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CN109176005B - Automatic assembling method of handle lock - Google Patents

Automatic assembling method of handle lock Download PDF

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Publication number
CN109176005B
CN109176005B CN201811285162.9A CN201811285162A CN109176005B CN 109176005 B CN109176005 B CN 109176005B CN 201811285162 A CN201811285162 A CN 201811285162A CN 109176005 B CN109176005 B CN 109176005B
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Prior art keywords
cylinder
handle
rotating
turntable
handle lock
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CN109176005A (en
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周哲炜
李红军
陈孝荣
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Institute Of Zhejiang Sci Tech University Ouhai Co ltd
Zhejiang University of Technology ZJUT
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Institute Of Zhejiang Sci Tech University Ouhai Co ltd
Zhejiang University of Technology ZJUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

本发明涉及一种执手锁的自动装配方法,执手锁通过执手锁自动装配设备实现装配,所述执手锁自动装配设备包括控制器和装配平台,在装配平台上设置有转盘,在转盘的邻近边缘处并按照转盘的转动方向依次设置有多个工作机构,且各个工作机构上对应设置有供料机构,多个工作机构和转盘采集数据反馈给控制器,并由控制器执行完整的动作控制。目前采用人工装配,市场上还没有相关自动装配设备;本项目开发的门执锁自动化装配设备填补了市场空白;自动化程度高。该自动装配方法方便地实现整个执手锁的装配,大大提高装配效率,由于全程由总控制程序自动操控运行,减少人为因素的影响,提高了企业利润。

Figure 201811285162

The invention relates to an automatic assembly method of a handle lock. The handle lock is assembled by an automatic handle lock assembly device. The handle lock automatic assembly device includes a controller and an assembly platform. A turntable is arranged on the assembly platform. A plurality of working mechanisms are arranged at the adjacent edge of the turntable and in accordance with the rotation direction of the turntable, and each working mechanism is provided with a corresponding feeding mechanism. The data collected by the multiple working mechanisms and the turntable are fed back to the controller, and the controller executes the complete operation. motion control. At present, manual assembly is adopted, and there is no relevant automatic assembly equipment on the market; the door lock automatic assembly equipment developed in this project fills the market gap; the degree of automation is high. The automatic assembly method conveniently realizes the assembly of the entire handle lock and greatly improves the assembly efficiency. Since the whole process is automatically controlled and operated by the master control program, the influence of human factors is reduced and the profit of the enterprise is improved.

Figure 201811285162

Description

一种执手锁的自动装配方法A kind of automatic assembly method of handle lock

技术领域technical field

本发明属于自动化装配技术领域,具体涉及一种执手锁的自动装配方法。The invention belongs to the technical field of automatic assembly, and in particular relates to an automatic assembly method of a handle lock.

背景技术Background technique

门把手锁是安装在门上便于用手开关门的物体,目前市场上的用于门上的门把手锁具多种多样,图1给出了一种执手锁结构,该执手锁结构包括手柄41、轴套42、面板43、扭簧44、旋转挡圈45、垫片46以及轴向挡圈47,面板43上开设有轴孔431,手柄41的一端具有转轴411,转轴411的外周壁上开设有至少两个上下贯通的第二导向槽4111,转轴411上套设有轴套42,并自上而下插设在轴孔431中,穿过轴孔431的转轴411自上而下依次套设有扭簧44、旋转挡圈45、垫片46以及轴向挡圈47,其中,面板43在靠近扭簧44的一面设置有凸柱432,扭簧44具有挂设在凸柱432的挂钩441和向内延伸的自由端442,且该扭簧44始终具有使手柄41复位的趋势,其中,该扭簧44的自由端限位在对应的第二导向槽4111内;旋转挡圈45的内周壁上具有两个凸块451,且该旋转挡圈45的外周壁上具有两个向外延伸的挡块452,其中,凸块451能限位在对应第二导向槽4111内,在装配完成状态下,凸柱432在扭簧44的作用下始终限位在两个挡块452之间。The door handle lock is an object installed on the door to facilitate the opening and closing of the door by hand. There are various door handle locks on the market at present. Figure 1 shows a handle lock structure. The handle lock structure includes The handle 41 , the shaft sleeve 42 , the panel 43 , the torsion spring 44 , the rotating retaining ring 45 , the gasket 46 and the axial retaining ring 47 , the panel 43 is provided with a shaft hole 431 , one end of the handle 41 has a rotating shaft 411 , and the outer circumference of the rotating shaft 411 The wall is provided with at least two second guide grooves 4111 penetrating up and down. The shaft 411 is sleeved with a shaft sleeve 42 and inserted in the shaft hole 431 from top to bottom. The shaft 411 passing through the shaft hole 431 is from top to bottom. A torsion spring 44, a rotating retaining ring 45, a washer 46 and an axial retaining ring 47 are sequentially sleeved at the bottom. The panel 43 is provided with a convex column 432 on the side close to the torsion spring 44. 432 hook 441 and inwardly extending free end 442, and the torsion spring 44 always has a tendency to reset the handle 41, wherein the free end of the torsion spring 44 is limited in the corresponding second guide groove 4111; The inner peripheral wall of the ring 45 has two projections 451, and the outer peripheral wall of the rotating retaining ring 45 has two outwardly extending stoppers 452, wherein the projections 451 can be limited in the corresponding second guide grooves 4111 , in the assembled state, the protruding post 432 is always limited between the two blocks 452 under the action of the torsion spring 44 .

现有技术中,在对上述执手锁进行组装时,一般是人工装配,首先将套设有轴套42的手柄41插设在面板43的轴孔431内,并将扭簧44的挂钩441挂设在凸柱432上,扭簧44的自由端442限位在对应的第二导向槽4111内,然后将手柄41旋转90度,并依次在转轴上依次套设旋转挡圈45、垫片46以及轴向挡圈47,其中旋转挡圈45的两个凸块451限位在对应的第二导向槽4111内,实现执手锁的安装,采用人工装配不仅生产效率低下,需要耗费大量的人力物力,而且,在进行装配时,一只手旋转手柄至90度,另一只手将旋转挡圈45的凸块451与转轴411的第二导向槽4111分别严格卡入,从而实现执手锁的装配,但是在实际装配的过程中,由于人为因素的不稳定性,人工装配产生上述凸块451与第二导向槽4111卡接的偏差问题,是不可避免的,这样,从而使得执手锁出现装配不到位的情况,甚至出现执手锁装配失败,进而大大地降低了生产效率;同时,人工旋转把手90度进行装配时,比较费力,增加了人工成本,降低了生产效率,降低了企业的生产利润。In the prior art, when the above handle lock is assembled, it is generally assembled manually. First, the handle 41 with the shaft sleeve 42 is inserted into the shaft hole 431 of the panel 43, and the hook 441 of the torsion spring 44 is inserted. Hanging on the convex column 432, the free end 442 of the torsion spring 44 is limited in the corresponding second guide groove 4111, and then the handle 41 is rotated by 90 degrees, and the rotating retaining ring 45 and the gasket are sequentially sleeved on the rotating shaft. 46 and the axial retaining ring 47, wherein the two protrusions 451 of the rotating retaining ring 45 are limited in the corresponding second guide grooves 4111 to realize the installation of the handle lock. Manual assembly is not only low in production efficiency, but also requires a lot of Manpower and material resources, and, when assembling, rotate the handle to 90 degrees with one hand, and the other hand firmly snaps the bump 451 of the rotating retaining ring 45 and the second guide groove 4111 of the rotating shaft 411, so as to realize the handle The assembly of the lock, but in the actual assembly process, due to the instability of human factors, the manual assembly produces the problem of the deviation of the above-mentioned bump 451 and the second guide groove 4111, which is inevitable. In this way, the handle The lock is not assembled properly, or even the handle lock fails to be assembled, which greatly reduces the production efficiency; at the same time, it is laborious to manually rotate the handle 90 degrees for assembly, which increases labor costs, reduces production efficiency, and reduces production efficiency. production profit of the enterprise.

因此,需要提供一种执手锁的自动装配方法。Therefore, there is a need to provide an automatic assembly method for a handle lock.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是针对上述现有技术的现状,提供一种装配效率高的执手锁的自动装配方法。The technical problem to be solved by the present invention is to provide an automatic assembly method of a handle lock with high assembly efficiency in view of the current situation of the above-mentioned prior art.

本发明解决上述技术问题所采用的技术方案为:一种执手锁的自动装配方法,其特征在于:所述执手锁通过执手锁自动装配设备实现装配,所述执手锁自动装配设备包括控制器和装配平台,在装配平台上设置有转盘,在转盘的邻近边缘处并按照转盘的转动方向依次设置有多个工作机构,且各个工作机构上对应设置有供料机构,各个工作机构分别为轴向挡圈移取机构、垫片移取机构、旋转芯轴移取机构、旋转挡圈移取机构、扭簧移取机构、加料机构、柔性上料机构、轴套上料机构、手柄移取机构以及成品下料机构,多个工作机构和转盘采集数据反馈给控制器,并由控制器执行完整的动作控制;The technical solution adopted by the present invention to solve the above technical problems is: an automatic assembly method of a handle lock, which is characterized in that: the handle lock is assembled by an automatic handle lock assembly equipment, and the handle lock automatic assembly equipment Including a controller and an assembly platform, a turntable is arranged on the assembly platform, a plurality of working mechanisms are arranged at the adjacent edge of the turntable and in accordance with the rotation direction of the turntable, and each working mechanism is correspondingly provided with a feeding mechanism, each working mechanism They are axial retaining ring removal mechanism, gasket removal mechanism, rotating mandrel removal mechanism, rotary retaining ring removal mechanism, torsion spring removal mechanism, feeding mechanism, flexible feeding mechanism, bushing feeding mechanism, Handle removal mechanism and finished product unloading mechanism, multiple working mechanisms and turntables collect data and feed back to the controller, and the controller performs complete action control;

在转盘上对应各个工作机构的位置上分别设置有用以组装执手锁的夹具,所述夹具包括有固定在转盘上的底座、套筒、旋转芯轴以及第一弹性件,所述底座上具有向上延伸、且上端开口的外筒体,所述外筒体内设有上下两端均开口的内筒体,所述内筒体内设有第二弹性件,所述底座上还设置有用以容置旋转芯轴的插孔;所述套筒部分位于所述内筒体和外筒体之间形成的环状凹槽内,且该套筒在第一弹性件的作用下相对外筒体作轴向移动,所述套筒的内周壁上开设有具有两个凸角的容置槽,所述套筒的顶部与内筒体的顶部之间形成有装配腔,所述容置槽位于该装配腔内,所述套筒顶壁上还开设有容置孔,所述容置孔位于两个凸角之间,且靠近凸角的其中一个;Clamps for assembling the handle locks are respectively provided on the turntable at positions corresponding to each working mechanism. The clamps include a base, a sleeve, a rotating mandrel and a first elastic member fixed on the turntable. The base has a An outer cylinder that extends upward and has an open upper end, the outer cylinder is provided with an inner cylinder with both upper and lower ends open, the inner cylinder is provided with a second elastic member, and the base is also provided with a space for accommodating The insertion hole of the rotating mandrel; the sleeve part is located in the annular groove formed between the inner cylinder and the outer cylinder, and the sleeve acts as a shaft relative to the outer cylinder under the action of the first elastic member Moving upward, an accommodating groove with two protruding corners is opened on the inner peripheral wall of the sleeve, an assembly cavity is formed between the top of the sleeve and the top of the inner cylinder, and the accommodating groove is located in the assembly In the cavity, an accommodating hole is also opened on the top wall of the sleeve, and the accommodating hole is located between the two lobes and is close to one of the lobes;

