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CN109201516B - A chip resistor up and down detection mechanism - Google Patents

A chip resistor up and down detection mechanism Download PDF

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CN109201516B
CN109201516B CN201811046607.8A CN201811046607A CN109201516B CN 109201516 B CN109201516 B CN 109201516B CN 201811046607 A CN201811046607 A CN 201811046607A CN 109201516 B CN109201516 B CN 109201516B
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seat
detection
detecting
movable
blanking
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CN109201516A (en
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邓君
徐红娇
何楚亮
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Huizhou Alloy Electronics Co ltd
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Dongguan University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • G01R31/013Testing passive components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Specific Conveyance Elements (AREA)
  • Sorting Of Articles (AREA)
  • Feeding Of Articles To Conveyors (AREA)

Abstract

The invention relates to a chip resistor up-and-down detection mechanism, which comprises a rack and a power distribution control box, wherein a feeding conveying device, an upper detection seat and a lower detection seat are sequentially arranged on the rack from right to left, the feeding conveying device and the upper detection seat are matched through the upper detection taking device, the upper detection seat and the lower detection seat are matched through the lower detection taking device, an upper detection device which is matched with a product and adopts a CCD detection head as a detection part is arranged above the upper detection seat, a lower detection device which is matched with the lower part of the product is arranged on the lower detection seat, the lower detection device comprises a detection discharging seat arranged on the lower detection seat, the lower part of the detection discharging seat is provided with an LCR detection probe penetrating through the detection discharging seat, and the lower detection seat is provided with a first unqualified product collection box, so that the invention realizes automatic integrated detection of double surfaces of a chip resistor, the detection precision is ensured, the quality of subsequent finished products is guaranteed, and the detection efficiency is improved.

Description

一种贴片电阻上下检测机构A chip resistor up and down detection mechanism

原案申请号:2017100022767Original application number: 2017100022767

原案申请日:2017年1月3日Original filing date: January 3, 2017

原案申请人:东莞理工学院Original applicant: Dongguan Institute of Technology

原案申请名称:一种贴片电阻检测分选机。The name of the original application: a chip resistance detection and sorting machine.

技术领域technical field

本发明涉及电子产品的检测分选领域,尤其涉及一种贴片电阻上下检测机构。The invention relates to the field of detection and sorting of electronic products, in particular to an upper and lower detection mechanism of a chip resistor.

背景技术Background technique

贴片电阻所有制程完成后需要进行包装并置于载带上形成带状物,包装中会带来碎料、混料、立料、反料、叠料、空料、跳料、料缺角、载带沾污、载带受损等现象;一颗电阻的不良,流至客户终端贴合在电路板上,会造成最终的一个产品的不良,甚至会有安全隐患的可能,因此需要对包装后的贴片电阻进行检测。After all the manufacturing processes of the chip resistor are completed, it needs to be packaged and placed on the carrier tape to form a ribbon. The packaging will bring scraps, mixed materials, vertical materials, reverse materials, stacked materials, empty materials, skipping materials, and missing corners. , the carrier tape is stained, the carrier tape is damaged, etc.; a defective resistor will flow to the customer terminal and be attached to the circuit board, which will cause the final product to be defective, and may even have potential safety hazards. Therefore, it is necessary to correct the The packaged chip resistors are tested.

在贴片电阻制程完成后的包装检测中,大多都是对其进行外观检测中,传统方式是由人工用显微镜通过肉眼来检测产品的外观及缺陷或者是通过CCD检测器对产品进行外观检测,人工检测肉眼会疲劳导致品质不稳定、生产效率低下及被检外观精度不够,CCD检测器只能对产品单面进行检测,因此配合输送装置需要检测两次,耗费了大量的检测时间。In the packaging inspection after the chip resistor manufacturing process is completed, most of them are inspected for appearance. The traditional method is to inspect the appearance and defects of the product with the naked eye with a microscope or through a CCD detector to inspect the appearance of the product. Manual inspection will cause fatigue to the naked eye, resulting in unstable quality, low production efficiency and insufficient appearance accuracy. The CCD detector can only detect one side of the product, so it needs to be inspected twice with the conveying device, which consumes a lot of inspection time.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种贴片电阻上下检测机构,设置有通过CCD检测的上部检测装置和采用LCR检测探头的下部检测仪,配合上部检测取料装置和下部检测取料装置,实现自动一体化的对贴片电阻的双面进行检测,即确保了检测的精度,保障了后续成品的质量,同时提高了检测的效率。The purpose of the present invention is to provide an upper and lower detection mechanism for chip resistors, which is provided with an upper detection device detected by CCD and a lower detection device using an LCR detection probe, and cooperates with the upper detection and reclaiming device and the lower detection and reclaiming device to realize automatic integration The detection of both sides of the chip resistors is optimized, which ensures the accuracy of detection, ensures the quality of subsequent finished products, and improves the efficiency of detection.

