CN109201268B - A kind of production method of latex paint - Google Patents
A kind of production method of latex paint Download PDFInfo
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- CN109201268B CN109201268B CN201810890792.2A CN201810890792A CN109201268B CN 109201268 B CN109201268 B CN 109201268B CN 201810890792 A CN201810890792 A CN 201810890792A CN 109201268 B CN109201268 B CN 109201268B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C19/00—Other disintegrating devices or methods
- B02C19/0056—Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/02—Crushing or disintegrating by disc mills with coaxial discs
- B02C7/08—Crushing or disintegrating by disc mills with coaxial discs with vertical axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/12—Shape or construction of discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/16—Driving mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/175—Disc mills specially adapted for paste-like material, e.g. paint, chocolate, colloids
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/03—Powdery paints
- C09D5/031—Powdery paints characterised by particle size or shape
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- Organic Chemistry (AREA)
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Abstract
Description
技术领域technical field
本发明属于涂料生产技术领域,具体的说是一种乳胶漆的生产方法。The invention belongs to the technical field of paint production, in particular to a production method of latex paint.
背景技术Background technique
乳胶漆是乳胶涂料的俗称,诞生于二十世纪七十年代中下期,是以丙烯酸酯共聚乳液为代表的一大类合成树脂乳液涂料。乳胶漆是水分散性涂料,它是以合成树脂乳液为基料,填料经过研磨分散后加入各种助剂精制而成的涂料。Latex paint is a common name for latex paint. It was born in the middle and late 1970s. It is a large class of synthetic resin emulsion paint represented by acrylate copolymer emulsion. Latex paint is a water-dispersible paint, which is a paint made of synthetic resin emulsion as the base material, and the filler is ground and dispersed, and then various additives are added.
在高分子水性涂料生产制备过程中,对涂料进行研磨是一道必不可少的重要工序。现有技术在对涂料进行研磨时,都是将涂料放入带有研磨介质的研磨桶中研磨;但是现有这种研磨方式存在以下缺陷:研磨介质很容易损耗,使用寿命短,无法长时间持续工作;由于在进料时没有对涂料进行初步粉碎,导致有些进入研磨腔内的涂料颗粒较大,不利于对涂料进行充分研磨,因此研磨出来的涂料质量也比较差。In the production and preparation of polymer waterborne coatings, grinding the coatings is an essential and important process. In the prior art, when the paint is ground, the paint is put into a grinding barrel with a grinding medium for grinding; however, the existing grinding method has the following defects: the grinding medium is easily worn out, the service life is short, and it cannot be used for a long time. Continue to work; because the paint is not initially pulverized during feeding, some paint particles entering the grinding chamber are large, which is not conducive to fully grinding the paint, so the quality of the ground paint is also relatively poor.
现有技术中也出现了一种乳胶漆的生产方法的技术方案,如申请号为2017208239467的一项中国专利公开了一种高分子水性涂料原料研磨装置,包括装置主体,所述装置主体的下端设有支撑座,装置主体的内部设有研磨腔,研磨腔的上方设置有进料口,研磨腔的下端一侧设置有出料口,所述研磨腔的上端对称设置有两个粉碎辊,粉碎辊的下方设置有搅拌杆,搅拌杆位于研磨腔的中部,所述搅拌杆的下端贯穿研磨腔的侧壁并与电机连接,电机固定安装在装置主体下端的安装板上,所述搅拌杆的顶端固定安装有弧形凸块,弧形凸块的下端通过伸缩管连接搅拌板,且伸缩管套接在搅拌杆的外侧,所述搅拌板的下端设置有空槽,空槽内设置有若干个粉碎齿轮,空槽的侧壁通过连接轴与粉碎齿轮连接,所述搅拌杆的下端设置为往复丝杠,往复丝杠的外侧套接有滑块,滑块的上端通过连接件与活动板的下端连接,所述活动板上设置有过滤网,过滤网位于粉碎齿轮的下方。There is also a technical solution for a production method of latex paint in the prior art. For example, a Chinese patent with an application number of 2017208239467 discloses a polymer water-based paint raw material grinding device, including a device main body, and a lower end of the device main body. A support seat is provided, a grinding chamber is arranged inside the main body of the device, a feeding port is provided above the grinding chamber, a discharging port is provided on one side of the lower end of the grinding chamber, and two crushing rollers are symmetrically arranged on the upper end of the grinding chamber. A stirring rod is arranged below the pulverizing roller. The stirring rod is located in the middle of the grinding chamber. The lower end of the stirring rod penetrates the side wall of the grinding chamber and is connected to the motor. An arc-shaped bump is fixedly installed at the top of the agitator, and the lower end of the arc-shaped bump is connected to the stirring plate through a telescopic tube, and the telescopic tube is sleeved on the outside of the stirring rod. There are several pulverizing gears, the side wall of the empty groove is connected with the pulverizing gear through the connecting shaft, the lower end of the stirring rod is set as a reciprocating screw, the outer side of the reciprocating screw is sleeved with a slider, and the upper end of the slider is connected with the movable piece through the connecting piece. The lower end of the plate is connected, the movable plate is provided with a filter screen, and the filter screen is located below the crushing gear.
