CN109166826B - Display panel and display device with same - Google Patents
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- CN109166826B CN109166826B CN201810870724.XA CN201810870724A CN109166826B CN 109166826 B CN109166826 B CN 109166826B CN 201810870724 A CN201810870724 A CN 201810870724A CN 109166826 B CN109166826 B CN 109166826B
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- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
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Abstract
本发明涉及的显示面板,包括:阵列基板(1);若干发光单元(2),设置于所述阵列基板表面;像素限定层(3),具有容纳发光单元的若干开口;若干支撑柱(4),位于所述像素限定层上且与所述像素限定层对应设置;以及缓冲层(5),缓冲层靠近所述支撑柱且与支撑柱同层设置,且所述缓冲层的高度高于所述支撑柱的高度。本发明的显示面板及具有其的显示装置,通过在支撑柱的周围合理设置缓冲层,避免因外力冲击应力无法分散而造成的支撑柱损伤,同时避免损伤到附近发光单元在内的功能器件,通过增强显示面板的抗冲防震能力,最终防止显示区域产生黑斑、亮斑、彩斑等不良现象,影响显示屏的产品质量。
The display panel related to the present invention comprises: an array substrate (1); a plurality of light-emitting units (2) arranged on the surface of the array substrate; a pixel defining layer (3) having a plurality of openings for accommodating the light-emitting units; a plurality of support columns (4) ), located on the pixel-defining layer and corresponding to the pixel-defining layer; and a buffer layer (5), the buffer layer is close to the support column and is arranged in the same layer as the support column, and the height of the buffer layer is higher than The height of the support column. In the display panel and the display device having the same, the buffer layer is reasonably arranged around the support column, so as to avoid damage to the support column caused by the inability to disperse the impact stress of external force, and at the same time to avoid damage to the functional devices including the nearby light-emitting units, By enhancing the shock resistance and shock resistance of the display panel, it can ultimately prevent the occurrence of dark spots, bright spots, color spots and other undesirable phenomena in the display area, which will affect the product quality of the display screen.
Description
技术领域technical field
本发明属于显示屏技术领域,具体涉及一种显示面板及具有其的显示装置。The invention belongs to the technical field of display screens, and in particular relates to a display panel and a display device having the same.
背景技术Background technique
OLED显示设备经过几代的改良技术上已逐渐成熟,获得了越来越多厂商的青睐,被逐渐采用在多种电子产品上。OLED屏幕相对LCD等材质的屏幕具有轻薄、可弯曲等非常明显的优势,另一方面市场对OLED系列产品的结构强度和防撞性能也提出了较高要求。OLED显示屏遭受重物击中瞬间,经常会因为应力集中无法分散造成支撑柱损伤,甚至是显示面板支撑柱下方相关元件受损,最终导致显示区域产生黑斑、亮斑、彩斑等不良现象。OLED display equipment has gradually matured in technology after several generations of improvement, and has been favored by more and more manufacturers, and has been gradually adopted in a variety of electronic products. Compared with screens made of LCD and other materials, OLED screens have obvious advantages such as thinness and flexibility. On the other hand, the market also puts forward higher requirements for the structural strength and anti-collision performance of OLED series products. When the OLED display screen is hit by a heavy object, the support column is often damaged because the stress concentration cannot be dispersed, and even the relevant components under the support column of the display panel are damaged, which eventually leads to dark spots, bright spots, color spots and other undesirable phenomena in the display area. .
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对传统产品抗损坏性能的不足,提供一种增强屏体抗冲击强度的显示面板及具有此种显示面板的显示装置。The technical problem to be solved by the present invention is to provide a display panel and a display device with such a display panel which can enhance the impact strength of the screen body, aiming at the deficiencies of the anti-damage performance of traditional products.
一种显示面板,包括:A display panel, comprising:
阵列基板;array substrate;
若干发光单元,设置于所述阵列基板表面;a plurality of light-emitting units arranged on the surface of the array substrate;
像素限定层,具有容纳发光单元的若干开口;a pixel-defining layer having a plurality of openings for accommodating the light-emitting units;
若干支撑柱,位于所述像素限定层上且与所述像素限定层对应设置;a plurality of support pillars located on the pixel defining layer and corresponding to the pixel defining layer;
以及缓冲层,缓冲层靠近所述支撑柱且与支撑柱同层设置,且所述缓冲层的高度高于所述支撑柱的高度。and a buffer layer, the buffer layer is close to the support column and is disposed on the same layer as the support column, and the height of the buffer layer is higher than the height of the support column.
