Precision circle reason retarder Intelligent assembly system
Technical field
The invention belongs to Intelligent assembly fields, are related to a kind of accurate circle reason retarder Intelligent assembly system.
Background technique
Robot is influenced with retarder manufacturing enterprise by conventional management models relatively deep at this stage, and the level of informatization is low, information
Change managerial ability and is generally in lower level.Enterprise can be all generated daily such as equipment running status, production task information, goods and materials
The a large amount of data such as management information, traditional information management mode have not adapted to the demand of modern industry.It improves manufacturing
The level of IT application realizes that IT application in management and manufacture are intelligent, becomes the task of top priority of development.
However intelligence manufacture is still in infancy, manufacturing equipment not yet realizes automatic networking, task cannot it is automatic under
Hair and execution have been unable to meet at present on a large scale, and the production requirement of multi items directly affects the benefit of enterprise.Pass through in the past
Labor-intensive production promotes the retarder manufacturing enterprise of cost advantage, also produces effect under the background that human cost rises
Benefit increases problem out of strength.
Summary of the invention
In order to solve the problems, such as the development bottleneck of retarder manufacturing enterprise of robot, need to utilize intelligence manufacture the relevant technologies
Intellectualized reconstruction is carried out to it, is realized few peopleization or unmanned, is reduced human cost, the market demand is carried out flexibly and efficiently
Response, faster and better meets the individual demand of client.Intelligent assembly system is robot retarder intelligence production work
The key components of factory, the intellectualized reconstruction of assembly line, for obtaining production information in time and distributing resources of production rapidly
It is responded, rationally and efficiently uses production equipment.In production assembling process, it can be tracked by material number and realize different cultivars
The mixes line production of retarder improves production line use ratio and meets the needs of multi-item production.By sensor to Intelligent assembly
The working condition of system is detected automatically, and the real-time display on electronic board, to grasp timely, accurate production status
Information.Also quality testing can be carried out to the product on assembly line by approach such as sensor or machine vision, and to the number of acquisition
According to being analyzed, to optimize production procedure, improve production efficiency and yields.
In order to obtain comprehensive, timely, accurate information, Intelligent assembly system use a large amount of sensor, execution unit,
Integrated interface etc. can generate a large amount of information during mission dispatching, execution, equipment monitoring etc., must be set up thus corresponding
System structure data are managed and are integrated, and realize to precision circle reason retarder together equipment information visuallization prison
Control.
The purpose of the present invention is to provide a kind of accurate circle reason retarder Intelligent assembly systems.
In order to achieve the above objectives, the invention provides the following technical scheme:
A kind of accurate circle reason retarder Intelligent assembly system, including accurate circle reason retarder intelligence packer and with the essence
The Visualized Monitoring System of close circle reason retarder intelligence packer connection, the accurate circle reason retarder intelligence packer are used for
The assembly work for completing mechanical basic part, acquires real-time production information, manufacturing schedule information, and acquisition device is transmitted by information
Link upload the data to Visualized Monitoring System, for real-time production information to be analyzed and classified, utilizes neural network
And genetic algorithm, by acquisition, arrangement, analytical equipment operation data, in conjunction with existing equipment safeguard information database, to base
Failure predication is carried out in the equipment of current state, proposes corresponding solution when equipment breaks down;
The accurate circle reason retarder intelligence packer includes accurate circle reason retarder assembly machine, barcode recognizer, more
Sensor group;The accurate circle reason retarder assembly machine is mechanical to input and output end plate, pin wheel housing, Cycloidal Wheel lamp for completing
The assembly process of basic part;The multisensor group is used for all data when acquiring assembly work and is transmitted to workshop service
Device;The barcode recognizer is for acquiring material information and operator's information;
The Visualized Monitoring System includes workshop service device and management terminal, and the workshop service device includes
Information integration module, for leading to workshop information, equipment operation information, production task information, plant maintenance information
Cross certain transformation rule and be converted to unified information format, realize all kinds of personnel in network to the browsing of production line information, point
Analysis and management;
System management module for realizing the management to user and user's operation permission, and provides user and browses modification life
Produce the system log function of data history;
Message processing module, for by multisensor group and the collected real-time production information of barcode recognizer into
Row analysis and classification;
Monitoring data output module, for being counted to the real time data that user requests, and by information to visualize report
The form of table is transferred to management terminal;
Plant maintenance module, by the operation data of acquisition, arrangement, analytical equipment realize equipment fault look-ahead and
It is accurately positioned, with quick obtaining maintenance program, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
Further, the accurate circle reason retarder intelligence packer further includes amplifying circuit, decoding circuit, RS232 communication
Interface, the Visualized Monitoring System further include serial server, and the amplifying circuit puts collected faint electric signal
It greatly and rectifies, analog signal is converted corresponding digital signal by decoding circuit;The RS232 communication interface is by multisensor
The data of group acquisition are transmitted to serial server by Modbus agreement, and the serial server will be based on Modbus agreement
Data are converted to the SOCKET protocol data-flow that can be transmitted in a local network, then are transmitted to workshop service device.
