CN109026476A - The variable pressure accumulation type piezoelectric fuel injector of fuel injection characteristic - Google Patents
The variable pressure accumulation type piezoelectric fuel injector of fuel injection characteristic Download PDFInfo
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- CN109026476A CN109026476A CN201810833837.2A CN201810833837A CN109026476A CN 109026476 A CN109026476 A CN 109026476A CN 201810833837 A CN201810833837 A CN 201810833837A CN 109026476 A CN109026476 A CN 109026476A
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- 239000000446 fuel Substances 0.000 title claims abstract description 303
- 238000002347 injection Methods 0.000 title claims abstract description 237
- 239000007924 injection Substances 0.000 title claims abstract description 237
- 238000009825 accumulation Methods 0.000 title claims 15
- 230000000694 effects Effects 0.000 claims abstract description 26
- 239000003921 oil Substances 0.000 claims description 370
- 239000012530 fluid Substances 0.000 claims description 50
- 241000894006 Bacteria Species 0.000 claims description 37
- 239000000295 fuel oil Substances 0.000 claims description 24
- 239000002828 fuel tank Substances 0.000 claims description 17
- 230000007423 decrease Effects 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims 7
- 238000010168 coupling process Methods 0.000 claims 7
- 238000005859 coupling reaction Methods 0.000 claims 7
- 230000015572 biosynthetic process Effects 0.000 claims 3
- 230000005611 electricity Effects 0.000 claims 2
- 239000007788 liquid Substances 0.000 claims 2
- 230000009977 dual effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 10
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 230000033228 biological regulation Effects 0.000 abstract description 3
- 230000006641 stabilisation Effects 0.000 abstract description 2
- 238000011105 stabilization Methods 0.000 abstract description 2
- 241000233866 Fungi Species 0.000 description 27
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 14
- 238000010586 diagram Methods 0.000 description 7
- 230000002538 fungal effect Effects 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 239000010720 hydraulic oil Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
- F02M63/0026—Valves characterised by the valve actuating means electrical, e.g. using solenoid using piezoelectric or magnetostrictive actuators
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
本发明的目的在于提供喷油规律可变的蓄压式压电喷油器,包括增压控制阀部分、三级活塞组件、喷油控制阀部分、针阀部分。本发明采用增压控制阀结构,对三级活塞的增压面积进行控制,能够有效实现不同的增压比,使得喷油规律更加灵活;针阀的动作过程由压电堆驱动,针阀响应速度快,控制自由度大,喷油规律灵活可控,有效提高了柴油机的动力性和燃油的经济性,使柴油机能够满足更加严格的排放法规;另外蓄压腔能够减缓燃油喷射时引起的压力波动,有利于对喷油量的精确控制,尤其是对于小油量的控制精度可显著提高,蓄压腔的稳压作用减少了共轨管的尺寸,使得共轨管的使用寿命延长。
The object of the present invention is to provide a pressure accumulator piezoelectric fuel injector with variable fuel injection rules, which includes a pressure boost control valve part, a three-stage piston assembly, a fuel injection control valve part and a needle valve part. The invention adopts a boost control valve structure to control the boost area of the three-stage piston, which can effectively realize different boost ratios and make the fuel injection rule more flexible; the action process of the needle valve is driven by the piezoelectric stack, and the needle valve responds Fast speed, large degree of control freedom, flexible and controllable fuel injection rules, effectively improving the power and fuel economy of the diesel engine, enabling the diesel engine to meet more stringent emission regulations; in addition, the pressure accumulator chamber can slow down the pressure caused by fuel injection Fluctuation is beneficial to the precise control of fuel injection volume, especially for small fuel volume control accuracy can be significantly improved, the pressure stabilization effect of the pressure storage chamber reduces the size of the common rail pipe, prolonging the service life of the common rail pipe.
Description
技术领域technical field
本发明涉及的是一种柴油机,具体地说是柴油机燃油系统。The invention relates to a diesel engine, in particular to a diesel engine fuel system.
背景技术Background technique
机械式喷油器由于喷油定时、喷油压力和喷油速率等喷油特性受到高压供油泵凸轮制约,存在着喷油特性不灵活,响应慢,对喷油量控制精度差等缺点。随着排放法规的日益严格,其很难进一步改善发动机的经济性和排放性。Mechanical fuel injectors have disadvantages such as inflexible fuel injection characteristics, slow response, and poor control accuracy of fuel injection volume due to the fuel injection characteristics such as fuel injection timing, fuel injection pressure and fuel injection rate being restricted by the cam of the high-pressure fuel supply pump. With the increasingly stringent emission regulations, it is difficult to further improve the economy and emission of the engine.
应用于柴油机电控燃油喷射系统的电磁控制式喷油器相比于机械式喷油器响应速度更快,喷油特性灵活可控,对喷油量的控制也更加精确。虽然电磁控制式喷油器对柴油机的排放性能有所改善,但也存在一些不足:喷油器通常采用单路进油的形式,其针阀落座响应速度慢,而由于进出油孔孔径的平衡关系,想要进一步提高响应特性较为困难;两位两通阀的形式的动态回油量较大,影响燃油利用率;针阀和控制柱塞之间的轴向间隙造成喷油器存在静态泄漏燃油的问题;由于电磁阀线圈的电感作用,使其响应有一定的滞后时间,导致进一步提高燃油喷射次数受到限制,燃油喷射的重复性有待提高;在大油量喷射状态下,各缸喷油过程的均匀性和稳定性下降等。Compared with the mechanical injector, the electromagnetic control injector applied to the electronic control fuel injection system of diesel engine has faster response speed, flexible and controllable fuel injection characteristics, and more precise control of fuel injection quantity. Although the electromagnetic control injector has improved the emission performance of the diesel engine, there are still some shortcomings: the injector usually adopts the form of single-way oil inlet, and the response speed of the needle valve seat is slow, and due to the balance of the diameter of the inlet and outlet holes relationship, it is difficult to further improve the response characteristics; the dynamic oil return in the form of a two-position two-way valve is large, which affects fuel utilization; the axial gap between the needle valve and the control plunger causes static leakage in the injector Fuel problem; due to the inductance of the solenoid valve coil, there is a certain lag time in its response, which leads to further increase in the number of fuel injections is limited, and the repeatability of fuel injection needs to be improved; in the state of large fuel injection, the fuel injection of each cylinder Process uniformity and stability decline, etc.