在其中一个实施例中,所述缓冲层具有靠近所述阵列基板的第一端面和远离所述阵列基板的第二端面,所述第一端面的横截面积不大于所述第二端面的横截面积。In one embodiment, the buffer layer has a first end face close to the array substrate and a second end face away from the array substrate, and the cross-sectional area of the first end face is not greater than the cross-sectional area of the second end face. cross-sectional area.
在其中一个实施例中,所述第一端面的横截面积小于所述第二端面的横截面积。In one embodiment, the cross-sectional area of the first end face is smaller than the cross-sectional area of the second end face.
在其中一个实施例中,所述缓冲层在所述支撑柱延伸方向上呈倒梯形。In one embodiment, the buffer layer is in an inverted trapezoid shape in the extending direction of the support column.
在其中一个实施例中,所述缓冲层与所述支撑柱的侧壁直接接触设置。In one embodiment, the buffer layer is disposed in direct contact with the sidewall of the support column.
在其中一个实施例中,所述缓冲层材料选自压敏胶或UV胶中的任一种。In one embodiment, the buffer layer material is selected from any one of pressure-sensitive adhesive or UV adhesive.
在其中一个实施例中,还包括封装结构,所述封装结构包括玻璃封装。In one of the embodiments, an encapsulation structure is further included, and the encapsulation structure includes a glass encapsulation.
在其中一个实施例中,所述缓冲层高于所述支撑柱1到6微米。In one embodiment, the buffer layer is 1 to 6 microns higher than the support pillars.
在其中一个实施例中,所述缓冲层围设在所述支撑柱四周。In one embodiment, the buffer layer is arranged around the support column.
相应的,本发明还提供了一种显示装置,包括前述的任一项所述的显示面板。Correspondingly, the present invention also provides a display device including the display panel described in any one of the foregoing.
本发明的显示面板及具有其的显示装置,通过在支撑柱的周围合理设置缓冲层,避免因外力冲击应力无法分散而造成的支撑柱损伤,同时避免损伤到附近发光单元在内的功能器件,通过增强显示面板的抗冲防震能力,最终防止显示区域产生黑斑、亮斑、彩斑等不良现象,影响显示屏的产品质量。In the display panel and the display device having the same, the buffer layer is reasonably arranged around the support column to avoid damage to the support column caused by the inability to disperse the impact stress of external force, and at the same time to avoid damage to the functional devices including the nearby light-emitting units, By enhancing the shock resistance and shock resistance of the display panel, it can ultimately prevent the occurrence of dark spots, bright spots, color spots and other undesirable phenomena in the display area, which will affect the product quality of the display screen.
附图说明Description of drawings
图1为本发明显示面板一实施例的横截面示意图;FIG. 1 is a schematic cross-sectional view of an embodiment of a display panel of the present invention;
图2为本发明显示面板一实施例的纵截面示意图;FIG. 2 is a schematic longitudinal cross-sectional view of an embodiment of a display panel of the present invention;
图3为本发明显示面板另一实施例的纵截面示意图。FIG. 3 is a schematic longitudinal cross-sectional view of another embodiment of the display panel of the present invention.
具体实施方式Detailed ways
传统技术中的显示屏容易出现显示失效的问题,例如显示屏的显示区域产生黑斑、亮斑、彩斑等不良现象,经发明人的研究发现,出现这种问题的根本原因在于,显示屏的减震及缓冲效果不佳,在重物击中显示屏时,显示屏受到的应力难以释放,从而导致显示屏断裂或显示屏内部的器件受损。显示面板为显示屏的主要功能区,提升显示面板的抗震抗冲击性能,可以有效改善显示屏的显示失效问题。The display screen in the traditional technology is prone to display failure problems, such as dark spots, bright spots, color spots and other undesirable phenomena in the display area of the display screen. The inventor's research found that the root cause of this problem is that the display The shock absorption and buffering effect of the screen is not good. When a heavy object hits the display screen, the stress on the display screen is difficult to release, which will cause the display screen to break or the components inside the display screen to be damaged. The display panel is the main functional area of the display panel. Improving the shock resistance and impact resistance of the display panel can effectively improve the display failure problem of the display panel.