所述的执手锁的自动装配方法包括以下步骤:The automatic assembly method of the handle lock comprises the following steps:

S1:控制器控制转盘转动,并通过检测器检测对应供料机构上是否有轴向挡圈,若未检测到轴向挡圈,检测器将信号传递至控制器,控制器发送报警信号;若检测到轴向挡圈,轴向挡圈移取机构动作,并夹取轴向挡圈放置到对应的夹具的装配腔内,并进入下一工序;S1: The controller controls the rotation of the turntable, and detects whether there is an axial retaining ring on the corresponding feeding mechanism through the detector. If no axial retaining ring is detected, the detector transmits the signal to the controller, and the controller sends an alarm signal; When the axial retaining ring is detected, the axial retaining ring removal mechanism acts, and the axial retaining ring is clamped and placed in the assembly cavity of the corresponding fixture, and then enters the next process;

S2:S1中的夹具随转盘继续转动至垫片移取机构处,并通过检测器检测对应供料机构上是否有垫片,若未检测到垫片,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测到垫片,垫片移取机构动作,并将垫片夹取放置到该夹具的装配腔内,且该垫片位于轴向挡圈的上方,并进入下一工序;S2: The fixture in S1 continues to rotate with the turntable to the gasket removal mechanism, and the detector detects whether there is a gasket on the corresponding feeding mechanism. If no gasket is detected, the detector transmits a signal to the controller to control The device sends an alarm signal to remind the staff to add materials; if the gasket is detected, the gasket removal mechanism acts, and the gasket is clamped and placed in the assembly cavity of the fixture, and the gasket is located above the axial retaining ring , and enter the next process;

S3:S2中的夹具随转盘继续转动至旋转芯轴移取机构处,旋转芯轴移取机构夹取该夹具上的旋转芯轴至该夹具一侧的装配腔内,并进入下一工序;S3: The clamp in S2 continues to rotate with the turntable to the rotating mandrel removal mechanism, and the rotating mandrel removal mechanism clamps the rotating mandrel on the clamp to the assembly cavity on one side of the clamp, and enters the next process;

S4:S3中的夹具随转盘继续转动至旋转挡圈移取机构处,并通过检测器检测对应供料机构上是否有旋转挡圈,若未检测到旋转挡圈,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测到旋转挡圈后,通过旋转挡圈移取机构夹取旋转挡圈放置到该夹具的装配腔内,且该旋转挡圈的凸块与旋转芯轴上的对应第一导向槽滑动配合,从而旋转挡圈滑动至垫片的上方,并进入下一工序;S4: The fixture in S3 continues to rotate with the turntable to the rotating retaining ring removal mechanism, and the detector detects whether there is a rotating retaining ring on the corresponding feeding mechanism. If no rotating retaining ring is detected, the detector transmits a signal to the control The controller sends an alarm signal to remind the staff to add materials; if the rotating retaining ring is detected, the rotating retaining ring is clamped by the rotating retaining ring removing mechanism and placed in the assembly cavity of the fixture, and the protrusion of the rotating retaining ring is The block is slidably matched with the corresponding first guide groove on the rotating mandrel, so that the rotating retaining ring slides to the top of the gasket and enters the next process;

S5:S4中的夹具随转盘继续转动至扭簧移取机构处,并通过检测器检测对应供料机构上是否有扭簧,若未检测到扭簧,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测到扭簧后,通过扭簧移取机构夹取扭簧放置到该夹具的装配腔内,且该扭簧的挂钩端位于容置孔的外侧边缘,扭簧的自由端限位在旋转芯轴的固定件上,并进入下一工序;S5: The fixture in S4 continues to rotate with the turntable to the torsion spring removal mechanism, and the detector detects whether there is a torsion spring on the corresponding feeding mechanism. If no torsion spring is detected, the detector transmits a signal to the controller to control the The device sends an alarm signal to remind the staff to add materials; if the torsion spring is detected, the torsion spring is clamped by the torsion spring removal mechanism and placed in the assembly cavity of the fixture, and the hook end of the torsion spring is located outside the accommodating hole. edge, the free end of the torsion spring is limited to the fixed part of the rotating mandrel, and the next process is entered;

S6:S5中的夹具随转盘继续转动至加料机构处,该加料机构向装配腔内的加注油,并通过调节机构调节加料机构的注油量,并进入下一工序;S6: The fixture in S5 continues to rotate with the turntable to the feeding mechanism, the feeding mechanism fills the oil in the assembly cavity, and adjusts the oil filling amount of the feeding mechanism through the adjustment mechanism, and enters the next process;

S7:S6中的夹具随转盘继续转动至柔性上料机构处,并通过检测器检测对应供料机构上是否有面板,若未检测到面板,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测到面板后,通过柔性上料机构夹取面板放置到该夹具上,且该面板的凸柱插设到容置孔内,且该扭簧的挂钩端正好挂设在该凸柱上,并进入下一工序;S7: The fixture in S6 continues to rotate with the turntable to the flexible feeding mechanism, and the detector detects whether there is a panel on the corresponding feeding mechanism. If no panel is detected, the detector transmits the signal to the controller, and the controller sends an alarm signal to prompt the staff to feed; if the panel is detected, the panel is clamped by the flexible feeding mechanism and placed on the fixture, and the convex column of the panel is inserted into the accommodating hole, and the hook end of the torsion spring is just right hang on the convex column and enter the next process;

S8:S7中的夹具随转盘继续转动至轴套上料机构处,并通过检测器检测对应供料机构上是否有轴套,若未检测到轴套,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测到轴套后,通过轴套上料机构夹取轴套套设在旋转芯轴的上端,并放置到该夹具的面板上,并进入下一工序;S8: The fixture in S7 continues to rotate with the turntable to the shaft sleeve feeding mechanism, and the detector detects whether there is a shaft sleeve on the corresponding feeding mechanism. If no shaft sleeve is detected, the detector transmits a signal to the controller to control The device sends an alarm signal to remind the staff to feed; if the shaft sleeve is detected, the shaft sleeve is clamped by the shaft sleeve feeding mechanism and placed on the upper end of the rotating mandrel, and placed on the panel of the fixture, and the next process is entered. ;

S9:S8中的夹具随转盘继续转动至手柄移取机构处,并通过检测器检测对应供料机构上是否有手柄,若未检测到手柄,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测到手柄后,通过手柄移取机构夹取手柄,并将该手柄的转轴与旋转芯轴的上端对准,而将手柄放置在旋转芯轴上,并通过手柄移取机构下压旋转芯轴,随后通过位于装配平台下方的旋转机构带动手柄和旋转芯轴同步水平转动90度,手柄和套筒在手柄移取机构的作用下向下运动,并使该手柄安装在旋转芯轴上,形成执手锁成品,并进入下一工序;S9: The fixture in S8 continues to rotate with the turntable to the handle removal mechanism, and the detector detects whether there is a handle on the corresponding feeding mechanism. If no handle is detected, the detector transmits the signal to the controller, and the controller sends an alarm Signal to prompt the staff to add material; if the handle is detected, the handle is clamped by the handle removal mechanism, and the rotating shaft of the handle is aligned with the upper end of the rotating mandrel, and the handle is placed on the rotating mandrel and passed through The handle removal mechanism presses down the rotating mandrel, and then drives the handle and the rotating mandrel to rotate 90 degrees synchronously and horizontally through the rotating mechanism located under the assembly platform, and the handle and the sleeve move downward under the action of the handle removal mechanism, making the The handle is installed on the rotating mandrel to form the finished handle lock and enter the next process;

S10:S9中的夹具随转盘继续转动至成品下料机构处,用于将组装完毕的执手锁自相应的夹具中取出,并通过取料机构将移走执手锁后的夹具上的旋转芯轴移至该夹具的插孔中,并重复上述步骤S1~S10。S10: The fixture in S9 continues to rotate with the turntable to the finished product unloading mechanism, which is used to take out the assembled handle lock from the corresponding fixture, and use the reclaiming mechanism to remove the handle lock. The mandrel is moved to the socket of the fixture, and the above steps S1 to S10 are repeated.

为了防止手柄转动时扭簧的自由端向下移动,所述执手锁扭簧的挂钩端挂设在面板的凸柱上,所述第一导向槽的其中一个内设置有限制扭簧的自由端向下移动且能向旋转芯轴的径向方向移动的弹性限位部。In order to prevent the free end of the torsion spring from moving downward when the handle is rotated, the hook end of the handle lock torsion spring is hung on the convex column of the panel, and one of the first guide grooves is provided to limit the freedom of the torsion spring An elastic stopper whose end moves downward and can move in the radial direction of the rotating mandrel.

为了使凸块通过弹性限位部与旋转芯轴发生相对运动而安装在执手锁的面板上,优选地,所述弹性限位部靠近下端的外侧壁上具有自上而下逐渐向内收缩的第一导向面。In order to make the bulge move relative to the rotating mandrel through the elastic limit part and be installed on the panel of the handle lock, preferably, the outer side wall of the elastic limit part close to the lower end has a gradually inward shrinking from top to bottom. the first guide surface.

为了方便执手锁的轴向挡圈通过导向面而限位在手柄的转轴上,所述固定件的下端具有自上而下逐渐向内收缩的第二导向面。In order to facilitate the axial retaining ring of the handle lock to be limited on the rotating shaft of the handle through the guide surface, the lower end of the fixing member has a second guide surface that gradually shrinks inward from top to bottom.

柔性上料机构的结构形式有多种,所述柔性上料机构包括设置在装配平台上的固定座,所述固定座上设置有第二驱动机构,所述第二驱动机构通过摆轴与夹持装置相连接,所述夹持装置包括自下而上依次设置的第一夹爪、驱动第一夹爪开闭的第一手指气缸、驱动第一手指气缸相对装配平台水平转动的旋转气缸以及驱动手指气缸上下移动的第一气缸,所述第一手指气缸的左右手指与第一夹爪的上端相连接,第一手指气缸的上端与旋转气缸的下端相连接,旋转气缸的上端连接在第一气缸上。There are many structural forms of the flexible feeding mechanism. The flexible feeding mechanism includes a fixing seat arranged on the assembly platform, and a second driving mechanism is arranged on the fixing seat. The clamping device includes a first clamping jaw arranged in sequence from bottom to top, a first finger cylinder for driving the first clamping jaw to open and close, a rotating cylinder for driving the first finger cylinder to rotate horizontally relative to the assembly platform, and The first cylinder that drives the finger cylinder to move up and down, the left and right fingers of the first finger cylinder are connected with the upper end of the first clamping jaw, the upper end of the first finger cylinder is connected with the lower end of the rotating cylinder, and the upper end of the rotating cylinder is connected to the first cylinder. on a cylinder.

摆轴的结构形式有多种,优选地,所述摆轴的形状呈L型,包括竖向杆和与竖向杆的上端相连的横向杆,所述竖向杆的下端与第二驱动机构的输出端驱动相连,横向杆的另一端与第一气缸固定相连。There are various structural forms of the pendulum shaft. Preferably, the shape of the pendulum shaft is L-shaped, including a vertical rod and a transverse rod connected to the upper end of the vertical rod, and the lower end of the vertical rod is connected to the second drive mechanism. The output end of the traverse rod is drivingly connected, and the other end of the transverse rod is fixedly connected with the first cylinder.