该技术方案的一种高分子水性涂料原料研磨装置,通过对涂料进行初步粉碎,减少涂料的粒径,使得涂料在研磨腔内得以研磨充分,提高涂料的质量。但是该技术方案中的水性涂料的研磨不充分,且研磨后的水性涂料易附着在磨盘中,从而影响研磨效果;使得该技术方案受到限制。The technical solution is a raw material grinding device for polymer water-based paint, which reduces the particle size of the paint by preliminarily pulverizing the paint, so that the paint can be fully ground in the grinding chamber, and the quality of the paint is improved. However, the grinding of the water-based paint in this technical solution is not sufficient, and the ground water-based paint is easily attached to the grinding disc, thereby affecting the grinding effect, which limits the technical solution.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提出的一种乳胶漆的生产方法,该方法采用研磨装置,研磨装置通过破碎球对水性涂料进行初步破碎,从而减少大径颗粒水性涂料,随后驱动单元驱动下磨盘既上下运动,又左右运动,上磨盘和下磨盘相互配合对水性涂料进行充分的研磨,从而提高了水性涂料的研磨效率;同时由于套筒作用一号研磨盘发生抖动,一方面使得水性涂料进行充分的研磨,从而提高水性涂料的研磨效率;另一方面水性涂料从一号研磨盘中被清理干净,以防影响后期水性涂料的研磨,从而提高水性涂料的研磨效果。In order to make up for the deficiencies of the prior art, the present invention proposes a method for producing latex paint, which adopts a grinding device, and the grinding device preliminarily crushes the water-based paint through a crushing ball, thereby reducing the large-diameter particles of the water-based paint, and then the drive unit drives the The lower grinding disc moves up and down as well as left and right. The upper grinding disc and the lower grinding disc cooperate with each other to fully grind the water-based paint, thereby improving the grinding efficiency of the water-based paint. The paint is fully ground to improve the grinding efficiency of the water-based paint; on the other hand, the water-based paint is cleaned from the No. 1 grinding disc to prevent the subsequent grinding of the water-based paint, thereby improving the grinding effect of the water-based paint.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种乳胶漆的生产方法,该方法包括以下步骤:The technical scheme adopted by the present invention to solve the technical problem is: a production method of a latex paint of the present invention, which comprises the following steps:
步骤一:将颗粒粉料放入到研磨装置中进行研磨,得到研磨粉料;Step 1: put the granular powder into the grinding device for grinding to obtain the grinding powder;
步骤二:将离子水和分散剂、润湿剂、流平剂、防腐防霉剂、成膜助剂、缓冲剂、增白剂、消泡剂助剂放入到混合装置中进行混合,得到混合液;Step 2: Put the ionized water, dispersing agent, wetting agent, leveling agent, antiseptic and antifungal agent, film-forming aid, buffer, whitening agent, defoamer aid into the mixing device for mixing to obtain mixture;
步骤三:将步骤一中的研磨粉料、步骤二中的混合液和羟乙基纤维素水溶液放入到分散机中进行高速分散,得到白浆;Step 3: put the grinding powder in
步骤四:将步骤三中的白浆慢速加入到乳液中,低速搅拌得到初涂料;Step 4: add the white paste in
步骤五:将增稠剂加入到步骤四中的初涂料中,调节初涂料的粘稠度,且用色浆调节初涂料的颜色及深浅度,得到乳胶漆成品;Step 5: adding the thickener to the primary coating in
其中,步骤一中采用研磨装置,研磨装置包括筒体;还包括空心轴、上磨盘、下磨盘、收集箱和驱动单元;筒体内部设有上磨盘和下磨盘;所述上磨盘位于下磨盘的上方,上磨盘底部设有一号出料口;所述空心轴一端与上磨盘固连,空心轴另一端伸出筒体外壁与电机转动连接,且空心轴另一端的外圈上设有进料口;所述一号出料口与空心轴连通;所述下磨盘与驱动单元连接,驱动单元用于驱动下磨盘配合上磨盘进行研磨;所述收集箱放置在筒体底部,收集箱用于水性涂料研磨后的收集;其中,Wherein, a grinding device is used in
所述驱动单元包括转动轮、一号杆、二号杆、三号杆、四号杆、安装块;所述转动轮与驱动电机转动连接,驱动电机固定在筒体侧壁上;所述一号杆一端铰接在转动轮上,一号杆另一端铰接在二号杆上;所述安装块的数目为三个,安装块固定安装在下磨盘上;所述三号杆位于上磨盘的后方;所述二号杆为L形杆,二号杆对称安装,二号杆一端铰接在筒体侧壁上,二号杆另一端铰接在三号杆上,二号杆中与筒体侧壁铰接点齐平的一端在安装块上左右滑动;所述四号杆一端铰接在三号杆上,四号杆另一端在安装块上上下滑动,四号杆的中部铰接在筒体的侧壁上。高分子水性涂料的制备中需要对水性涂料进行研磨,现有的研磨,是将水性涂料放置在下磨盘中,电机驱动上磨盘旋转,上磨盘与下磨盘配合对水性涂料进行研磨,研磨完全靠旋转而成,此方式研磨出的水性涂料研磨效果不佳,从而影响后续高分子水性涂料的制备;本发明研磨前,驱动电机带动空心轴转动,同时将水性涂料从入料口投入,水性涂料通过一号出料口落入到下磨盘上;此时,通过驱动电机驱动转动轮逆时针转动,二号杆和四号杆推动下磨盘,左右两二号杆推动,使得下磨盘进行左右运动,上磨盘与下磨盘贴合,同时,四号杆推动,使得下磨盘向上运动且运动平衡;下磨盘受到拉力,一方面使得水性涂料在下磨盘上完全铺开,从而提高了水性涂料与上磨盘的接触面积,进而提高了研磨效率;另一方面对大径粒的水性涂料进行破碎,从而提高了水性涂料的研磨效率;空心轴对上磨盘产生的旋转力对铺开后的水性涂料进行研磨;通过上磨盘和下磨盘配合使得水性涂料进行充分的研磨,从而提高了水性涂料的研磨效率,进而提高了高分子水性涂料后续的制备效果。