Further, the multisensor group include temperature sensor, pressure sensor, energy consumption sensor, position sensor,
Velocity sensor, acceleration transducer acquire temperature, pressure, energy consumption when assembly machine work, the position of workpiece, speed respectively
Degree, acceleration information.
Further, the information integration module includes
Act on behalf of the Integrated Solution of Multi-Agent, request of data is submitted to search agent by user, and search agent will ask more
It asks and is converted to the identifiable address code of router agency, router is linked by this, and request of data is communicated to server generation
Reason after server agent receives inquiry request, feeds back information to user by inquiring the database being internally integrated, searches simultaneously
Suo Daili tests to the information of feedback, and local data base is then recorded if information needed for user and is acted on behalf of, and by
Data handling agent is further processed information;
Integrated architecture based on B/S needs to test by user name, two level security of password after user proposes logging request
Card, after system is verified by the user account table in database, finding in database user according to user right table can be with
Then the module position of operation accesses database by the data module address value obtained, and connects the mould in this user right
Block by access historical record into access record sheet, and initializes user interface, i.e., completion user is to database
Access process.
Further, the system management module includes user management, rights management and system log function, is realized to user
And the management of user's operation permission, and user's system log function of browsing modification creation data history is provided.
Further, the monitoring data output module includes that real-time production data statistics and dynamic production status transmit function
Can, realize the statistics for the real time data requested user, and information is transferred to management terminal in the form of Visual Report Forms.
Further, the plant maintenance module includes Maintenance Cases record, equipment condition monitoring information, part of appliance management
Information, device statistics analyze information.
Further, the bar code encodes material information and operator's information using 39 yards of 18.
It further, further include the electronic board being connect with workshop service device, the work for real-time exhibition intelligence packer
State.
The beneficial effects of the present invention are: present invention application digital control special machine assembles robot with retarder, is promoted
The quality of production and stability.In production assembling process, it can be tracked by material number and realize that different cultivars robot slows down
The mixes line production of device improves production line use ratio and meets the needs of multi-item production.By sensor to intelligent packer work
Make state to be detected automatically, and the real-time display on electronic board, to grasp timely, accurate production status information.May be used also
Quality testing is carried out to the product on production line by approach such as sensor or machine vision, and the data of acquisition are divided
Analysis, to optimize production procedure, improve production efficiency and yields.
Using artificial neural network and genetic algorithms, by acquisition, arrangement, analytical equipment operation data, in conjunction with existing equipment
It safeguards information database, failure predication is carried out to the equipment based on current state.In the database when equipment breaks down
With corresponding solution, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
Detailed description of the invention
In order to keep the purpose of the present invention, technical scheme and beneficial effects clearer, the present invention provides following attached drawing and carries out
Illustrate:
Fig. 1 is the functional module structure figure of accurate circle reason retarder Intelligent assembly system of the present invention;
Fig. 2 is the system construction drawing of accurate circle reason retarder Intelligent assembly system of the present invention.
Specific embodiment
Below in conjunction with attached drawing, a preferred embodiment of the present invention will be described in detail.
As shown in Figure 1 and Figure 2, a kind of accurate circle reason retarder Intelligent assembly system, is divided into mechanical floor, shop layer and management
Layer, the mechanical floor include that accurate circle manages retarder intelligence packer, and shop layer and management level include subtracting with the accurate circle reason
The Visualized Monitoring System of fast device intelligence packer connection, the accurate circle reason retarder intelligence packer is for completing machinery
The assembly work of basic part, acquires real-time production information, manufacturing schedule information, and acquisition device will be counted by information transmission link
According to Visualized Monitoring System is uploaded to, for real-time production information to be analyzed and classified, calculated using neural network and heredity
Method, by acquisition, arrangement, analytical equipment operation data, in conjunction with existing equipment safeguard information database, to be based on current shape
The equipment of state carries out failure predication, matches the plant maintenance mould of corresponding solution in the database when equipment breaks down
Block etc.;
The accurate circle reason retarder intelligence packer includes accurate circle reason retarder assembly machine, barcode recognizer, more
Sensor group;The accurate circle reason retarder assembly machine is mechanical to input and output end plate, pin wheel housing, Cycloidal Wheel lamp for completing
The assembly process of basic part;The multisensor group is used for all data when acquiring assembly work and is transmitted to workshop service
Device;The barcode recognizer is for acquiring material information and operator's information;
The Visualized Monitoring System includes the management end that the workshop service device of shop layer is arranged in and management level are arranged in
End, the workshop service device include:
Information integration module, for leading to workshop information, equipment operation information, production task information, plant maintenance information
Cross certain transformation rule and be converted to unified information format, realize all kinds of personnel in network to the browsing of production line information, point
Analysis and management;
System management module for realizing the management to user and user's operation permission, and provides user and browses modification life
Produce the system log function of data history;
Message processing module, for by multisensor group and the collected real-time production information of barcode recognizer into
Row analysis and classification;
Monitoring data output module, for being counted to the real time data that user requests, and by information to visualize report
The form of table is transferred to management terminal;
Plant maintenance module, by the operation data of acquisition, arrangement, analytical equipment realize equipment fault look-ahead and
It is accurately positioned, with quick obtaining maintenance program, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
The management terminal includes process part door client, management level client and LED publication computer, LED publication meter
Calculation machine is connected with electronic board, and the present embodiment uses LED billboard, carries out real-time display to monitoring information.
