A kind of two-in-one X-ray common source inspection system and method
Technical field
The present invention relates to workpiece sensing field, more particularly to a kind of two-in-one X-ray common source check system and
Method.
Background technique
Industrial X-ray detection device principle is: by X-ray transillumination workpiece, digital signal is converted by imager,
Again after computer software back is at image map file, carry out sentencing the operations such as figure, mark, storage.
But current X-ray detecting equipment is substantially industry (or by workpiece) customization, can only generally meet specific production
It the Quality Detection of product or specific industry and studies and judges, the scope of application is more narrow, does not adapt to the specification, shape, material of workpiece
The change of factors such as (density), is limited by this, if importing new processing procedure, new workpiece, needs separately to purchase new equipment, buying
Increase therewith with manufacture, management and maintenance cost, and occupied ground and space;And existing X-ray detecting equipment can only
Planar imaging can not accurately position the three-dimensional position of simultaneously display defect, flaw point (or region).In addition existing X-ray
The workpiece that detection device is larger for thickness, shape is more complex is unable to complete detection.
Therefore, how to provide it is a kind of can be accurately positioned and show the defect of workpiece, flaw point and detect thickness compared with
Big and more complex shape workpiece, and the assembly line for taking into account omnidirectional high-accuracy detection and conventional high-performance rate plane monitoring-network again is made
The two-in-one X-ray common source that industry mode requires checks the problem of system and method is those skilled in the art's urgent need to resolve.
Summary of the invention
In view of this, the present invention provides a kind of two-in-one X-ray common sources to check system, it can using common ray source
It is accurately positioned and shows the defect of workpiece, flaw point, and the workpiece that thickness is larger and shape is more complex can be detected, and take into account again
The pipelining mode of omnidirectional high-accuracy detection and conventional high-performance rate plane monitoring-network.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of two-in-one X-ray common source inspection system, comprising: accommodate the protective lead that two-in-one X-ray common source checks system
Room;There are two lead door and side door, a workbench for the corresponding setting in the protective lead room, further includes: synchrome conveying belt, X-ray
Machine, L-type ray detector, guide rail, rotary power roller and flight conveyor;
Wherein, the synchrome conveying belt and flight conveyor are provided at least two, and visit about the L type ray
Device is surveyed to be symmetrical arranged;The synchrome conveying belt, the rotary power roller and flight conveyor are installed on the workbench, and
And it is arranged between the lead door;The guide rail is mounted on the inner wall of the not set side door in the protective lead room;The X
Ray machine is movably disposed on the guide rail;The rotary power roller is separately mounted to the carrier bar at least provided with 4
The two sides of conveyer belt;The fixed workpiece for measurement of the rotary power roller, and match with the X-ray machine and detect the workpiece for measurement;
The L-type ray detector matches with the X-ray machine, is scanned to the workpiece for measurement.
Through the above technical solutions, technical effect of the invention: the L-type ray detector that the present invention is arranged cooperates X-ray machine
Workpiece larger to thickness and that shape is more complex detects, and rotary power roller clamps workpiece for measurement, carries out upward micro-
It adjusts, so that workpiece for measurement is left synchrome conveying belt, rotary power roller starts to rotate, and X-ray machine is irradiated workpiece for measurement, and L-type is penetrated
Line detector scans workpiece for measurement, the image of scanning is carried out using computer it is seamless spliced, thus identify the defect of workpiece,
Flaw point.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, the L-type ray detector is divided into cross
To detection section and longitudinal probing section;The horizontal detection section is connect with the longitudinal probing section;The horizontal detection section and movement
Direction is vertical.
Through the above technical solutions, technical effect of the invention: ray detector is L-type, improves ray detector
The workpiece for measurement rotation of rotation at least can be completed for one week the scanning of entire workpiece in scan efficiency.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, the guide rail is by longitudinal rail and cross
Direction guiding rail composition;The X-ray machine is movably disposed on the longitudinal rail;The longitudinal rail is moveably mounted to
On the cross slide way.
Through the above technical solutions, technical effect of the invention: the setting of guide rail enables to keep X-ray machine left up and down
It moves right, further cooperates L-type ray detector, complete the detection to workpiece for measurement.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, the rotary power roller passes through c-type part
It is fixed, and the rotary power roller is longitudinally finely adjusted.
Through the above technical solutions, technical effect of the invention: the fixed rotary power roller of c-type part is synchronous in order to prevent to be passed
Send the interference of band.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, the X-ray machine and servo motor connect
It connects;X-ray machine transverse movement or longitudinal movement described in the Serve Motor Control;The L-type ray detector is controlled to institute simultaneously
Workpiece for measurement is stated to be scanned.