The driving unit includes a rotating wheel, a No. 1 rod, a No. 2 rod, a No. 3 rod, a No. 4 rod, and a mounting block; the rotating wheel is rotatably connected with the driving motor, and the driving motor is fixed on the side wall of the cylinder; One end of the number rod is hinged on the rotating wheel, and the other end of the No. 1 rod is hinged on the No. 2 rod; the number of the mounting blocks is three, and the mounting blocks are fixedly installed on the lower grinding disc; the No. 3 rod is located at the rear of the upper grinding disc; The No. 2 rod is an L-shaped rod, the No. 2 rod is installed symmetrically, one end of the No. 2 rod is hinged on the side wall of the cylinder body, the other end of the No. 2 rod is hinged on the No. 3 rod, and the No. 2 rod is hinged with the side wall of the cylinder body. The flush end slides left and right on the installation block; one end of the No. 4 rod is hinged on the No. 3 rod, the other end of the No. 4 rod slides up and down on the installation block, and the middle of the No. 4 rod is hinged on the side wall of the cylinder. . In the preparation of polymer water-based coatings, the water-based coatings need to be ground. In the existing grinding, the water-based coatings are placed in the lower grinding disc, the motor drives the upper grinding disc to rotate, and the upper grinding disc cooperates with the lower grinding disc to grind the water-based coating. The grinding is completely dependent on rotation. The grinding effect of the water-based paint ground in this way is not good, thus affecting the preparation of the subsequent polymer water-based paint; before the grinding of the present invention, the driving motor drives the hollow shaft to rotate, and at the same time, the water-based paint is put in from the feeding port, and the water-based paint passes through. The No. 1 discharge port falls on the lower grinding disc; at this time, the rotating wheel is driven to rotate counterclockwise by the driving motor, the No. 2 and No. 4 rods push the lower grinding disc, and the left and right No. 2 rods push, so that the lower grinding disc moves left and right, The upper grinding disc is attached to the lower grinding disc, and at the same time, the No. 4 rod pushes the lower grinding disc to move upwards and move in a balanced manner; the lower grinding disc is pulled, on the one hand, the water-based coating is completely spread on the lower grinding disc, thereby improving the water-based coating and the upper grinding disc. The contact area is increased, thereby improving the grinding efficiency; on the other hand, the large-diameter water-based paint is crushed, thereby improving the grinding efficiency of the water-based paint; the rotating force generated by the hollow shaft to the upper grinding disc grinds the spread water-based paint; Through the cooperation of the upper grinding disc and the lower grinding disc, the water-based paint is sufficiently ground, thereby improving the grinding efficiency of the water-based paint, and further improving the subsequent preparation effect of the polymer water-based paint.
优选的,所述上磨盘内部设有空心腔室;所述空心腔室设有破碎单元;所述破碎单元包括破碎球和固定板;所述固定板对称且倾斜固定在上磨盘的内壁上,固定板将空心腔室分为两部分;所述破碎球通过弹簧固连在固定板上,且破碎球在固定板上均匀分布。水性涂料在研磨前存在些许大径颗粒,大径颗粒的水性涂料通过上磨盘和下磨盘的研磨时,大径颗粒的水性涂料影响研磨效率;本发明通过在水性涂料落入下磨盘前对水性涂料进行初步粉碎,水性涂料从入料口输送到空心轴中,同时由于电机带动空心轴转动,使得固定在固定板上的破碎球旋转,破碎球旋转中增大了破碎球与大径颗粒水性涂料的接触面积,使得破碎球充分对大径水性涂料进行撞击,从而使得大径水性涂料进行初步的破碎,进而提高了后续的水性涂料的研磨效率。Preferably, a hollow chamber is provided inside the upper grinding disc; the hollow chamber is provided with a crushing unit; the crushing unit includes a crushing ball and a fixing plate; the fixing plate is symmetrically and obliquely fixed on the inner wall of the upper grinding disc, The fixing plate divides the hollow chamber into two parts; the crushing balls are fixedly connected to the fixing plate by springs, and the crushing balls are evenly distributed on the fixing plate. Before the water-based paint is ground, there are some large-diameter particles. When the water-based paint of the large-diameter particles passes through the grinding of the upper grinding disc and the lower grinding disc, the water-based coating of the large-diameter particles affects the grinding efficiency; The paint is preliminarily pulverized, and the water-based paint is transported from the feeding port to the hollow shaft. At the same time, the motor drives the hollow shaft to rotate, so that the crushing ball fixed on the fixed plate rotates, and the water-based crushing ball and large-diameter particles are increased during the rotation of the crushing ball. The contact area of the paint makes the crushing ball fully impact the large-diameter water-based paint, so that the large-diameter water-based paint is initially broken, thereby improving the grinding efficiency of the subsequent water-based paint.