发明内容Contents of the invention
本发明的目的在于提供能实现灵活控制增压比以达到不同喷射效果的喷油规律可变的蓄压式压电喷油器。The object of the present invention is to provide a pressure accumulator piezoelectric fuel injector with variable fuel injection rules capable of flexibly controlling the boost ratio to achieve different injection effects.
本发明的目的是这样实现的:The purpose of the present invention is achieved like this:
本发明喷油规律可变的蓄压式压电喷油器,其特征是:包括喷油器体、蓄压腔壁、增压控制阀部分、三级活塞组件、喷油控制阀部分、针阀部分,蓄压腔壁固定在喷油器体上方,增压控制阀部分和三级活塞组件自上而下安装在喷油器体里,喷油控制阀部分和针阀部分通过其外部的喷嘴紧帽安装在三级活塞组件下方,蓄压腔壁里开设蓄压腔,蓄压腔连通高压油路;The pressure accumulator piezoelectric fuel injector with variable fuel injection rules of the present invention is characterized in that it includes a fuel injector body, a pressure accumulator chamber wall, a pressure boost control valve part, a three-stage piston assembly, a fuel injection control valve part, a needle The valve part and the wall of the pressure accumulator are fixed above the injector body, the pressure boost control valve part and the three-stage piston assembly are installed in the injector body from top to bottom, and the fuel injection control valve part and the needle valve part pass through its external The nozzle tight cap is installed under the three-stage piston assembly, and a pressure storage chamber is opened in the wall of the pressure storage chamber, and the pressure storage chamber is connected to the high-pressure oil circuit;
所述增压控制阀部分包括压电堆、增压控制阀阀杆、菌状套筒、液压芯、增压控制阀阀杆套筒、压电堆套筒、菌状套筒限位孔板、增压活塞限位孔板,压电堆套筒、菌状套筒限位孔板和增压活塞限位孔板自上而下设置,液压芯安装在液压套里,压电堆、液压套、增压控制阀阀杆套筒自上而下设置在压电堆套筒里,增压控制阀阀杆套筒里安装增压控制阀阀杆,增压控制阀阀杆的上端伸入至液压套中并与液压芯之间形成液压油腔,菌状套筒限位孔板里设置增压控制阀阀腔,菌状套筒设置在增压控制阀阀腔里,增压控制阀阀杆的下端伸入菌状套筒里,液压套的外部安装板状弹簧,板状弹簧的底端压在增压控制阀阀杆套筒上方,板状弹簧的上端压在液压套的上端,增压控制阀阀杆的中部设置增压控制阀阀杆凸起,增压控制阀阀杆凸起与菌状套筒之间设置增压控制阀阀杆弹簧,菌状套筒的锥面下端与增压活塞限位孔板之间设置套装套筒弹簧,增压控制阀阀杆套筒上设置回油油路和一级增压油路,菌状套筒限位孔板上设置增压节流孔,增压活塞限位孔板上设置二级增压油路,一级增压油路通过菌状套筒中间的通路连通增压控制阀阀腔,回油油路连通低压油路,增压节流孔分别连通高压油路和增压控制阀阀腔,二级增压油路连通增压控制阀阀腔;The boost control valve part includes a piezoelectric stack, a boost control valve stem, a mushroom sleeve, a hydraulic core, a boost control valve stem sleeve, a piezoelectric stack sleeve, and a mushroom sleeve limit orifice , the booster piston limit orifice, the piezoelectric stack sleeve, the mushroom sleeve limit orifice and the booster piston limit orifice are set from top to bottom, the hydraulic core is installed in the hydraulic sleeve, the piezoelectric stack, hydraulic pressure The sleeve and the booster control valve stem sleeve are arranged in the piezoelectric stack sleeve from top to bottom, and the booster control valve stem is installed in the booster control valve stem sleeve, and the upper end of the booster control valve stem extends into the To the hydraulic sleeve and form a hydraulic oil chamber with the hydraulic core, the pressure boost control valve cavity is set in the limit orifice of the fungus sleeve, the fungus sleeve is set in the pressure boost control valve cavity, the boost control valve The lower end of the valve stem extends into the mushroom sleeve, and a plate spring is installed on the outside of the hydraulic sleeve. The bottom end of the plate spring is pressed above the stem sleeve of the booster control valve, and the upper end of the plate spring is pressed against the upper end of the hydraulic sleeve. , the middle part of the booster control valve stem is provided with a booster control valve stem protrusion, a booster control valve stem spring is set between the booster control valve stem protrusion and the fungus sleeve, and the cone surface of the fungus sleeve A sleeve spring is set between the lower end and the limit orifice of the booster piston, an oil return circuit and a first-stage booster oil circuit are set on the stem sleeve of the booster control valve, and an increaser is set on the limit orifice of the mushroom sleeve. The pressure orifice, the pressure booster piston limit orifice is provided with a secondary booster oil circuit, the primary booster oil channel is connected to the valve chamber of the booster control valve through the passage in the middle of the fungus sleeve, and the oil return circuit is connected to the low pressure oil. The booster orifice is respectively connected to the high-pressure oil circuit and the valve chamber of the booster control valve, and the secondary booster oil circuit is connected to the valve chamber of the booster control valve;
所述三级活塞组件包括增压活塞、活塞回位弹簧,增压活塞为三级台阶柱体结构,自上而下分别为第一-第三柱体,且直径递减,第一柱体与其上方的增压活塞限位孔板之间形成活塞腔,活塞腔通过增压活塞限位孔板里的孔连通高压油路,第一柱体和第二柱体与喷油器体之间形成一级增压腔,第二柱体和第三柱体与喷油器体之间形成二级增压腔,第三柱体与其下方的喷油器体之间形成三级增压腔,三级增压腔里安装活塞回位弹簧,一级增压腔连通一级增压油路,二级增压腔连通二级增压油路,三级增压腔通过单向阀连通高压油路,三级增压腔下部开有增压油路;The three-stage piston assembly includes a booster piston and a piston return spring. The booster piston is a three-stage stepped cylinder structure, which are respectively the first-third cylinders from top to bottom, and the diameters are decreasing. The first cylinder and its A piston cavity is formed between the upper booster piston limiting orifice, and the piston cavity is connected to the high-pressure oil circuit through the hole in the booster piston limiting orifice. A first-stage pressurization chamber, a second-stage pressurization chamber is formed between the second and third cylinders and the injector body, a third-stage pressurization chamber is formed between the third cylinder and the injector body below, and three Piston return spring is installed in the stage booster chamber, the first stage booster chamber is connected to the first stage booster oil circuit, the second stage booster chamber is connected to the second stage booster oil circuit, and the third stage booster chamber is connected to the high pressure oil circuit through a check valve , there is a pressurized oil passage at the lower part of the three-stage pressurized chamber;