为了实现以上目的,本发明采用的技术方案为:一种贴片电阻上下检测机构,它包括机架(1)和配电控制箱(2),所述的机架(1)上从右至左依次设置有上料输送装置(3)、上部检测座(14)和下部检测座(33),所述的上料输送装置(3)和上部检测座(14)通过上部检测取料装置(4)配合,所述的上部检测座(14)和下部检测座(33)通过下部检测取料装置(7)配合,所述的上部检测座(14)的上方设置有与产品配合的采用CCD检测头作为检测部件的上部检测装置(5),所述的下部检测座(33)上设置有与产品下部配合的下部检测装置(8),所述的下部检测装置(8)包括设置在下部检测座(33)上的检测放料座(34),所述的检测放料座(34)的下部设置有穿出其的LCR检测探头(38),所述的下部检测座(33)上设置有第一不合格品收集盒(10),所述的上料输送装置(3)、上部检测装置(5)、上部检测取料装置(4)、下部检测取料装置(7)和LCR检测探头(38)连接到配电控制箱(2)。In order to achieve the above purpose, the technical solution adopted in the present invention is: an upper and lower detection mechanism of a chip resistor, which includes a frame (1) and a power distribution control box (2), the frame (1) is from right to The left side is provided with a feeding conveying device (3), an upper detection seat (14) and a lower detection seat (33). 4) Matching, the upper detection seat (14) and the lower detection seat (33) are matched by the lower detection and reclaiming device (7), and a CCD is arranged above the upper detection seat (14) to cooperate with the product. The detection head is used as the upper detection device (5) of the detection component, the lower detection seat (33) is provided with a lower detection device (8) matched with the lower part of the product, and the lower detection device (8) includes a lower detection device (8) arranged in the lower part A detection discharge seat (34) on the detection seat (33), the lower part of the detection discharge seat (34) is provided with an LCR detection probe (38) passing therethrough, and the lower detection seat (33) is provided with an LCR detection probe (38). A first non-conforming product collection box (10) is provided, the feeding conveying device (3), the upper detecting device (5), the upper detecting and reclaiming device (4), the lower detecting and reclaiming device (7) and the LCR The detection probe (38) is connected to the distribution control box (2).

进一步的,所述的LCR检测探头(38)的下部连接有下部检测升降座(37),所述的下部检测升降座(37)下部连接有下部检测升降气缸(36),所述的下部检测升降气缸(36)设置在机架(1)上的检测安装座(35)上,所述的下部检测升降座(37)与检测放料座(34)之间设置有弹簧,且弹簧包裹LCR检测探头(38),所述的下部检测升降气缸(36)连接到配电控制箱(2)。Further, the lower part of the LCR detection probe (38) is connected with a lower detection lifting seat (37), and the lower part of the lower detection lifting seat (37) is connected with a lower detection lifting cylinder (36). The lifting cylinder (36) is arranged on the detection mounting seat (35) on the frame (1), and a spring is arranged between the lower detection lifting seat (37) and the detection discharge seat (34), and the spring wraps the LCR The detection probe (38), the lower detection lift cylinder (36) is connected to the power distribution control box (2).

进一步的,所述的下部检测座(33)上设置有与检测放料座(34)上的产品配合的居中定位装置(9),所述的居中定位装置(9)包括设置在下部检测座(33)上的居中座(39),所述的居中座(39)上设置有居中升降气缸(40),所述的居中升降气缸(40)上部连接有居中升降轮(41),所述的居中升降轮(41)的两侧配合有居中活动块(42),且居中活动块(42)与居中升降轮(41)配合的部位为向内向上倾斜的斜面,所述的居中活动块(42)与居中座(39)上倾斜设置的居中活动滑轨(43)配合,且两组居中活动滑轨(43)关于居中升降轮(41)的对称中心对称,所述的居中活动块(42)上设置有与检测放料座(34)上的产品配合的居中压块(44),所述的居中升降气缸(40)连接到配电控制箱(2)。Further, the lower detection seat (33) is provided with a central positioning device (9) that cooperates with the product on the detection discharge seat (34), and the central positioning device (9) includes a central positioning device (9) arranged on the lower detection seat. (33) on the center seat (39), the center seat (39) is provided with a center lift cylinder (40), the upper part of the center lift cylinder (40) is connected with a center lift wheel (41), the The centering lifting wheel (41) is equipped with a centering movable block (42) on both sides, and the part where the centering movable block (42) cooperates with the centering lifting wheel (41) is an inclined surface inclined inward and upward. The centering movable block (42) is matched with the center movable slide rail (43) inclinedly arranged on the center seat (39), and the two sets of center movable slide rails (43) are symmetrical with respect to the center of symmetry of the center lift wheel (41). (42) is provided with a centering pressure block (44) that cooperates with the product on the detection discharge seat (34), and the centering lifting cylinder (40) is connected to the power distribution control box (2).

进一步的,所述的上部检测座(14)为电磁铁块,所述的上部检测装置(5)包括设置在机架(1)上且相互配合的上部检测升降电机(21)和上部检测升降皮带(22),所述的上部检测升降皮带(22)固连有上部检测升降座(23),所述的上部检测升降座(23)下方安装有与产品上部配合的上部CCD检测头(24),所述的上部检测升降座(23)的上部设置有与机架(1)上的上部检测升降定位座(26)配合的上部检测升降定位杆(25),所述的上部检测升降电机(21)和上部CCD检测头(24)连接到配电控制箱(2)。Further, the upper detection seat (14) is an electromagnet block, and the upper detection device (5) comprises an upper detection lifting motor (21) and an upper detection lifting motor (21) which are arranged on the frame (1) and cooperate with each other. A belt (22), the upper detection lifting belt (22) is fixedly connected with an upper detection lifting seat (23), and an upper CCD detection head (24) which is matched with the upper part of the product is installed under the upper detection lifting seat (23). ), the upper part of the upper detection lifting seat (23) is provided with an upper detection lifting positioning rod (25) that cooperates with the upper detection lifting positioning seat (26) on the frame (1). The upper detection lifting motor (21) and the upper CCD detection head (24) are connected to the power distribution control box (2).

