CN109232005A - Kilneye castable after a kind of cement rotary kiln - Google Patents
Kilneye castable after a kind of cement rotary kiln Download PDFInfo
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- CN109232005A CN109232005A CN201811277013.8A CN201811277013A CN109232005A CN 109232005 A CN109232005 A CN 109232005A CN 201811277013 A CN201811277013 A CN 201811277013A CN 109232005 A CN109232005 A CN 109232005A
- Authority
- CN
- China
- Prior art keywords
- parts
- rotary kiln
- calcium aluminate
- kilneye
- cement rotary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000004568 cement Substances 0.000 title claims abstract description 43
- JTCFNJXQEFODHE-UHFFFAOYSA-N [Ca].[Ti] Chemical compound [Ca].[Ti] JTCFNJXQEFODHE-UHFFFAOYSA-N 0.000 claims abstract description 23
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910052863 mullite Inorganic materials 0.000 claims abstract description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 7
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000004411 aluminium Substances 0.000 claims abstract description 6
- 239000011575 calcium Substances 0.000 claims abstract description 6
- 239000000843 powder Substances 0.000 claims abstract description 4
- TVHALOSDPLTTSR-UHFFFAOYSA-H hexasodium;[oxido-[oxido(phosphonatooxy)phosphoryl]oxyphosphoryl] phosphate Chemical group [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O TVHALOSDPLTTSR-UHFFFAOYSA-H 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 230000035939 shock Effects 0.000 abstract description 8
- 229910052791 calcium Inorganic materials 0.000 abstract description 5
- 239000002131 composite material Substances 0.000 abstract description 4
- 239000011159 matrix material Substances 0.000 abstract description 4
- 230000001590 oxidative effect Effects 0.000 abstract description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract 1
- 239000000835 fiber Substances 0.000 abstract 1
- 239000011863 silicon-based powder Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000011819 refractory material Substances 0.000 description 4
- 229910052593 corundum Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000010431 corundum Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 2
- 229910010271 silicon carbide Inorganic materials 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- AOWKSNWVBZGMTJ-UHFFFAOYSA-N calcium titanate Chemical compound [Ca+2].[O-][Ti]([O-])=O AOWKSNWVBZGMTJ-UHFFFAOYSA-N 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 230000005713 exacerbation Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002210 silicon-based material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Ceramic Products (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The present invention relates to kilneye castables after a kind of cement rotary kiln, including following each component and parts by weight: 18~25 parts of 8~5mm mullite, 15~20 parts of 5~3mm mullite, 5~10 parts of 3~1mm titanium calcium aluminate, 20~25 parts of 1~0mm titanium calcium aluminate, no more than 200 12~18 parts of mesh titanium calcium aluminate powders, 6~10 parts of alumina powder, 4~8 parts of aluminous cement, 2~4 parts of silicon powder, 0.01~0.03 part of explosion-proof fiber, 0.01~0.03 part of water-reducing agent.The present invention is using mullite and aluminium titanates calcium as composite aggregate, microdilatancy effect is generated using the mullitization reaction in matrix and the object phase change in titanium calcium aluminate, the thermal shock resistance of castable is improved, while also avoiding the oxidative phenomena that carbofrax material is introduced and generated.
Description
Technical field
The invention belongs to technical field of refractory materials, and in particular to kilneye castable after a kind of cement rotary kiln.
Background technique
New type nonaqueous cement rotary kiln has the characteristics that kiln temperature is higher, kiln is fast faster, alkali corrodes exacerbation, structure is more complicated,
Traditional cement kiln refractory is no longer satisfied the use of new dry process rotary kiln, it is necessary to corresponding exploitation has excellent performance,
Adapt to the novel refractory of new dry process rotary kiln.The operating temperature of kilneye is usually between 1100~1200 DEG C afterwards, relatively
Although decreasing in preceding kilneye temperature, as liner, then being difficult to produce using preceding kilneye castable under the conditions of this temperature
Raw sufficiently sintering, and by even more serious abrasion and washed away than preceding kilneye, in addition each start-stop kiln can make kilneye position
Change dramatically occurs for temperature, and alkaline volatile matter in kiln etc. is enriched at this position, these severe working conditions cause the position
Refractory lining used often damages, and damage is mainly manifested in peeling chip off-falling, and since alkali erosion seriously causes structure to be destroyed
Local shedding caused by and.