所述喷油控制阀部分包括喷油控制阀压电堆、喷油控制阀液压套、喷油控制阀阀杆套筒、喷油控制阀阀杆、喷油控制阀限位孔板、伞形活塞、中间孔板,喷油控制阀压电堆、喷油控制阀液压套和喷油控制阀阀杆套筒自上而下设置在喷油器体里,喷油控制阀液压套里设置喷油控制阀液压芯,喷油控制阀阀杆安装在喷油控制阀阀杆套筒里,喷油控制阀阀杆的上端伸入至喷油控制阀液压套里并与其之间形成液压油腔,喷油器体与喷油控制阀限位孔板、中间孔板形成喷油控制阀阀腔,伞形活塞安装在喷油控制阀阀腔里,喷油控制阀阀杆下端压在伞形活塞上,伞形活塞的锥面下端与中间孔板之间安装喷油控制阀回位弹簧,喷油控制阀液压套的外部安装喷油控制阀板状弹簧,喷油控制阀板状弹簧的底端压在喷油控制阀阀杆套筒上方,喷油控制阀板状弹簧的上端压在喷油控制阀液压套的上端,喷油控制阀阀杆套筒上开设有与高压油路连通的油路以及进油量孔,喷油控制阀限位孔板上设置低压泄油孔,低压泄油孔分别连通低压油路和喷油控制阀阀腔;The fuel injection control valve part includes a fuel injection control valve piezoelectric stack, a fuel injection control valve hydraulic sleeve, a fuel injection control valve stem sleeve, a fuel injection control valve stem, a fuel injection control valve limit orifice, an umbrella The piston, the middle orifice plate, the fuel injection control valve piezoelectric stack, the fuel injection control valve hydraulic sleeve and the fuel injection control valve stem sleeve are arranged in the injector body from top to bottom, and the fuel injection control valve hydraulic sleeve is provided with a nozzle. The hydraulic core of the oil control valve and the valve stem of the fuel injection control valve are installed in the sleeve of the valve stem of the fuel injection control valve, and the upper end of the valve stem of the fuel injection control valve extends into the hydraulic sleeve of the fuel injection control valve and forms a hydraulic oil cavity , the fuel injector body, the limit orifice plate of the fuel injection control valve, and the middle orifice form the cavity of the fuel injection control valve, the umbrella-shaped piston is installed in the cavity of the fuel injection control valve, and the lower end of the valve stem of the fuel injection control valve is pressed against the umbrella-shaped On the piston, the return spring of the fuel injection control valve is installed between the lower end of the cone surface of the umbrella-shaped piston and the middle orifice plate, and the oil injection control valve plate spring is installed outside the hydraulic sleeve of the fuel injection control valve, and the plate spring of the fuel injection control valve The bottom end is pressed above the stem sleeve of the fuel injection control valve, and the upper end of the plate spring of the fuel injection control valve is pressed against the upper end of the hydraulic sleeve of the fuel injection control valve. The oil circuit and the oil inlet hole, the limit orifice of the fuel injection control valve is provided with a low-pressure oil drain hole, and the low-pressure oil drain hole is respectively connected to the low-pressure oil circuit and the valve chamber of the fuel injection control valve;
所述针阀部分包括针阀限位孔板、针阀块,针阀限位孔板和针阀块自上而下设置在中间孔板下方,中间孔板里设置液力补偿活塞上腔进油路、止回通道,止回通道里安装止回阀,液力补偿活塞上腔进油路连通高压油路,止回通道连通进油量孔,针阀限位孔里设置设置液力补偿活塞、控制腔油路,液力补偿活塞外部套有液力补偿活塞复位弹簧,液力补偿活塞复位弹簧的上端顶在液力补偿活塞上,液力补偿活塞复位弹簧的下端顶在其下方的针阀限位孔板上,液力补偿活塞上方形成与液力补偿活塞上腔进油路相通的液力补偿活塞上腔,液力补偿活塞复位弹簧所处位置为液力补偿活塞下腔,液力补偿活塞下端与其下方的针阀限位孔板之间形成液力补偿活塞泄油腔,控制腔油路连通进油量孔;针阀块里安装针阀,针阀上部套有针阀复位弹簧,针阀复位弹簧的上端顶在针阀限位孔板上,针阀复位弹簧的下端顶在针阀上,针阀复位弹簧所处位置为控制腔,控制腔连通控制腔油路,针阀块里设置盛油槽进油路,针阀和针阀块之间形成盛油槽,针阀块底部设置喷孔,盛油槽进油路分别连通盛油槽和增压油路,液力补偿活塞下腔通过液力补偿活塞下腔进油路连通止回阀下方的止回通道,液力补偿活塞下腔通过液力补偿活塞出油路连通控制腔。The needle valve part includes a needle valve limit orifice plate and a needle valve block. The needle valve limit orifice plate and the needle valve block are arranged under the middle orifice plate from top to bottom, and the upper cavity of the hydraulic compensation piston is set in the middle orifice plate Oil circuit, check channel, check valve is installed in the check channel, the oil inlet circuit in the upper chamber of the hydraulic compensation piston is connected to the high-pressure oil circuit, the check channel is connected to the oil inlet hole, and hydraulic compensation is set in the needle valve limit hole Piston, control chamber oil circuit, the hydraulic compensation piston is covered with a hydraulic compensation piston return spring, the upper end of the hydraulic compensation piston return spring is on the hydraulic compensation piston, and the lower end of the hydraulic compensation piston return spring is on the bottom On the limit orifice plate of the needle valve, the upper chamber of the hydraulic compensation piston is formed above the hydraulic compensation piston, which communicates with the oil inlet passage of the upper chamber of the hydraulic compensation piston. The position of the return spring of the hydraulic compensation piston is the lower chamber of the hydraulic compensation piston. A hydraulic compensation piston drain chamber is formed between the lower end of the hydraulic compensation piston and the needle valve limit orifice below it, and the oil passage in the control chamber is connected to the oil inlet hole; a needle valve is installed in the needle valve block, and a needle valve is set on the upper part of the needle valve Return spring, the upper end of the needle valve return spring is against the needle valve limit orifice, the lower end of the needle valve return spring is against the needle valve, the position of the needle valve return spring is the control chamber, and the control chamber is connected to the oil circuit of the control chamber. The needle valve block is provided with an oil tank inlet circuit, and an oil tank is formed between the needle valve and the needle valve block. There is a spray hole at the bottom of the needle valve block, and the oil tank inlet circuit is respectively connected to the oil tank and the pressurized oil circuit. The hydraulic compensation piston The lower chamber is connected to the check passage below the check valve through the oil inlet passage of the lower chamber of the hydraulic compensation piston, and the lower chamber of the hydraulic compensation piston is connected to the control chamber through the oil outlet passage of the hydraulic compensation piston.