优选的,所述破碎球内部设有一号槽;所述一号槽中设有破碎块;所述破碎块两侧通过弹簧固连在一号槽上,破碎块一端在一号槽中滑动,破碎块另一端截面形状为三角形。破碎球对大径颗粒水性涂料进行碰撞时,对于一些大径的水性涂料极难撞破,从而影响破碎效果;本发明通过在破碎球中设置破碎块,大径颗粒水性涂料接触到破碎块时,通过破碎块间的相互配合,使得大径颗粒的水性涂料进行破碎,从而提高了水性涂料的破碎效率和效果。Preferably, a No. 1 slot is arranged inside the crushing ball; a crushing block is arranged in the No. 1 slot; The cross-sectional shape of the other end of the crushing block is triangular. When the crushing ball collides with the water-based paint with large-diameter particles, it is extremely difficult for some large-diameter water-based coatings to break, thus affecting the crushing effect; the present invention arranges a crushing block in the crushing ball, and when the large-diameter particle water-based coating contacts the crushing block , Through the mutual cooperation between the crushing blocks, the water-based paint with large-diameter particles is broken, thereby improving the crushing efficiency and effect of the water-based paint.
优选的,所述上磨盘的底部设有控制单元;所述控制单元用于控制一号出料口的开合,控制单元包括电磁铁、伸缩杆和阻挡块;所述伸缩杆一端与电磁铁固连,伸缩杆另一端与阻挡块固连;所述伸缩杆由磁性材料制成;所述电磁铁固定安装在上磨盘的内壁上;所述阻挡块位于一号出料口的上方。在大径颗粒水性涂料进行初步破碎中,现有技术中未有将一号出料口堵住,使得大径颗粒水性涂料未进行充分的破碎;本发明通过设置控制单元,电磁铁未通电时,阻挡块将一号出料口堵住,大径颗粒水性涂料在空心腔室中进行充分的破碎,从而提高了水性涂料的破碎效果;在水性涂料进行充分破碎后,电磁铁通电,伸缩杆带动阻挡块向靠近电磁铁的一侧运动,一号出料口打开,破碎后的水性涂料落到下磨盘中进行充分的研磨,从而提高了水性涂料的研磨效率。Preferably, the bottom of the upper grinding disc is provided with a control unit; the control unit is used to control the opening and closing of the No. 1 discharge port, and the control unit includes an electromagnet, a telescopic rod and a blocking block; one end of the telescopic rod is connected to the electromagnet The other end of the telescopic rod is fixedly connected with the blocking block; the telescopic rod is made of magnetic material; the electromagnet is fixedly installed on the inner wall of the upper grinding disc; the blocking block is located above the No. 1 discharge port. In the preliminary crushing of the large-diameter particle water-based paint, the No. 1 discharge port is not blocked in the prior art, so that the large-diameter particle water-based paint is not sufficiently broken; , the blocking block blocks the No. 1 discharge port, and the large-diameter particle water-based paint is fully broken in the hollow chamber, thereby improving the crushing effect of the water-based paint; after the water-based paint is fully broken, the electromagnet is energized, and the telescopic rod The blocking block is driven to move to the side close to the electromagnet, the No. 1 discharge port is opened, and the broken water-based paint falls into the lower grinding plate for sufficient grinding, thereby improving the grinding efficiency of the water-based paint.
