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CN109176009A - Precision circle reason retarder Intelligent assembly system - Google Patents

Precision circle reason retarder Intelligent assembly system Download PDF

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Publication number
CN109176009A
CN109176009A CN201811314042.7A CN201811314042A CN109176009A CN 109176009 A CN109176009 A CN 109176009A CN 201811314042 A CN201811314042 A CN 201811314042A CN 109176009 A CN109176009 A CN 109176009A
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China
Prior art keywords
information
data
user
retarder
management
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Pending
Application number
CN201811314042.7A
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Chinese (zh)
Inventor
陈兵奎
缪嘉成
李朝阳
彭昌琰
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Chongqing University
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Chongqing University
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Priority to CN201811314042.7A priority Critical patent/CN109176009A/en
Publication of CN109176009A publication Critical patent/CN109176009A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)

Abstract

本发明涉及一种精密圆理减速器智能装配系统,包括精密圆理减速器智能合装机和可视化监控系统,对机械基础件进行自动化装配,对合装机运行状态信息、设备维护信息等进行实时采集、传输、监控,实现对生产线信息浏览、分析及管理。利用神经网络、遗传算法,通过采集、整理、分析设备运行数据,结合现有设备维护信息数据库,对基于当前状态的设备进行故障预测,当设备出现故障时在数据库中匹配相应解决方案。通过RS232接口和Modbus协议的信息传输技术及Multi‑Agent系统、B/S架构信息集成技术,准确地采集工作机数据,方便管理人员和操作人员的生产计划执行、监控及优化,提高工厂的产量质量,缩短制造周期,提升运行效率,最终取得最大化的企业效益。

The invention relates to an intelligent assembly system for a precision circular reducer, including an intelligent assembly machine and a visual monitoring system for the precision circular reducer, which automatically assembles mechanical basic parts and collects real-time information on the operation status of the assembly and equipment maintenance information. , transmission, monitoring, to achieve the production line information browsing, analysis and management. Using neural network and genetic algorithm, by collecting, sorting and analyzing equipment operation data, combined with the existing equipment maintenance information database, it can predict the failure of equipment based on the current state, and match the corresponding solution in the database when the equipment fails. Through RS232 interface and Modbus protocol information transmission technology and Multi-Agent system, B/S architecture information integration technology, the data of working machines can be collected accurately, which facilitates the execution, monitoring and optimization of production plans for managers and operators, and improves the output of the factory. quality, shorten the manufacturing cycle, improve operational efficiency, and ultimately maximize corporate benefits.