本发明还可以包括:The present invention may also include:
1、无增压模式下工作时,当喷油控制阀部分通电时,喷油控制阀压电堆压迫喷油控制阀液压套和喷油控制阀液压芯共同向下运动,使喷油控制阀液压套和喷油控制阀阀杆形成的油腔中的油压升高,喷油控制阀阀杆受到油腔中压力作用向下运动,进而压迫伞形活塞克服喷油控制阀回位弹簧的弹力向下运动,此时喷油控制阀阀杆下端的锥面密闭,使高压油路被切断,同时伞形活塞上部的锥面密封打开,控制腔通过伞形活塞上部的锥面通道和喷油控制阀阀腔与低压泄油孔相连通,控制腔内的燃油通过低压泄油孔流回到油箱内;同时液力补偿活塞中液力补偿活塞下腔的压力随之降低,液力补偿活塞上腔的压力大于液力补偿活塞下腔压力与液力补偿活塞弹簧的弹力形成的合力,此时液力补偿活塞向下运动,止回阀关闭,液力补偿活塞通过液力补偿活塞出油路向控制腔补油,使控制腔压力下降速度减缓;当控制腔内的压力和针阀弹簧的弹力形成的合力小于盛油槽内燃油向上的液压力时,针阀向上抬起,喷孔开始喷油;当喷油控制阀部分断电时,喷油控制阀阀杆在喷油控制阀阀杆回位弹簧的弹力作用下落座,在将低压泄油孔关闭的同时打开高压油路,止回阀打开,控制腔通过进油量孔和液力补偿活塞下腔重新建压,当控制腔内的压力和针阀弹簧的弹力形成的合力大于盛油槽内燃油向上的液压力时,针阀重新落座,停止喷油。1. When working in non-pressurized mode, when the fuel injection control valve is partially energized, the piezoelectric stack of the fuel injection control valve presses the hydraulic sleeve of the fuel injection control valve and the hydraulic core of the fuel injection control valve to move downward together, so that the fuel injection control valve The oil pressure in the oil chamber formed by the hydraulic sleeve and the valve stem of the fuel injection control valve rises, and the valve rod of the fuel injection control valve moves downward under the pressure in the oil chamber, thereby pressing the umbrella-shaped piston to overcome the pressure of the return spring of the fuel injection control valve. The elastic force moves downward. At this time, the cone surface at the lower end of the fuel injection control valve stem is sealed, so that the high-pressure oil circuit is cut off. At the same time, the cone surface seal on the upper part of the umbrella piston is opened. The valve chamber of the oil control valve is connected with the low-pressure oil drain hole, and the fuel in the control chamber flows back into the fuel tank through the low-pressure oil drain hole; at the same time, the pressure in the lower chamber of the hydraulic compensation piston in the hydraulic compensation piston decreases accordingly, and the hydraulic compensation The pressure in the upper chamber of the piston is greater than the resultant force formed by the pressure in the lower chamber of the hydraulic compensation piston and the elastic force of the hydraulic compensation piston spring. At this time, the hydraulic compensation piston moves downward, the check valve is closed, and the hydraulic compensation piston is released through the hydraulic compensation piston. The oil circuit supplies oil to the control chamber to slow down the pressure drop in the control chamber; when the resultant force formed by the pressure in the control chamber and the spring force of the needle valve spring is smaller than the upward hydraulic pressure of the fuel in the oil tank, the needle valve lifts upward and the injection hole starts Fuel injection; when the fuel injection control valve is partially powered off, the valve stem of the fuel injection control valve is seated under the elastic force of the return spring of the valve stem of the fuel injection control valve, and the high pressure oil circuit is opened while the low pressure oil drain hole is closed to stop When the return valve is opened, the pressure of the control chamber is rebuilt through the oil inlet hole and the lower chamber of the hydraulic compensation piston. Reseat and stop spraying.
