CN109244612B - Miniaturized comb-shaped ceramic tube medium cavity filter - Google Patents
Miniaturized comb-shaped ceramic tube medium cavity filter Download PDFInfo
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
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- H01P1/20—Frequency-selective devices, e.g. filters
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Abstract
Description
技术领域Technical field
本发明涉及微波元器件技术领域,尤其涉及一种新型小型化梳状陶瓷管介质腔体滤波器。The invention relates to the technical field of microwave components, and in particular to a new type of miniaturized comb-shaped ceramic tube dielectric cavity filter.
背景技术Background technique
微波滤波器是电子对抗、雷达、通信等系统中的必不可少的关键器件,而梳状腔体滤波器属于微波滤波器的一种,具有结构紧凑、电磁屏蔽好、插损低、矩形度高、带外抑制好等优点。目前梳状腔体滤波器典型的结构如图1所示,主要是由金属腔1、金属调谐螺钉2、金属调谐螺母3、微波连接器4等构成,其金属腔实现滤波器的谐振器单元和单元的耦合,金属调谐螺钉实现滤波器的准确调谐。Microwave filters are indispensable key components in electronic countermeasures, radar, communications and other systems, and comb cavity filters are a type of microwave filters with compact structure, good electromagnetic shielding, low insertion loss, and rectangularity. High performance and good out-of-band suppression. The typical structure of the current comb cavity filter is shown in Figure 1. It is mainly composed of a metal cavity 1, a metal tuning screw 2, a metal tuning nut 3, a microwave connector 4, etc. The metal cavity implements the resonator unit of the filter. Coupled with the unit, the metal tuning screw enables accurate tuning of the filter.
目前的这种常规梳状腔体滤波器具有以下缺点。The current conventional comb cavity filter has the following disadvantages.
一是为了获得良好的微波性能,腔体滤波器谐振单元与波长相关,采用空气介质加载,导致腔体滤波器体积庞大,如某中心频率为4.5GHz的常规梳状腔体滤波器,长×宽×高尺寸为50mm×25mm×15mm,不利于现代电子设备及系统的小型化。First, in order to obtain good microwave performance, the cavity filter resonant unit is wavelength-dependent and loaded with air media, resulting in a large cavity filter. For example, a conventional comb cavity filter with a center frequency of 4.5GHz is long × The width × height dimensions are 50mm × 25mm × 15mm, which is not conducive to the miniaturization of modern electronic equipment and systems.
二是采用金属螺钉调谐,金属螺母锁紧,金属螺母所占体积无关产品微波性能,不利于腔体滤波器小型化。Second, metal screws are used for tuning and metal nuts for locking. The volume occupied by the metal nuts has nothing to do with the microwave performance of the product, which is not conducive to the miniaturization of the cavity filter.
发明内容Contents of the invention
本发明的目的就在于提供一种新型小型化梳状陶瓷管介质腔体滤波器,以解决上述问题。The purpose of the present invention is to provide a new type of miniaturized comb-shaped ceramic tube dielectric cavity filter to solve the above problems.
为了实现上述目的,本发明采用的技术方案是这样的:一种新型小型化梳状陶瓷管介质腔体滤波器,包括金属管壳腔体、金属调谐针/柱、陶瓷介质加载管和连接器,其中,所述金属管壳腔体相对的两侧壁均设置有腔体通孔,所述陶瓷介质加载管伸入所述金属管壳腔体其中一侧的腔体通孔,所述金属调谐针/柱伸入所述金属管壳腔体另一侧的腔体通孔。In order to achieve the above object, the technical solution adopted by the present invention is as follows: a new type of miniaturized comb-shaped ceramic tube dielectric cavity filter, including a metal tube shell cavity, a metal tuning needle/column, a ceramic dielectric loading tube and a connector , wherein the opposite side walls of the metal tube shell cavity are provided with cavity through holes, and the ceramic medium loading tube extends into the cavity through hole on one side of the metal tube shell cavity, and the metal tube shell cavity The tuning pin/post extends into the cavity through hole on the other side of the metal tube shell cavity.
本发明由金属管壳腔体、金属调谐针/柱、陶瓷介质加载管和连接器四个部分协同工作,采用陶瓷管介质加载及调谐,提高填充材料Q值,实现低损耗设计;采用陶瓷管介质加载实现压缩滤波器1/4波长谐振单元物理尺寸,实现小型化设计;采用调试陶瓷管进入腔体孔内长度,实现腔体滤波器调试设计,产生微波谐振,实现微波信号滤波。本发明的小型化梳状陶瓷管介质腔体滤波器工作频段覆盖为100MHz~20GHz,在该频段可替代传统梳状腔体滤波器。The invention consists of four parts: a metal tube shell cavity, a metal tuning needle/column, a ceramic medium loading tube and a connector, which work together. The ceramic tube is used for medium loading and tuning to increase the Q value of the filling material and achieve low-loss design; the ceramic tube is used The medium loading realizes the compression of the physical size of the 1/4 wavelength resonant unit of the filter and realizes miniaturization design; the length of the ceramic tube inserted into the cavity hole is used to realize the debugging design of the cavity filter, which generates microwave resonance and realizes microwave signal filtering. The working frequency band of the miniaturized comb-shaped ceramic tube dielectric cavity filter of the present invention covers 100MHz to 20GHz, and can replace the traditional comb-shaped cavity filter in this frequency band.
作为优选的技术方案:所述陶瓷介质加载管与所述腔体通孔粘接。As a preferred technical solution: the ceramic medium loading tube is bonded to the cavity through hole.