Description

Precision circle reason retarder Intelligent assembly system
Technical field
The invention belongs to Intelligent assembly fields, are related to a kind of accurate circle reason retarder Intelligent assembly system.
Background technique
Robot is influenced with retarder manufacturing enterprise by conventional management models relatively deep at this stage, and the level of informatization is low, information Change managerial ability and is generally in lower level.Enterprise can be all generated daily such as equipment running status, production task information, goods and materials The a large amount of data such as management information, traditional information management mode have not adapted to the demand of modern industry.It improves manufacturing The level of IT application realizes that IT application in management and manufacture are intelligent, becomes the task of top priority of development.
However intelligence manufacture is still in infancy, manufacturing equipment not yet realizes automatic networking, task cannot it is automatic under Hair and execution have been unable to meet at present on a large scale, and the production requirement of multi items directly affects the benefit of enterprise.Pass through in the past Labor-intensive production promotes the retarder manufacturing enterprise of cost advantage, also produces effect under the background that human cost rises Benefit increases problem out of strength.
Summary of the invention
In order to solve the problems, such as the development bottleneck of retarder manufacturing enterprise of robot, need to utilize intelligence manufacture the relevant technologies Intellectualized reconstruction is carried out to it, is realized few peopleization or unmanned, is reduced human cost, the market demand is carried out flexibly and efficiently Response, faster and better meets the individual demand of client.Intelligent assembly system is robot retarder intelligence production work The key components of factory, the intellectualized reconstruction of assembly line, for obtaining production information in time and distributing resources of production rapidly It is responded, rationally and efficiently uses production equipment.In production assembling process, it can be tracked by material number and realize different cultivars The mixes line production of retarder improves production line use ratio and meets the needs of multi-item production.By sensor to Intelligent assembly The working condition of system is detected automatically, and the real-time display on electronic board, to grasp timely, accurate production status Information.Also quality testing can be carried out to the product on assembly line by approach such as sensor or machine vision, and to the number of acquisition According to being analyzed, to optimize production procedure, improve production efficiency and yields.
In order to obtain comprehensive, timely, accurate information, Intelligent assembly system use a large amount of sensor, execution unit, Integrated interface etc. can generate a large amount of information during mission dispatching, execution, equipment monitoring etc., must be set up thus corresponding System structure data are managed and are integrated, and realize to precision circle reason retarder together equipment information visuallization prison Control.
The purpose of the present invention is to provide a kind of accurate circle reason retarder Intelligent assembly systems.
In order to achieve the above objectives, the invention provides the following technical scheme:
A kind of accurate circle reason retarder Intelligent assembly system, including accurate circle reason retarder intelligence packer and with the essence The Visualized Monitoring System of close circle reason retarder intelligence packer connection, the accurate circle reason retarder intelligence packer are used for The assembly work for completing mechanical basic part, acquires real-time production information, manufacturing schedule information, and acquisition device is transmitted by information Link upload the data to Visualized Monitoring System, for real-time production information to be analyzed and classified, utilizes neural network And genetic algorithm, by acquisition, arrangement, analytical equipment operation data, in conjunction with existing equipment safeguard information database, to base Failure predication is carried out in the equipment of current state, proposes corresponding solution when equipment breaks down;
The accurate circle reason retarder intelligence packer includes accurate circle reason retarder assembly machine, barcode recognizer, more Sensor group;The accurate circle reason retarder assembly machine is mechanical to input and output end plate, pin wheel housing, Cycloidal Wheel lamp for completing The assembly process of basic part;The multisensor group is used for all data when acquiring assembly work and is transmitted to workshop service Device;The barcode recognizer is for acquiring material information and operator's information;
The Visualized Monitoring System includes workshop service device and management terminal, and the workshop service device includes
Information integration module, for leading to workshop information, equipment operation information, production task information, plant maintenance information Cross certain transformation rule and be converted to unified information format, realize all kinds of personnel in network to the browsing of production line information, point Analysis and management;
System management module for realizing the management to user and user's operation permission, and provides user and browses modification life Produce the system log function of data history;
Message processing module, for by multisensor group and the collected real-time production information of barcode recognizer into Row analysis and classification;
Monitoring data output module, for being counted to the real time data that user requests, and by information to visualize report The form of table is transferred to management terminal;
Plant maintenance module, by the operation data of acquisition, arrangement, analytical equipment realize equipment fault look-ahead and It is accurately positioned, with quick obtaining maintenance program, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
Further, the accurate circle reason retarder intelligence packer further includes amplifying circuit, decoding circuit, RS232 communication Interface, the Visualized Monitoring System further include serial server, and the amplifying circuit puts collected faint electric signal It greatly and rectifies, analog signal is converted corresponding digital signal by decoding circuit;The RS232 communication interface is by multisensor The data of group acquisition are transmitted to serial server by Modbus agreement, and the serial server will be based on Modbus agreement Data are converted to the SOCKET protocol data-flow that can be transmitted in a local network, then are transmitted to workshop service device.