2、低增压模式下工作时,增压控制阀通电,压电堆在逆压电效应的作用下伸长到低压位置,压迫液压套和液压芯共同向下运动,使液压套和增压控制阀阀杆形成的油腔中的油压升高,增压控制阀阀杆受到油腔中的压力向下运动,在将增压控制阀阀杆上的锥面密封打开的同时菌状套筒将增压控制阀阀杆头部的通道关闭,此时高压油路与一级增压油路不再连通,同时一级增压油路通过增压控制阀阀杆的锥面与回油油路相连通。一级增压腔内的燃油通过一级增压油路流经回油油路回到低压油箱内,此时活塞腔内的压力大于一级增压腔、二级增压腔和三级增压腔内的压力与活塞回位弹簧的弹力之和,增压活塞向下运动,三级增压腔的进油口处的单向阀关闭;喷油控制阀部分通电,喷油控制阀压电堆在逆压电效应的作用下伸长,压迫喷油控制阀液压套和喷油控制阀液压芯共同向下运动,使喷油控制阀液压套和喷油控制阀阀杆形成的油腔中的油压升高,喷油控制阀阀杆受到油腔中压力作用向下运动,进而压迫伞形活塞克服喷油控制阀回位弹簧的弹力向下运动。此时喷油控制阀阀杆下端的锥面密闭,使高压油路被切断,同时伞形活塞上部的锥面密封打开,控制腔通过伞形活塞上部的锥面通道和喷油控制阀阀腔与低压泄油孔相连通,控制腔内的燃油通过低压泄油孔流回到油箱内;液力补偿活塞上腔的压力大于液力补偿活塞下腔压力与液力补偿活塞弹簧的弹力形成的合力,此时液力补偿活塞向下运动,止回阀关闭,液力补偿活塞通过液力补偿活塞出油路向控制腔补油;当其压力与针阀复位弹簧的合力小于盛油槽内燃油对针阀的液压力时,针阀向上抬起,喷孔喷油;当喷油控制阀部分断电时,喷油控制阀阀杆在喷油控制阀阀杆回位弹簧的弹力作用下落座,在将低压泄油孔关闭的同时打开高压油路,止回阀打开,控制腔通过进油量孔和液力补偿活塞下腔重新建压,当控制腔内的压力和针阀弹簧的弹力形成的合力大于盛油槽内燃油向上的液压力时,针阀重新落座,停止喷油;当增压控制阀部分断电时,增压控制阀阀杆在增压控制阀阀杆弹簧的弹簧力作用下重新落座,在将增压控制阀阀杆锥面关闭的同时打开菌状套筒内的通路,高压燃油通过一级增压油路重新进入一级增压腔,此时活塞腔内的压力小于一级增压腔、二级增压腔和三级增压腔内的压力与活塞回位弹簧的弹力之和,增压活塞向上回到初始位置,单向阀再次打开,燃油通过单向阀进入到三级增压腔内再进入到盛油槽。2. When working in low boost mode, the boost control valve is energized, and the piezoelectric stack is extended to the low pressure position under the action of the inverse piezoelectric effect, pressing the hydraulic sleeve and the hydraulic core to move downward together, so that the hydraulic sleeve and the booster The oil pressure in the oil chamber formed by the control valve stem rises, and the booster control valve stem moves downward under the pressure in the oil chamber, and the fungus sleeve opens while the taper surface on the booster control valve stem is sealed open. The barrel closes the channel at the head of the booster control valve stem. At this time, the high-pressure oil circuit is no longer connected to the first-stage booster oil circuit. The oil circuit is connected. The fuel in the first-stage pressurized chamber flows through the first-stage pressurized oil circuit and returns to the low-pressure fuel tank. The sum of the pressure in the pressure chamber and the elastic force of the piston return spring, the booster piston moves downward, and the check valve at the oil inlet of the three-stage booster chamber closes; the fuel injection control valve is partially energized, and the pressure of the fuel injection control valve The electric stack elongates under the action of the inverse piezoelectric effect, pressing the hydraulic sleeve of the fuel injection control valve and the hydraulic core of the fuel injection control valve to move downward together, so that the oil chamber formed by the hydraulic sleeve of the fuel injection control valve and the valve stem of the fuel injection control valve As the oil pressure in the oil rises, the valve stem of the fuel injection control valve moves downward due to the pressure in the oil chamber, and then the umbrella-shaped piston is forced to move downward against the elastic force of the return spring of the fuel injection control valve. At this time, the cone surface at the lower end of the fuel injection control valve stem is sealed, so that the high-pressure oil circuit is cut off, and at the same time, the cone surface seal on the upper part of the umbrella-shaped piston is opened, and the control chamber passes through the cone surface channel on the upper part of the umbrella-shaped piston and the valve chamber of the fuel injection control valve. It is connected with the low-pressure oil drain hole, and the fuel in the control chamber flows back into the fuel tank through the low-pressure oil drain hole; the pressure in the upper chamber of the hydraulic compensation piston is greater than that formed by the pressure in the lower chamber of the hydraulic compensation piston and the spring force of the hydraulic compensation piston spring At this time, the hydraulic compensation piston moves downward, the check valve is closed, and the hydraulic compensation piston supplies oil to the control chamber through the oil outlet of the hydraulic compensation piston; when the resultant force of its pressure and the return spring of the needle valve is less than When the hydraulic pressure of the needle valve is high, the needle valve lifts up, and the injection hole injects fuel; when the fuel injection control valve is partially powered off, the valve stem of the fuel injection control valve is seated under the elastic force of the valve stem return spring of the fuel injection control valve, Open the high-pressure oil circuit while closing the low-pressure oil drain hole, open the check valve, and re-build the pressure in the control chamber through the oil inlet hole and the lower chamber of the hydraulic compensation piston. When the pressure in the control chamber and the elastic force of the needle valve spring form When the resulting force is greater than the upward hydraulic pressure of the fuel in the oil tank, the needle valve will seat again to stop fuel injection; when the boost control valve is partially powered off, the boost control valve stem acts on the spring force of the boost control valve stem spring. When the taper surface of the booster control valve stem is closed, the passage in the mushroom-shaped sleeve is opened, and the high-pressure fuel re-enters the first-stage booster chamber through the first-stage booster oil circuit. At this time, the pressure in the piston chamber If it is less than the sum of the pressure in the first-stage booster chamber, the second-stage booster chamber and the third-stage booster chamber and the elastic force of the piston return spring, the booster piston returns to the initial position upwards, the check valve opens again, and the fuel passes through the one-way The valve enters into the three-stage pressurized chamber and then into the oil tank.