手柄移取机构的结构形式有多种,优选地,所述手柄移取机构包括支架,所述支架上设有第二夹爪、第二手指气缸、双轴气缸以及导杆气缸,所述第二手指气缸的左右手指与第二夹爪的上端相连接,所述双轴气缸的下端通过连接件连接在第二手指气缸的上端,并用以驱动第二手指气缸上下移动,所述导杆气缸设置在邻近所述双轴气缸的上端的位置上,并用以驱动第二手指气缸沿转盘的径向方向移动。There are various structural forms of the handle removal mechanism. Preferably, the handle removal mechanism includes a bracket, and the bracket is provided with a second gripper, a second finger cylinder, a biaxial cylinder and a guide rod cylinder. The left and right fingers of the two-finger cylinder are connected with the upper end of the second jaw, and the lower end of the two-axis cylinder is connected to the upper end of the second finger cylinder through a connecting piece, and is used to drive the second finger cylinder to move up and down, and the guide rod cylinder It is arranged at a position adjacent to the upper end of the double-axis cylinder, and is used to drive the second finger cylinder to move along the radial direction of the turntable.

优选地,所述轴向挡圈移取机构、垫片移取机构、旋转芯轴移取机构、旋转挡圈移取机构、扭簧移取机构以及轴套上料机构均包括有支架、第一三轴气缸、滑台气缸、第三夹爪以及用以驱动第三夹爪开闭的第三手指气缸,所述第三手指气缸的左右手指与第三夹爪的上端连接,所述滑台气缸的下端与第三手指气缸连接,并用以驱动第三手指气缸上下运动,所述第一三轴气缸设置在支架上,且该第一三轴气缸的输出端与滑台气缸相连接,并用以驱动滑台气缸沿转盘的径向方向运动。Preferably, the axial retaining ring removal mechanism, the gasket removal mechanism, the rotating mandrel removal mechanism, the rotary retaining ring removal mechanism, the torsion spring removal mechanism and the shaft sleeve feeding mechanism all include a bracket, a first A three-axis cylinder, a sliding table cylinder, a third gripper, and a third finger cylinder for driving the opening and closing of the third gripper, the left and right fingers of the third finger cylinder are connected to the upper end of the third gripper, and the slide The lower end of the table cylinder is connected with the third finger cylinder, and is used to drive the third finger cylinder to move up and down, the first three-axis cylinder is arranged on the bracket, and the output end of the first three-axis cylinder is connected with the sliding table cylinder, And it is used to drive the slide cylinder to move in the radial direction of the turntable.

成品下料机构的结构形式有多种,优选地,所述成品下料机构为四轴机器人,该四轴机器人的驱动端分别设有第四手指气缸和第五手指气缸,所述第四手指气缸的驱动端设有用以夹取成品执手锁的第四夹爪,所述第五手指气缸的驱动端设有用以将旋转芯轴由夹具的装配腔移动至位于装配腔一侧的插孔内的第五夹爪。这样,通过四轴机械人既能将成品执手锁移走,又能将将旋转芯轴由夹具的装配腔移动至位于同一夹具装配腔一侧的插孔内,增加了装配效率。There are various structural forms of the finished product unloading mechanism. Preferably, the finished product unloading mechanism is a four-axis robot, and the driving end of the four-axis robot is respectively provided with a fourth finger cylinder and a fifth finger cylinder. The fourth finger The driving end of the cylinder is provided with a fourth clamping jaw for gripping the finished handle lock, and the driving end of the fifth finger cylinder is provided with a socket for moving the rotating mandrel from the assembling cavity of the fixture to one side of the assembling cavity inside the fifth jaw. In this way, the four-axis robot can not only remove the handle lock of the finished product, but also move the rotating mandrel from the assembling cavity of the fixture to the socket located on one side of the assembling cavity of the same fixture, thereby increasing the assembly efficiency.

旋转机构的结构形式有多种,优选地,所述旋转机构包括电机和用以驱动电机上下移动的第二三轴气缸,所述电机的输出端连接有供旋转芯轴的下端插置其中的旋转筒,所述旋转筒和旋转芯轴在电机的驱动下相对外筒体同步绕自身轴线转动。There are various structural forms of the rotating mechanism. Preferably, the rotating mechanism includes a motor and a second three-axis cylinder for driving the motor to move up and down. A rotating drum, the rotating drum and the rotating mandrel rotate synchronously around their own axis relative to the outer drum under the drive of the motor.

与现有技术相比,本发明的优点在于:1、本发明执手锁的自动装配方法,能够使执手锁的装配循环往复进行,自动化程度高,能够方便地实现整个执手锁的装配,大大提高装配效率,且由于全程由总控制程序自动操控运行,减少了人为因素的影响,此外,执手锁各部件与夹具结构对齐准确,实现了执手锁的准确无误的安装,防止出现安装不到位的情况,在很大程度上降低了执手锁的装配成本,提高了企业利润;此外,目前采用人工装配,市场上还没有相关自动装配设备;本项目开发的门执锁自动化装配设备填补了市场空白;自动化程度高;2、实现执手锁装配的夹具包括具有外筒体和内筒体的底座、套筒、旋转芯轴、第一弹性件以及第二弹性件,其中,内筒体的顶部和套筒的顶部之间形成有装配腔,且套筒的内周壁上开设有供旋转挡圈放置其中的容置槽,使用时,只需要将执手锁的轴向挡圈、垫片依次放置在装配腔内,然后将旋转芯轴依次穿过垫片和轴向挡圈而插设在内筒体内,随后旋转挡圈通过凸块和对应第二导向槽的滑动配合而限位在容置槽内,随后将面板安装在外筒体上,此时,旋转芯轴外露在面板之外,随后将轴套套设在旋转芯轴,并将把手的转轴与旋转芯轴插接,随后下压手柄,并将手柄顺时针转动90度,然后继续下压手柄,此时旋转芯轴和套筒同步向下移动,而实现执手锁的装配,夹具能够循环使用,降低了材料成本。Compared with the prior art, the advantages of the present invention are as follows: 1. The automatic assembly method of the handle lock of the present invention can make the assembly of the handle lock cyclically reciprocate, the degree of automation is high, and the assembly of the entire handle lock can be conveniently realized. , greatly improving the assembly efficiency, and because the whole process is automatically controlled by the general control program, the influence of human factors is reduced. In addition, the parts of the handle lock are accurately aligned with the fixture structure, which realizes the accurate installation of the handle lock and prevents the occurrence of If the installation is not in place, the assembly cost of the handle lock is reduced to a large extent, and the profit of the enterprise is improved; in addition, manual assembly is currently used, and there is no relevant automatic assembly equipment on the market; the door lock automatic assembly developed in this project is The equipment fills the market gap; the degree of automation is high; 2. The fixture for realizing the assembly of the handle lock includes a base with an outer cylinder and an inner cylinder, a sleeve, a rotating mandrel, a first elastic part and a second elastic part, wherein, An assembly cavity is formed between the top of the inner cylinder and the top of the sleeve, and the inner peripheral wall of the sleeve is provided with an accommodating groove for placing the rotating retaining ring. The ring and the gasket are placed in the assembly cavity in turn, and then the rotating mandrel is inserted into the inner cylinder through the gasket and the axial retaining ring in turn, and then the rotating retaining ring is slidably fitted through the protrusion and the corresponding second guide groove. And the limit is in the accommodating groove, and then the panel is installed on the outer cylinder. At this time, the rotating mandrel is exposed outside the panel, and then the sleeve is sleeved on the rotating mandrel, and the rotating shaft of the handle is inserted into the rotating mandrel. Then press the handle down, turn the handle 90 degrees clockwise, and then continue to press down the handle. At this time, the rotating mandrel and the sleeve move down synchronously to realize the assembly of the handle lock, and the fixture can be recycled, reducing the Material costs.

附图说明Description of drawings

图1为背景技术中的执手锁的装配结构示意图;Fig. 1 is the assembly structure schematic diagram of the handle lock in the background technology;

图2为图1的立体分解结构示意图;Fig. 2 is the three-dimensional exploded structure schematic diagram of Fig. 1;

图3为本发明实施例的结构示意图;3 is a schematic structural diagram of an embodiment of the present invention;

图4为本发明实施例的另一角度的结构示意图;4 is a schematic structural diagram of another angle of an embodiment of the present invention;

图5为本发明实施例的部分结构示意图;FIG. 5 is a partial structural schematic diagram of an embodiment of the present invention;

图6为图5的另一角度的结构示意图;Fig. 6 is the structural representation of another angle of Fig. 5;

图7为本发明实施例中执手锁各部件放置在夹具结构上的剖视图;7 is a cross-sectional view of each component of the handle lock placed on the fixture structure in the embodiment of the present invention;

图8为本发明实施例中手柄处于下压状态下的剖视图;8 is a cross-sectional view of the handle in a depressed state in an embodiment of the present invention;

图9为图8的立体分解结构示意图;Fig. 9 is the three-dimensional exploded structure schematic diagram of Fig. 8;

图10为本发明实施例中手柄转动90度状态下的剖视图;10 is a cross-sectional view of a state where the handle is rotated by 90 degrees in the embodiment of the present invention;

图11为本发明实施例在执手锁处于装配完毕状态下的剖视图;Figure 11 is a cross-sectional view of the embodiment of the present invention when the handle lock is in an assembled state;

图12为本发明实施例的剖视图的分解示意图;12 is an exploded schematic view of a cross-sectional view of an embodiment of the present invention;

图13为本发明实施例中夹具结构的示意图(去掉旋转芯轴和第三弹性件);13 is a schematic diagram of a clamp structure in an embodiment of the present invention (removing the rotating mandrel and the third elastic member);

图14为本发明实施例中底座的剖视图;14 is a cross-sectional view of a base in an embodiment of the present invention;

图15为本发明实施例中套筒的结构示意图;15 is a schematic structural diagram of a sleeve in an embodiment of the present invention;

图16为本发明实施例中旋转芯轴的结构示意图;16 is a schematic structural diagram of a rotating mandrel in an embodiment of the present invention;

图17为本发明实施例中的轴向挡圈移取机构的结构示意图;17 is a schematic structural diagram of an axial retaining ring removing mechanism in an embodiment of the present invention;

图18为本发明实施例中手柄移取机构的结构示意图;18 is a schematic structural diagram of a handle removal mechanism in an embodiment of the present invention;

图19为本发明实施例中成品下料机构的结构示意图;19 is a schematic structural diagram of a finished product blanking mechanism in an embodiment of the present invention;

图20为本发明实施例中柔性上料机构的结构示意图;20 is a schematic structural diagram of a flexible feeding mechanism in an embodiment of the present invention;

图21为本发明实施例中柔性上料机构的部分结构示意图。FIG. 21 is a partial structural schematic diagram of the flexible feeding mechanism in the embodiment of the present invention.

具体实施方式Detailed ways

以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below with reference to the embodiments of the accompanying drawings.

