降在金属表面上,由于它具有吸潮性及增大表面液膜的导电作用同时CI-本身又具有很强的侵蚀性,因而加重了金属表面的腐蚀。钢结构离海岸越近腐蚀也越严重,其腐蚀速度比内陆大气中高出许多倍。
随着对钢结构防腐要求的提高以及环境保护限制,钢结构防腐涂料防腐涂料更进一步地朝着低溶剂、高固体成份的方向发展,致使涂料变得高粘度、厚浆型而越来越难于喷涂。传统的施工方法是手工刷涂和空气喷涂,手工刷涂不仅效率低下,而且不可避免的会留下刷痕,其漆面效果难于令人满意;空气喷涂因不能雾化高粘度的防腐涂料,势必会大量加稀释剂,造成成本上升及环境污染,且过度稀释导致油漆成膜能力下降,影响油漆涂层寿命。
发明内容
本发明的目的在于针对现有技术的缺陷和不足,提供一种钢结构防腐涂料施工工艺,提高了钢结构的防腐性能与耐磨性,且具有较好的抗氧化性,漆面自身的密度较为紧密,采用纳米技术可以延长漆面的使用周期,防水性能佳。
为实现上述目的,本发明采用的技术方案是:所述钢结构防腐涂料施工工艺包含以下步骤:
1、表面清洁:通过空气喷枪将钢结构件表面的附属杂质清理干净,并通过粗砂纸打磨掉表面明显的异物;
2、喷砂除锈:除锈后金属表达面达到《涂装前钢材表面锈蚀等级和除锈等级》GB/T8923-88中规定的St3标准;不易清理的背角亦应达到St2标准。
3、底漆喷涂:喷砂除锈后2-3小时喷涂有机硅改性聚酯树脂和硫酸钡的混合物,底漆的厚度保持在60-90μm;
4、防腐膜层:在底漆半干的情况下,喷涂聚四氟乙烯隔热防腐膜,膜层厚度控制在20-30μm;
5、空滚涂:半小时左右后,通过辊在防腐膜层上空滚涂,2-3遍即可;
6、中间漆喷涂:喷涂中间漆层,喷涂环氧云母氧化铁与环氧纳米涂料,第一遍为空气喷涂,1小时后,再次滚涂两层,静置2小时左右;
7、保护膜层:保护层为UV胶、硅树脂、环氧树脂的混合物,喷涂两层,两层之间间隔2小时左右。
作为优选,所述表面清洁可将统一规格的钢结构放入打磨轨道,通过四面的砂轮自动打磨,当然只针对零部件,不适用与组装后的钢结构。
作为优选,所述喷砂除锈中的磨料中加入一定比例的水泥粉剂,利用水泥粉剂的钝化作用阻止金属表面电子的流动,达到防锈的目的。
作为优选,所述底漆喷涂中底漆的重量组分为有机硅改性聚酯树脂20-30份、硫酸钡10-15份、改性磷酸铝2-5份、改性磷酸锌3-4份、消泡剂0.2-0.5份、颜填料润湿0.2-0.3份、分散剂0.1-0.3份、助溶保湿剂0.1-0.15份、有机硅助剂0.1-0.2份。
作为优选,所述防腐膜层为空气喷涂或刷涂,共两层防腐膜层,两层涂层之间间距3小时左右,第一层较第二层薄,两层的总厚度控制在30μm以内。
作为优选,所述中间漆的重量组分为:环氧云母氧化铁10-20份、环氧树脂5-10份、纳米氧化锌3-8份、纳米二氧化硅2-7份、纳米二氧化钛3-6份、纳米二氧化铝2-4份、溶剂8-10份、分散剂0.1-0.3份、消泡剂0.1-0.3份、有机硅助剂1-1.5份。
作为优选,所述保护膜层的第一层采用滚涂形式,第二层采用空气喷涂。
作为优选,所述步骤2中所述St3:指已处理的锈蚀表面应露现金属光泽。
St2:指已处理的锈蚀表面无可见的会岑、水份、油污、脏垢以及风化的氧化皮、锈层和漆皮。
作为优选,所述空滚涂采用表面柔滑的辊在漆面上空滚涂,主要是检测漆层的平整度与密度。
本发明采用多层喷涂操作,底层与基体粘接性能好,避免了激光强化层与基层的开裂现象;中层为过渡层,面层具有更好的耐磨性能、更好的防腐性能其防腐涂层与钢结构基体的结合力强,平均达到15.0-20Mpa,表面硬度达到HV410以上,大大高于国家标准;能达到长效防腐的目的而且改善了结构的外观,使用寿命可达80年以上。
采用上述结构后,本发明有益效果为:本发明所述的钢结构防腐涂料施工工艺,设计合理,操作方便,稳定性高,提高了钢结构的防腐性能与耐磨性,且具有较好的抗氧化性,漆面自身的密度较为紧密,采用纳米技术可以延长漆面的使用周期,防水性能佳,多层面结合的漆面可以抵抗较为恶劣的环境,扩大的钢结构的应用范围。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。