优选的,所述下磨盘包括一号研磨盘、弹性套筒和二号研磨盘;所述一号研磨盘位于二号研磨盘的上方,一号研磨盘通过弹性套筒与二号研磨盘连接;所述一号研磨盘上设有一组一号孔;所述二号研磨盘上设有一组二号孔,二号研磨盘顶部与驱动单元连接,驱动单元驱动一号研磨盘配合上磨盘进行研磨。水性涂料经过研磨后被收集,现有技术中,研磨后的水性涂料粘附在一号孔和二号孔上,长时间的积累容易阻塞一号孔和二号孔,从而影响后期的水性涂料的收集效率;本发明通过将下磨盘分为多层,且通过弹性套筒连接;设置弹性套筒,一方面,防止水性涂料从一号研磨盘和二号研磨盘的两侧逸出,使得研磨的水性涂料进行充分的收集,从而提高了水性涂料的收集效率;另一方面,一号研磨盘配合上磨盘进行水性涂料研磨时,一号研磨盘发生抖动,抖动既使得水性涂料进行充分的研磨,从而提高水性涂料的研磨效率;又使得研磨的水性涂料从一号研磨盘中被清理干净,以防影响后期水性涂料的研磨,从而提高水性涂料的研磨效果。Preferably, the lower grinding disc includes a No. 1 grinding disc, an elastic sleeve and a No. 2 grinding disc; the No. 1 grinding disc is located above the No. 2 grinding disc, and the No. 1 grinding disc is connected to the No. 2 grinding disc through an elastic sleeve The No. 1 grinding disc is provided with a group of No. 1 holes; the No. 2 grinding disc is provided with a group of No. 2 holes, and the top of the No. 2 grinding disc is connected with the drive unit, and the driving unit drives the No. 1 grinding disc to cooperate with the upper grinding disc. Grind. The water-based paint is collected after being ground. In the prior art, the ground water-based paint adheres to the No. 1 and No. 2 holes. Long-term accumulation easily blocks the No. 1 and No. 2 holes, thereby affecting the later water-based paint. In the present invention, the lower grinding disc is divided into multiple layers and connected by an elastic sleeve; the elastic sleeve is provided, on the one hand, the water-based paint is prevented from escaping from both sides of the No. 1 grinding disc and No. 2 grinding disc, so that the The ground water-based paint is fully collected, thereby improving the collection efficiency of the water-based paint; on the other hand, when the No. 1 grinding disc is matched with the upper grinding disc to grind the water-based paint, the No. 1 grinding disc shakes, and the shaking makes the water-based paint fully collect. Grinding, thereby improving the grinding efficiency of the water-based paint; and the ground water-based paint is cleaned from the No. 1 grinding disc to prevent the later water-based paint from being affected. Grinding, thereby improving the grinding effect of the water-based paint.
优选的,所述一号研磨盘上设有二号槽;所述二号槽与一号孔垂直,二号槽中设有一号板;所述一号板两端通过弹簧固连在二号槽上,一号板上设有一组三号孔;所述三号孔与一号孔相互错开。现有技术中,未充分研磨的水性涂料从一号孔掉落被收集,从而影响水性涂料的研磨效果;本发明通过设置一号板,研磨前,一号板将一号孔堵住,由于惯性作用,一号板相对于一号研磨盘发生滑动,一号孔与三号孔进行连通,研磨后的水性涂料从连通孔中掉落,从而提高了水性涂料的研磨效果。Preferably, the No. 1 grinding disc is provided with a No. 2 slot; the No. 2 slot is perpendicular to the No. 1 hole, and a No. 1 plate is arranged in the No. 2 slot; both ends of the No. 1 plate are fixed to the No. 2 plate through springs On the slot, the No. 1 plate is provided with a group of No. 3 holes; the No. 3 holes and the No. 1 holes are staggered from each other. In the prior art, the water-based paint that is not sufficiently ground is dropped and collected from the No. 1 hole, thereby affecting the grinding effect of the water-based paint; in the present invention, by setting the No. 1 plate, the No. 1 plate blocks the No. 1 hole before grinding, because the Under the action of inertia, the No. 1 plate slides relative to the No. 1 grinding disc, the No. 1 hole is connected with the No. 3 hole, and the ground water-based paint falls from the communication hole, thereby improving the grinding effect of the water-based paint.
优选的,所述二号研磨盘的上表面设有圆弧凹槽,所述圆弧凹槽中设有研磨球,圆弧凹槽和研磨球配合用于水性涂料的细磨。研磨后的水性涂料通过一号孔和三号孔掉落到二号研磨盘上,通过设置圆弧凹槽和研磨球,驱动单元驱动二号研磨盘左右运动中,研磨球受到离心力,研磨球在圆弧凹槽中滚动,研磨球在滚动中对水性涂料进行细磨,从而提高了水性涂料的研磨效果。Preferably, the upper surface of the No. 2 grinding disc is provided with a circular arc groove, the circular arc groove is provided with a grinding ball, and the circular arc groove and the grinding ball are used for fine grinding of the water-based paint. The ground water-based paint falls on the No. 2 grinding disc through the No. 1 hole and No. 3 hole. By setting the arc groove and the grinding ball, the driving unit drives the No. 2 grinding disc to move left and right. The grinding ball is subjected to centrifugal force, and the grinding ball Rolling in the arc groove, the grinding ball finely grinds the water-based paint in the rolling, thus improving the grinding effect of the water-based paint.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明所述的一种乳胶漆的生产方法,该方法采用研磨装置,研磨装置通过设置驱动单元,所述驱动单元包括转动轮、一号杆、二号杆、三号杆、四号杆、安装块;驱动单元驱动下磨盘既上下运动,又左右运动,上磨盘和下磨盘相互配合对水性涂料进行充分的研磨,从而提高了水性涂料的研磨效率。1. the production method of a kind of latex paint of the present invention, this method adopts grinding device, grinding device is by setting drive unit, and described drive unit comprises rotating wheel, No. 1 rod, No. 2 rod, No. 3 rod, No. 4 Rod, mounting block; the drive unit drives the lower grinding disc to move both up and down, and left and right, the upper grinding disc and the lower grinding disc cooperate with each other to fully grind the water-based paint, thereby improving the grinding efficiency of the water-based paint.