如图3至图21所示,本发明实施例的执手锁自动装配设备包括装配平台1和设置在装配平台1上,并能相对该装配平台1水平旋转的转盘2,其中,As shown in FIG. 3 to FIG. 21 , the handle lock automatic assembly device according to the embodiment of the present invention includes an assembly platform 1 and a turntable 2 arranged on the assembly platform 1 and capable of rotating horizontally relative to the assembly platform 1 , wherein,

如图3和图4所示所示,在装配平台1上邻近转盘2边缘处并按照转盘2的转动方向依次设置有多个工作机构,且各个工作机构上对应设置有供料机构6,各个工作机构分别为轴向挡圈移取机构51、垫片移取机构52、旋转芯轴移取机构53、旋转挡圈移取机构54、扭簧移取机构55、加料机构59、柔性上料机构56、轴套上料机构50、手柄移取机构57以及成品下料机构58,转盘2边缘具有沿周向间隔布置的多个工位,各工位分别为轴向挡圈装配工位21、垫片装配工位22、芯轴装配工位23、旋转挡圈装配工位24、扭簧装配工位25、加料工位20、面板上料工位26、手柄装配工位27、轴套装配工位28以及组装工位29,上述各工位上分别设置有用以组装执手锁的夹具3。As shown in Figures 3 and 4, a plurality of working mechanisms are arranged on the assembly platform 1 adjacent to the edge of the turntable 2 and in accordance with the rotation direction of the turntable 2, and each working mechanism is correspondingly provided with a feeding mechanism 6. The working mechanisms are the axial retaining ring removal mechanism 51, the gasket removal mechanism 52, the rotating mandrel removal mechanism 53, the rotary retaining ring removal mechanism 54, the torsion spring removal mechanism 55, the feeding mechanism 59, the flexible feeding mechanism The mechanism 56 , the shaft sleeve feeding mechanism 50 , the handle removal mechanism 57 and the finished product unloading mechanism 58 , the edge of the turntable 2 has a plurality of stations arranged at intervals along the circumferential direction, and each station is the axial retaining ring assembly station 21 , Gasket assembly station 22, mandrel assembly station 23, rotary retaining ring assembly station 24, torsion spring assembly station 25, feeding station 20, panel feeding station 26, handle assembly station 27, shaft set The matching station 28 and the assembling station 29 are respectively provided with a clamp 3 for assembling the handle lock.

如图7至图16所示,上述的夹具3包括有底座31、套筒32、旋转芯轴33、第一弹性件34和第二弹性件35,其中,As shown in FIGS. 7 to 16 , the above-mentioned clamp 3 includes a base 31 , a sleeve 32 , a rotating mandrel 33 , a first elastic member 34 and a second elastic member 35 , wherein,

底座31上具有向上延伸、且上端开口的外筒体311,外筒体311内设有内筒体312,此外,底座31上具有向上延伸的定位筒313,定位筒313上插设有延伸杆314,面板43开设有供延伸杆314部分穿过的安装孔433,延伸杆314的上端具有向外延伸的挡肩3141,延伸杆314上套设有第三弹性件315,第三弹性件315为位于挡肩3141和定位筒313的上端面之间的第三弹簧,并具有使延伸杆314相对定位筒313向上移动的趋势,如图3至图7所示。The base 31 has an upwardly extending outer cylinder 311 with an open upper end. The outer cylinder 311 is provided with an inner cylinder 312. In addition, the base 31 has a positioning cylinder 313 extending upward, and an extension rod is inserted into the positioning cylinder 313. 314, the panel 43 is provided with a mounting hole 433 for the extension rod 314 to partially pass through, the upper end of the extension rod 314 has a shoulder 3141 extending outward, the extension rod 314 is sleeved with a third elastic member 315, the third elastic member 315 It is a third spring located between the shoulder 3141 and the upper end surface of the positioning cylinder 313 , and has a tendency to move the extension rod 314 upward relative to the positioning cylinder 313 , as shown in FIGS. 3 to 7 .

套筒32部分位于内筒体312和外筒体311之间形成的环状凹槽310内,且能相对外筒体311作轴向移动,套筒32的外周壁和外筒体311的内周壁之间设置有限制两者产生周向转动的限位结构,套筒32的内周壁上开设有供旋转挡圈45放置其中的容置槽321,具体地,容置槽321具有两个凸角3211,凸角3211用以容置旋转挡圈45的对应挡块452;套筒32顶壁上开设有供面板43的凸柱432插置其中的容置孔322,容置孔322位于容置槽321的两个凸角3211之间,且靠近凸角3211的其中一个;此外,套筒32的顶部边缘处沿周向向外延伸有挡沿324,在执手锁处于安装完毕状态下,挡沿324的下端面与外筒体311的上端面相抵。此外,在套筒32的顶部与内筒体312的顶部之间形成有装配腔300,上述的容置槽321位于该装配腔300内。The sleeve 32 is partially located in the annular groove 310 formed between the inner cylinder 312 and the outer cylinder 311 , and can move axially relative to the outer cylinder 311 . A limiting structure is arranged between the peripheral walls to limit the circumferential rotation of the two. The inner peripheral wall of the sleeve 32 is provided with an accommodating groove 321 in which the rotating retaining ring 45 is placed. Specifically, the accommodating groove 321 has two convex The corners 3211 and 3211 are used to accommodate the corresponding stopper 452 of the rotating retaining ring 45; the top wall of the sleeve 32 is provided with an accommodating hole 322 for the convex column 432 of the panel 43 to be inserted therein, and the accommodating hole 322 is located in the between the two lobes 3211 of the groove 321, and close to one of the lobes 3211; in addition, the top edge of the sleeve 32 has a blocking edge 324 extending outward in the circumferential direction, when the handle lock is in the installed state , the lower end surface of the blocking edge 324 is in contact with the upper end surface of the outer cylinder 311 . In addition, an assembly cavity 300 is formed between the top of the sleeve 32 and the top of the inner cylinder 312 , and the above-mentioned accommodating groove 321 is located in the assembly cavity 300 .

上述的限位结构采用形式如下:The above-mentioned limit structure adopts the form as follows:

套筒32外周壁在靠近下端的位置上设置有第二凸部323,对应地,外筒体311的内周壁上开设有与第二凸部323滑动配合的第三滑道3111,第三滑道3111包括竖向设置的第一滑槽31111、横向设置的第二滑槽31112以及竖向设置的第三滑槽31113,第一滑槽31111的下端与第二滑槽31112的一端连接,第二滑槽31112的另一端与第三滑槽31113的上端相连接,第二凸部323和第三滑道3111形成上述的限位结构。The outer peripheral wall of the sleeve 32 is provided with a second convex portion 323 at a position close to the lower end. Correspondingly, the inner peripheral wall of the outer cylinder body 311 is provided with a third sliding channel 3111 slidably matched with the second convex portion 323. The track 3111 includes a vertically arranged first chute 31111, a horizontally arranged second chute 31112 and a vertically arranged third chute 31113. The lower end of the first chute 31111 is connected to one end of the second chute 31112, and the third The other end of the second chute 31112 is connected to the upper end of the third chute 31113, and the second protrusion 323 and the third chute 3111 form the above-mentioned limiting structure.

旋转芯轴33能自上而下部分插设在内筒体312内,旋转芯轴33的上端能与手柄41的转轴411插接配合,且该旋转芯轴33与手柄41能相对内筒体312作同步周向转动;旋转芯轴33外周壁在靠近上部的位置上设有固定件331,且该固定件331的外周壁上沿周向间隔开设有上下贯通的供旋转挡圈45的对应凸块451穿过的第一导向槽3311,转轴411的外周壁上开设有相对设置的两个第二导向槽4111,第二导向槽4111能与对应的第一导向槽3311相连通,形成与凸块451滑动配合的第一滑道,从而实现旋转芯轴33和手柄41相对内筒体312的轴向移动;另外,扭簧44具有挂钩端441和向内延伸的自由端442,扭簧44的挂钩端441挂设在面板43的凸柱432上,第一导向槽3311的其中一个内设置有限制扭簧44的自由端442向下移动且能向旋转芯轴的径向方向移动的弹性限位部3310,该弹性限位部3310靠近下端的外侧壁上具有自上而下逐渐向内收缩的第一导向面33101。The rotating mandrel 33 can be partially inserted into the inner cylinder 312 from top to bottom, the upper end of the rotating mandrel 33 can be inserted and matched with the rotating shaft 411 of the handle 41, and the rotating mandrel 33 and the handle 41 can be opposite to the inner cylinder. 312 rotates synchronously in the circumferential direction; the outer peripheral wall of the rotating mandrel 33 is provided with a fixing member 331 at a position close to the upper part, and the outer peripheral wall of the fixing member 331 is spaced along the circumferential direction. The first guide grooves 3311 through which the bumps 451 pass, and two opposite second guide grooves 4111 are provided on the outer peripheral wall of the rotating shaft 411. The second guide grooves 4111 can communicate with the corresponding first guide grooves 3311 to form a The protrusion 451 is slidably fitted with the first slideway, thereby realizing the axial movement of the rotating mandrel 33 and the handle 41 relative to the inner cylinder 312; in addition, the torsion spring 44 has a hook end 441 and an inwardly extending free end 442, the torsion spring The hook end 441 of 44 is hung on the protruding column 432 of the panel 43, and one of the first guide grooves 3311 is provided with a free end 442 that restricts the downward movement of the free end 442 of the torsion spring 44 and can move in the radial direction of the rotating mandrel. The elastic limiting portion 3310 has a first guide surface 33101 that gradually shrinks inward from top to bottom on the outer sidewall of the elastic limiting portion 3310 near the lower end.

如图5结合图14所示,本实施例中的执手锁的转轴411的外周壁上开设有供轴向挡圈47卡入的环状卡槽4112,为了方便轴向挡圈47穿过固定件331而卡入到环状卡槽4112内,固定件331的下端具有自上而下逐渐向内收缩的第二导向面3312。As shown in FIG. 5 in conjunction with FIG. 14 , the outer peripheral wall of the rotating shaft 411 of the handle lock in this embodiment is provided with an annular groove 4112 for the axial retaining ring 47 to be engaged in. In order to facilitate the axial retaining ring 47 to pass through The fixing member 331 is then snapped into the annular slot 4112, and the lower end of the fixing member 331 has a second guide surface 3312 that gradually shrinks inward from top to bottom.

为了实现旋转芯轴的轴向上下移动以及转动,在本实施例中,旋转芯轴33的外周壁在靠近下端的位置上设有第一凸部332,对应地,内筒体312的内周壁上开设有与第一凸部332滑动配合的第二滑道3121,第二滑道3121包括第一竖向槽31211、横向槽31212以及第二竖向槽31213,第一竖向槽31211的下端与横向槽31212的一端相连接,横向槽31212的另一端与第二竖向槽31213的上端相连接,旋转芯轴33通过第一凸部332和第二滑道3121的配合从而实现相对内筒体312的轴向上下移动和转动。其中,第一竖向槽31211与横向槽31212的连接处圆滑过渡,第二竖向槽31213与横向槽31212的连接处圆滑过渡。此外,内筒体312的内周壁靠近上端的位置上开设有限制固定件331向下移动的限位台阶3122,第二滑道3121位于限位台阶3122的下方。In order to realize the axial up and down movement and rotation of the rotating mandrel, in this embodiment, the outer peripheral wall of the rotating mandrel 33 is provided with a first convex portion 332 at a position close to the lower end. Correspondingly, the inner peripheral wall of the inner cylinder 312 There is a second slideway 3121 slidably matched with the first convex portion 332. The second slideway 3121 includes a first vertical groove 31211, a horizontal groove 31212 and a second vertical groove 31213. The lower end of the first vertical groove 31211 It is connected with one end of the transverse groove 31212, and the other end of the transverse groove 31212 is connected with the upper end of the second vertical groove 31213. The rotating mandrel 33 is matched with the first convex part 332 and the second slideway 3121 to realize the relative inner cylinder. The axial direction of the body 312 moves up and down and rotates. The connection between the first vertical groove 31211 and the transverse groove 31212 has a smooth transition, and the connection between the second vertical groove 31213 and the transverse groove 31212 has a smooth transition. In addition, a limit step 3122 for restricting the downward movement of the fixing member 331 is provided on the inner peripheral wall of the inner cylinder 312 near the upper end, and the second slideway 3121 is located below the limit step 3122 .