3、高增压模式下工作时,增压控制阀通电,压电堆在逆压电效应的作用下伸长到高增压位置,压迫液压套和液压芯共同向下运动,使液压套和增压控制阀阀杆形成的油腔中的油压升高,增压控制阀阀杆受到油腔中的压力向下运动,在将增压控制阀阀杆上的锥面密封打开的同时菌状套筒将增压控制阀阀杆头部的通道关闭;此时高压油路与一级增压油路不再连通,同时一级增压油路通过增压控制阀阀杆的锥面与回油油路相连通,一级增压腔内的燃油通过一级增压油路流经回油油路回到低压油箱内;增压控制阀阀杆继续向下运动,带动菌状套筒向下运动,使菌状套筒的锥面密封打开,二级增压腔内的燃油通过菌状套筒的锥面密封与回油油路相连通;此时活塞腔内的压力大于一级增压腔、二级增压腔和三级增压腔内的压力与增压活塞回位弹簧的弹力形成的合力,增压活塞向下运动,三级增压腔的进油口处的单向阀关闭;喷油控制阀部分通电,喷油控制阀压电堆在逆压电效应的作用下伸长,压迫喷油控制阀液压套和喷油控制阀液压芯共同向下运动,使喷油控制阀液压套和喷油控制阀阀杆形成的油腔中的油压升高,喷油控制阀阀杆受到油腔中压力作用向下运动,进而压迫伞形活塞克服喷油控制阀回位弹簧的弹力向下运动;此时喷油控制阀阀杆下端的锥面密闭,使高压油路被切断,同时伞形活塞上部的锥面密封打开,控制腔通过伞形活塞上部的锥面通道和喷油控制阀阀腔与低压泄油孔相连通,控制腔内的燃油通过低压泄油孔流回到油箱内;液力补偿活塞上腔的压力大于液力补偿活塞下腔压力与液力补偿活塞弹簧的弹力形成的合力,此时液力补偿活塞向下运动,止回阀关闭,液力补偿活塞通过液力补偿活塞出油路向控制腔补油;当控制腔压力与针阀复位弹簧的合力小于盛油槽内燃油对针阀的液压力时,针阀向上抬起,喷孔喷油;当喷油控制阀部分断电时,喷油控制阀阀杆在喷油控制阀阀杆回位弹簧的弹力作用下落座,在将低压泄油孔关闭的同时打开高压油路,止回阀打开,控制腔通过进油量孔和液力补偿活塞下腔重新建压重新建压,当控制腔内的压力和针阀弹簧的弹力形成的合力大于盛油槽内燃油向上的液压力时,针阀重新落座,停止喷油;当增压控制阀部分断电时,增压控制阀阀杆在增压控制阀阀杆弹簧和菌状套筒弹簧的合力作用下带动菌状套筒一起落座,将菌状套筒的上锥面关闭,将增压控制阀阀杆锥面关闭的同时打开菌状套筒中间的通路,高压燃油通过一级增压油路和二级增压油路重新进入一级增压腔和二级增压腔,此时活塞腔内的压力小于一级增压腔、二级增压腔和三级增压腔内的压力与增压活塞回位弹簧的弹力之和,增压活塞向上回到初始位置;三级增压腔内的压力降低,单向阀再次打开,燃油通过单向阀进入到三级增压腔内再进入到盛油槽。3. When working in high boost mode, the boost control valve is energized, and the piezoelectric stack extends to the high boost position under the action of the inverse piezoelectric effect, pressing the hydraulic sleeve and the hydraulic core to move downward together, so that the hydraulic sleeve and the hydraulic core The oil pressure in the oil chamber formed by the valve stem of the boost control valve rises, and the valve stem of the boost control valve moves downward under the pressure in the oil chamber, and bacteria The sleeve will close the channel at the head of the booster control valve stem; at this time, the high-pressure oil circuit is no longer connected to the first-stage booster oil circuit, and the first-stage booster oil circuit passes through the cone surface of the booster control valve stem and the first-stage booster oil circuit. The oil return circuit is connected, and the fuel in the first-stage booster chamber flows through the first-stage pressurized oil circuit and returns to the low-pressure fuel tank; the stem of the boost control valve continues to move downward, driving the fungus sleeve Moving downward, the cone seal of the mushroom sleeve is opened, and the fuel in the secondary pressurized chamber is connected to the oil return circuit through the cone seal of the mushroom sleeve; at this time, the pressure in the piston chamber is greater than that of the first stage. The resultant force formed by the pressure in the booster chamber, the second-stage booster chamber, and the third-stage booster chamber and the elastic force of the booster piston return spring, the booster piston moves downward, and the single pressure at the oil inlet of the third-stage booster chamber The fuel injection control valve is partially energized, and the piezoelectric stack of the fuel injection control valve is extended under the action of the inverse piezoelectric effect, pressing the hydraulic sleeve of the fuel injection control valve and the hydraulic core of the fuel injection control valve to move downward together, so that the fuel injection control valve The oil pressure in the oil chamber formed by the hydraulic sleeve of the oil control valve and the valve stem of the fuel injection control valve rises, and the valve stem of the fuel injection control valve moves downward due to the pressure in the oil chamber, thereby pressing the umbrella-shaped piston to overcome the back pressure of the fuel injection control valve. The elastic force of the bit spring moves downward; at this time, the cone surface at the lower end of the fuel injection control valve stem is sealed, so that the high-pressure oil circuit is cut off, and at the same time, the cone surface seal on the upper part of the umbrella-shaped piston is opened, and the control chamber passes through the cone surface on the upper part of the umbrella-shaped piston. The channel and the valve chamber of the fuel injection control valve are connected with the low-pressure oil drain hole, and the fuel in the control chamber flows back into the fuel tank through the low-pressure oil drain hole; the pressure in the upper chamber of the hydraulic compensation piston is greater than the pressure in the lower chamber of the hydraulic compensation piston and the hydraulic The resultant force formed by the elastic force of the force compensation piston spring, at this time, the hydraulic compensation piston moves downward, the check valve is closed, and the hydraulic compensation piston supplies oil to the control chamber through the oil outlet of the hydraulic compensation piston; when the pressure in the control chamber and the needle valve reset When the resultant force of the spring is less than the hydraulic pressure of the fuel in the oil tank on the needle valve, the needle valve lifts up and the injection hole injects fuel; when the fuel injection control valve is partially powered off, the valve stem of the fuel injection control valve Under the action of the elastic force of the return spring, the seat is seated, and the high-pressure oil circuit is opened while the low-pressure oil drain hole is closed, the check valve is opened, and the pressure of the control chamber is re-established through the oil inlet hole and the lower chamber of the hydraulic compensation piston. When the resultant force formed by the pressure in the control chamber and the elastic force of the needle valve spring is greater than the upward hydraulic pressure of the fuel in the oil tank, the needle valve will seat again and stop fuel injection; when the boost control valve is partially powered off, the boost control valve stem will Under the combined force of the booster control valve stem spring and fungus sleeve spring, the fungus sleeve is driven to sit together, the upper cone surface of the fungus sleeve is closed, and the cone surface of the booster control valve stem is closed and opened at the same time In the passage in the middle of the mushroom sleeve, the high-pressure fuel re-enters the first-stage pressurized chamber and the second-stage pressurized chamber through the first-stage pressurized oil passage and the second-stage pressurized oil passage. At this time, the pressure in the piston chamber Less than the sum of the pressure in the first-stage booster chamber, the second-stage booster chamber and the third-stage booster chamber and the elastic force of the return spring of the booster piston, the booster piston returns to the initial position; the pressure in the third-stage booster chamber Lower, the check valve opens again, and the fuel enters the three-stage pressurized chamber through the check valve and then enters the oil tank.
4、增压控制阀阀杆与菌状套筒配合处成三棱型部分,菌状套筒内壁长度长于三棱型部分长度。4. The valve stem of the booster control valve and the mushroom-shaped sleeve form a triangular part, and the inner wall of the fungal sleeve is longer than the length of the triangular part.