为解决上述问题,发明人在像素限定层与封装结构之间增加缓冲层。具体的,在像素限定层设置靠近支撑柱的缓冲层,且缓冲层的高度高于或等于支撑柱的高度。也就是说,缓冲层靠近支撑柱且与支撑柱同层设置,即均设置在像素限定层上。缓冲层的高度高于或等于支撑柱的高度,利用缓冲层对封装结构进行支撑,避免因外力冲击应力无法分散而造成的支撑柱损伤。To solve the above problems, the inventors add a buffer layer between the pixel defining layer and the encapsulation structure. Specifically, a buffer layer close to the support column is disposed on the pixel defining layer, and the height of the buffer layer is higher than or equal to the height of the support column. That is to say, the buffer layer is close to the support pillar and is disposed on the same layer as the support pillar, that is, both are disposed on the pixel defining layer. The height of the buffer layer is higher than or equal to the height of the support column, and the buffer layer is used to support the package structure to avoid damage to the support column caused by the inability to disperse the impact stress of external force.
为使本发明的上述目的、特征和优点能够更加明显易懂,以下结合具体实施方式,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施方式仅仅用以解释本发明,并不用于限定本发明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
图1为本发明显示面板一实施例的横截面示意图;图2为本发明显示面板一实施例的纵截面示意图。FIG. 1 is a schematic cross-sectional view of an embodiment of a display panel of the present invention; FIG. 2 is a schematic longitudinal cross-sectional view of an embodiment of the display panel of the present invention.
如图2所示,本实施例的显示面板,包括阵列基板1;像素限定层3,位于阵列基板1的表面,具有用以容纳发光单元2的若干凹坑;若干发光单元2,容纳在相应的凹坑中;若干支撑柱4,位于像素限定层3上;缓冲层5,缓冲层5靠近支撑柱4且与支撑柱4同层设置,且缓冲层5的高度高于支撑柱4的高度;还包括封装结构6,设于阵列基板上1。As shown in FIG. 2 , the display panel of this embodiment includes an
阵列基板1可以为TFT(薄膜晶体管)基板,其表面还设置有平坦化层。像素限定层3设置在平坦化层的表面。发光单元2为发光像素,由发光材料蒸镀形成。像素限定层3上的凹坑,也称为像素容纳腔,用来容纳发光像素,像素容纳腔的形状可以是棱台体状、正方体、长方体等形状,对此不做限制。像素限定层3用于隔离像素,防止相邻发光像素之间发生串色。支撑柱4分布在相邻的发光单元2之间,用来支撑封装结构6。The
封装结构6,用于将多个发光单元2、及像素限定层3封装于阵列基板1上,以避免空气中的水氧分子进入发光单元并破坏发光单元2。封装结构6可以是玻璃盖板封装,即通过密封材料在盖板与阵列基板1之间形成密封,此种封装通常也称为硬屏封装。此外,封装结构6也可以是薄膜封装结构,即利用交替设置的有机薄膜和无机薄膜结构实现对发光单元的密封,称为软屏封装。图示中,以封装结构6为玻璃盖板封装为例进行说明。The
支撑柱4是用来支撑封装结构6的。当屏体受到外力撞击时,瞬间遭受的外力首先传导给支撑柱4,支撑柱4经常因为应力集中无法分散造成损伤,导致显示面板产生裂纹或碎片等,引起屏幕出现黑斑、彩斑等现象。因此,发明人在支撑柱4周围设置缓冲层5,且缓冲层5的高度高于支撑柱4的高度,使得缓冲层5能够对封装结构6进行支撑,能够避免因外力冲击应力无法分散而造成的支撑柱4损伤,同时避免损伤到附近发光单元在内的功能器件。上述设置,通过增强显示面板的抗冲防震能力,最终防止显示区域产生黑斑、亮斑、彩斑等不良现象,影响显示屏的产品质量。The