2.本发明所述的一种乳胶漆的生产方法,该方法采用研磨装置,研磨装置通过设置破碎单元,所述破碎单元包括破碎球和固定板;破碎球在空心腔室中旋转,增大了破碎球与大径颗粒水性涂料的接触面积,使得破碎球充分对大径水性涂料进行撞击,从而使得大径水性涂料进行初步的破碎,进而提高了后续的水性涂料的研磨效率。2. The production method of a latex paint according to the present invention, the method adopts a grinding device, and the grinding device is provided with a crushing unit, and the crushing unit includes a crushing ball and a fixed plate; The contact area between the crushing ball and the large-diameter particle water-based paint is adjusted, so that the crushing ball can fully impact the large-diameter water-based paint, so that the large-diameter water-based paint is initially broken, and the grinding efficiency of the subsequent water-based paint is improved.
3.本发明所述的一种乳胶漆的生产方法,该方法采用研磨装置,研磨装置通过设置控制单元,所述控制单元包括电磁铁、伸缩杆和阻挡块;电磁铁未通电时,阻挡块将一号出料口堵住,大径颗粒水性涂料在空心腔室中进行充分的破碎,从而提高了水性涂料的破碎效果;电磁铁通电,伸缩杆带动阻挡块向靠近电磁铁的一侧运动,一号出料口打开,破碎后的水性涂料落到下磨盘中进行充分的研磨,从而提高了水性涂料的研磨效率。3. The production method of a latex paint of the present invention, the method adopts a grinding device, and the grinding device is provided with a control unit, and the control unit includes an electromagnet, a telescopic rod and a blocking block; when the electromagnet is not energized, the blocking block is The No. 1 discharge port is blocked, and the large-diameter particle water-based paint is fully crushed in the hollow chamber, thereby improving the crushing effect of the water-based paint; the electromagnet is energized, and the telescopic rod drives the blocking block to move to the side close to the electromagnet , the No. 1 discharge port is opened, and the broken water-based paint falls into the lower grinding disc for sufficient grinding, thereby improving the grinding efficiency of the water-based paint.
4.本发明所述的一种乳胶漆的生产方法,该方法采用研磨装置,研磨装置通过弹性套筒将一号研磨盘和二号研磨盘进行连接;一方面,使得抖动中水性涂料进行充分的研磨,从而提高水性涂料的研磨效率;另一方面使得研磨的水性涂料从一号研磨盘中被清理干净,以防影响后期水性涂料的研磨,从而提高水性涂料的研磨效果。4. the production method of a kind of latex paint of the present invention, this method adopts grinding device, and the grinding device connects No. 1 grinding disc and No. 2 grinding disc by elastic sleeve; On the other hand, the ground water-based paint can be cleaned from the No. 1 grinding disc, so as not to affect the grinding of the later water-based paint, thereby improving the grinding effect of the water-based paint.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的工艺流程图;Fig. 1 is the process flow diagram of the present invention;
图2是研磨装置的主视图;Figure 2 is a front view of the grinding device;
图3是图2中A处的局部放大图;Fig. 3 is the partial enlarged view of A place in Fig. 2;
图4是图3中B处的局部放大图;Fig. 4 is a partial enlarged view at B in Fig. 3;
图5是图2中C处的局部放大图;Fig. 5 is the partial enlarged view of C place in Fig. 2;
图6是驱动单元的结构示意图;6 is a schematic structural diagram of a drive unit;