为了方便容置旋转芯轴,从而防止旋转芯轴丢失,套筒32的外周壁与外筒体311的内周壁之间形成有供旋转芯轴33插置其中的插孔30。In order to conveniently accommodate the rotating mandrel and prevent the rotating mandrel from being lost, an insertion hole 30 for inserting the rotating mandrel 33 is formed between the outer peripheral wall of the sleeve 32 and the inner peripheral wall of the outer cylinder 311 .

第一弹性件34位于环状凹槽310内,并使套筒32的顶壁具有远离外筒体311顶壁的趋势;具体地,第一弹性件34为套设在内筒体312上的第一弹簧,第一弹簧的上端与套筒32的底部相抵,第一弹簧的下端与环状凹槽310的底壁相抵。The first elastic member 34 is located in the annular groove 310 , and makes the top wall of the sleeve 32 tend to be away from the top wall of the outer cylinder 311 ; The first spring, the upper end of the first spring abuts against the bottom of the sleeve 32 , and the lower end of the first spring abuts against the bottom wall of the annular groove 310 .

第二弹性件35设置在内筒体312内,并使旋转芯轴33具有向上移动的趋势;具体地,第二弹性件35为第二弹簧,该第二弹簧的上端与旋转芯轴33的底壁相抵,第二弹簧的下端与内筒体312的底壁相抵。The second elastic member 35 is arranged in the inner cylinder 312, and makes the rotating mandrel 33 move upward; The bottom wall is in contact with each other, and the lower end of the second spring is in contact with the bottom wall of the inner cylinder 312 .

上述执手锁通过夹具结构的实现安装的过程如下:The installation process of the above handle lock through the fixture structure is as follows:

首先将执手锁的轴向挡圈45、垫片46依次放置在装配腔300内,然后将旋转芯轴33自上而下依次通过垫片46、轴向挡圈45而插设在内筒体312内,此时,旋转芯轴33的底部与第二弹簧的底部相抵,旋转芯轴33的固定件331外露于内筒体312之外;随后将旋转挡圈45的凸块451与旋转芯轴33的第二导向槽4111对应,该旋转挡圈45通过凸块451与第二导向槽4111滑动配合而滑落至垫片46的上部的容置槽321内;然后将扭簧44套设在旋转芯轴33上,此时,扭簧44的挂钩端441位于容置孔322的外周边缘,且挂钩端441的开口方向朝向相邻近凸角3211的一侧,扭簧44的自由端442限位在对应的第二导向槽4111内;再然后,将面板43的轴孔431与旋转芯轴33的上部对应,安装孔433与立柱313相对应,从而将面板43放置在套筒32上,此时,旋转芯轴33的固定件331部分外露在面板43之外,且面板43的凸柱432正好位于容置孔322内;随后,将轴套42套设在旋转芯轴33上,在装配完成状态下,该轴套42的部分位于旋转芯轴33和面板的轴孔431之间,最后将手柄41的转轴411对准旋转芯轴33而将手柄41安装在旋转芯轴33上,下压手柄41,此时旋转芯轴33向下运动,并将手柄41顺时针转动90度,此时,手柄41和旋转芯轴33同步转动90度,随后继续下压手柄41,此时,旋转芯轴33和套筒32同步向下移动,在此状态下,轴向挡圈45、垫片46以及旋转挡圈45均位于手柄41的转轴411上,且轴向挡圈45限位在转轴411的环状卡槽4112内,执手锁装配完成,取出执手锁。Firstly, the axial retaining ring 45 and the washer 46 of the handle lock are placed in the assembly cavity 300 in sequence, and then the rotating mandrel 33 is inserted into the inner cylinder through the washer 46 and the axial retaining ring 45 from top to bottom. At this time, the bottom of the rotating mandrel 33 is in contact with the bottom of the second spring, and the fixing member 331 of the rotating mandrel 33 is exposed outside the inner cylinder 312; Corresponding to the second guide groove 4111 of the mandrel 33, the rotating retaining ring 45 slides down into the accommodating groove 321 on the upper part of the washer 46 through the sliding fit of the protrusion 451 and the second guide groove 4111; then the torsion spring 44 is sleeved On the rotating mandrel 33, at this time, the hook end 441 of the torsion spring 44 is located at the outer peripheral edge of the accommodating hole 322, and the opening direction of the hook end 441 faces the side adjacent to the lobe 3211. The free end of the torsion spring 44 442 is limited in the corresponding second guide groove 4111; then, the shaft hole 431 of the panel 43 corresponds to the upper part of the rotating mandrel 33, and the mounting hole 433 corresponds to the column 313, so that the panel 43 is placed on the sleeve 32 At this time, the fixing member 331 of the rotating mandrel 33 is partially exposed outside the panel 43, and the convex column 432 of the panel 43 is located in the accommodating hole 322; then, the sleeve 42 is sleeved on the rotating mandrel 33. , in the assembled state, the part of the shaft sleeve 42 is located between the rotating mandrel 33 and the shaft hole 431 of the panel, and finally the rotating shaft 411 of the handle 41 is aligned with the rotating mandrel 33 and the handle 41 is installed on the rotating mandrel 33 Up and down the handle 41, at this time, the rotating mandrel 33 moves downward, and the handle 41 is rotated 90 degrees clockwise. At this time, the handle 41 and the rotating mandrel 33 rotate 90 degrees synchronously, and then continue to press the handle 41. When the rotating mandrel 33 and the sleeve 32 move downward synchronously, in this state, the axial retaining ring 45, the gasket 46 and the rotating retaining ring 45 are all located on the rotating shaft 411 of the handle 41, and the axial retaining ring 45 is limited to It is located in the annular groove 4112 of the rotating shaft 411, the handle lock is assembled, and the handle lock is taken out.

上述的第一驱动机构200设于装配平台1上,并与转盘2驱动连接;其中第一驱动机构200为凸轮分割器,凸轮分割器带动转盘2转动。The above-mentioned first driving mechanism 200 is arranged on the assembly platform 1 and is drivingly connected with the turntable 2 ; wherein the first driving mechanism 200 is a cam divider, and the cam divider drives the turntable 2 to rotate.

轴向挡圈移取机构51靠近转盘2边缘设于装配平台1上,输出端对应转盘2的轴向挡圈装配工位21,用于将轴向挡圈47放置到运动至该轴向挡圈装配工位21处的对应装配腔300内。The axial retaining ring removal mechanism 51 is set on the assembly platform 1 near the edge of the turntable 2, and the output end corresponds to the axial retaining ring assembly station 21 of the turntable 2, and is used to place the axial retaining ring 47 to move to the axial retaining ring. Inside the corresponding assembly cavity 300 at the ring assembly station 21 .

垫片移取机构52靠近转盘2边缘设于装配平台1上,并按照转盘2的转动方向设于轴向挡圈移取机构51的下游,其输出端对应转盘2的垫片装配工位22,用于将垫片46移动并放置到该垫片装配工位22处的上述轴向挡圈47的上方。The gasket removal mechanism 52 is set on the assembly platform 1 near the edge of the turntable 2, and is arranged downstream of the axial retaining ring removal mechanism 51 according to the rotation direction of the turntable 2, and its output end corresponds to the gasket assembly station 22 of the turntable 2. , is used to move and place the gasket 46 above the above-mentioned axial retaining ring 47 at the gasket assembly station 22 .

旋转芯轴移取机构53靠近转盘2边缘设于装配平台1上,并按照转盘2的转动方向设于垫片移取机构52的下游,其输出端对应转盘2的芯轴装配工位23,用于将旋转芯轴33移动并插装到该芯轴装配工位23的内筒体312内,具体地,旋转芯轴移取机构53将位于该工位处夹具插孔30内的旋转芯轴33移动至同一夹具3的内筒体312内。The rotating mandrel removal mechanism 53 is arranged on the assembly platform 1 near the edge of the turntable 2, and is arranged downstream of the gasket removal mechanism 52 according to the rotation direction of the turntable 2, and its output end corresponds to the mandrel assembly station 23 of the turntable 2, It is used to move and insert the rotating mandrel 33 into the inner cylinder 312 of the mandrel assembly station 23. The shaft 33 moves into the inner cylinder 312 of the same jig 3 .

旋转挡圈移取机构54靠近转盘2边缘设于装配平台1上,并按照转盘2的转动方向设于旋转芯轴33移取机构53的下游,其输出端对应转盘2的旋转挡圈装配工位24,用于将旋转挡圈45套设在已运动到该工位处的装配腔300内的旋转芯轴33上,且该旋转挡圈45的凸块451与对应第一导向槽3311滑动配合,从而使旋转挡圈45滑动至垫片46的上方。The rotating retaining ring removal mechanism 54 is arranged on the assembly platform 1 near the edge of the turntable 2, and is arranged downstream of the rotary mandrel 33 removal mechanism 53 according to the rotation direction of the turntable 2. Position 24 is used to sleeve the rotating retaining ring 45 on the rotating mandrel 33 in the assembly cavity 300 that has moved to the station, and the protrusion 451 of the rotating retaining ring 45 slides with the corresponding first guide groove 3311 Matching, so that the rotating retaining ring 45 slides to the top of the washer 46 .

扭簧移取机构55靠近转盘2边缘设于装配平台1上,并按照转盘2的转动方向设于旋转挡圈移取机构54的下游,其输出端对应转盘2的扭簧装配工位25,用于将扭簧44放置到上述已运动到该扭簧装配工位25处的带有旋转挡圈45的夹具3的装配腔300内,且该扭簧44的挂钩端441位于容置孔322的外侧边缘,扭簧44的自由端442限位在旋转芯轴33的固定件331上。The torsion spring removal mechanism 55 is arranged on the assembly platform 1 near the edge of the turntable 2, and is arranged downstream of the rotating retaining ring removal mechanism 54 according to the rotation direction of the turntable 2, and its output end corresponds to the torsion spring assembly station 25 of the turntable 2, It is used to place the torsion spring 44 into the assembly cavity 300 of the fixture 3 with the rotating retaining ring 45 that has been moved to the torsion spring assembly station 25, and the hook end 441 of the torsion spring 44 is located in the accommodating hole 322. The free end 442 of the torsion spring 44 is limited to the fixing member 331 of the rotating mandrel 33 .

加料机构59靠近转盘2的边缘设于装配平台1上,且按照转盘2的转动方向位于扭簧移取机构55的下游和柔性上料机构56的上游之间。The feeding mechanism 59 is disposed on the assembly platform 1 near the edge of the turntable 2 , and is located between the downstream of the torsion spring removal mechanism 55 and the upstream of the flexible feeding mechanism 56 according to the rotation direction of the turntable 2 .