进一步的,所述的机架(1)上设置有与上部检测座(14)上的产品配合的上部不合格品取料机械手(14),且上部不合格品取料机械手(14)与机架(1)上的第二不合格品收集盒(13)配合,所述的上部不合格品取料机械手(14)连接到配电控制箱(2)。Further, the frame (1) is provided with an upper unqualified product reclaiming manipulator (14) that cooperates with the product on the upper detection seat (14), and the upper unqualified product reclaiming manipulator (14) is connected with the machine. The second unqualified product collecting box (13) on the rack (1) is matched, and the upper unqualified product reclaiming manipulator (14) is connected to the power distribution control box (2).

进一步的,所述的上部检测取料装置(4)包括设置在上部检测座(14)上的上部检测取料座(15),所述的上部检测取料座(15)上设置有上部检测取料活动气缸(16),所述的上部检测取料活动气缸(16)连接有上部检测取料活动座(17),所述的上部检测取料活动座(17)上设置有上部检测取料升降气缸(18),所述的上部检测取料升降气缸(18)上设置有上部检测取料升降座(19),所述的上部检测取料升降座(19)上设置有与上料输送装置(3)上的产品配合的上部检测取料夹持器(20),所述的上部检测取料活动气缸(16)、上部检测取料升降气缸(18)和上部检测取料夹持器(20)连接到配电控制箱(2)。Further, the upper detecting and reclaiming device (4) includes an upper detecting and reclaiming seat (15) arranged on the upper detecting seat (14), and an upper detecting and reclaiming seat (15) is provided on the upper detecting and reclaiming seat (15). The upper detection and reclaiming movable cylinder (16) is connected with an upper detection and reclaiming movable seat (17), and the upper detection and reclaiming movable seat (17) is provided with an upper detection and retrieval movable seat (17). A material lifting cylinder (18), the upper detection and reclaiming lifting cylinder (18) is provided with an upper detection and reclaiming lifting seat (19), and the upper detection and material feeding lifting seat (19) is provided with The upper detecting and reclaiming gripper (20) is matched with the product on the conveying device (3), the upper detecting and reclaiming active cylinder (16), the upper detecting and reclaiming lifting cylinder (18) and the upper detecting and reclaiming gripper The device (20) is connected to the distribution control box (2).

进一步的,所述的下部检测取料装置(7)包括设置在机架(1)上且相互配合的下部检测取料活动电机(27)和下部检测取料活动丝杆,所述的下部检测取料活动丝杆配合有下部检测活动座(28),所述的下部检测活动座(28)上通过下部检测升降气缸连接有下部取料升降座(31),所述的下部取料升降座(31)下方连接有与产品配合的下部取料吸取器(32),所述的下部检测取料活动座(28)上设置有与机架(1)上的下部检测取料限位座(30)配合的下部检测取料限位块(29),所述的下部检测取料活动电机(27)、下部检测取料升降气缸和下部取料吸取器(32)连接到配电控制箱(2)。Further, the lower detection and reclaiming device (7) includes a lower detection and reclaiming movable motor (27) and a lower detection and reclaiming movable screw that are arranged on the frame (1) and cooperate with each other. The reclaiming movable screw rod is equipped with a lower detection movable seat (28), and the lower detection movable seat (28) is connected with a lower material retrieval lifting seat (31) through a lower detection lifting cylinder. (31) A lower reclaimer (32) that cooperates with the product is connected below, and the lower detection and reclaiming movable seat (28) is provided with the lower detection and reclaiming limit seat (28) on the frame (1). 30) The matched lower detection and reclaiming limit block (29), the lower detection and reclaiming movable motor (27), the lower detection and reclaiming lifting cylinder and the lower reclaiming suction device (32) are connected to the power distribution control box ( 2).

进一步的,所述的下部检测座(33)的左侧配合有下料输送装置(11),所述的下料输送装置(11)配合有下料取放机械手(12),所述的下料输送装置(11)包括机架(1)上的下料活动座(49),所述的下料活动座(49)上设置有相互配合的下料给进电机(50)和下料给进皮带(51),且下料活动座(49)上设置有与下料皮带(51)配合的下料给进导向块(52),所述的下料给进电机(50)连接到配电控制箱(2)。Further, the left side of the lower detection seat (33) is equipped with a blanking conveying device (11), and the blanking conveying device (11) is equipped with a blanking pick-and-place robot (12). The material conveying device (11) comprises an unloading movable seat (49) on the frame (1), and the unloading movable seat (49) is provided with a blanking feeding motor (50) and a blanking feeding motor (50) that cooperate with each other. The feeding belt (51) is provided with a feeding guide block (52) matched with the feeding belt (51) on the feeding movable seat (49), and the feeding motor (50) is connected to the feeding belt (51). Electric control box (2).

进一步的,所述的下料输送装置(11)还包括下料输送座(45),所述的下料输送座(45)上设置有相互配合的下料活动电机(46)和下料活动皮带(47),所述的下料活动座(49)通过下料活动连动块(48)连接在下料活动皮带(47)上,所述的下料活动座(49)上设置有与下料输送座(45)上的下料限位座(54)配合的下料限位块(53),所述的下料活动电机(46)连接到配电控制箱(2)。Further, the blanking and conveying device (11) further comprises a blanking and conveying seat (45), and the blanking and conveying base (45) is provided with a blanking moving motor (46) and a blanking moving motor (46) that cooperate with each other. The belt (47), the unloading movable seat (49) is connected to the unloading movable belt (47) through the unloading movable link block (48), and the unloading movable seat (49) is provided with The unloading stopper (54) on the material conveying seat (45) is matched with the unloading limit block (53), and the unloading movable motor (46) is connected to the power distribution control box (2).