图1是本发明的工艺流程图;
具体实施方式
下面结合附图对本发明作进一步的说明。
参看如图1所示,所述钢结构防腐涂料施工工艺包含以下步骤:
1、表面清洁:通过空气喷枪将钢结构件表面的附属杂质清理干净,并通过粗砂纸打磨掉表面明显的异物;
2、喷砂除锈:除锈后金属表达面达到《涂装前钢材表面锈蚀等级和除锈等级》GB/T8923-88中规定的St3标准;不易清理的背角亦应达到St2标准。
3、底漆喷涂:喷砂除锈后2-3小时喷涂有机硅改性聚酯树脂和硫酸钡的混合物,底漆的厚度保持在60-90μm;
4、防腐膜层:在底漆半干的情况下,喷涂聚四氟乙烯隔热防腐膜,膜层厚度控制在20-30μm;
5、空滚涂:半小时左右后,通过辊在防腐膜层上空滚涂,2-3遍即可;
6、中间漆喷涂:喷涂中间漆层,喷涂环氧云母氧化铁与环氧纳米涂料,第一遍为空气喷涂,1小时后,再次滚涂两层,静置2小时左右;
7、保护膜层:保护层为UV胶、硅树脂、环氧树脂的混合物,喷涂两层,两层之间间隔2小时左右。
其中,所述表面清洁可将统一规格的钢结构放入打磨轨道,通过四面的砂轮自动打磨,当然只针对零部件,不适用与组装后的钢结构。所述喷砂除锈中的磨料中加入一定比例的水泥粉剂,利用水泥粉剂的钝化作用阻止金属表面电子的流动,达到防锈的目的。所述防腐膜层为空气喷涂或刷涂,共两层防腐膜层,两层涂层之间间距3小时左右,第一层较第二层薄,两层的总厚度控制在30μm以内。所述保护膜层的第一层采用滚涂形式,第二层采用空气喷涂。
另外,所述步骤2中所述St3:指已处理的锈蚀表面应露现金属光泽。
St2:指已处理的锈蚀表面无可见的会岑、水份、油污、脏垢以及风化的氧化皮、锈层和漆皮。
本具体实施方式中所述空滚涂采用表面柔滑的辊在漆面上空滚涂,主要是检测漆层的平整度与密度。所述有机硅助剂,起到流平、消泡、颜料润湿、粘度调节等作用。本领域的技术人员可以依据要求确定助剂的种类和用量。本发明所述的助剂可以有硅油、聚醚改性有机硅助剂、KH-550、KH-560等。本发明所述的聚醚改性有机硅助剂是本领域常用的聚醚改性有机硅助剂,可以是迈图高新材料有限公司的CoatOSil系列聚醚改性有机硅助剂。
实施例
实施例一:
本实施例中所述底漆喷涂中底漆的重量组分为有机硅改性聚酯树脂20份、硫酸钡10份、改性磷酸铝2份、改性磷酸锌3份、消泡剂0.2份、颜填料润湿0.2份、分散剂0.1份、助溶保湿剂0.1份、有机硅助剂0.1份。
所述中间漆的重量组分为:环氧云母氧化铁10份、环氧树脂5份、纳米氧化锌3份、纳米二氧化硅2份、纳米二氧化钛3份、纳米二氧化铝2份、溶剂8份、分散剂0.1份、消泡剂0.1份、有机硅助剂1份。
实施例二:
本实施例中所述底漆喷涂中底漆的重量组分为有机硅改性聚酯树脂25份、硫酸钡12份、改性磷酸铝4份、改性磷酸锌3.5份、消泡剂0.35份、颜填料润湿0.25份、分散剂0.2份、助溶保湿剂0.12份、有机硅助剂0.15份。
所述中间漆的重量组分为:环氧云母氧化铁15份、环氧树脂7份、纳米氧化锌6份、纳米二氧化硅5份、纳米二氧化钛5份、纳米二氧化铝3份、溶剂9份、分散剂0.2份、消泡剂0.2份、有机硅助剂1.2份。
实施例三:
本实施例中所述底漆喷涂中底漆的重量组分为有机硅改性聚酯树脂30份、硫酸钡15份、改性磷酸铝5份、改性磷酸锌4份、消泡剂0.5份、颜填料润湿0.3份、分散剂0.3份、助溶保湿剂0.15份、有机硅助剂0.2份。
所述中间漆的重量组分为:环氧云母氧化铁20份、环氧树脂10份、纳米氧化锌8份、纳米二氧化硅7份、纳米二氧化钛6份、纳米二氧化铝4份、溶剂10份、分散剂0.3份、消泡剂0.3份、有机硅助剂1.5份。