如图20和图21所示,柔性上料机构56靠近转盘2边缘设于装配平台1上,并按照转盘2的转动方向设于扭簧移取机构55的下游,其输出端对应转盘2的面板上料工位26,用于将具有轴孔431的面板43放置到上述已运动到该面板上料工位26处的套筒32的上部,旋转芯轴33部分穿过面板43的轴孔431,面板43的凸柱432插设在容置孔322内,且扭簧44的挂钩端441挂设在该凸柱432上;其中,该柔性上料机构56包括设置在装配平台1上的固定座561,固定座561上设置有第二驱动机构562,第二驱动机构562通过摆轴563与夹持装置564相连接,夹持装置564包括自下而上依次设置的第一夹爪5641、驱动第一夹爪5641开闭的第一手指气缸5642、驱动第一手指气缸5642相对装配平台1水平转动的旋转气缸5643以及驱动第一手指气缸5642上下移动的第一气缸5644,第一手指气缸5642的左右手指与第一夹爪5641的上端相连接,第一手指气缸5642的上端与旋转气缸5643的下端相连接,旋转气缸5643的上端连接在第一气缸5644的输出端上。As shown in FIGS. 20 and 21 , the flexible feeding mechanism 56 is arranged on the assembly platform 1 near the edge of the turntable 2 , and is arranged downstream of the torsion spring removal mechanism 55 according to the rotation direction of the turntable 2 , and its output end corresponds to the rotation direction of the turntable 2 . The panel feeding station 26 is used to place the panel 43 with the shaft hole 431 on the upper part of the above-mentioned sleeve 32 that has been moved to the panel feeding station 26, and the rotating mandrel 33 partially passes through the shaft hole of the panel 43 431, the protruding post 432 of the panel 43 is inserted into the accommodating hole 322, and the hook end 441 of the torsion spring 44 is hung on the protruding post 432; The fixed seat 561 is provided with a second driving mechanism 562. The second driving mechanism 562 is connected to the clamping device 564 through the swing shaft 563. The clamping device 564 includes first clamping jaws 5641 arranged in sequence from bottom to top. , the first finger cylinder 5642 that drives the opening and closing of the first jaw 5641, the rotating cylinder 5643 that drives the first finger cylinder 5642 to rotate horizontally relative to the assembly platform 1, and the first cylinder 5644 that drives the first finger cylinder 5642 to move up and down. The left and right fingers of the cylinder 5642 are connected with the upper end of the first clamping jaw 5641 , the upper end of the first finger cylinder 5642 is connected with the lower end of the rotating cylinder 5643 , and the upper end of the rotating cylinder 5643 is connected to the output end of the first cylinder 5644 .

上述的摆轴563的形状呈L型,包括竖向杆5632和与竖向杆5632的上端相连的横向杆5631,竖向杆5632的下端与第二驱动机构562的输出端驱动相连,横向杆5631的另一端与第一气缸5644固定相连。The shape of the above-mentioned pendulum shaft 563 is L-shaped, including a vertical rod 5632 and a transverse rod 5631 connected with the upper end of the vertical rod 5632, and the lower end of the vertical rod 5632 is drivingly connected with the output end of the second driving mechanism 562. The other end of 5631 is fixedly connected with the first cylinder 5644.

轴套上料机构50靠近转盘2的边缘设于装配平台1上,且按照转盘2的转动方向位于柔性上料机构56的下游和手柄移取机构57的上游之间。The sleeve feeding mechanism 50 is disposed on the assembly platform 1 near the edge of the turntable 2 , and is located between the downstream of the flexible feeding mechanism 56 and the upstream of the handle removal mechanism 57 according to the rotation direction of the turntable 2 .

如图5、图6以及图18所示,手柄移取机构57靠近转盘2边缘设于装配平台1上,并按照转盘2的转动方向设于柔性上料机构56的下游,其输出端对应转盘2的手柄装配工位27,并将手柄41移动并将该手柄41的转轴411对准到上述已运动到该手柄装配工位27处的旋转芯轴33上,随后通过位于装配平台1下方的旋转机构7带动该手柄41和旋转芯轴33同步转动90度,转轴411的第二导向槽4111和第一导向槽3311形成与对应凸块451滑动配合的滑道,从而使手柄41在手柄移取机构57的作用下向下移动而安装在该旋转芯轴33上,而形成执手锁成品;As shown in Figure 5, Figure 6 and Figure 18, the handle removal mechanism 57 is arranged on the assembly platform 1 near the edge of the turntable 2, and is arranged downstream of the flexible feeding mechanism 56 according to the rotation direction of the turntable 2, and its output end corresponds to the turntable The handle assembly station 27 of The rotating mechanism 7 drives the handle 41 and the rotating mandrel 33 to rotate 90 degrees synchronously, and the second guide groove 4111 and the first guide groove 3311 of the rotating shaft 411 form a slideway that slides with the corresponding bump 451 , so that the handle 41 moves when the handle moves. Under the action of the taking mechanism 57, it moves downward and is installed on the rotating mandrel 33 to form the finished handle lock;

上述手柄移取机构57包括支架571,支架571上设有第二夹爪572、第二手指气缸573、双轴气缸574、导杆气缸575以及第三驱动机构576,导杆气缸575设置在邻近双轴气缸574的上端的位置上,并用以驱动双轴气缸574沿转盘2的径向方向移动,双轴气缸574的下端通过连接件570固定在第三驱动机构576的上端,并带动第三驱动机构576上下运动,第三驱动机构576的输出端与第二手指气缸573的上端相连接,并用以驱动第二手指气缸573沿自身轴线转动,第二手指气缸573的左右手指与第二夹爪572的上端相连接,上述的第三驱动机构576为电机。The above-mentioned handle removal mechanism 57 includes a bracket 571. The bracket 571 is provided with a second clamping jaw 572, a second finger cylinder 573, a biaxial cylinder 574, a guide rod cylinder 575 and a third drive mechanism 576. The guide rod cylinder 575 is arranged adjacent to the The upper end of the biaxial air cylinder 574 is used to drive the biaxial air cylinder 574 to move in the radial direction of the turntable 2. The lower end of the biaxial air cylinder 574 is fixed on the upper end of the third driving mechanism 576 through the connecting piece 570, and drives the third driving mechanism 576. The driving mechanism 576 moves up and down, the output end of the third driving mechanism 576 is connected with the upper end of the second finger cylinder 573, and is used to drive the second finger cylinder 573 to rotate along its own axis, and the left and right fingers of the second finger cylinder 573 are connected to the second clamp The upper ends of the claws 572 are connected, and the above-mentioned third driving mechanism 576 is a motor.

成品下料机构58按照转盘2的转动方向设于手柄移取机构57的下游,用于将组装完毕的执手锁自相应夹具3中取出,并通过取料机构将移走执手锁后的夹具3上的旋转芯轴33移走。The finished product unloading mechanism 58 is arranged downstream of the handle removal mechanism 57 according to the rotation direction of the turntable 2, and is used to take out the assembled handle lock from the corresponding fixture 3, and remove the handle lock through the material removal mechanism. The rotating mandrel 33 on the fixture 3 is removed.

轴向挡圈移取机构51、垫片移取机构52、旋转芯轴移取机构53、旋转挡圈移取机构54、扭簧移取机构55以及轴套上料机构50均包括有支架501、第一三轴气缸502、滑台气缸503、第三夹爪504以及用以驱动第三夹爪504开闭的第三手指气缸505,第三手指气缸505的左右手指与第三夹爪504的上端连接,滑台气缸503的下端与第三手指气缸505连接,并用以驱动第三手指气缸505上下运动,第一三轴气缸502设置在支架501上,且该第一三轴气缸502的输出端与滑台气缸503相连接,并用以驱动滑台气缸503沿转盘2的径向方向运动。The axial retaining ring removal mechanism 51 , the gasket removal mechanism 52 , the rotating mandrel removal mechanism 53 , the rotary retaining ring removal mechanism 54 , the torsion spring removal mechanism 55 and the shaft sleeve feeding mechanism 50 all include a bracket 501 , the first three-axis cylinder 502, the slide cylinder 503, the third jaw 504 and the third finger cylinder 505 used to drive the opening and closing of the third jaw 504, the left and right fingers of the third finger cylinder 505 and the third jaw 504 The upper end of the slide cylinder 503 is connected with the third finger cylinder 505, and is used to drive the third finger cylinder 505 to move up and down, the first three-axis cylinder 502 is arranged on the bracket 501, and the first three-axis cylinder 502 The output end is connected with the slide cylinder 503 and used to drive the slide cylinder 503 to move in the radial direction of the turntable 2 .

上述实施例中,如图3、图4结合图19所示,成品下料机构58为四轴机器人,该四轴机器人的驱动端分别设有第四手指气缸581和第五手指气缸582,第四手指气缸581的驱动端设有用以夹取成品执手锁4的第四夹爪5811,第五手指气缸582的驱动端设有用以将旋转芯轴33由夹具3的装配腔300移动至位于装配腔300一侧的插孔30内的第五夹爪5821。In the above embodiment, as shown in FIG. 3 and FIG. 4 combined with FIG. 19 , the finished product unloading mechanism 58 is a four-axis robot, and the driving end of the four-axis robot is respectively provided with a fourth finger cylinder 581 and a fifth finger cylinder 582, The driving end of the four-finger air cylinder 581 is provided with a fourth jaw 5811 for gripping the finished handle lock 4, and the driving end of the fifth finger air cylinder 582 is provided with a driving end for moving the rotating mandrel 33 from the assembly cavity 300 of the fixture 3 to the position at The fifth clamping jaw 5821 in the insertion hole 30 on the side of the assembly cavity 300 is assembled.

如图5和图6所示,上述的旋转机构7包括电机71和用以驱动电机71上下移动的第二三轴气缸72,电机71的输出端连接有供旋转芯轴33的下端插置其中的旋转筒711,旋转筒和旋转芯轴33在电机71的驱动下相对外筒体311同步绕自身轴线转动。As shown in FIG. 5 and FIG. 6 , the above-mentioned rotating mechanism 7 includes a motor 71 and a second three-axis cylinder 72 for driving the motor 71 to move up and down. The output end of the motor 71 is connected with the lower end of the rotating mandrel 33 inserted therein. The rotating drum 711, the rotating drum and the rotating mandrel 33 are driven by the motor 71 to rotate synchronously around their own axis relative to the outer cylindrical body 311.

本实施例中,轴向挡圈移取机构51、垫片移取机构52、旋转挡圈移取机构54、扭簧移取机构55以及轴套移取机构50所对应的供料机构6均为振动盘,柔性上料机构和手柄移取机构所对应的供料机构6为传送带。In this embodiment, the axial retaining ring removal mechanism 51 , the gasket removal mechanism 52 , the rotary retaining ring removal mechanism 54 , the torsion spring removal mechanism 55 , and the feeding mechanism 6 corresponding to the shaft sleeve removal mechanism 50 are all It is a vibrating plate, and the feeding mechanism 6 corresponding to the flexible feeding mechanism and the handle removing mechanism is a conveyor belt.