本发明的有益效果为:The beneficial effects of the present invention are:

1、本发明的目的是提供一种贴片电阻上下检测机构,设置有通过CCD检测的上部检测装置和采用LCR检测探头的下部检测仪,配合上部检测取料装置和下部检测取料装置,实现自动一体化的对贴片电阻的双面进行检测,即确保了检测的精度,保障了后续成品的质量,同时提高了检测的效率。1. The purpose of the present invention is to provide a chip resistance upper and lower detection mechanism, which is provided with an upper detection device detected by CCD and a lower detector using an LCR detection probe, and cooperates with the upper detection and reclaiming device and the lower detection and reclaiming device. The automatic and integrated detection of both sides of the chip resistor ensures the accuracy of detection, the quality of subsequent finished products, and the efficiency of detection.

2、下部检测升降气缸和下部检测升降座的设计,可以对LCR检测头的高度进行调节,进而可以使其适应多种型号的贴片电阻检测,同时不会影响到产品的放料。2. The design of the lower detection lifting cylinder and the lower detection lifting seat can adjust the height of the LCR detection head, which can be adapted to various types of chip resistance detection, and will not affect the discharge of the product.

3、居中定位装置的设计,可以确保产品在检测放料座上的位置,进而保证LCR检测仪的检测精度,且固定定位装置的结构简单,设计巧妙,操作方便,能够实现良好的居中效果。3. The design of the centering positioning device can ensure the position of the product on the detection discharge seat, thereby ensuring the detection accuracy of the LCR detector, and the fixed positioning device has a simple structure, ingenious design, convenient operation, and can achieve a good centering effect.

4、上部检测装置的结构简单,操作方便,且可以精准的调节上部CCD检测头的高度,实现精准的检测,同时能够通过上部检测升降限位杆和上部检测升降限位座的配合使上部检测升降座的升降不发生偏移。4. The structure of the upper detection device is simple, the operation is convenient, and the height of the upper CCD detection head can be adjusted accurately to achieve accurate detection. There is no deviation in the lifting and lowering of the lifting seat.

5、上部不合格品取放机械手和第二不合格品收集盒的设计,可以将上部不合格品和下部不合格品区分收集,方便后续处理。5. The design of the upper unqualified product pick-and-place manipulator and the second unqualified product collection box can distinguish the upper unqualified product and the lower unqualified product, which is convenient for subsequent processing.

6、上部检测取料装置和下部检测取料装置的结构简单,操作方便,能够实现良好的取料和放料的作用。6. The upper detection and reclaiming device and the lower detection and reclaiming device have a simple structure and are easy to operate, and can achieve good reclaiming and discharging functions.

7、下料输送装置和下料取放机械手的配合,可以实现检测好的产品自动下料,进一步提高自动化检测分选的程度,且下料输送装置的结构设计简单,可以将检测好的产品实现成排输送。7. The cooperation of the unloading conveying device and the unloading pick-and-place manipulator can realize the automatic unloading of the detected products, further improve the degree of automatic detection and sorting, and the structure design of the unloading conveying device is simple, and the detected products can be Realize row conveying.

8、下料输送座和下料活动电机的设计,可以调整下料活动座的前后位置,进而使下料输送皮带更好的与下部检测取料装置以及下料取放机械手配合。8. The design of the unloading conveyor seat and the unloading movable motor can adjust the front and rear positions of the unloading movable seat, so that the unloading conveyor belt can better cooperate with the lower detection and reclaiming device and the unloading pick-and-place manipulator.

附图说明Description of drawings

图1为一种贴片电阻上下检测机构的立体示意图。FIG. 1 is a three-dimensional schematic diagram of an upper and lower detection mechanism of a chip resistor.

图2为上部检测装置和上部检测取料装置的立体示意图。Fig. 2 is a three-dimensional schematic diagram of the upper detection device and the upper detection and reclaiming device.

图3为下部检测装置、下部检测取料装置和居中定位装置的立体示意图。Fig. 3 is a three-dimensional schematic diagram of a lower detection device, a lower detection and reclaiming device, and a central positioning device.

图4为下部检测装置的立体示意图。FIG. 4 is a schematic perspective view of the lower detection device.

图5为居中定位装置的立体示意图。FIG. 5 is a schematic perspective view of the centering and positioning device.

图6为下料输送装置的立体示意图。FIG. 6 is a three-dimensional schematic diagram of a blanking conveying device.

图7为下料输送装置的俯视图。Fig. 7 is a top view of the unloading conveying device.