本发明的优势在于:1、本发明的喷油规律可变的蓄压式压电喷油器采用三级台阶圆台式的增压活塞,通过改变压力作用面积的方式来改变增压比,使盛油槽内的燃油压力能够根据实际工况来进行调整,有效的改善了喷油的灵活性,使柴油机能够更好的满足严格的排放法规要求,有效的提高柴油机的经济性和动力性;2、本发明采用的增压控制阀能够实现多级定位,实现多条增压油路的通断可控,从而调整增压活塞的高压油作用面积,保证电控喷油器增压比的灵活控制;3、本发明采用了压电驱动器来实现增压控制阀的不同定位,不仅使增压控制阀的定位更为准确和灵活,同时也加快了增压活塞增压比的调节速度,使喷油规律的控制精度更为提高;4、蓄压腔能够减缓燃油喷射时引起的压力波动,有利于对喷油量的精确控制,尤其是对于小油量的控制精度可显著提高。同时有利于降低共轨管对材料的要求,提高其使用寿命。蓄压腔中设置有孔板结构,对从蓄压腔流向喷油器高压油管的燃油起到节流和滤波的作用,从而减少喷油器中燃油的压力波动,减少循环喷油量波动,进一步更准确的控制高压共轨燃油系统多次喷射过程。液力补偿活塞能够在控制腔回油的过程中能起到向控制腔内补油的作用,减缓控制腔油压下降速度,在控制腔建压过程中起到旁通油路的作用,加快控制腔建压速度,使得喷油规律曲线呈现先缓后急的规律。The advantages of the present invention are as follows: 1. The accumulator piezoelectric fuel injector with variable fuel injection rules of the present invention adopts a three-stage stepped circular platform booster piston, and changes the boosting ratio by changing the pressure acting area, so that The fuel pressure in the oil tank can be adjusted according to the actual working conditions, which effectively improves the flexibility of fuel injection, enables the diesel engine to better meet the requirements of strict emission regulations, and effectively improves the economy and power of the diesel engine; 2 , The boost control valve adopted in the present invention can realize multi-stage positioning, realize the controllable on-off of multiple booster oil circuits, thereby adjust the high-pressure oil action area of the booster piston, and ensure the flexibility of the booster ratio of the electronically controlled injector 3. The present invention uses a piezoelectric driver to realize the different positioning of the boost control valve, which not only makes the positioning of the boost control valve more accurate and flexible, but also speeds up the adjustment speed of the boost ratio of the boost piston, so that The control accuracy of fuel injection law is further improved; 4. The pressure accumulator chamber can slow down the pressure fluctuation caused by fuel injection, which is beneficial to the precise control of fuel injection quantity, especially for the control accuracy of small fuel quantity can be significantly improved. At the same time, it is beneficial to reduce the material requirements of the common rail pipe and improve its service life. There is an orifice structure in the accumulator chamber, which can throttle and filter the fuel flowing from the accumulator chamber to the high-pressure oil pipe of the injector, thereby reducing the pressure fluctuation of the fuel in the injector and reducing the fluctuation of the cycle fuel injection quantity. Further and more accurately control the multiple injection process of the high-pressure common rail fuel system. The hydraulic compensation piston can supply oil to the control chamber during the process of oil return from the control chamber, slow down the oil pressure drop in the control chamber, and bypass the oil passage during the pressure build-up process of the control chamber to speed up Control the chamber pressure build-up speed, so that the injection law curve presents the law of slow first and then fast.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为压控制阀部分结构示意图;Figure 2 is a schematic diagram of the partial structure of the pressure control valve;
图3为三级增压组件结构示意图;Fig. 3 is a structural schematic diagram of a three-stage booster assembly;
图4为喷油控制阀部分结构示意图;Fig. 4 is a schematic diagram of the partial structure of the fuel injection control valve;
图5为针阀部分结构示意图;Fig. 5 is a schematic diagram of the structure of the needle valve part;
图6为液力补偿活塞结构示意图。Fig. 6 is a schematic diagram of the structure of the hydraulic compensation piston.
具体实施方式Detailed ways
下面结合附图举例对本发明做更详细地描述:The present invention is described in more detail below in conjunction with accompanying drawing example:
结合图1-6,本发明一种喷油规律可变的蓄压式压电喷油器,由紧固帽1、蓄压腔壁2、增压控制阀部分3、三级活塞组件4、喷油控制阀部分5、针阀部分6、喷油器体8、蓄压腔9和滤波孔板10组成。所述的增压控制阀部分3主要由压电堆12、垫片13、板状弹簧14、增压控制阀阀杆16、菌状套筒18、菌状套筒限位孔板22、菌状套筒弹簧24、增压控制阀阀杆弹簧25、增压控制阀阀杆套筒26、液压芯27和液压套28组成。增压控制阀阀杆16头部开有三棱形燃油油路,菌状套筒18套在增压控制阀阀杆16头部,通过相对运动切断和打开菌状套筒中的燃油通路,并与一级增压油路17和增压控制阀阀腔21相连通,一级增压油路17通过增压控制阀阀杆16的锥面与低压油路相连通,增压控制阀阀腔21与二级增压油路19和增压节流孔23相通,菌状套筒18位于增压控制阀阀腔21内。三级活塞组件4主要包括增压活塞35、活塞回位弹簧32和单向阀34,增压活塞35为三级台阶式圆台结构,增压活塞35与喷油器体8构成一级增压腔29、二级增压腔30和三级增压腔31,一级增压腔29与一级增压油路17相连通,二级增压腔30与二级增压油路19相连通,三级增压腔31与盛油槽56相连通,并通过单向阀34与高压油路相连通。所述的喷油控制阀部分5由喷油控制阀压电堆37、喷油控制阀垫片38、喷油控制阀板状弹簧39、喷油控制阀回位弹簧42、喷油控制阀限位孔板46、伞形活塞47、喷油控制阀液压套50和喷油控制阀液压芯49共同构成。针阀部分6包括止回阀59、液力补偿活塞60、液力补偿活塞弹簧64、控制腔51、盛油槽56、喷孔55、针阀53和针阀弹簧52。液力补偿活塞部分58安装在针阀部分6的上部,针阀限位孔板57内设有液力补偿活塞上腔66、液力补偿活塞下腔65和液力补偿活塞泄油腔63,液力补偿活塞上腔66顶端与高压油路连通,液力补偿活塞下腔65分别与液力补偿活塞进油路61和液力补偿活塞出油路62连通,液力补偿活塞进油路61内安装有止回阀59。