Further, the multisensor group include temperature sensor, pressure sensor, energy consumption sensor, position sensor, Velocity sensor, acceleration transducer acquire temperature, pressure, energy consumption when assembly machine work, the position of workpiece, speed respectively Degree, acceleration information.
Further, the information integration module includes
Act on behalf of the Integrated Solution of Multi-Agent, request of data is submitted to search agent by user, and search agent will ask more It asks and is converted to the identifiable address code of router agency, router is linked by this, and request of data is communicated to server generation Reason after server agent receives inquiry request, feeds back information to user by inquiring the database being internally integrated, searches simultaneously Suo Daili tests to the information of feedback, and local data base is then recorded if information needed for user and is acted on behalf of, and by Data handling agent is further processed information;
Integrated architecture based on B/S needs to test by user name, two level security of password after user proposes logging request Card, after system is verified by the user account table in database, finding in database user according to user right table can be with Then the module position of operation accesses database by the data module address value obtained, and connects the mould in this user right Block by access historical record into access record sheet, and initializes user interface, i.e., completion user is to database Access process.
Further, the system management module includes user management, rights management and system log function, is realized to user And the management of user's operation permission, and user's system log function of browsing modification creation data history is provided.
Further, the monitoring data output module includes that real-time production data statistics and dynamic production status transmit function Can, realize the statistics for the real time data requested user, and information is transferred to management terminal in the form of Visual Report Forms.
Further, the plant maintenance module includes Maintenance Cases record, equipment condition monitoring information, part of appliance management Information, device statistics analyze information.
Further, the bar code encodes material information and operator's information using 39 yards of 18.
It further, further include the electronic board being connect with workshop service device, the work for real-time exhibition intelligence packer State.
The beneficial effects of the present invention are: present invention application digital control special machine assembles robot with retarder, is promoted The quality of production and stability.In production assembling process, it can be tracked by material number and realize that different cultivars robot slows down The mixes line production of device improves production line use ratio and meets the needs of multi-item production.By sensor to intelligent packer work Make state to be detected automatically, and the real-time display on electronic board, to grasp timely, accurate production status information.May be used also Quality testing is carried out to the product on production line by approach such as sensor or machine vision, and the data of acquisition are divided Analysis, to optimize production procedure, improve production efficiency and yields.
Using artificial neural network and genetic algorithms, by acquisition, arrangement, analytical equipment operation data, in conjunction with existing equipment It safeguards information database, failure predication is carried out to the equipment based on current state.In the database when equipment breaks down With corresponding solution, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
Detailed description of the invention
In order to keep the purpose of the present invention, technical scheme and beneficial effects clearer, the present invention provides following attached drawing and carries out Illustrate:
Fig. 1 is the functional module structure figure of accurate circle reason retarder Intelligent assembly system of the present invention;
Fig. 2 is the system construction drawing of accurate circle reason retarder Intelligent assembly system of the present invention.
Specific embodiment
Below in conjunction with attached drawing, a preferred embodiment of the present invention will be described in detail.
As shown in Figure 1 and Figure 2, a kind of accurate circle reason retarder Intelligent assembly system, is divided into mechanical floor, shop layer and management Layer, the mechanical floor include that accurate circle manages retarder intelligence packer, and shop layer and management level include subtracting with the accurate circle reason The Visualized Monitoring System of fast device intelligence packer connection, the accurate circle reason retarder intelligence packer is for completing machinery The assembly work of basic part, acquires real-time production information, manufacturing schedule information, and acquisition device will be counted by information transmission link According to Visualized Monitoring System is uploaded to, for real-time production information to be analyzed and classified, calculated using neural network and heredity Method, by acquisition, arrangement, analytical equipment operation data, in conjunction with existing equipment safeguard information database, to be based on current shape The equipment of state carries out failure predication, matches the plant maintenance mould of corresponding solution in the database when equipment breaks down Block etc.;
The accurate circle reason retarder intelligence packer includes accurate circle reason retarder assembly machine, barcode recognizer, more Sensor group;The accurate circle reason retarder assembly machine is mechanical to input and output end plate, pin wheel housing, Cycloidal Wheel lamp for completing The assembly process of basic part;The multisensor group is used for all data when acquiring assembly work and is transmitted to workshop service Device;The barcode recognizer is for acquiring material information and operator's information;
The Visualized Monitoring System includes the management end that the workshop service device of shop layer is arranged in and management level are arranged in End, the workshop service device include:
Information integration module, for leading to workshop information, equipment operation information, production task information, plant maintenance information Cross certain transformation rule and be converted to unified information format, realize all kinds of personnel in network to the browsing of production line information, point Analysis and management;
System management module for realizing the management to user and user's operation permission, and provides user and browses modification life Produce the system log function of data history;
Message processing module, for by multisensor group and the collected real-time production information of barcode recognizer into Row analysis and classification;
Monitoring data output module, for being counted to the real time data that user requests, and by information to visualize report The form of table is transferred to management terminal;
Plant maintenance module, by the operation data of acquisition, arrangement, analytical equipment realize equipment fault look-ahead and It is accurately positioned, with quick obtaining maintenance program, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
The management terminal includes process part door client, management level client and LED publication computer, LED publication meter Calculation machine is connected with electronic board, and the present embodiment uses LED billboard, carries out real-time display to monitoring information.
The accurate circle reason retarder intelligence packer further includes amplifying circuit, decoding circuit, RS232 communication interface, institute Stating Visualized Monitoring System further includes serial server, and the amplifying circuit is by collected faint electric signal amplification and whole Analog signal is converted corresponding digital signal by stream, decoding circuit;The RS232 communication interface acquires multisensor group Data serial server is transmitted to by Modbus agreement, the serial server will be turned based on the data of Modbus agreement Be changed to the SOCKET protocol data-flow that can be transmitted in a local network, then be transmitted to workshop service device, certainly, mechanical floor its His equipment can also be connected in network by serial server to be monitored jointly.
The multisensor group includes temperature sensor, pressure sensor, energy consumption sensor, position sensor, speed biography Sensor, acceleration transducer acquire temperature, pressure, energy consumption when assembly machine work, the position of workpiece, speed, acceleration respectively Degree evidence.
The information integration module includes acting on behalf of the Integrated Solution of Multi-Agent more, and request of data is submitted to by user Search agent, search agent convert the request into router and act on behalf of identifiable address code, and router is linked by this, will Request of data is communicated to server agent, will by inquiring the database being internally integrated after server agent receives inquiry request Information feeds back to user, simultaneously scans for acting on behalf of and test to the information of feedback, is then recorded if information needed for user It acts on behalf of to local data base, and information is further processed by data handling agent;
Integrated architecture based on B/S needs to test by user name, two level security of password after user proposes logging request Card, after system is verified by the user account table in database, finding in database user according to user right table can be with Then the module position of operation accesses database by the data module address value obtained, and connects the mould in this user right Block by access historical record into access record sheet, and initializes user interface, i.e., completion user is to database Access process.
The system management module includes user management, rights management and system log function, is realized to user and user The management of operating right, and user's system log function of browsing modification creation data history is provided.
The monitoring data output module includes real-time production data statistics and dynamic production status transfer function, realization pair The statistics of the real time data of user's request, and information is transferred to management terminal in the form of Visual Report Forms.
The plant maintenance module includes Maintenance Cases record, equipment condition monitoring information, part of appliance management information, sets Standby statistical analysis information.
The information integration module, which is characterized in that the B/S integrated architecture (Browser/Server) uses Struts Open Framework realizes that system application framework, client layer dynamic web page realize that database uses MySQL relationship using JSP technology Type data base management system.
Because artificial acquisition mode is not able to satisfy the requirement that production line information is timely, accurately conveys, and realizes full-automatic Transformation difficulty needed for information collection is larger, therefore assists moving using the operator based on bar code to Intelligent assembly system State information collection mode, the bar code encode every product using 39 yards of 18, preceding 13 expressions product class Not, latter 5 indicate the serial number encoded to like products.Barcode recognizer decodes bar code, is transmitted to database and to work Part is authenticated, and refuses its operation to database if workpiece is not belonging to the packer, if belonging to the packer for information It is recorded in background data base and shows on the touchscreen for operator's browsing and information feedback, information is shown in plate To be supplied to the basic information of workshop management personnel's Workshop Production scheduling on computer, while information is uploaded into management level client End, so that enterprise administrator is to the production scheduling of enterprise and task scheduling of arranging production.
The information transmission link uses network-based communication pattern, and the signal procedure of computer end uses SOCKET agreement It writes, serial server will be based on Modbus agreement from equipment end by setting SOCKET protocol mode for converter Data be converted to the data flow that can be transmitted in a local network.
Finally, it is stated that preferred embodiment above is only used to illustrate the technical scheme of the present invention and not to limit it, although logical It crosses above preferred embodiment the present invention is described in detail, however, those skilled in the art should understand that, can be Various changes are made to it in form and in details, without departing from claims of the present invention limited range.

