CN109085810A - A kind of operator manufacturing monitoring system - Google Patents
A kind of operator manufacturing monitoring system Download PDFInfo
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- CN109085810A CN109085810A CN201811005131.3A CN201811005131A CN109085810A CN 109085810 A CN109085810 A CN 109085810A CN 201811005131 A CN201811005131 A CN 201811005131A CN 109085810 A CN109085810 A CN 109085810A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 238000012806 monitoring device Methods 0.000 claims abstract description 16
- 238000007405 data analysis Methods 0.000 claims abstract description 15
- 238000004891 communication Methods 0.000 claims description 7
- 239000004973 liquid crystal related substance Substances 0.000 claims description 4
- 230000002123 temporal effect Effects 0.000 abstract description 15
- 238000004458 analytical method Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009510 drug design Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000002950 deficient Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000012372 quality testing Methods 0.000 description 2
- 238000013475 authorization Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention designs production line technology field, specifically disclose a kind of operator manufacturing monitoring system, including power module, control box, monitoring device, code reader, timer, master controller, product detection module, data memory module, WiFi module, display module, card reader, server and data analysis module.The present invention has rational design, when there is product off quality, product detection module is passed the information on to master controller, video information, temporal information and the quality information of main controller controls code reader reading product, and the corresponding video information of the product is shown by display module, simply, rapidly with analysis method, the advantages of field conditions being restored in real time；Box is controlled by setting, has the effect of that opening of device, which is arranged, verifies raising safety.
Description
Technical field
The present invention relates to production line technology field, specifically a kind of operator manufacturing monitoring system.
Background technique
Production line is exactly the route that process of producing product is passed through, i.e., since raw material enters production scene, by processing,
The routes that a series of production production line activities such as transport, assembly, inspection are constituted.Traditional production line generally only depends on administrative staff
The production status of operator work and equipment is managed, the defective products produced then needs that a large amount of manpower is spent to be analyzed
Afterwards, it can just obtain defective products Producing reason, and field conditions can not be restored in real time.
Therefore, the demand based on quality control personnel and management level, the present invention provide a kind of operator manufacturing monitoring system, can
To track real-time production status, solves and only rely on the time-consuming bothersome disadvantage of empirical analysis in the past.
Summary of the invention
It is mentioned above in the background art to solve the purpose of the present invention is to provide a kind of operator manufacturing monitoring system
Problem.
To achieve the above object, the invention provides the following technical scheme:
A kind of operator manufacturing monitoring system, including power module, control box, monitoring device, code reader, timer, main control
Device, product detection module, data memory module, WiFi module, display module, card reader, server and data analysis module；Its
It is characterized in that, the power module, control box, monitoring device, code reader, timer, product detection module, data store mould
Block, WiFi module, display module and card reader are connected to master controller；The code reader is connect with product detection module；
The server is connect by WiFi module with master controller；Data analysis module is connect with server；The card reader
It is connect with server；The data memory module is connect with data analysis module.
As a further solution of the present invention: the monitoring device includes control unit and camera.
As a further solution of the present invention: the control box includes display screen, device controller and LED light.
As a further solution of the present invention: the display screen is liquid crystal display.
As a further solution of the present invention: further including communication module and management end, management end passes through communication module and master
Controller connection.
As a further solution of the present invention: management end includes mobile phone or PC.
As a further solution of the present invention: further including computing module, computing module is connect with master controller.
As a further solution of the present invention: further including alarm, alarm is connect with master controller.
Compared with prior art, the beneficial effects of the present invention are:
The present invention has rational design, stores mould by setting master controller, product detection module, code reader, monitoring device, data
The devices such as block, display module, when there is product off quality, product detection module is passed the information on to master controller,
Main controller controls code reader reads video information, temporal information and the quality information of product, and shows this by display module
The corresponding video information of product can solve to occur to need that a large amount of manpower is spent to be analyzed when defective products just obtain defective products
Producing reason can not restore the problem of field conditions in real time, have analysis method simple, rapid, can restore live shape in real time
The advantages of condition；Box is controlled by setting, solves the problems, such as that unauthorized personnel arbitrarily opens equipment, there is setting opening of device to test
Card improves the effect of safety.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of operator manufacturing monitoring system.
Fig. 2 is the structural schematic diagram that box is controlled in operator manufacturing monitoring system.
Fig. 3 is the structural schematic diagram of monitoring device in operator manufacturing monitoring system.