即优选采用粘胶工艺实现小型化腔体滤波器陶瓷管紧固装配。That is, the adhesive process is preferably used to fasten and assemble the ceramic tube of the miniaturized cavity filter.
作为优选的技术方案:所述金属调谐针/柱与所述腔体通孔焊接。As a preferred technical solution: the metal tuning pin/post is welded to the cavity through hole.
即优选采用锡焊工艺实现小型化腔体滤波器调谐针/柱装配设计。That is, the soldering process is preferably used to realize the miniaturized cavity filter tuning pin/column assembly design.
与现有技术相比,本发明的优点在于:本发明将梳状陶瓷管介质腔体滤波器小型化(如某中心频率为4.5GHz的梳状腔体滤波器,长×宽×高尺寸为25mm×9.5mm×4mm)、无紧固配件、滤波器介质加载调谐,易于设计、加工和制造,适用于具有机械振动、宽温工作等严酷环境中滤波器的研制和生产,在现代电子通信系统中具有重要运用价值。Compared with the existing technology, the advantage of the present invention is that the present invention miniaturizes the comb-shaped ceramic tube dielectric cavity filter (for example, a comb-shaped cavity filter with a center frequency of 4.5GHz has length × width × height dimensions of 25mm × 9.5mm × 4mm), no fastening accessories, filter dielectric loading and tuning, easy to design, process and manufacture, suitable for the development and production of filters in harsh environments with mechanical vibration, wide temperature operation, etc., in modern electronic communications It has important application value in the system.
附图说明Description of drawings
图1为现有技术的梳状腔体滤波器的结构示意图。Figure 1 is a schematic structural diagram of a comb cavity filter in the prior art.
图2为本发明实施例的分解结构示意图。Figure 2 is a schematic diagram of the exploded structure of the embodiment of the present invention.
图3和图4为本发明实施例装配后的结构示意图。Figures 3 and 4 are schematic structural diagrams of the embodiment of the present invention after assembly.
图5为图3中金属调谐针/柱与金属管壳腔体的连接示意图。Figure 5 is a schematic diagram of the connection between the metal tuning pin/post and the metal tube cavity in Figure 3.
图6为图4中陶瓷介质加载管与金属管壳腔体的连接示意图。Figure 6 is a schematic diagram of the connection between the ceramic medium loading tube and the metal tube shell cavity in Figure 4.
图7为本发明实施例的滤波器调试结构示意图。Figure 7 is a schematic structural diagram of the filter debugging according to the embodiment of the present invention.
图中:1、金属腔;2、金属调谐螺钉;3、金属调谐螺母;4、微波连接器;5、金属管壳腔体;6、金属调谐针/柱;7、陶瓷介质加载管;8、焊锡层;9、胶粘层。In the picture: 1. Metal cavity; 2. Metal tuning screw; 3. Metal tuning nut; 4. Microwave connector; 5. Metal shell cavity; 6. Metal tuning needle/column; 7. Ceramic dielectric loading tube; 8 , solder layer; 9. adhesive layer.
具体实施方式Detailed ways
下面将结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
实施例:Example:
参见图2、3、4,一种新型小型化梳状陶瓷管介质腔体滤波器,包括金属管壳腔体5、金属调谐针/柱6、陶瓷介质加载管7和微波连接器4,其中,所述金属管壳腔体5相对的两侧壁均设置有腔体通孔,所述陶瓷介质加载管7伸入所述金属管壳腔体5其中一侧的腔体通孔,所述金属调谐针/柱6伸入所述金属管壳腔体5另一侧的腔体通孔;所述金属管壳腔体5包括上盖、下底板和中间腔体。Referring to Figures 2, 3, and 4, a new type of miniaturized comb-shaped ceramic tube dielectric cavity filter includes a metal tube shell cavity 5, a metal tuning needle/column 6, a ceramic dielectric loading tube 7 and a microwave connector 4, where , The opposite side walls of the metal tube shell cavity 5 are provided with cavity through holes, and the ceramic medium loading tube 7 extends into the cavity through hole on one side of the metal tube shell cavity 5. The metal tuning needle/post 6 extends into the cavity through hole on the other side of the metal tube housing cavity 5; the metal tube housing cavity 5 includes an upper cover, a lower bottom plate and a middle cavity.
其中,所述陶瓷介质加载管7与所述腔体通孔粘接,即采用粘胶工艺实现小型化腔体滤波器陶瓷管紧固装配,如图6所示,陶瓷介质加载管7与金属管壳腔体5的腔体通孔之间为胶粘层9。Among them, the ceramic medium loading tube 7 is bonded to the cavity through hole, that is, the adhesive process is used to realize the fastening assembly of the ceramic tube of the miniaturized cavity filter. As shown in Figure 6, the ceramic medium loading tube 7 and the metal Between the cavity through holes of the tube shell cavity 5 is an adhesive layer 9 .
所述金属调谐针/柱6与所述腔体通孔焊接,即采用锡焊工艺实现小型化腔体滤波器调谐针/柱装配设计,如图5所示,所述金属调谐针/柱6与所述金属管壳腔体5的腔体通孔之间为焊锡层8。The metal tuning pin/post 6 is welded to the cavity through hole, that is, the soldering process is used to realize the miniaturized cavity filter tuning pin/post assembly design. As shown in Figure 5, the metal tuning pin/post 6 There is a solder layer 8 between it and the cavity through hole of the metal tube cavity 5 .
通过调试陶瓷管进入腔体孔内长度,如图7所示,实现腔体滤波器调试。By adjusting the length of the ceramic tube entering the cavity hole, as shown in Figure 7, the cavity filter debugging is achieved.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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