Claims (9)

1. a kind of accurate circle reason retarder Intelligent assembly system, it is characterised in that: including precision circle reason retarder intelligence packer The Visualized Monitoring System connecting with the accurate circle reason retarder intelligence packer, the accurate circle reason retarder intelligently close The assembly work installed for completing mechanical basic part, acquires real-time production information, manufacturing schedule information, and acquisition device passes through letter Breath transmission link upload the data to Visualized Monitoring System, for real-time production information to be analyzed and classified, utilizes mind Through network and genetic algorithm, by acquisition, arrangement, analytical equipment operation data, safeguard information database in conjunction with existing equipment, Failure predication is carried out to the equipment based on current state, proposes corresponding solution when equipment breaks down;
The accurate circle reason retarder intelligence packer includes accurate circle reason retarder assembly machine, barcode recognizer, more sensings Device group;The accurate circle reason retarder assembly machine is for completing to input and output end plate, pin wheel housing, Cycloidal Wheel lamp mechanical basic part Assembly process;The multisensor group is used for all data when acquiring assembly work and is transmitted to workshop service device;It is described Barcode recognizer is for acquiring material information and operator's information;
The Visualized Monitoring System includes workshop service device and management terminal, and the workshop service device includes
Information integration module, for workshop information, equipment operation information, production task information, plant maintenance information to be passed through one Fixed transformation rule is converted to unified information format, realize in network all kinds of personnel to the browsing of production line information, analysis and Management;
System management module for realizing the management to user and user's operation permission, and provides user and browses modification production number According to the system log function of history;
Message processing module, for dividing by the collected real-time production information of multisensor group and barcode recognizer Analysis and classification;
Monitoring data output module, for being counted to the real time data that user requests, and by information with Visual Report Forms Form is transferred to management terminal;
Plant maintenance module realizes the look-ahead of equipment fault and accurate by the operation data of acquisition, arrangement, analytical equipment Positioning, with quick obtaining maintenance program, the normal work of restorer simultaneously makes to lose and be preferably minimized caused by stopping work.
2. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the accurate circle reason subtracts Fast device intelligence packer further includes amplifying circuit, decoding circuit, RS232 communication interface, and the Visualized Monitoring System further includes Collected faint electric signal is amplified and is rectified by serial server, the amplifying circuit, and decoding circuit turns analog signal Turn to corresponding digital signal;The RS232 communication interface transmits the data that multisensor group acquires by Modbus agreement To serial server, the data based on Modbus agreement are converted to and can be transmitted in a local network by the serial server SOCKET protocol data-flow, then it is transmitted to workshop service device.
3. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the multisensor group Including temperature sensor, pressure sensor, energy consumption sensor, position sensor, velocity sensor, acceleration transducer, respectively Acquire temperature, the pressure, energy consumption when assembly machine work, the position of workpiece, speed, acceleration data.
4. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the information integration mould Block includes
Act on behalf of the Integrated Solution of Multi-Agent, request of data is submitted to search agent by user, and search agent turns request more It is changed to router and acts on behalf of identifiable address code, router is linked by this, and request of data is communicated to server agent, is taken After business device agency receives inquiry request, user is fed back information to by inquiring the database being internally integrated, simultaneously scans for acting on behalf of It tests to the information of feedback, local data base agency is then recorded if information needed for user, and by data Reason agency is further processed information;
Integrated architecture based on B/S, when user propose logging request after, need be by user name, password two-stage safety verification After system is verified by the user account table in database, it is manipulable that user in database is found according to user right table Then module position accesses database by the data module address value obtained, and connects the module in this user right, will visit Ask that historical record into access record sheet, and initializes user interface, i.e. access process of the completion user to database.
5. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the system administration mould Block includes user management, rights management and system log function, realizes the management to user and user's operation permission, and provide use The system log function of family browsing modification creation data history.
6. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the monitoring data is defeated Module includes real-time production data statistics and dynamic production status transfer function out, realizes the system for the real time data requested user Meter, and information is transferred to management terminal in the form of Visual Report Forms.
7. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the plant maintenance mould Block includes Maintenance Cases record, equipment condition monitoring information, part of appliance management information, device statistics analysis information.
8. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: the bar code uses 39 yards of 18 encode material information and operator's information.
9. accurate circle reason retarder Intelligent assembly system according to claim 1, it is characterised in that: further include being taken with workshop The electronic board of business device connection, the working condition for real-time exhibition intelligence packer.
CN201811314042.7A 2018-11-06 2018-11-06 Precision circle reason retarder Intelligent assembly system Pending CN109176009A (en)

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Cited By (5)

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CN109840602A (en) * 2019-02-01 2019-06-04 中电科仪器仪表有限公司 A kind of novel maintenance management system and method for industrial manufacturing equipment
CN110516807A (en) * 2019-08-29 2019-11-29 上海华力集成电路制造有限公司 Semiconductor product yields extreme value calculation method and its extreme value computing system
CN110595410A (en) * 2019-09-06 2019-12-20 中国一拖集团有限公司 Intelligent production detection and traceability system for tractor reducer shell
CN111017527A (en) * 2020-01-03 2020-04-17 重庆大学 Production line of precision reducer central gear
CN113867305A (en) * 2021-10-27 2021-12-31 北京计算机技术及应用研究所 Multi-source data acquisition system for automatic machine production line

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CN113867305A (en) * 2021-10-27 2021-12-31 北京计算机技术及应用研究所 Multi-source data acquisition system for automatic machine production line

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Application publication date: 20190111