Kilneye castable experienced one from single selection corundum Low Cement Castable, the low cement of High-Alumina after cement kiln
Castable is extended to the process including more materials such as mullite, mullite silicon carbide.Corundum pouring material is at high cost, high
Aluminum castable thermal shock resistance is poor, and the castable inoxidizability of silicon carbide-containing matter is poor, is all difficult to reach in terms of service life
To synchronous with cement kiln liner tile.Titanium calcium aluminate was widely applied in recent years as a kind of novel material, in titanium calcium aluminate
Principal crystalline phase is calcium hexaluminate and titanium calcium aluminate, and secondary crystal phase is by the high temperature phase composition such as a small amount of Calcium dialuminate, aluminium titanates, calcium titanate, tool
Have that thermal stability is good, not aquation, the features such as thermal expansion coefficient is low, and thermal shock resistance is good, and wear-resisting property is excellent.Patent
CN107311677A, CN107285786A, CN105036774B etc. are disclosed using titanium calcium aluminate as raw material preparation fire resisting
Material, but usage mode, application field, in terms of be not able to satisfy cement rotary kiln after kilneye to refractory material
Application requirement.
Summary of the invention
Technical problem to be solved by the present invention lies in kilneye castable after a kind of cement rotary kiln is provided, use does not come
Stone and aluminium titanates calcium are generated micro- as composite aggregate using the mullitization reaction in matrix and the object phase change in titanium calcium aluminate
Bulking effect, improves the thermal shock resistance of castable, while also avoiding the oxidative phenomena that carbofrax material is introduced and generated.
In order to solve the above technical problems, kilneye castable after a kind of cement rotary kiln provided by the invention, including it is following
Each component and parts by weight:
Preferably, the mullite includes 8~5mm, 5~3mm, two kinds of specifications, and the parts by weight of various specifications are as follows:
18~25 parts of 8~5mm mullite
15~20 parts of 5~3mm mullite.
Preferably, Al in the mullite2O3Mass percentage be not less than 68%.
Preferably, the titanium calcium aluminate includes 3~1mm, 1~0mm, is not more than 200 mesh, three kinds of specifications, the weight of various specifications
It is as follows to measure part:
5~10 parts of 3~1mm titanium calcium aluminate
20~25 parts of 1~0mm titanium calcium aluminate
No more than 200 12~18 parts of mesh titanium calcium aluminate powders.
Preferably, Al in the titanium calcium aluminate2O3Mass percentage not less than 70%, the mass percentage of CaO not
Less than 10%, TiO2Mass percentage be not less than 10%.
Preferably, Al in the aluminous cement2O3Mass percentage be not less than 50%.
Preferably, the water-reducing agent is Quadrafos.
The technical scheme adopted by the invention is that be arranged specifically for kilneye working condition after cement rotary kiln, using not
Come stone and aluminium titanates calcium as composite aggregate, is generated using the mullitization reaction in matrix and the object phase change in titanium calcium aluminate
Microdilatancy effect, improves the thermal shock resistance of castable, while also avoiding the oxidative phenomena that carbofrax material is introduced and generated.
Kilneye not only reduces cost of material with castable after prepared cement rotary kiln, and service life is also than single using burning
It ties mullite and improves 30% or more, with wear-resisting property, excellent, chemerosiveness resistent is by force, refractoriness under load point is high, intensity is high,
The feature that thermal shock resistance energy is excellent, anti-structural peeling energy is good, high-temerature creep value is small, hardness is big uses the longevity in rear kilneye
Life was more than 1 year or more.It may be implemented to match with kiln liner tile on large-size cement kiln, cement rotary kiln can be greatly improved
Running rate, reduce the maintenance frequency of kiln, be conducive to improve cement production enterprise production efficiency and productivity effect, can be substantially
Degree reduces the total consumption of large-scale cement production line refractory material, plays apparent effect of energy.