图中所示文字标注表示为:1、机架;2、配电控制箱;3、上料输送装置;4、上部检测取料装置;5、上部检测装置;6、上部不合格品取料机械手;7、下部检测取料装置;8、下部LCR检测装置;9、居中定位装置;10、第一不合格品收集盒;11、下料输送装置;12、下料取放机械手;13、第二不合格品收集盒;14、上部检测座;15、上部检测取料座;16、上部检测取料活动气缸;17、上部检测取料活动座;18、上部检测取料升降气缸;19、上部检测取料升降座;20、上部检测取料夹持器;21、上部检测升降电机;22、上部检测升降皮带;23、上部检测升降座;24、上部CCD检测头;25、上部检测升降定位杆;26、上部检测升降定位座;27、下部检测取料活动电机;28、下部检测取料活动座;29、下部检测取料限位块;30、下部检测取料限位座;31、下部取料升降座;32、下部取料吸取器;33、下部检测座;34、检测放料座;35、检测安装座;36、下部检测升降气缸;37、下部检测升降座;38、LCR检测探头;39、居中座;40、居中升降气缸;41、居中升降轮;42、居中活动座;43、居中活动滑轨;44、居中压块;45、下料输送座;46、下料活动电机;47、下料活动皮带;48、下料活动连动块;49、下料活动座;50、下料给进电机;51、下料给进皮带;52、下料给进导向块;53、下料限位块;54、下料限位座。The text labels shown in the figure are: 1. Rack; 2. Power distribution control box; 3. Feeding and conveying device; 4. Upper detection and reclaiming device; 5. Upper detection device; 6. Upper unqualified product reclaiming Manipulator; 7. Lower detection and reclaiming device; 8. Lower LCR detection device; 9. Centering and positioning device; 10. The first non-conforming product collection box; The second non-conforming product collection box; 14. The upper inspection seat; 15. The upper inspection and reclaiming seat; 16. The upper inspection and reclaiming movable cylinder; 17. The upper inspection and reclaiming movable seat; 18. The upper inspection and reclaiming lifting cylinder; 19 20, upper detection reclaimer gripper; 21, upper detection lifting motor; 22, upper detection lifting belt; 23, upper detection lifting seat; 24, upper CCD detection head; 25, upper detection Lifting positioning rod; 26. Upper detection lifting positioning seat; 27. Lower detection and reclaiming movable motor; 28. Lower detection and reclaiming movable seat; 29. Lower detection and retrieval limit block; 31. Lower reclaimer lifting seat; 32. Lower reclaimer suction device; 33. Lower inspection seat; 34. Inspection discharge seat; 35. Inspection mounting seat; 36. Lower inspection lifting cylinder; 37. Lower inspection lifting seat; 38 , LCR detection probe; 39, center seat; 40, center lift cylinder; 41, center lift wheel; 42, center movable seat; 43, center movable slide rail; 44, center pressure block; 45, blanking conveying seat; 46, Blanking movable motor; 47, blanking movable belt; 48, blanking movable link block; 49, blanking movable seat; 50, blanking feeding motor; 51, blanking feeding belt; 52, blanking feeding Guide block; 53, feeding limit block; 54, feeding limit seat.

具体实施方式Detailed ways

为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to make those skilled in the art better understand the technical solutions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .

如图1-图7所示,本发明的具体结构为:一种贴片电阻上下检测机构,它包括机架1和配电控制箱2,所述的机架1上从右至左依次设置有上料输送装置3、上部检测座14和下部检测座33,所述的上料输送装置3和上部检测座14通过上部检测取料装置4配合,所述的上部检测座14和下部检测座33通过下部检测取料装置7配合,所述的上部检测座14的上方设置有与产品配合的采用CCD检测头作为检测部件的上部检测装置5,所述的下部检测座33上设置有与产品下部配合的下部检测装置8,所述的下部检测装置8包括设置在下部检测座33上的检测放料座34,所述的检测放料座34的下部设置有穿出其的LCR检测探头38,所述的下部检测座33上设置有第一不合格品收集盒10,所述的上料输送装置3、上部检测装置5、上部检测取料装置4、下部检测取料装置7和LCR检测探头38连接到配电控制箱2。As shown in Fig. 1-Fig. 7, the specific structure of the present invention is: an upper and lower detection mechanism of a chip resistor, which includes a frame 1 and a power distribution control box 2, and the frame 1 is arranged in sequence from right to left There are a feeding and conveying device 3, an upper detection seat 14 and a lower detection seat 33. The feeding and conveying device 3 and the upper detection seat 14 are matched by the upper detection and reclaiming device 4. The upper detection seat 14 and the lower detection seat 33 is matched by the lower detection and reclaiming device 7. The upper detection seat 14 is provided with an upper detection device 5 that cooperates with the product and uses a CCD detection head as a detection component. The lower detection seat 33 is provided with a product. The lower detection device 8 is matched with the lower part, and the lower detection device 8 includes a detection discharge seat 34 arranged on the lower detection seat 33, and the lower part of the detection discharge seat 34 is provided with an LCR detection probe 38 passing through it. , the lower detection seat 33 is provided with the first unqualified product collection box 10, the described feeding conveying device 3, the upper detection device 5, the upper detection and reclaiming device 4, the lower detection and reclaiming device 7 and the LCR detection The probe 38 is connected to the distribution control box 2 .

优选的,所述的LCR检测探头38的下部连接有下部检测升降座37,所述的下部检测升降座37下部连接有下部检测升降气缸36,所述的下部检测升降气缸36设置在机架1上的检测安装座35上,所述的下部检测升降座37与检测放料座34之间设置有弹簧,且弹簧包裹LCR检测探头38,所述的下部检测升降气缸36连接到配电控制箱2。Preferably, the lower part of the LCR detection probe 38 is connected with a lower detection lifting seat 37 , the lower part of the lower detection lifting seat 37 is connected with a lower detection lifting cylinder 36 , and the lower detection lifting cylinder 36 is arranged on the rack 1 . On the detection mounting seat 35 above, a spring is arranged between the lower detection lifting seat 37 and the detection discharge seat 34, and the spring wraps the LCR detection probe 38, and the lower detection lifting cylinder 36 is connected to the power distribution control box 2.