图中:筒体1、收集箱11、空心轴2、进料口21、上磨盘3、一号出料口31、空心腔室32、下磨盘4、一号研磨盘41、二号槽411、一号板412、三号孔413、一号孔414、弹性套筒42、二号研磨盘43、二号孔431、圆弧凹槽432、研磨球433、驱动单元5、转动轮51、一号杆52、二号杆53、三号杆54、四号杆55、安装块56、破碎单元6、破碎球61、一号槽611、破碎块612、固定板62、控制单元7、电磁铁71、伸缩杆72、阻挡块73。In the figure:
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本发明。In order to make it easy to understand the technical means, creation features, achieved goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1至图6所示,本发明所述的一种乳胶漆的生产方法,该方法包括以下步骤:As shown in Fig. 1 to Fig. 6, the production method of a kind of latex paint of the present invention, this method comprises the following steps:
步骤一:将颗粒粉料放入到研磨装置中进行研磨,得到研磨粉料;Step 1: put the granular powder into the grinding device for grinding to obtain the grinding powder;
步骤二:将离子水和分散剂、润湿剂、流平剂、防腐防霉剂、成膜助剂、缓冲剂、增白剂、消泡剂助剂放入到混合装置中进行混合,得到混合液;Step 2: Put the ionized water, dispersing agent, wetting agent, leveling agent, antiseptic and antifungal agent, film-forming aid, buffer, whitening agent, defoamer aid into the mixing device for mixing to obtain mixture;
步骤三:将步骤一中的研磨粉料、步骤二中的混合液和羟乙基纤维素水溶液放入到分散机中进行高速分散,得到白浆;Step 3: put the grinding powder in
步骤四:将步骤三中的白浆慢速加入到乳液中,低速搅拌得到初涂料;Step 4: add the white paste in
步骤五:将增稠剂加入到步骤四中的初涂料中,调节初涂料的粘稠度,且用色浆调节初涂料的颜色及深浅度,得到乳胶漆成品;Step 5: adding the thickener to the primary coating in
其中,步骤一中采用研磨装置,研磨装置包括筒体1;还包括空心轴2、上磨盘3、下磨盘4、收集箱11和驱动单元5;筒体1内部设有上磨盘3和下磨盘4;所述上磨盘3位于下磨盘4的上方,上磨盘3底部设有一号出料口31;所述空心轴2一端与上磨盘3固连,空心轴2另一端伸出筒体1外壁与电机转动连接,且空心轴2另一端的外圈上设有进料口21;所述一号出料口31与空心轴2连通;所述下磨盘4与驱动单元5连接,驱动单元5用于驱动下磨盘4配合上磨盘3进行研磨;所述收集箱11放置在筒体1底部,收集箱11用于水性涂料研磨后的收集;其中,Wherein, a grinding device is used in
所述驱动单元5包括转动轮51、一号杆52、二号杆53、三号杆54、四号杆55、安装块56;所述转动轮51与驱动电机转动连接,驱动电机固定在筒体侧壁上;所述一号杆52一端铰接在转动轮51上,一号杆52另一端铰接在二号杆53上;所述安装块56的数目为三个,安装块56固定安装在下磨盘4上;所述三号杆54位于上磨盘3的后方;所述二号杆53为L形杆,二号杆53对称安装,二号杆53一端铰接在筒体1侧壁上,二号杆53另一端铰接在三号杆54上,二号杆53中与筒体1侧壁铰接点齐平的一端在安装块56上左右滑动;所述四号杆55一端铰接在三号杆54上,四号杆55另一端在安装块56上上下滑动,四号杆55的中部铰接在筒体1的侧壁上。高分子水性涂料的制备中需要对水性涂料进行研磨,现有的研磨,是将水性涂料放置在下磨盘4中,电机驱动上磨盘3旋转,上磨盘3与下磨盘4配合对水性涂料进行研磨,研磨完全靠旋转而成,此方式研磨出的水性涂料研磨效果不佳,从而影响后续高分子水性涂料的制备;本发明研磨前,驱动电机带动空心轴2转动,同时将水性涂料从入料口投入,水性涂料通过一号出料口31落入到下磨盘4上;此时,通过驱动电机驱动转动轮51逆时针转动,二号杆53和四号杆55推动下磨盘4,左右两二号杆53推动,使得下磨盘4进行左右运动,上磨盘3与下磨盘4贴合,同时,四号杆55推动,使得下磨盘4向上运动且运动平衡;下磨盘4受到拉力,一方面使得水性涂料在下磨盘4上完全铺开,从而提高了水性涂料与上磨盘3的接触面积,进而提高了研磨效率;另一方面对大径粒的水性涂料进行破碎,从而提高了水性涂料的研磨效率;空心轴2对上磨盘3产生的旋转力对铺开后的水性涂料进行研磨;通过上磨盘3和下磨盘4配合使得水性涂料进行充分的研磨,从而提高了水性涂料的研磨效率,进而提高了高分子水性涂料后续的制备效果。The driving
作为本发明的一种实施方式,所述上磨盘3内部设有空心腔室32;所述空心腔室32设有破碎单元6;所述破碎单元6包括破碎球61和固定板62;所述固定板62对称且倾斜固定在上磨盘3的内壁上,固定板62将空心腔室32分为两部分;所述破碎球61通过弹簧固连在固定板62上,且破碎球61在固定板62上均匀分布。水性涂料在研磨前存在些许大径颗粒,大径颗粒的水性涂料通过上磨盘3和下磨盘4的研磨时,大径颗粒的水性涂料影响研磨效率;本发明通过在水性涂料落入下磨盘4前对水性涂料进行初步粉碎,水性涂料从入料口输送到空心轴2中,同时由于电机带动空心轴2转动,使得固定在固定板62上的破碎球61旋转,破碎球61旋转中增大了破碎球61与大径颗粒水性涂料的接触面积,使得破碎球61充分对大径水性涂料进行撞击,从而使得大径水性涂料进行初步的破碎,进而提高了后续的水性涂料的研磨效率。As an embodiment of the present invention, the
作为本发明的一种实施方式,所述破碎球61内部设有一号槽611;所述一号槽611中设有破碎块612;所述破碎块612两侧通过弹簧固连在一号槽611上,破碎块612一端在一号槽611中滑动,破碎块612另一端截面形状为三角形。破碎球61对大径颗粒水性涂料进行碰撞时,对于一些大径的水性涂料极难撞破,从而影响破碎效果;本发明通过在破碎球61中设置破碎块,大径颗粒水性涂料接触到破碎块时,通过破碎块间的相互配合,使得大径颗粒的水性涂料进行破碎,从而提高了水性涂料的破碎效率和效果。As an embodiment of the present invention, a No. 1