Specific embodiment
Embodiment 1
Kilneye castable after a kind of cement rotary kiln, including following each component and parts by weight:
Wherein, Al in the mullite2O3Mass percentage be not less than 68%.Al in the titanium calcium aluminate2O3Matter
It measures mass percentage of the percentage composition not less than 70%, CaO and is not less than 10%, TiO2Mass percentage be not less than
10%.Al in the aluminous cement2O3Mass percentage be not less than 50%.The water-reducing agent is Quadrafos.
Embodiment 2
Kilneye castable after a kind of cement rotary kiln, including following each component and parts by weight:
Wherein, Al in the mullite2O3Mass percentage be not less than 68%.Al in the titanium calcium aluminate2O3Matter
It measures mass percentage of the percentage composition not less than 70%, CaO and is not less than 10%, TiO2Mass percentage be not less than
10%.Al in the aluminous cement2O3Mass percentage be not less than 50%.The water-reducing agent is Quadrafos.
Embodiment 3
Kilneye castable after a kind of cement rotary kiln, including following each component and parts by weight:
Wherein, Al in the mullite2O3Mass percentage be not less than 68%.Al in the titanium calcium aluminate2O3Matter
It measures mass percentage of the percentage composition not less than 70%, CaO and is not less than 10%, TiO2Mass percentage be not less than
10%.Al in the aluminous cement2O3Mass percentage be not less than 50%.The water-reducing agent is Quadrafos.
Embodiment 4
Kilneye castable after a kind of cement rotary kiln, including following each component and parts by weight:
Wherein, Al in the mullite2O3Mass percentage be not less than 68%.Al in the titanium calcium aluminate2O3Matter
It measures mass percentage of the percentage composition not less than 70%, CaO and is not less than 10%, TiO2Mass percentage be not less than
10%.Al in the aluminous cement2O3Mass percentage be not less than 50%.The water-reducing agent is Quadrafos.
Kilneye is as follows with castable performance after cement rotary kiln prepared by above-described embodiment 1-4:
1, chemical component (mass percentage): (Al2O3+SiO2) % >=68%;
2, bulk density (g/cm3): 110 DEG C × for 24 hours >=2.7;
3, strength at normal temperature (MPa): 110 DEG C × for 24 hours >=10,1100 DEG C × 3h >=11;
4, cold crushing strength (MPa): 110 DEG C × for 24 hours >=80,1100 DEG C × 3h >=85;
5, the permanent Linear change rate (%) of heating: 1100 DEG C × 3h ± 0.4.
To sum up, the present invention is reacted using mullite and aluminium titanates calcium as composite aggregate using the mullitization in matrix
Microdilatancy effect is generated with the object phase change in titanium calcium aluminate, improves the thermal shock resistance of castable, while also avoiding being carbonized
Silicon materials introduce and the oxidative phenomena that generates, are specific to what kilneye working condition after cement rotary kiln was arranged.
Kilneye not only reduces cost of material with castable after prepared cement rotary kiln, and service life is also than list
One improves 30% or more using fused mullite, has that wear-resisting property is excellent, chemerosiveness resistent is strong, refractoriness under load point
Feature high, intensity is high, thermal shock resistance energy is excellent, anti-structural peeling energy is good, high-temerature creep value is small, hardness is big, no repairing
In the case of in the service life of rear kilneye be more than 1 year or more.It may be implemented to match with kiln liner tile on large-size cement kiln,
The running rate that cement rotary kiln can be greatly improved reduces the maintenance frequency of kiln, is conducive to the production for improving cement production enterprise
The total consumption of large-scale cement production line refractory material can be greatly lowered in efficiency and productivity effect, play apparent energy conservation
Consumption reduction effect.