The accurate circle reason retarder intelligence packer further includes amplifying circuit, decoding circuit, RS232 communication interface, institute
Stating Visualized Monitoring System further includes serial server, and the amplifying circuit is by collected faint electric signal amplification and whole
Analog signal is converted corresponding digital signal by stream, decoding circuit;The RS232 communication interface acquires multisensor group
Data serial server is transmitted to by Modbus agreement, the serial server will be turned based on the data of Modbus agreement
Be changed to the SOCKET protocol data-flow that can be transmitted in a local network, then be transmitted to workshop service device, certainly, mechanical floor its
His equipment can also be connected in network by serial server to be monitored jointly.
The multisensor group includes temperature sensor, pressure sensor, energy consumption sensor, position sensor, speed biography
Sensor, acceleration transducer acquire temperature, pressure, energy consumption when assembly machine work, the position of workpiece, speed, acceleration respectively
Degree evidence.
The information integration module includes acting on behalf of the Integrated Solution of Multi-Agent more, and request of data is submitted to by user
Search agent, search agent convert the request into router and act on behalf of identifiable address code, and router is linked by this, will
Request of data is communicated to server agent, will by inquiring the database being internally integrated after server agent receives inquiry request
Information feeds back to user, simultaneously scans for acting on behalf of and test to the information of feedback, is then recorded if information needed for user
It acts on behalf of to local data base, and information is further processed by data handling agent;
Integrated architecture based on B/S needs to test by user name, two level security of password after user proposes logging request
Card, after system is verified by the user account table in database, finding in database user according to user right table can be with
Then the module position of operation accesses database by the data module address value obtained, and connects the mould in this user right
Block by access historical record into access record sheet, and initializes user interface, i.e., completion user is to database
Access process.
The system management module includes user management, rights management and system log function, is realized to user and user
The management of operating right, and user's system log function of browsing modification creation data history is provided.
The monitoring data output module includes real-time production data statistics and dynamic production status transfer function, realization pair
The statistics of the real time data of user's request, and information is transferred to management terminal in the form of Visual Report Forms.
The plant maintenance module includes Maintenance Cases record, equipment condition monitoring information, part of appliance management information, sets
Standby statistical analysis information.
The information integration module, which is characterized in that the B/S integrated architecture (Browser/Server) uses Struts
Open Framework realizes that system application framework, client layer dynamic web page realize that database uses MySQL relationship using JSP technology
Type data base management system.
Because artificial acquisition mode is not able to satisfy the requirement that production line information is timely, accurately conveys, and realizes full-automatic
Transformation difficulty needed for information collection is larger, therefore assists moving using the operator based on bar code to Intelligent assembly system
State information collection mode, the bar code encode every product using 39 yards of 18, preceding 13 expressions product class
Not, latter 5 indicate the serial number encoded to like products.Barcode recognizer decodes bar code, is transmitted to database and to work
Part is authenticated, and refuses its operation to database if workpiece is not belonging to the packer, if belonging to the packer for information
It is recorded in background data base and shows on the touchscreen for operator's browsing and information feedback, information is shown in plate
To be supplied to the basic information of workshop management personnel's Workshop Production scheduling on computer, while information is uploaded into management level client
End, so that enterprise administrator is to the production scheduling of enterprise and task scheduling of arranging production.
The information transmission link uses network-based communication pattern, and the signal procedure of computer end uses SOCKET agreement
It writes, serial server will be based on Modbus agreement from equipment end by setting SOCKET protocol mode for converter
Data be converted to the data flow that can be transmitted in a local network.
Finally, it is stated that preferred embodiment above is only used to illustrate the technical scheme of the present invention and not to limit it, although logical
It crosses above preferred embodiment the present invention is described in detail, however, those skilled in the art should understand that, can be
Various changes are made to it in form and in details, without departing from claims of the present invention limited range.