Through the above technical solutions, technical effect of the invention: in order to enable X-ray machine to move up and down, further
Cooperate L-type ray detector, completes the detection to workpiece for measurement.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, the workpiece for measurement is rotary body work
Part or non-rotary body workpiece;The non-rotational work is mounted on turntable and is detected.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, further includes: ray shutter is provided with two
It is a;And the ray shutter is parallel to the lead door;It is the rotary power roller between the ray shutter.
Through the above technical solutions, technical effect of the invention: preventing operating personnel from being injured by ray radiation.
Preferably, in a kind of above-mentioned two-in-one X-ray common source inspection system, the workbench is additionally arranged at the bottom connection
Arrange driven wheel.
A kind of two-in-one x-ray inspection method, the specific steps are as follows:
(1) it is first turned on the lead door, the workpiece for measurement is placed into the synchrome conveying belt;
(2) workpiece for measurement is transmitted to by detection zone by the synchrome conveying belt, is transmitted by the flight conveyor
Between to the rotary power roller;Or it is manually placed by the side door;
(3) after the workpiece for measurement places, the ray shutter close selects different according to the different situations of workpiece
Detection mode;
(4) X-ray machine is opened, the L-type ray detector and the X-ray machine are accurately controlled by servo motor, the moment
It keeps to just and moving synchronously;
(5) it by computer system simultaneous display detection image, and is stored in hard disc of computer;
(6) workpiece for measurement is all opened the ray shutter and the lead door by control imaging system after scanning is completed
Change a collection of examined workpiece.
Through the above technical solutions, technical effect of the invention: the present invention can be accurately positioned and show lacking for workpiece
It falls into, flaw point, and the workpiece that thickness is larger and shape is more complex can be detected, while detection efficiency greatly improves.
Preferably, in a kind of above-mentioned two-in-one x-ray inspection method, the step (3) is specifically included:
When the workpiece for measurement needs to obtain three-dimensional (solid) image, the rotary power roller clamps the work to be measured
Part moves up the workpiece for measurement, then starts to rotate, be detected;
When the workpiece for measurement only needs to obtain two-dimentional (plane) image, is adjusted and examined according to workpiece sensing required precision
Degree of testing the speed carries out assembly line and detects operation directly by detection zone.
It can be seen via above technical scheme that compared with prior art, the present disclosure provides a kind of two-in-one X to penetrate
Line common source check system and method, can be accurately positioned and show the defect of workpiece, flaw point but detect thickness it is larger and
The more complex workpiece of shape.The L-type ray detector cooperation workpiece that X-ray machine is larger to thickness and shape is more complex detects,
Rotary power roller clamps workpiece for measurement, carries out upward fine tuning, and workpiece for measurement is made to leave synchrome conveying belt, rotary power roller
Start to rotate, X-ray machine is irradiated workpiece for measurement, and L-type ray detector scans workpiece for measurement, using computer to scanning
Image carry out it is seamless spliced, to identify the defect of workpiece, flaw point;Ray detector is L-type, improves X-ray detection X
The workpiece for measurement rotation of rotation at least can be completed for one week the scanning of entire workpiece in the scan efficiency of device;The setting of guide rail
Enable to make X-ray machine move up and down, further cooperate L-type ray detector, completes the detection to workpiece for measurement.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will to embodiment or
Attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
The embodiment of the present invention for those of ordinary skill in the art without creative efforts, can be with
Other attached drawings are obtained according to the attached drawing of offer.
Fig. 1 attached drawing is schematic diagram of internal structure when the present invention checks workpiece;
Fig. 2 attached drawing is schematic diagram of internal structure when the present invention does not check workpiece;
Fig. 3 attached drawing is main view of the invention;
Fig. 4 attached drawing is the A-A cross-sectional view of Fig. 3 of the invention;
Fig. 5 attached drawing is the B-B cross-sectional view of Fig. 3 of the invention;
Fig. 6 attached drawing is the C-C cross-sectional view of Fig. 4 of the invention;
Fig. 7 attached drawing is external structure schematic diagram of the invention.
In figure: 1 synchrome conveying belt, 2X ray machine, 3L type ray detector, 31 horizontal detection sections, 32 longitudinal probing sections,
41 longitudinal rails, 42 cross slide ways, 5 rotary power rollers, 6 lead doors, 7 side doors, 8 workbench, 9 ray shutters.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention 1-7, technical solution in the embodiment of the present invention carry out clear
Chu is fully described by, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole implementation
Example.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
The embodiment of the invention discloses a kind of two-in-one X-ray common sources to check system and method, can be accurately positioned and show
Show defect, the flaw point of workpiece, and the biggish workpiece of thickness can be detected.