优选的,所述的下部检测座33上设置有与检测放料座34上的产品配合的居中定位装置9,所述的居中定位装置9包括设置在下部检测座33上的居中座39,所述的居中座39上设置有居中升降气缸40,所述的居中升降气缸40上部连接有居中升降轮41,所述的居中升降轮41的两侧配合有居中活动块42,且居中活动块42与居中升降轮41配合的部位为向内向上倾斜的斜面,所述的居中活动块42与居中座39上倾斜设置的居中活动滑轨43配合,且两组居中活动滑轨43关于居中升降轮41的对称中心对称,所述的居中活动块42上设置有与检测放料座34上的产品配合的居中压块44,所述的居中升降气缸40连接到配电控制箱2。Preferably, the lower detection seat 33 is provided with a central positioning device 9 that cooperates with the products on the detection discharge seat 34, and the central positioning device 9 includes a central seat 39 arranged on the lower detection seat 33, so The centering seat 39 is provided with a centering lifting cylinder 40, the upper part of the centering lifting cylinder 40 is connected with a centering lifting wheel 41, the two sides of the centering lifting wheel 41 are matched with a centering movable block 42, and the centering movable block 42 The part that cooperates with the centering lifting wheel 41 is an inclined surface inclined inward and upward. The centering movable block 42 cooperates with the centering movable sliding rail 43 inclined on the centering seat 39, and the two sets of centering movable sliding rails 43 are about the centering lifting wheel. 41 is symmetrical in the center of symmetry, the center movable block 42 is provided with a center pressure block 44 that cooperates with the product on the detection discharge seat 34 , and the center lift cylinder 40 is connected to the power distribution control box 2 .

优选的,所述的上部检测座14为电磁铁块,所述的上部检测装置5包括设置在机架1上且相互配合的上部检测升降电机21和上部检测升降皮带22,所述的上部检测升降皮带22固连有上部检测升降座23,所述的上部检测升降座23下方安装有与产品上部配合的上部CCD检测头24,所述的上部检测升降座23的上部设置有与机架1上的上部检测升降定位座26配合的上部检测升降定位杆25,所述的上部检测升降电机21和上部CCD检测头24连接到配电控制箱2。Preferably, the upper detection seat 14 is an electromagnet block, and the upper detection device 5 includes an upper detection lifting motor 21 and an upper detection lifting belt 22 which are arranged on the frame 1 and cooperate with each other. The lifting belt 22 is fixedly connected with an upper detection lifting seat 23, an upper CCD detection head 24 matched with the upper part of the product is installed under the upper detection lifting seat 23, and the upper part of the upper detection lifting seat 23 is arranged with the frame 1 The upper detection lifting positioning base 26 is matched with the upper detection lifting positioning rod 25 , and the upper detection lifting motor 21 and the upper CCD detection head 24 are connected to the power distribution control box 2 .

优选的,所述的机架1上设置有与上部检测座14上的产品配合的上部不合格品取料机械手14,且上部不合格品取料机械手14与机架1上的第二不合格品收集盒13配合,所述的上部不合格品取料机械手14连接到配电控制箱2。Preferably, the rack 1 is provided with an upper unqualified product reclaiming manipulator 14 that cooperates with the products on the upper detection seat 14 , and the upper unqualified product reclaiming manipulator 14 and the second unqualified product on the rack 1 are provided. The product collection box 13 is matched, and the upper unqualified product reclaiming manipulator 14 is connected to the power distribution control box 2 .

优选的,所述的上部检测取料装置4包括设置在上部检测座14上的上部检测取料座15,所述的上部检测取料座15上设置有上部检测取料活动气缸16,所述的上部检测取料活动气缸16连接有上部检测取料活动座17,所述的上部检测取料活动座17上设置有上部检测取料升降气缸18,所述的上部检测取料升降气缸18上设置有上部检测取料升降座19,所述的上部检测取料升降座19上设置有与上料输送装置3上的产品配合的上部检测取料夹持器20,所述的上部检测取料活动气缸16、上部检测取料升降气缸18和上部检测取料夹持器20连接到配电控制箱2。Preferably, the upper detecting and reclaiming device 4 includes an upper detecting and reclaiming seat 15 arranged on the upper detecting seat 14, and an upper detecting and reclaiming active cylinder 16 is arranged on the upper detecting and reclaiming seat 15. The upper detection and reclaiming movable cylinder 16 is connected with an upper detection and reclaiming movable seat 17, the upper detection and reclaiming movable seat 17 is provided with an upper detection and reclaiming lifting cylinder 18, and the upper detection and reclaiming lifting cylinder 18 An upper detection and reclaiming lifting seat 19 is provided. The upper detection and reclaiming lifting seat 19 is provided with an upper detection and reclaiming gripper 20 that cooperates with the product on the feeding conveying device 3. The upper detection and reclaiming The movable cylinder 16 , the upper detection and reclaiming lifting cylinder 18 and the upper detection and reclaiming gripper 20 are connected to the power distribution control box 2 .