本发明采用多层喷涂操作,可有效提高防腐漆面的品质,底漆中采用有机硅改性聚酯树脂、硫酸钡、改性磷酸铝、改性磷酸锌,可以较好提高漆面的密闭性与防腐性,且这样的组合便于涂层,均匀性高;底漆与中间漆之间增加了保护膜层,且通过空滚涂的形式提高漆面的品质;中间漆中环氧树脂、纳米氧化锌、纳米二氧化硅、纳米二氧化钛、纳米二氧化铝,采用最新的纳米技术,提高了漆面的防腐性能且具有较强的耐磨性、抗氧化性等多种优质特性,最后喷涂聚四氟乙烯隔热防腐膜。
采用上述结构后,本发明所述的钢结构防腐涂料施工工艺,具有以下有益效果:
1、设计合理,操作方便,稳定性高;
2、提高了钢结构的防腐性能与耐磨性,且具有较好的抗氧化性,漆面自身的密度较为紧密;
3、采用纳米技术可以延长漆面的使用周期,防水性能佳,多层面结合的漆面可以抵抗较为恶劣的环境,扩大的钢结构的应用范围。
4、多层复合技术,底层与基体粘接性能好,避免了激光强化层与基层的开裂现象;
5、中层为过渡层,面层具有更好的耐磨性能、更好的防腐性能其防腐涂层与钢结构基体的结合力强,平均达到15.0-20Mpa,表面硬度达到HV410以上,大大高于国家标准;
6、能达到长效防腐的目的而且改善了结构的外观,使用寿命可达80年以上。
以上所述,仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。
Claims (7)
1.钢结构防腐涂料施工工艺,其特征在于:所述钢结构防腐涂料施工工艺包含以下步骤:
(1)、表面清洁:通过空气喷枪将钢结构件表面的附属杂质清理干净,并通过粗砂纸打磨掉表面明显的异物;
(2)、喷砂除锈:除锈后金属表达面达到《涂装前钢材表面锈蚀等级和除锈等级》GB/T8923-88中规定的St3标准;不易清理的背角亦应达到St2标准。
(3)、底漆喷涂:喷砂除锈后2-3小时喷涂有机硅改性聚酯树脂和硫酸钡的混合物,底漆的厚度保持在60-90μm;
(4)、防腐膜层:在底漆半干的情况下,喷涂聚四氟乙烯隔热防腐膜,膜层厚度控制在20-30μm;
(5)、空滚涂:半小时左右后,通过辊在防腐膜层上空滚涂,2-3遍即可;
(6)、中间漆喷涂:喷涂中间漆层,喷涂环氧云母氧化铁与环氧纳米涂料,第一遍为空气喷涂,1小时后,再次滚涂两层,静置2小时左右;
(7)、保护膜层:保护层为UV胶、硅树脂、环氧树脂的混合物,喷涂两层,两层之间间隔2小时左右。
2.根据权利要求1所述的钢结构防腐涂料施工工艺,其特征在于:所述表面清洁可将统一规格的钢结构放入打磨轨道,通过四面的砂轮自动打磨,当然只针对零部件,不适用与组装后的钢结构。
3.根据权利要求1所述的钢结构防腐涂料施工工艺,其特征在于:所述喷砂除锈中的磨料中加入一定比例的水泥粉剂,利用水泥粉剂的钝化作用阻止金属表面电子的流动,达到防锈的目的。
4.根据权利要求1所述的钢结构防腐涂料施工工艺,其特征在于:所述底漆喷涂中底漆的重量组分为有机硅改性聚酯树脂20-30份、硫酸钡10-15份、改性磷酸铝2-5份、改性磷酸锌3-4份、消泡剂0.2-0.5份、颜填料润湿0.2-0.3份、分散剂0.1-0.3份、助溶保湿剂0.1-0.15份、有机硅助剂0.1-0.2份。
5.根据权利要求1所述的钢结构防腐涂料施工工艺,其特征在于:所述防腐膜层为空气喷涂或刷涂,共两层防腐膜层,两层涂层之间间距3小时左右,第一层较第二层薄,两层的总厚度控制在30μm以内。
6.根据权利要求1所述的钢结构防腐涂料施工工艺,其特征在于:所述中间漆的重量组分为:环氧云母氧化铁10-20份、环氧树脂5-10份、纳米氧化锌3-8份、纳米二氧化硅2-7份、纳米二氧化钛3-6份、纳米二氧化铝2-4份、溶剂8-10份、分散剂0.1-0.3份、消泡剂0.1-0.3份、有机硅助剂1-1.5份。
7.根据权利要求1所述的钢结构防腐涂料施工工艺,其特征在于:所述保护膜层的第一层采用滚涂形式,第二层采用空气喷涂。
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