缓冲层5的形状是多样的,并不受本发明实施例的限制。缓冲层5的高度设置为能够起到支撑作用。例如,可以是将缓冲层5的高度高于支撑柱4的高度,则缓冲层5会先于支撑柱4受力并起到缓冲作用,对发光单元2及其附近区域起到直接的缓冲和保护作用。其中,缓冲层5的高度高于支撑柱4的高度时,优选地,高度差为1到6微米,具体的,可以是1微米、6微米或3微米。还可以是,将缓冲层5的高度设置为高于支撑柱4的高度,则缓冲层5与支撑柱4一起受力并起到缓冲作用。The shape of the
在其中一个实施例中,缓冲层5具有靠近阵列基板1的第一端面和远离阵列基板1的第二端面,第一端面的横截面积不大于第二端面的横截面积。第一端面是设置于像素限定层3,第二端面则与封装结构6面对并支撑封装结构6。上述方式最大化了缓冲层5的受力面积,而较大的受力面积有助于缓解应力,增大缓冲效果,尤其有助于对支撑柱4和发光单元2的保护,减少其所受到的损伤。具体的,第一端面的横截面积可以小于第二端面的横截面积,即第二端面的横截面积更大,从而用来支撑封装结构6的面积更大。在其他的实施例中,第一端面的横截面积也可以等于第二端面的横截面积。In one embodiment, the
在其中一个实施例中,缓冲层5在上述支撑柱4延伸方向上(即远离像素限定层5的方向)呈倒梯形。即,支撑柱4是位于像素限定层3上起支撑显示面板层结构作用的上窄下宽的梯形柱体。缓冲层5根据支撑柱4的形状对应设置。具体地,如图3所示,缓冲层5呈倒梯形,与支撑柱4形状配合,可以实现在有限空间里尽量多的设置缓冲层5。倒梯形的缓冲层5结构稳定,其由阵列基板1的近端到远端变化平缓,使得应力分散较为均匀。在其他实施例中,缓冲层5可以呈矩形或正梯形。In one of the embodiments, the
为了有利于发光单元2的发光效果,在发光单元2和支撑柱4之间,缓冲层5实际设置于阵列基板1上更靠近支撑柱4的位置,以避免影响发光单元2的正常工作,这有利于发光单元2实现良好的发光效果。在其中一个实施例中,上述缓冲层5与支撑柱4的侧壁直接接触设置。具体的,缓冲层5可以粘附在支撑柱4上,也可以紧密贴靠在支撑柱4上。如此设置,除保证发光单元2的发光效果,还可以保证缓冲层5与支撑柱4的有效接触,增大可能的接触面积,提升对应力的分散消解作用,减少外力带来的冲击。In order to facilitate the light-emitting effect of the light-emitting
在其中一个实施例中,缓冲层5围设在支撑柱4四周。即支撑柱4的四周均对应设置缓冲层5,对任意方向的应力都具有缓冲和分解的作用。具体的,每个支撑柱4对应的缓冲层5分为彼此不连通的四个部分,分别位于任一对应支撑柱4这一柱体的四个边的外围。在其他实施例中,缓冲层5环绕支撑柱4设置,缓冲层5本身呈环形,其内壁与支撑柱4的侧壁直接接触设置。当然,缓冲层5的设置不限于上述方式,其可分为两个、三个或其他数目的各部分,只要分布于支撑柱4周围,对支撑柱4具有分解和缓冲受力的作用。In one embodiment, the
在其中一个实施例中,上述缓冲层5材料选自压敏胶或UV胶中的任一种。压敏胶是一类具有对压力有敏感性的胶粘剂,包括有以天然橡胶为主的橡胶类型的压敏胶,固化温度低,粘性好和耐温性好,以及以硅橡胶和硅树脂为成份的有机硅压敏胶,抗剥离性能强。压敏胶可采用的形式很多,不再一一例举。由于压敏胶普遍具有较好的粘合性能、浸润性能和抗剥离性能,非常适用于作为缓冲层5的材料。而UV胶又称无影胶、紫外光固化胶,是一种必须通过紫外线光照射才能固化的一类胶粘剂,它可以作为粘接剂使用,对应紫外灯可以容易地安装在已有的生产线,不需较大改动生产线便可采用。UV胶的固化速度较快几秒至几十秒即可完成固化,有利于自动化生产线,提高劳动生产率。作为光固化胶,UV胶非常便于粘接透光材料,在作为缓冲层5的材料时,紫外线可顺利通过显示面板外部进入缓冲层5,完成固化。显示面板在受到撞击产生压力传导后,压敏胶或UV胶变软、变粘便可以形成有效缓冲。缓冲层5的材料亦可采用乳剂,上述乳剂是将原料与有机溶剂、乳化剂按一定比例溶解调制成均相的液体制剂。乳剂可以是压敏胶乳剂,其原料包括聚丙烯酸酯胶乳。上述乳剂还可以采用其他原料,如十二烷基苯磺酸钠或壬基酚聚氧乙烯醚等,制备后的乳剂同样可以起到对受到力的缓冲作用。In one embodiment, the material of the
加工显示面板时,可以通过frit封装(玻璃盖板封装)、薄膜封装等封装方式将发光单元2在内的功能部分进行封装,从而使得功能部分被密封,防止功能部分与外部的水和氧气发生反应。When processing the display panel, the functional parts including the light-emitting