该执手锁的自动装配方法包括以下步骤:The automatic assembly method of the handle lock includes the following steps:

S1:控制器控制转盘2转动,并通过检测器检测对应供料机构6上是否有轴向挡圈47,若未检测到轴向挡圈47,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测器检测到轴向挡圈47,轴向挡圈移取机构51动作,并夹取轴向挡圈47放置到对应的夹具3的装配腔300内,并进入下一工序;S1: The controller controls the turntable 2 to rotate, and detects whether there is an axial retaining ring 47 on the corresponding feeding mechanism 6 through the detector. If the axial retaining ring 47 is not detected, the detector transmits the signal to the controller, and the controller sends An alarm signal is sent to remind the staff to add materials; if the detector detects the axial retaining ring 47, the axial retaining ring removal mechanism 51 acts, and the axial retaining ring 47 is clamped and placed in the assembly cavity 300 of the corresponding fixture 3, and enter the next process;

S2:S1中的夹具3随转盘2继续转动至垫片移取机构52处,并通过检测器检测对应供料机构6上是否有垫片46,若未检测到垫片46,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测器检测到垫片46,垫片移取机构52动作,并将垫片46夹取放置到该夹具3的装配腔300内,且该垫片46位于轴向挡圈47的上方,并进入下一工序;S2: The fixture 3 in S1 continues to rotate with the turntable 2 to the gasket removal mechanism 52, and the detector detects whether there is a gasket 46 on the corresponding feeding mechanism 6. If the gasket 46 is not detected, the detector will signal It is transmitted to the controller, and the controller sends an alarm signal to remind the staff to add materials; if the detector detects the gasket 46, the gasket removal mechanism 52 moves, and the gasket 46 is clamped and placed in the assembly cavity 300 of the fixture 3 inside, and the gasket 46 is located above the axial retaining ring 47, and enters the next process;

S3:S2中的夹具3随转盘2继续转动至旋转芯轴移取机构53处,旋转芯轴移取机构53夹取该夹具3上的旋转芯轴33至该夹具3一侧的装配腔300内,并进入下一工序;S3: The fixture 3 in S2 continues to rotate with the turntable 2 to the rotating mandrel removing mechanism 53, and the rotating mandrel removing mechanism 53 clamps the rotating mandrel 33 on the fixture 3 to the assembly cavity 300 on the side of the fixture 3 inside, and enter the next process;

S4:S3中的夹具3随转盘2继续转动至旋转挡圈移取机构54处,并通过检测器检测对应供料机构6上是否有旋转挡圈45,若未检测到旋转挡圈45,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测器检测到旋转挡圈45后,通过旋转挡圈移取机构54夹取旋转挡圈45放置到该夹具3的装配腔300内,且该旋转挡圈45的凸块与旋转芯轴33上的对应第一导向槽3311滑动配合,从而旋转挡圈45滑动至垫片46的上方,并进入下一工序;S4: The fixture 3 in S3 continues to rotate with the turntable 2 to the rotating retaining ring removal mechanism 54, and the detector detects whether there is a rotating retaining ring 45 on the corresponding feeding mechanism 6. If the rotating retaining ring 45 is not detected, detect The detector transmits the signal to the controller, and the controller sends an alarm signal to prompt the staff to feed; if the detector detects the rotating retaining ring 45, the rotating retaining ring 45 is clamped by the rotating retaining ring removing mechanism 54 and placed on the fixture 3 inside the assembly cavity 300, and the protrusions of the rotating retaining ring 45 are slidably matched with the corresponding first guide grooves 3311 on the rotating mandrel 33, so that the rotating retaining ring 45 slides to the top of the gasket 46, and enters the next process;

S5:S4中的夹具3随转盘2继续转动至扭簧移取机构55处,并通过检测器检测对应供料机构6上是否有扭簧44,若未检测到扭簧44,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测器检测到扭簧44后,通过扭簧移取机构55夹取扭簧44放置到该夹具3的装配腔300内,且该扭簧44的挂钩端441位于容置孔322的外侧边缘,扭簧44的自由端442限位在旋转芯轴33的固定件331上,并进入下一工序;S5: The fixture 3 in S4 continues to rotate with the turntable 2 to the torsion spring removal mechanism 55, and the detector detects whether there is a torsion spring 44 on the corresponding feeding mechanism 6. If the torsion spring 44 is not detected, the detector will signal It is transmitted to the controller, and the controller sends an alarm signal to remind the staff to feed; if the detector detects the torsion spring 44, the torsion spring 44 is clamped by the torsion spring removal mechanism 55 and placed in the assembly cavity 300 of the fixture 3, And the hook end 441 of the torsion spring 44 is located at the outer edge of the accommodating hole 322, and the free end 442 of the torsion spring 44 is limited to the fixing member 331 of the rotating mandrel 33, and the next process is entered;

S6:S5中的夹具3随转盘2继续转动至加料机构59处,该加料机构59向装配腔300内的加注油,并通过调节机构调节加料机构59的注油量,并进入下一工序;S6: The clamp 3 in S5 continues to rotate with the turntable 2 to the feeding mechanism 59, the feeding mechanism 59 fills the oil in the assembly cavity 300, and adjusts the oil filling amount of the feeding mechanism 59 through the adjustment mechanism, and enters the next process;

S7:S6中的夹具3随转盘2继续转动至柔性上料机构56处,并通过检测器检测对应供料机构6上是否有面板43,若未检测到面板43,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测器检测到面板43后,通过柔性上料机构56夹取面板43放置到该夹具3上,且该面板43的凸柱432插设到容置孔322内,且该扭簧44的挂钩端441正好挂设在该凸柱432上,并进入下一工序;S7: The fixture 3 in S6 continues to rotate with the turntable 2 to the flexible feeding mechanism 56, and the detector detects whether there is a panel 43 on the corresponding feeding mechanism 6. If the panel 43 is not detected, the detector transmits a signal to the control If the detector detects the panel 43, the panel 43 is clamped and placed on the fixture 3 by the flexible feeding mechanism 56, and the convex column 432 of the panel 43 is inserted into the accommodating hole 322, and the hook end 441 of the torsion spring 44 is just hung on the protruding post 432, and the next step is entered;

S8:S7中的夹具3随转盘2继续转动至轴套上料机构50处,并通过检测器检测对应供料机构6上是否有轴套42,若未检测到轴套42,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;加料完毕,若检测器检测到轴套42后,通过轴套上料机构50夹取轴套42套设在旋转芯轴33的上端,并放置到该夹具3的面板43上,并进入下一工序;S8: The fixture 3 in S7 continues to rotate with the turntable 2 to the shaft sleeve feeding mechanism 50, and the detector detects whether there is a shaft sleeve 42 on the corresponding feeding mechanism 6. If the shaft sleeve 42 is not detected, the detector will signal It is transmitted to the controller, and the controller sends an alarm signal to remind the staff to feed; after the feeding is completed, if the detector detects the shaft sleeve 42, the shaft sleeve 42 is clamped by the shaft sleeve feeding mechanism 50 and is sleeved on the rotating mandrel 33. The upper end is placed on the panel 43 of the fixture 3, and the next process is entered;

S9:S8中的夹具3随转盘2继续转动至手柄移取机构57处,并通过检测器检测对应供料机构6上是否有手柄41,若未检测到手柄41,检测器将信号传递至控制器,控制器发送报警信号,以提示工作人员加料;若检测器检测到手柄41后,通过手柄移取机构57夹取手柄41,并将该手柄41的转轴与旋转芯轴33的上端对准,而将手柄41放置在旋转芯轴33上,并通过手柄移取机构57下压旋转芯轴33,随后通过位于装配平台1下方的旋转机构7带动手柄41和旋转芯轴33同步水平转动90度,手柄41和套筒在手柄移取机构57的作用下向下运动,并使该手柄41安装在旋转芯轴33上,形成执手锁4成品,并进入下一工序;S9: The fixture 3 in S8 continues to rotate with the turntable 2 to the handle removal mechanism 57, and the detector detects whether there is a handle 41 on the corresponding feeding mechanism 6. If the handle 41 is not detected, the detector transmits a signal to the control If the detector detects the handle 41, the handle 41 is clamped by the handle removal mechanism 57, and the rotating shaft of the handle 41 is aligned with the upper end of the rotating mandrel 33 , and the handle 41 is placed on the rotating mandrel 33, and the rotating mandrel 33 is pressed down by the handle removal mechanism 57, and then the handle 41 and the rotating mandrel 33 are driven by the rotating mechanism 7 located below the assembly platform 1. degree, the handle 41 and the sleeve move downward under the action of the handle removal mechanism 57, and the handle 41 is installed on the rotating mandrel 33 to form the finished handle lock 4, and enter the next process;

S10:S9中的夹具3随转盘2继续转动至成品下料机构58处,用于将组装完毕的执手锁4自相应的夹具3中取出,并通过取料机构将移走执手锁4后的夹具3上的旋转芯轴33移至该夹具3的插孔30中,并重复上述步骤S1~S10。S10: The fixture 3 in S9 continues to rotate with the turntable 2 to the finished product unloading mechanism 58, for taking out the assembled handle lock 4 from the corresponding fixture 3, and removing the handle lock 4 through the reclaiming mechanism The rotating mandrel 33 on the latter jig 3 is moved to the insertion hole 30 of the jig 3 , and the above steps S1 to S10 are repeated.

上述步骤S9中,若执手锁未组装失败,则该执手锁为次品,并通过成品下料机构直接将次品移走。此外,上述步骤中,当未检测到相应部件时,控制器发送报警信号,提示现场工作人员向供料机构6上添加相应的部件,此时,设备停止,加料完毕后,设备工作。In the above step S9, if the handle lock fails to be assembled, the handle lock is a defective product, and the defective product is directly removed by the finished product unloading mechanism. In addition, in the above steps, when the corresponding parts are not detected, the controller sends an alarm signal to prompt the field staff to add corresponding parts to the feeding mechanism 6. At this time, the equipment stops, and after the feeding is completed, the equipment works.

Claims (10)