优选的,所述的下部检测取料装置7包括设置在机架1上且相互配合的下部检测取料活动电机27和下部检测取料活动丝杆,所述的下部检测取料活动丝杆配合有下部检测活动座28,所述的下部检测活动座28上通过下部检测升降气缸连接有下部取料升降座31,所述的下部取料升降座31下方连接有与产品配合的下部取料吸取器32,所述的下部检测取料活动座28上设置有与机架1上的下部检测取料限位座30配合的下部检测取料限位块29,所述的下部检测取料活动电机27、下部检测取料升降气缸和下部取料吸取器32连接到配电控制箱2。Preferably, the lower detection and reclaiming device 7 includes a lower detection and reclaiming movable motor 27 and a lower detection and reclaiming movable screw which are arranged on the frame 1 and cooperate with each other, and the lower detection and retrieval movable screw cooperates with each other. There is a lower detection movable seat 28, and the lower detection movable seat 28 is connected with a lower material reclaiming lifting seat 31 through a lower detection lifting cylinder, and a lower material reclaiming and sucking mechanism matched with the product is connected below the lower material retrieval lifting seat 31. 32, the lower detection and reclaiming movable seat 28 is provided with a lower detection and reclaiming limit block 29 that cooperates with the lower detection and reclaiming limit seat 30 on the frame 1, and the lower detection and reclaiming movable motor 27. The lower detection reclaiming lifting cylinder and the lower reclaiming suction device 32 are connected to the power distribution control box 2 .

优选的,所述的下部检测座33的左侧配合有下料输送装置11,所述的下料输送装置11配合有下料取放机械手12,所述的下料输送装置11包括机架1上的下料活动座49,所述的下料活动座49上设置有相互配合的下料给进电机50和下料给进皮带51,且下料活动座49上设置有与下料皮带51配合的下料给进导向块52,所述的下料给进电机50连接到配电控制箱2。Preferably, the left side of the lower detection seat 33 is equipped with a blanking conveying device 11 , the blanking conveying device 11 is equipped with a blanking pick-and-place manipulator 12 , and the blanking conveying device 11 includes a frame 1 . The upper unloading movable seat 49, the unloading movable seat 49 is provided with the unloading feeding motor 50 and the unloading feeding belt 51 which cooperate with each other, and the unloading movable seat 49 is provided with the unloading belt 51. The matching blanking and feeding guide block 52 and the blanking and feeding motor 50 are connected to the power distribution control box 2 .

优选的,所述的下料输送装置11还包括下料输送座45,所述的下料输送座45上设置有相互配合的下料活动电机46和下料活动皮带47,所述的下料活动座49通过下料活动连动块48连接在下料活动皮带47上,所述的下料活动座49上设置有与下料输送座45上的下料限位座54配合的下料限位块53,所述的下料活动电机46连接到配电控制箱2。Preferably, the blanking conveying device 11 further includes a blanking conveying base 45, and the blanking conveying base 45 is provided with a blanking movable motor 46 and a blanking movable belt 47 that cooperate with each other. The movable seat 49 is connected to the unloading movable belt 47 through the unloading movable link block 48 , and the unloading movable seat 49 is provided with an unloading limit seat that cooperates with the unloading limit seat 54 on the unloading conveying seat 45 At block 53 , the unloading movable motor 46 is connected to the power distribution control box 2 .

具体使用时,先将需要检测的贴片电阻产品放置到上料输送装置3内,经过上料输送装置3输送后,通过上部检测取料装置5夹持并放置到上部检测座14的检测位置上,之后通过配电控制箱2控制上部检测座14通电具体磁性吸住产品,之后通过上部检测升降电机21调节上部检测升降座23的位置,进而通过上部CCD检测头24检测出产品的上部外观好坏,如检测不合格,则通过不合格品取料机械手6将其放置到第二不合格品收集盒13中进行收集,如检测合格,则通过下部检测取料装置7夹取并放置到检测放料座34上,然后通过居中升降气缸40带动居中升降轮41下降,使居中活动座42沿着居中活动滑轨43斜向下滑,进而使居中活动压块44将产品压住在检测放料座的中部,之后通过下部检测升降气缸36带动LCR检测探头38上升,对产品的下部进行检测,如检测不合格,则通过下部检测取放装置7将其取放到第一不合格品收集盒10内,入检测合格,则通过下部检测取放装置7将其取放到下料输送皮带51上,之后经过下料输送电机49带动其向左给进,然后再通过下料取放机械手12将其取放到合格品收集盒中。In specific use, first place the chip resistor product to be detected in the feeding and conveying device 3, and after being conveyed by the feeding and conveying device 3, it is clamped by the upper detection and reclaiming device 5 and placed in the detection position of the upper detection seat 14 Then, the upper detection seat 14 is energized through the power distribution control box 2 to magnetically attract the product, and then the upper detection lifting motor 21 is used to adjust the position of the upper detection lifting seat 23, and then the upper CCD detection head 24 is used to detect the upper appearance of the product Good or bad, if the test is unqualified, the unqualified product reclaiming manipulator 6 will place it in the second unqualified product collection box 13 for collection. Detect the discharge seat 34, and then drive the center lift wheel 41 to descend through the center lift cylinder 40, so that the center movable seat 42 slides down obliquely along the center movable slide rail 43, so that the center movable pressure block 44 presses the product on the detection release. In the middle of the material holder, the LCR detection probe 38 is driven up by the lower detection lifting cylinder 36 to detect the lower part of the product. Inside the box 10, if it passes the inspection, it is taken and placed on the unloading conveying belt 51 by the lower inspection pick-and-place device 7, and then driven to the left by the unloading conveying motor 49, and then passed through the unloading pick-and-place manipulator. 12Pick it into the Goods Collection Box.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.

本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。Specific examples are used herein to illustrate the principles and implementations of the present invention, and the descriptions of the above examples are only used to help understand the method and the core idea of the present invention. The above are only the preferred embodiments of the present invention. It should be pointed out that due to the limited expression of words, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principles of the present invention However, some improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the concept and technical solutions of the invention are directly applied to other occasions without improvement. should be regarded as the protection scope of the present invention.