Wherein: 1- power module；2- computing module；3- controls box；4- monitoring device；5- code reader；6- timer；7- master
Controller；8- product detection module；9- data memory module；10- communication module；11- WiFi module；12- display module；13-
Card reader；14- alarm；15- management end；16- server；17- data analysis module；18- liquid crystal display；19- equipment control
Device processed；20- LED light；21- control unit；22- camera.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
Embodiment 1
Please refer to Fig. 1-3, a kind of operator manufacturing monitoring system, including power module 1, control box 3, monitoring device 4, code reader
5, timer 6, master controller 7, product detection module 8, data memory module 9, WiFi module 11, display module 12, card reader
13, server 16 and data analysis module 17；The power module 1, control box 3, monitoring device 4, code reader 5, timer
6, product detection module 8, data memory module 9, WiFi module 11, display module 12 and card reader 13 are connected to master controller
7；The code reader 5 is connect with product detection module 8；The server 16 is connected by WiFi module 11 and master controller 7
It connects；Data analysis module 17 is connect with server 16；The card reader 13 is connect with server 16；The data store mould
Block 9 is connect with data analysis module 17；
Power module 1, for powering to whole system；
Monitoring device 4 for monitoring the video information of each process of producing product, and transfers information to master controller 7, master control
Device 7 processed stores video information by data memory module 9；
Timer 6 is sent to master controller 7 for recording the temporal information of each process of producing product, and by temporal information, main
Controller 7 stores temporal information by data memory module 9；
Product detection module 8, for obtaining product qualification or underproof quality information to the progress quality testing of each product,
And quality information is sent to master controller 7, master controller 7 stores quality information by data memory module 9, each product
Video information, temporal information and quality information correspond, and obtain the coding of each product；Master controller 7 is by each production
Video information, temporal information and the quality information of product are sent to server 16 by WiFi module 11, and analyze mould by data
Block 17 carries out data analysis, obtains datagram, and analysis result is saved to data memory module 9；
Code reader 5, for reading product coding, identification product video information, temporal information and quality information；
Card reader 13, operator card for identification, and card information is matched with the information being preset in server 16, if
It with success, then controls box 3 and controls opening of device, if matching is unsuccessful, controls the control of box 3 equipment and be not turned on；
Display module 12, the data stored for showing data memory module 9, shows the electricity of power module 1, quality is occurring
When unqualified, product detection module 8 is passed the information on to master controller 7, and master controller 7 controls the view that code reader 5 reads product
Frequency information, temporal information and quality information, and the corresponding video information of the product is shown by display module 12.
Embodiment 2
On the basis of embodiment 1.The monitoring device 4 includes control unit 21 and camera 22.
Embodiment 3
On the basis of embodiment 1.The control box 3 includes liquid crystal display 18, device controller 19 and LED light
20。
Embodiment 4
On the basis of embodiment 1.It further include communication module 10 and management end 15, management end 15 passes through communication module 10 and master control
Device 7 processed connects.In card reader card reading unsuccessfully more than 3 times or more when, send information to management end 15, prompt to have without trained authorization
Personnel attempt to open equipment.Preferably, management end 15 includes mobile phone or PC.
Embodiment 5
On the basis of embodiment 1.It further include computing module 2, computing module 2 is connect with master controller 7.Computing module 2, is used for
Calculate fraction defective.
Embodiment 6
On the basis of embodiment 1.It further include alarm 14, alarm 14 is connect with master controller 7.Alarm 14 is used for
When there is substandard product, alarm signal is issued.
The working principle of the invention is: power module 1, for powering to whole system；Monitoring device 4, it is each for monitoring
The video information of a process of producing product, and master controller 7 is transferred information to, video information is passed through data by master controller 7
Memory module 9 stores；Timer 6 is sent to master for recording the temporal information of each process of producing product, and by temporal information
Controller 7, master controller 7 store temporal information by data memory module 9；Product detection module 8, for each product into
Row quality testing obtains product qualification or underproof quality information, and quality information is sent to master controller 7, master control
Device 7 processed stores quality information by data memory module 9, video information, temporal information and the quality information one of each product
One is corresponding, and obtains the coding of each product；Master controller 7 is by the video information, temporal information and quality information of each product
It is sent to server 16 by WiFi module 11, and data analysis is carried out by data analysis module 17, obtains datagram, and will
Analysis result is saved to data memory module 9；Code reader 5, for reading product coding, identification product video information, time letter
Breath and quality information；Card reader 13, operator card for identification, and card information is carried out with the information being preset in server 16
Matching controls box 3 and controls opening of device if successful match, if matching is unsuccessful, controls the control of box 3 equipment and is not turned on；It is aobvious
Show module 12, the data stored for showing data memory module 9 show the electricity of power module 1, off quality in appearance
When, product detection module 8 is passed the information on to master controller 7, master controller 7 control code reader 5 read product video information,
Temporal information and quality information, and the corresponding video information of the product is shown by display module 12.Fail in card reader card reading
When more than 3 times or more, management end 15 is sent information to, prompt, which has, to be attempted to open equipment without trained authorized person.Computing module
2, for calculating fraction defective.Alarm 14, for issuing alarm signal when there is substandard product.