1. An automatic assembly method of a handle lock is characterized in that: the handle lock (4) is assembled through a handle lock automatic assembly device, the handle lock automatic assembly device comprises a controller and an assembly platform (1), a turntable (2) is arranged on the assembly platform (1), a plurality of working mechanisms are sequentially arranged at the edge adjacent to the turntable (2) and according to the rotating direction of the turntable (2), a feeding mechanism (6) is correspondingly arranged on each working mechanism, each working mechanism is respectively an axial check ring moving mechanism (51), a gasket moving mechanism (52), a rotating mandrel moving mechanism (53), a rotating check ring moving mechanism (54), a torsion spring moving mechanism (55), a feeding mechanism (59), a flexible feeding mechanism (56), a shaft sleeve feeding mechanism (50), a handle moving mechanism (57) and a finished product blanking mechanism (58), and the collected data of the plurality of working mechanisms and the turntable (2) are fed back to the controller, and the controller executes the complete action control;
the clamp (3) used for assembling the handle lock (4) is arranged on the position, corresponding to each working mechanism, of the rotary table (2) respectively, the clamp (3) comprises a base (31), a sleeve (32), a rotary mandrel (33) and a first elastic piece (34) which are fixed on the rotary table (2), an outer cylinder body (311) which extends upwards and is provided with an opening at the upper end is arranged on the base (31), an inner cylinder body (312) which is provided with openings at the upper end and the lower end is arranged in the outer cylinder body (311), a second elastic piece (35) is arranged in the inner cylinder body (312), and an insertion hole (30) used for accommodating the rotary mandrel (33) is further arranged on the base; the sleeve (32) is partially positioned in an annular groove (310) formed between the inner cylinder body (312) and the outer cylinder body (311), the sleeve (32) axially moves relative to the outer cylinder body (311) under the action of the first elastic piece (34), an accommodating groove (321) with two convex angles (3211) is formed in the inner peripheral wall of the sleeve (32), an assembly cavity (300) is formed between the top of the sleeve (32) and the top of the inner cylinder body (312), the accommodating groove (321) is positioned in the assembly cavity (300), an accommodating hole (322) is further formed in the top wall of the sleeve (32), and the accommodating hole (322) is positioned between the two convex angles (3211) and is close to one of the convex angles (3211);
the automatic assembling method of the handle lock (4) comprises the following steps:
s1: the controller controls the rotating disc (2) to rotate, the detector detects whether the corresponding feeding mechanism (6) is provided with the axial retaining ring (47) or not, if the axial retaining ring (47) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal; if the axial retainer ring (47) is detected, the axial retainer ring moving mechanism (51) acts, clamps the axial retainer ring (47), places the axial retainer ring into the assembly cavity (300) of the corresponding clamp (3), and enters the next procedure;
s2: the clamp (3) in the S1 continuously rotates to the gasket moving mechanism (52) along with the turntable (2), whether the corresponding feeding mechanism (6) has the gasket (46) is detected through the detector, if the gasket (46) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal to prompt a worker to feed; if the gasket (46) is detected, the gasket moving mechanism (52) acts, the gasket (46) is clamped and placed in the assembling cavity (300) of the clamp (3), the gasket (46) is located above the axial retainer ring (47), and the next procedure is carried out;
s3: the clamp (3) in the S2 continues to rotate to the rotating mandrel moving mechanism (53) along with the turntable (2), the rotating mandrel moving mechanism (53) clamps the rotating mandrel (33) on the clamp (3) to the assembly cavity (300) on one side of the clamp (3), and the next procedure is carried out;
s4: the clamp (3) in the S3 continuously rotates to the rotary check ring moving mechanism (54) along with the turntable (2), whether the rotary check ring (45) exists on the corresponding feeding mechanism (6) is detected through the detector, if the rotary check ring (45) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal to prompt a worker to feed; if the rotating check ring (45) is detected, the rotating check ring (45) is clamped and placed in the assembling cavity (300) of the clamp (3) through the rotating check ring moving mechanism (54), and a convex block of the rotating check ring (45) is in sliding fit with a corresponding first guide groove (3311) on the rotating mandrel (33), so that the rotating check ring (45) slides to the upper part of the gasket (46) and enters the next process;
s5: the clamp (3) in the S4 continuously rotates to the torsion spring moving mechanism (55) along with the turntable (2), whether the torsion spring (44) exists on the corresponding feeding mechanism (6) is detected through the detector, if the torsion spring (44) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal to prompt a worker to feed; if the torsion spring (44) is detected, the torsion spring (44) is clamped by the torsion spring moving mechanism (55) and placed in the assembling cavity (300) of the clamp (3), the hook end (441) of the torsion spring (44) is located on the outer edge of the accommodating hole (322), the free end (442) of the torsion spring (44) is limited on the fixing piece (331) of the rotating mandrel (33) and the next procedure is carried out;
s6: the clamp (3) in the S5 continuously rotates along with the turntable (2) to the feeding mechanism (59), the feeding mechanism (59) feeds oil into the assembly cavity (300), the oil feeding amount of the feeding mechanism (59) is adjusted through the adjusting mechanism, and the next process is carried out;
s7: the clamp (3) in the S6 continuously rotates to the flexible feeding mechanism (56) along with the turntable (2), whether a panel (43) is arranged on the corresponding feeding mechanism (6) or not is detected through the detector, if the panel (43) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal to prompt a worker to feed; if the panel (43) is detected, the panel (43) is clamped and placed on the clamp (3) through the flexible feeding mechanism (56), the convex column (432) of the panel (43) is inserted into the accommodating hole (322), the hook end (441) of the torsion spring (44) is just hung on the convex column (432), and the next process is carried out;
s8: the clamp (3) in the S7 continuously rotates to the shaft sleeve feeding mechanism (50) along with the turntable (2), whether a shaft sleeve (42) is arranged on the corresponding feeding mechanism (6) or not is detected through the detector, if the shaft sleeve (42) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal to prompt a worker to feed; if the shaft sleeve (42) is detected, clamping the shaft sleeve (42) by a shaft sleeve feeding mechanism (50) to be sleeved at the upper end of the rotating mandrel (33), placing the shaft sleeve on a panel (43) of the clamp (3), and entering the next procedure;
s9: the clamp (3) in the S8 continuously rotates to the handle moving mechanism (57) along with the turntable (2), whether the handle (41) is arranged on the corresponding feeding mechanism (6) is detected through the detector, if the handle (41) is not detected, the detector transmits a signal to the controller, and the controller sends an alarm signal to prompt a worker to feed; if the handle (41) is detected, the handle (41) is clamped through the handle moving mechanism (57), the rotating shaft of the handle (41) is aligned with the upper end of the rotating mandrel (33), the handle (41) is placed on the rotating mandrel (33), the rotating mandrel (33) is pressed downwards through the handle moving mechanism (57), then the handle (41) and the rotating mandrel (33) are driven to synchronously and horizontally rotate for 90 degrees through the rotating mechanism (7) located below the assembling platform (1), the handle (41) and the sleeve move downwards under the action of the handle moving mechanism (57), the handle (41) is installed on the rotating mandrel (33), a finished product of the hand holding lock (4) is formed, and the next process is carried out;
s10: the clamp (3) in the step S9 continues to rotate to the finished product blanking mechanism (58) along with the turntable (2) and is used for taking the assembled handle lock (4) out of the corresponding clamp (3), moving the rotating mandrel (33) on the clamp (3) with the handle lock (4) removed to the insertion hole (30) of the clamp (3) through the material taking mechanism, and repeating the steps S1-S10.
2. The automatic assembling method of a handle lock according to claim 1, wherein: the handle lock is characterized in that a hook end (441) of the handle lock torsion spring (44) is hung on a convex column (432) of the panel (43), and one of the first guide grooves (3311) is internally provided with an elastic limit part (3310) which limits the free end (442) of the torsion spring (44) to move downwards and can move towards the radial direction of the rotating mandrel (33).
3. The automatic assembling method of a handle lock according to claim 2, wherein: the outer side wall of the elastic limiting part (3310) close to the lower end is provided with a first guide surface (33101) which gradually shrinks inwards from top to bottom.
4. The automatic assembling method of a handle lock according to claim 1, wherein: the lower end of the fixing piece (331) is provided with a second guide surface (3312) which gradually shrinks inwards from top to bottom.
5. The automatic assembling method of a handle lock according to any one of claims 1 to 4, wherein: the flexible feeding mechanism (56) comprises a fixed seat (561) arranged on the assembly platform (1), the fixed seat (561) is provided with a second driving mechanism (562), the second driving mechanism (562) is connected with the clamping device (564) through a swing shaft (563), the clamping device (564) comprises a first clamping jaw (5641), a first finger cylinder (5642) for driving the first clamping jaw (5641) to open and close, a rotating cylinder (5643) for driving the first finger cylinder (5642) to horizontally rotate relative to the assembly platform (1) and a first cylinder (5644) for driving the first finger cylinder (5642) to move up and down, the left and right fingers of the first finger cylinder (5642) are connected with the upper end of the first clamping jaw (5641), the upper end of the first finger cylinder (5642) is connected with the lower end of the rotating cylinder (5643), the upper end of the rotary cylinder (5643) is connected to the first cylinder (5644).
6. The automatic assembling method of a handle lock according to claim 5, wherein: the shape of pendulum shaft (563) is the L type, including vertical pole (5632) and horizontal pole (5631) that link to each other with the upper end of vertical pole (5632), the lower extreme of vertical pole (5632) links to each other with the output drive of second actuating mechanism (562), the other end and the first cylinder (5644) of horizontal pole (5631) are fixed continuous.
7. The automatic assembling method of a handle lock according to claim 1, wherein: the handle moving mechanism (57) comprises a bracket (571), a second clamping jaw (572), a second finger cylinder (573), a double-shaft cylinder (574), a guide rod cylinder (575) and a third driving mechanism (576) are arranged on the bracket (571), the guide rod cylinder (575) is arranged at a position adjacent to the upper end of the double-shaft cylinder (574), and is used for driving the double-shaft air cylinder (574) to move along the radial direction of the turntable (2), the lower end of the double-shaft air cylinder (574) is fixed at the upper end of the third driving mechanism (576) through a connecting piece (570), and drives a third driving mechanism (576) to move up and down, the output end of the third driving mechanism (576) is connected with the upper end of a second finger cylinder (573), and the second finger cylinder (573) is driven to rotate along the axis of the second finger cylinder, and the left and right fingers of the second finger cylinder (573) are connected with the upper end of the second clamping jaw (572).
8. The automatic assembling method of a handle lock according to claim 1, wherein: the axial retainer ring moving mechanism (51), the gasket moving mechanism (52), the rotary mandrel moving mechanism (53), the rotary retainer ring moving mechanism (54), the torsion spring moving mechanism (55) and the shaft sleeve feeding mechanism (50) respectively comprise a bracket (501), a first three-shaft cylinder (502), a sliding table cylinder (503), a third clamping jaw (504) and a third finger cylinder (505) for driving the third clamping jaw (504) to open and close, the left finger and the right finger of the third finger cylinder (505) are connected with the upper end of the third clamping jaw (504), the lower end of the sliding table cylinder (503) is connected with a third finger cylinder (505), and is used for driving a third finger cylinder (505) to move up and down, the first triaxial cylinder (502) is arranged on the bracket (501), and the output end of the first triaxial cylinder (502) is connected with the sliding table cylinder (503), and is used for driving the sliding table cylinder (503) to move along the radial direction of the turntable (2).
9. The automatic assembling method of a handle lock according to claim 1, wherein: finished product unloading mechanism (58) are four-axis robot, and the drive end of this four-axis robot is equipped with fourth finger cylinder (581) and fifth finger cylinder (582) respectively, the drive end of fourth finger cylinder (581) is equipped with and is used for pressing from both sides the fourth clamping jaw of getting finished product handle lock (4), the drive end of fifth finger cylinder (582) is equipped with and is used for moving rotatory dabber (33) to fifth clamping jaw (5821) that are located jack (30) of assembly chamber (300) one side by assembly chamber (300) of anchor clamps (3).
10. The automatic assembling method of a handle lock according to claim 1, wherein: the rotating mechanism (7) comprises a motor (71) and a second triaxial cylinder (72) used for driving the motor (71) to move up and down, the output end of the motor (71) is connected with a rotating cylinder (711) for inserting the lower end of the rotating mandrel (33), and the rotating cylinder and the rotating mandrel (33) synchronously rotate around the axis of the rotating cylinder and the rotating mandrel (33) relative to the outer cylinder body (311) under the driving of the motor (71).
CN201811285162.9A 2018-10-31 2018-10-31 Automatic assembling method of handle lock Expired - Fee Related CN109176005B (en)

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CN112476317A (en) * 2020-11-23 2021-03-12 温州丰迪接插件有限公司 Equipment check out test set
CN113478192B (en) * 2021-06-30 2023-02-10 广东安达智能装备股份有限公司 Rail feeding method, rail feeding system and computer storage medium
CN116922307B (en) * 2023-08-07 2025-09-19 太仓市华茂金属制品有限公司 Automatic assembly detector for handle lock

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CN104858654B (en) * 2015-05-21 2017-03-01 金勇� A kind of assembling equipment being exclusively used in door lock components
CN105537931B (en) * 2016-01-31 2017-11-24 惠州市三协精密有限公司 A kind of door handle automatic assembling
KR101631279B1 (en) * 2016-03-15 2016-06-17 정예리 Door-lock automatic assembly system
CN206140099U (en) * 2016-08-23 2017-05-03 深圳市泽宇智能工业科技有限公司 Manual kludge is held to plastics
CN206140100U (en) * 2016-08-23 2017-05-03 深圳市泽宇智能工业科技有限公司 Manual kludge is held to aluminum alloy
CN207577812U (en) * 2017-12-15 2018-07-06 开化昌益磁业有限公司 A kind of assembling device of handle lock handle and lock housing
CN108436449B (en) * 2018-03-07 2023-12-22 山西鑫鑫创鑫建材有限公司 Automatic assembling device for door and window handles

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