Above description is exemplary and not limiting.By above description skilled person realizes that originally
Many kinds of change and modification of invention, will also fall within the spirit and scope of the invention.
Claims (7)
1. kilneye castable after a kind of cement rotary kiln, which is characterized in that including following each component and parts by weight:
2. kilneye castable after a kind of cement rotary kiln according to claim 1, which is characterized in that the mullite packet
8~5mm, 5~3mm, two kinds of specifications are included, the parts by weight of various specifications are as follows:
18~25 parts of 8~5mm mullite
15~20 parts of 5~3mm mullite.
3. kilneye castable after a kind of cement rotary kiln according to claim 1 or 2, which is characterized in that described not come
Al in stone2O3Mass percentage be not less than 68%.
4. kilneye castable after a kind of cement rotary kiln according to claim 1, which is characterized in that the titanium calcium aluminate
Including 3~1mm, 1~0mm, it is not more than 200 mesh, three kinds of specifications, the parts by weight of various specifications are as follows:
5~10 parts of 3~1mm titanium calcium aluminate
20~25 parts of 1~0mm titanium calcium aluminate
No more than 200 12~18 parts of mesh titanium calcium aluminate powders.
5. kilneye castable after a kind of cement rotary kiln according to claim 1 or 4, which is characterized in that the titanium aluminium
Al in sour calcium2O3Mass percentage not less than 70%, the mass percentage of CaO be not less than 10%, TiO2Quality percentage
Content is not less than 10%.
6. kilneye castable after a kind of cement rotary kiln according to claim 1, which is characterized in that the calcium aluminate water
Al in mud2O3Mass percentage be not less than 50%.
7. kilneye castable after a kind of cement rotary kiln according to claim 1, which is characterized in that the water-reducing agent is
Quadrafos.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811277013.8A CN109232005A (en) | 2018-10-30 | 2018-10-30 | Kilneye castable after a kind of cement rotary kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811277013.8A CN109232005A (en) | 2018-10-30 | 2018-10-30 | Kilneye castable after a kind of cement rotary kiln |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109232005A true CN109232005A (en) | 2019-01-18 |
Family
ID=65079405
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811277013.8A Pending CN109232005A (en) | 2018-10-30 | 2018-10-30 | Kilneye castable after a kind of cement rotary kiln |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109232005A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020083408A1 (en) * | 2018-10-26 | 2020-04-30 | 通达耐火技术股份有限公司 | Preparation method for titanium composite anti-erosion wear-resistant refractory castable |
| CN113979757A (en) * | 2021-10-25 | 2022-01-28 | 安徽瑞泰新材料科技有限公司 | Castable special for cement kiln opening |
| CN117326879A (en) * | 2023-10-25 | 2024-01-02 | 襄阳聚力新材料科技有限公司 | Special refractory ramming material for calcium titanate aluminate aluminum melting furnace and preparation method thereof |
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| CN104829245A (en) * | 2015-04-10 | 2015-08-12 | 浙江锦诚耐火材料有限公司 | Kilneye prefabricated component for cement kiln |
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| CN106747363A (en) * | 2016-11-16 | 2017-05-31 | 武汉科技大学 | A kind of chromite calcination rotary kiln working lining castable and preparation method thereof |
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2018
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| CN104829245A (en) * | 2015-04-10 | 2015-08-12 | 浙江锦诚耐火材料有限公司 | Kilneye prefabricated component for cement kiln |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020083408A1 (en) * | 2018-10-26 | 2020-04-30 | 通达耐火技术股份有限公司 | Preparation method for titanium composite anti-erosion wear-resistant refractory castable |
| CN113979757A (en) * | 2021-10-25 | 2022-01-28 | 安徽瑞泰新材料科技有限公司 | Castable special for cement kiln opening |
| CN117326879A (en) * | 2023-10-25 | 2024-01-02 | 襄阳聚力新材料科技有限公司 | Special refractory ramming material for calcium titanate aluminate aluminum melting furnace and preparation method thereof |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190118 |
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| RJ01 | Rejection of invention patent application after publication |