It should be strongly noted that power module 1, code reader 5, timer 6, monitoring device 4, card reader in the application
13, box 3, master controller 7, product detection module 8, data memory module 9, WiFi module 11, display module 12, server are controlled
16 and data analysis module 17 be the prior art application, the connection relationship of each module is the innovative point of the application, is effectively solved
Defective products of having determined, which needs that a large amount of manpower is spent to be analyzed, can just obtain defective products Producing reason, can not restore scene in real time
The problem of situation.
The preferred embodiment of the patent is described in detail above, but this patent is not limited to above-mentioned embodiment party
Formula within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective
Various changes can be made.
Claims (8)
1. a kind of operator manufacturing monitoring system, including power module (1), control box (3), monitoring device (4), code reader (5),
Timer (6), master controller (7), product detection module (8), data memory module (9), WiFi module (11), display module
(12), card reader (13), server (16) and data analysis module (17)；It is characterized in that, the power module (1), control
Box (3) processed, monitoring device (4), code reader (5), timer (6), product detection module (8), data memory module (9), WiFi
Module (11), display module (12) and card reader (13) are connected to master controller (7)；The code reader (5) and product is examined
Survey module (8) connection；The server (16) is connect by WiFi module (11) with master controller (7)；Data analysis module
(17) it is connect with server (16)；The card reader (13) is connect with server (16)；The data memory module (9) with
Data analysis module (17) connection.
2. operator manufacturing monitoring system according to claim 1, which is characterized in that the monitoring device (4) includes
Control unit (21) and camera (22).
3. operator manufacturing monitoring system according to claim 1, which is characterized in that the control box (3) includes aobvious
Display screen, device controller (19) and LED light (20).
4. operator manufacturing monitoring system according to claim 3, which is characterized in that the display screen is liquid crystal display
Shield (18).
5. operator manufacturing monitoring system according to claim 1, which is characterized in that further include communication module (10) and pipe
It manages end (15), management end (15) is connect by communication module (10) with master controller (7).
6. operator manufacturing monitoring system according to claim 5, which is characterized in that management end (15) include mobile phone or
PC。
7. -6 any operator manufacturing monitoring system according to claim 1, which is characterized in that further include computing module
(2), computing module (2) is connect with master controller (7).
8. -6 any operator manufacturing monitoring system according to claim 1, which is characterized in that further include alarm
(14), alarm (14) is connect with master controller (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811005131.3A CN109085810A (en) | 2018-08-30 | 2018-08-30 | A kind of operator manufacturing monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811005131.3A CN109085810A (en) | 2018-08-30 | 2018-08-30 | A kind of operator manufacturing monitoring system |
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| Publication Number | Publication Date |
|---|---|
| CN109085810A true CN109085810A (en) | 2018-12-25 |
Family
ID=64840328
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811005131.3A Pending CN109085810A (en) | 2018-08-30 | 2018-08-30 | A kind of operator manufacturing monitoring system |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112570312A (en) * | 2020-12-09 | 2021-03-30 | 北京理工大学珠海学院 | Intelligent monitoring system for machining quality of mechanical machining line products |
| CN115223098A (en) * | 2022-07-26 | 2022-10-21 | 安徽奥邦塑胶科技有限公司 | Product quality visual monitoring management system |
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| CN202886945U (en) * | 2012-08-14 | 2013-04-17 | 福建师范大学 | Things-network based metal-standard-part production intelligent-control apparatus |
| CN204347600U (en) * | 2015-01-21 | 2015-05-20 | 河南中维电子科技有限公司 | A kind of production line Intelligent management control system |
| CN106079332A (en) * | 2016-06-02 | 2016-11-09 | 深蓝智控（北京）科技发展有限公司 | A kind of injection production management system and method |
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Patent Citations (6)
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| JP2008204116A (en) * | 2007-02-19 | 2008-09-04 | Sharp Corp | Quality control system, method, program and recording medium |
| CN101140455A (en) * | 2007-10-22 | 2008-03-12 | 广东工业大学 | Real-time monitoring system and monitoring method of production process |
| US20120296461A1 (en) * | 2011-05-19 | 2012-11-22 | Sukhman Yefim P | Flexible laser manufacturing systems and associated methods of use and manufacture |
| CN202886945U (en) * | 2012-08-14 | 2013-04-17 | 福建师范大学 | Things-network based metal-standard-part production intelligent-control apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112570312A (en) * | 2020-12-09 | 2021-03-30 | 北京理工大学珠海学院 | Intelligent monitoring system for machining quality of mechanical machining line products |
| CN115223098A (en) * | 2022-07-26 | 2022-10-21 | 安徽奥邦塑胶科技有限公司 | Product quality visual monitoring management system |
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Application publication date: 20181225 |