在其中一个实施例中,采frit封装,此时封装结构6包括玻璃盖板,以及设于多个发光单元2外围并粘接阵列基板1与玻璃盖板的玻璃料密封框。发明人发现,缓冲层5也带来薄膜干涉现象,即缓冲层5与玻璃盖板顶部接触位置的触点,产生一些明暗相间的圆环,这些圆环的距离不等,随离中心点的距离的增加而逐渐变窄。它们是由球面上和平面上反射的光线相互干涉而形成的干涉条纹,对显示面板的显示效果有很大影响。发明人进一步研究发现,造成上述现象的原因是缓冲层5的高度过高导致的。为此,本实施例中,缓冲层5与玻璃料密封框的高度设置为一致或相近,以防止出现牛顿环,即出现薄膜干涉现象。理论上,缓冲层5与玻璃料密封框的高度一致为最佳情况,在实际生产中,两者高度会存在一定差异,如高度差在1.08微米以内是可以接受的。In one embodiment, frit packaging is adopted, and the
在其中一个实施例中,封装结构5采用薄膜封装结构。显示面板,尤其是OLED显示面板中的有机发光材料对水、氧气尤其敏感,为满足基本的使用寿命,通常对水、氧气的渗透率有很严格的要求,因此对面板的封装提出了更高的要求。薄膜封装可以更好满足上述要求,如在阵列基板1上设置具有封闭环型结构由薄膜形成的水氧阻隔墙,并使封装薄膜覆盖于发光单元2,且使封装薄膜周边与水氧阻隔墙密封配合。薄膜封装采用一层或若干层真空淀积的薄膜来阻隔水氧,而并不遮挡光出射或入射的路径,也不影响阵列基板1的可弯曲性。In one of the embodiments, the
在其中一个实施例中,缓冲层5的底部与上述阵列基板1贴合,缓冲层5的顶部与上述封装结构5贴合,以保障第一时间的、直接的起到缓冲作用。缓冲层5的底部与上述阵列基板1贴合的同时,缓冲层5的顶部与上述封装结构5贴合,对于封装结构5受到的横向应力也有较好的缓冲作用。In one embodiment, the bottom of the
在其他实施例中,考虑到显示面板发光显示区域的四周一般还有封装区域,而封装区域可以起到非常良好的抗冲防震效果,缓冲层5底部与上述阵列基板1贴合,缓冲层5的顶部与上述封装结构5之间则存在一定空隙。缓冲层5底部与上述阵列基板1贴合,其对正向冲击力可以起到缓冲效果。缓冲层5的顶部与上述封装结构5之间存在一定空隙设置可以优先使非发光显示区域中的封装区域受力,再在缓冲层5受力。In other embodiments, considering that there is generally an encapsulation area around the light-emitting display area of the display panel, and the encapsulation area can have a very good shock and shock resistance effect, the bottom of the
相应的,本发明还提供了一种显示装置,包括上述实施例的显示面板。显示装置可以为平板电脑,手机等电子设备。Correspondingly, the present invention also provides a display device including the display panel of the above-mentioned embodiments. The display device may be an electronic device such as a tablet computer and a mobile phone.
综上所述,本发明的显示面板及具有其的显示装置,通过在支撑柱的周围合理设置缓冲层,避免因外力冲击应力无法分散而造成的支撑柱损伤,同时避免损伤到附近发光单元在内的功能器件,通过增强显示面板的抗冲防震能力,最终防止显示区域产生黑斑、亮斑、彩斑等不良现象,影响显示屏的产品质量。To sum up, in the display panel and the display device having the same of the present invention, the buffer layer is reasonably arranged around the support column, so as to avoid damage to the support column caused by the inability to disperse the impact stress of the external force, and at the same time to avoid damage to the nearby light-emitting units in the The functional devices inside the display panel can ultimately prevent black spots, bright spots, color spots and other undesirable phenomena in the display area by enhancing the impact resistance and shock resistance of the display panel, which affects the product quality of the display screen.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
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