Claims (7)

1. The utility model provides a detection mechanism about chip resistor, it includes frame (1) and distribution control box (2), its characterized in that, frame (1) on be provided with upper portion and detect seat (14) and lower part and detect seat (33), upper portion detect seat (14) and lower part detect seat (33) and detect the extracting device (7) cooperation through the lower part, upper portion detect the top of seat (14) be provided with product complex upper portion detection device (5), lower part detect seat (33) on be provided with product lower part complex lower part detection device (8), upper portion detect seat (14) be the magnet iron piece, upper portion detection device (5) including set up in frame (1) and mutually supporting upper portion detect elevator motor (21) and upper portion and detect elevator belt (22), upper portion detect elevator belt (22) and link firmly upper portion and detect elevator seat (23), upper portion detect lift seat (23) below install with product upper portion complex upper portion CCD detect head (24), the upper portion of upper portion detect lift seat (23) be provided with frame (1) on upper portion detect lift positioning seat (26) complex upper portion detect lift locating lever (25), upper portion detect lift motor (21) and upper portion CCD detect head (24) and be connected to distribution control box (2), lower part detection device (8) including setting up detect blowing seat (34) on lower part detection seat (33), the lower part of detecting blowing seat (34) be provided with LCR test probe (38) of wearing out it, lower part detection seat (33) on be provided with first defective products collection box (10), LCR test probe (38) be connected to distribution control box (2).
2. The upper and lower detecting mechanism for the chip resistor according to claim 1, wherein a lower detecting lifting seat (37) is connected to a lower portion of the LCR detecting probe (38), a lower detecting lifting cylinder (36) is connected to a lower portion of the lower detecting lifting seat (37), the lower detecting lifting cylinder (36) is arranged on a detecting mounting seat (35) on the frame (1), a spring is arranged between the lower detecting lifting seat (37) and the detecting discharging seat (34) and wraps the LCR detecting probe (38), and the lower detecting lifting cylinder (36) is connected to the power distribution control box (2).
3. The upper and lower chip resistor detecting mechanism according to claim 1, wherein the lower detecting base (33) is provided with a centering device (9) engaged with a product on the detecting and feeding base (34), the centering device (9) comprises a centering base (39) disposed on the lower detecting base (33), the centering base (39) is provided with a centering lifting cylinder (40), the upper portion of the centering lifting cylinder (40) is connected with a centering lifting wheel (41), both sides of the centering lifting wheel (41) are engaged with centering movable blocks (42), the engaging portion of the centering movable block (42) and the centering lifting wheel (41) is an inclined plane inclined inward and upward, the centering movable block (42) is engaged with a centering movable slide rail (43) inclined on the centering base (39), and the two centering movable slide rails (43) are symmetrical with respect to the center of symmetry of the centering lifting wheel (41), the centering movable block (42) is provided with a centering pressing block (44) matched with a product on the detection discharging seat (34), and the centering lifting cylinder (40) is connected to the power distribution control box (2).
4. The upper and lower chip resistor detection mechanism according to claim 1, wherein an upper unqualified product taking manipulator (14) matched with a product on the upper detection seat (14) is arranged on the frame (1), the upper unqualified product taking manipulator (14) is matched with a second unqualified product collection box (13) on the frame (1), and the upper unqualified product taking manipulator (14) is connected to the power distribution control box (2).
5. The upper and lower chip resistor detecting mechanism according to claim 1, wherein the lower part detecting and material taking device (7) comprises a lower part detecting and material taking movable motor (27) and a lower part detecting and material taking movable screw rod which are arranged on the rack (1) and matched with each other, the lower part detecting and material taking movable screw rod is matched with a lower part detecting movable seat (28), the lower part detecting movable seat (28) is connected with a lower part material taking lifting seat (31) through a lower part detecting and lifting cylinder, a lower part material taking lifter (32) matched with a product is connected below the lower part material taking lifting seat (31), the lower part detecting and material taking movable seat (28) is provided with a lower part detecting and material taking limiting block (29) matched with a lower part detecting and material taking limiting seat (30) on the rack (1), and the lower part detecting and material taking movable motor (27), The lower part detects and gets material lift cylinder and lower part and get material suction means (32) and be connected to distribution control box (2).
6. The upper and lower chip resistor detection mechanism according to claim 1, wherein a blanking conveying device (11) is matched with the left side of the lower detection seat (33), a blanking taking and placing mechanical arm (12) is matched with the blanking conveying device (11), the blanking conveying device (11) comprises a blanking movable seat (49) on the frame (1), a mutually matched blanking feeding motor (50) and a blanking feeding belt (51) are arranged on the blanking movable seat (49), a blanking feeding guide block (52) matched with the blanking belt (51) is arranged on the blanking movable seat (49), and the blanking feeding motor (50) is connected to the power distribution control box (2).
7. The chip resistor upper and lower detection mechanism according to claim 6, wherein the blanking conveying device (11) further comprises a blanking conveying seat (45), the blanking conveying seat (45) is provided with a blanking movable motor (46) and a blanking movable belt (47) which are matched with each other, the blanking movable seat (49) is connected to the blanking movable belt (47) through a blanking movable linkage block (48), the blanking movable seat (49) is provided with a blanking limiting block (53) matched with a blanking limiting seat (54) on the blanking conveying seat (45), and the blanking movable motor (46) is connected to the power distribution control box (2).
CN201811046607.8A 2017-01-03 2017-01-03 A chip resistor up and down detection mechanism Active CN109201516B (en)

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