Attached drawing 1-7 is please referred to, the present invention provides a kind of two-in-one X-ray common sources to check system, comprising: accommodate two and close
The protective lead room of one X-ray common source inspection system;There are two lead door (6) and a side doors for the corresponding setting in the protective lead room
7, workbench 8, further includes: synchrome conveying belt 1, X-ray machine 2, L type ray detector 3, guide rail, rotary power roller 5 and carrier bar pass
Send band 10;
Wherein, synchrome conveying belt 1 and flight conveyor 10 are provided at least two, and about L-type ray detector 3
It is symmetrical arranged;Synchrome conveying belt 1, rotary power roller 5 and flight conveyor 10 are mounted on workbench 8, and are arranged in lead door
Between;Guide rail is mounted on the inner wall of the not set side door 7 in the protective lead room;X-ray machine 2 is movably disposed on guide rail;Rotation
Rotatory force roller 5 is separately mounted to the two sides of flight conveyor 10 at least provided with 4;Rotary power roller 5 fixes workpiece for measurement,
And matches with X-ray machine 2 and detect the workpiece for measurement;L-type ray detector 3 matches with X-ray machine 2, to workpiece for measurement into
Row scanning.
In order to further optimize the above technical scheme, L-type ray detector 3 divides for horizontal detection section 31 and longitudinal probing
Section 32;Horizontal detection section 31 is connect with longitudinal probing section 32;Horizontal detection section 32 is vertical with the direction of motion.
In order to further optimize the above technical scheme, guide rail is made of longitudinal rail 41 and cross slide way 42;X-ray machine 2 can
Mobile setting is on longitudinal rail 41;Longitudinal rail 41 is moveably mounted on cross slide way 42.
In order to further optimize the above technical scheme, rotary power roller 5 is fixed by c-type part, and rotary power roller
5 longitudinal directions are finely adjusted.
In order to further optimize the above technical scheme, X-ray machine 2 is connect with servo motor;Serve Motor Control X-ray machine 2 is horizontal
To movement or longitudinal movement;L-type ray detector 3 is controlled simultaneously scans workpiece for measurement.
In order to further optimize the above technical scheme, workpiece for measurement is rotary body workpiece or non-rotary body workpiece;It is non-rotating
Body workpiece is mounted on turntable and is detected.
In order to further optimize the above technical scheme, further includes: there are two the settings of ray shutter 9;And ray shutter 9 is flat
Row is in lead door;It is rotary power roller 5 between ray shutter 9.
In order to further optimize the above technical scheme, workbench 8 is additionally arranged at the bottom townhouse driven wheel.
A kind of two-in-one x-ray inspection method, the specific steps are as follows:
(1) it is first turned on lead door, workpiece for measurement is placed into synchrome conveying belt 1;
(2) workpiece for measurement is transmitted to by detection zone by synchrome conveying belt 1, is being sent to rotation by flight conveyor 10
Between rotatory force roller 5;Or it is manually placed by the side door;
(3) after workpiece for measurement places, ray shutter 9 is closed, and selects different detection sides according to the different situations of workpiece
Formula;
(4) X-ray machine 2 is opened, L-type ray detector 3 and X-ray machine 2 are accurately controlled by servo motor, and the moment keeps to just
And it moves synchronously;
(5) it by computer system simultaneous display detection image, and is stored in hard disc of computer;
(6) control imaging system by workpiece for measurement, all complete to open ray shutter 9 later and lead door changes a batch by scanning
Examined workpiece.
In order to further optimize the above technical scheme, step (3) specifically includes:
When workpiece for measurement needs to obtain three-dimensional (solid) image, rotary power roller 5 clamps workpiece for measurement, by work to be measured
Part moves up, and then starts to rotate, be detected;
When workpiece for measurement only needs to obtain two-dimentional (plane) image, detection speed is adjusted according to workpiece sensing required precision
Degree carries out assembly line and detects operation directly by detection zone.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with its
The difference of his embodiment, the same or similar parts in each embodiment may refer to each other.For being filled disclosed in embodiment
For setting, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is referring to method portion
It defends oneself bright.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, defined herein
General Principle can realize in other embodiments without departing from the spirit or scope of the present invention.Therefore, originally
Invention is not intended to be limited to the embodiments shown herein, and is to fit to special with principles disclosed herein and novelty
The consistent widest scope of point.