作为本发明的一种实施方式,所述上磨盘3的底部设有控制单元7;所述控制单元7用于控制一号出料口31的开合,控制单元7包括电磁铁71、伸缩杆72和阻挡块73;所述伸缩杆72一端与电磁铁71固连,伸缩杆72另一端与阻挡块73固连;所述伸缩杆72由磁性材料制成;所述电磁铁71固定安装在上磨盘3的内壁上;所述阻挡块73位于一号出料口31的上方。在大径颗粒水性涂料进行初步破碎中,现有技术中未有将一号出料口31堵住,使得大径颗粒水性涂料未进行充分的破碎;本发明通过设置控制单元7,电磁铁71未通电时,阻挡块73将一号出料口31堵住,大径颗粒水性涂料在空心腔室32中进行充分的破碎,从而提高了水性涂料的破碎效果;在水性涂料进行充分破碎后,电磁铁71通电,伸缩杆72带动阻挡块73向靠近电磁铁71的一侧运动,一号出料口31打开,破碎后的水性涂料落到下磨盘4中进行充分的研磨,从而提高了水性涂料的研磨效率。As an embodiment of the present invention, the bottom of the
作为本发明的一种实施方式,所述下磨盘4包括一号研磨盘41、弹性套筒42和二号研磨盘43;所述一号研磨盘41位于二号研磨盘43的上方,一号研磨盘41通过弹性套筒42与二号研磨盘43连接;所述一号研磨盘41上设有一组一号孔414;所述二号研磨盘43上设有一组二号孔431,二号研磨盘43顶部与驱动单元5连接,驱动单元5驱动一号研磨盘41配合上磨盘3进行研磨。水性涂料经过研磨后被收集,现有技术中,研磨后的水性涂料粘附在一号孔414和二号孔431上,长时间的积累容易阻塞一号孔414和二号孔431,从而影响后期的水性涂料的收集效率;本发明通过将下磨盘4分为多层,且通过弹性套筒42连接;设置弹性套筒42,一方面,防止水性涂料从一号研磨盘41和二号研磨盘43的两侧逸出,使得研磨的水性涂料进行充分的收集,从而提高了水性涂料的收集效率;另一方面,一号研磨盘41配合上磨盘3进行水性涂料研磨时,一号研磨盘41发生抖动,抖动既使得水性涂料进行充分的研磨,从而提高水性涂料的研磨效率;又使得研磨的水性涂料从一号研磨盘41中被清理干净,以防影响后期水性涂料的研磨,从而提高水性涂料的研磨效果。As an embodiment of the present invention, the
作为本发明的一种实施方式,所述一号研磨盘41上设有二号槽411;所述二号槽411与一号孔414垂直,二号槽411中设有一号板412;所述一号板412两端通过弹簧固连在二号槽411上,一号板412上设有一组三号孔413;所述三号孔413与一号孔414相互错开。现有技术中,未充分研磨的水性涂料从一号孔414掉落被收集,从而影响水性涂料的研磨效果;本发明通过设置一号板412,研磨前,一号板412将一号孔414堵住,由于惯性作用,一号板412相对于一号研磨盘41发生滑动,一号孔414与三号孔413进行连通,研磨后的水性涂料从连通孔中掉落,从而提高了水性涂料的研磨效果。As an embodiment of the present invention, the No. 1
作为本发明的一种实施方式,所述二号研磨盘43的上表面设有圆弧凹槽432,所述圆弧凹槽432中设有研磨球433,圆弧凹槽432和研磨球433配合用于水性涂料的细磨。研磨后的水性涂料通过一号孔414和三号孔413掉落到二号研磨盘43上,通过设置圆弧凹槽432和研磨球433,驱动单元5驱动二号研磨盘43左右运动中,研磨球433受到离心力,研磨球433在圆弧凹槽432中滚动,研磨球433在滚动中对水性涂料进行细磨,从而提高了水性涂料的研磨效果。As an embodiment of the present invention, the upper surface of the No. 2
使用时,电机带动空心轴2转动,同时将水性涂料从入料口投入,水性涂料进入到空心腔室32,调节控制单元7,阻挡块73将一号出料口31堵住,破碎单元6对大径颗粒的水性涂料进行充分破碎,破碎后调节控制单元7,阻挡块73脱离一号出料口31,水性涂料通过一号出料口31落入到下磨盘4上;此时,驱动驱动单元5,驱动单元5带动一号研磨盘41配合上磨盘3进行研磨,研磨中一号板412将一号孔414堵住使得水性涂料进行充分的研磨,同时由于套筒作用,一号研磨盘41发生抖动,一方面,使得水性涂料进行充分的研磨,从而提高水性涂料的研磨效率;另一方面使得研磨的水性涂料从一号研磨盘41中被清理干净,以防影响后期水性涂料的研磨,从而提高水性涂料的研磨效果;研磨好的水性涂料通过收集箱11收集。When in use, the motor drives the
上述前、后、左、右、上、下均以说明书附图中的图2为基准,按照人物观察视角为标准,装置面对观察者的一面定义为前,观察者左侧定义为左,依次类推。The above-mentioned front, back, left, right, top and bottom are all based on Fig. 2 in the accompanying drawings of the description, and according to the observation angle of the person as a standard, the side of the device facing the observer is defined as the front, and the left side of the observer is defined as the left, And so on.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it should be understood that the terms "center", "portrait", "horizontal", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present invention.
最后需要指出的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
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