1-6, the present invention is a pressure accumulator piezoelectric fuel injector with variable fuel injection rules, which consists of a fastening cap 1, a pressure accumulator chamber wall 2, a pressure boost control valve part 3, a three-stage piston assembly 4, The fuel injection control valve part 5, the needle valve part 6, the fuel injector body 8, the pressure accumulator chamber 9 and the filter orifice plate 10 are composed. The boost control valve part 3 is mainly composed of a piezoelectric stack 12, a gasket 13, a plate spring 14, a boost control valve stem 16, a fungus sleeve 18, a fungus sleeve limiting orifice 22, a fungus Shaped sleeve spring 24, boost control valve stem spring 25, boost control valve stem sleeve 26, hydraulic core 27 and hydraulic sleeve 28 form. There is a triangular fuel oil passage at the head of the booster control valve stem 16, and the fungus-shaped sleeve 18 is set on the head of the booster control valve stem 16, which cuts off and opens the fuel passage in the fungus-shaped sleeve through relative movement, and It communicates with the first-stage booster oil circuit 17 and the valve chamber 21 of the booster control valve. 21 communicates with the secondary boost oil circuit 19 and the boost orifice 23, and the mushroom-shaped sleeve 18 is located in the valve chamber 21 of the boost control valve. The three-stage piston assembly 4 mainly includes a booster piston 35, a piston return spring 32 and a one-way valve 34. The booster piston 35 has a three-stage stepped circular platform structure, and the booster piston 35 and the injector body 8 constitute a first-stage booster. Chamber 29, secondary pressurized chamber 30 and tertiary pressurized chamber 31, primary pressurized chamber 29 communicates with primary pressurized oil circuit 17, secondary pressurized chamber 30 communicates with secondary pressurized oil circuit 19 , The three-stage pressurized chamber 31 communicates with the oil tank 56 and communicates with the high-pressure oil circuit through the check valve 34 . The fuel injection control valve part 5 is composed of a fuel injection control valve piezoelectric stack 37, a fuel injection control valve gasket 38, a fuel injection control valve plate spring 39, a fuel injection control valve return spring 42, and a fuel injection control valve limiter. The orifice plate 46, the umbrella-shaped piston 47, the oil injection control valve hydraulic sleeve 50 and the oil injection control valve hydraulic core 49 are jointly formed. The needle valve part 6 includes a check valve 59 , a hydraulic compensation piston 60 , a hydraulic compensation piston spring 64 , a control chamber 51 , an oil tank 56 , a spray hole 55 , a needle valve 53 and a needle valve spring 52 . The hydraulic compensation piston part 58 is installed on the upper part of the needle valve part 6, and the needle valve limit orifice 57 is provided with a hydraulic compensation piston upper chamber 66, a hydraulic compensation piston lower chamber 65 and a hydraulic compensation piston oil drain chamber 63, The top of the hydraulic compensation piston upper chamber 66 communicates with the high-pressure oil circuit, the hydraulic compensation piston lower chamber 65 communicates with the hydraulic compensation piston oil inlet circuit 61 and the hydraulic compensation piston oil outlet circuit 62 respectively, and the hydraulic compensation piston oil inlet circuit 61 A check valve 59 is installed inside.
图1为本发明喷油规律可变的蓄压式压电喷油器的整体结构示意图,主要由紧固帽1、蓄压腔壁2、增压控制阀部分3、三级活塞组件4、喷油控制阀部分5、针阀部分6、喷油器体8以及滤波孔板10组成。紧固帽1通过螺纹将增压控制阀部分3紧扣固定在喷油器体8上,喷嘴紧帽7通过螺纹将喷油控制阀部分5与针阀部分6压合在一起并紧扣固定在喷油器体8上,紧固帽1通过螺纹将蓄压腔9封闭,同时紧固帽1上加工有燃油进口11用于将高压油引入到蓄压腔9。Figure 1 is a schematic diagram of the overall structure of the pressure accumulator piezoelectric fuel injector with variable fuel injection rules of the present invention, which mainly consists of a fastening cap 1, a pressure accumulator chamber wall 2, a boost control valve part 3, a three-stage piston assembly 4, The fuel injection control valve part 5, the needle valve part 6, the fuel injector body 8 and the filter orifice 10 are composed. The fastening cap 1 fastens and fastens the pressure boost control valve part 3 on the injector body 8 through the thread, and the nozzle tight cap 7 presses the fuel injection control valve part 5 and the needle valve part 6 together through the thread and fastens and fixes them On the fuel injector body 8 , the fastening cap 1 seals the accumulator chamber 9 through threads, and at the same time, the fastening cap 1 is processed with a fuel inlet 11 for introducing high-pressure oil into the accumulator chamber 9 .
图2为喷油规律可变的蓄压式压电喷油器的增压控制阀部分3,增压控制阀部分3主要包括了压电堆12、垫片13、板状弹簧14、增压控制阀阀杆16、菌状套筒18、菌状套筒限位孔板22、菌状套筒弹簧24、增压控制阀阀杆弹簧25、增压控制阀阀杆套筒26、液压芯27和液压套28。压电堆12与垫片13叠加放置。其中液压芯27嵌套在液压套28中间,增压控制阀阀杆16也插入到液压套28中,形成一个液压油腔。板状弹簧14底端压在增压控制阀阀杆套筒26上方,板状弹簧14上端将液压套28紧压在垫片13上,使得液压套28和液压芯27得随压电堆12动作而动作。增压控制阀阀杆16穿过增压控制阀阀杆套筒26,增压控制阀阀杆16下端套有菌状套筒18,菌状套筒18位于菌状套筒限位孔板22与增压活塞限位孔板20围成的增压控制阀阀腔21中,在菌状套筒弹簧24弹力的作用下菌状套筒18向上抬起,菌状套筒18的锥面与菌状套筒限位孔板22形成密封面。在菌状套筒18与增压控制阀阀杆16中间放置有增压控制阀阀杆弹簧25,增压控制阀阀杆弹簧25的弹力小于菌状套筒弹簧24,在两个弹簧的共同作用力下增压控制阀阀杆16被向上抬起,增压控制阀阀杆16的锥面与增压控制阀阀杆套筒26形成密封面。在增压控制阀阀杆16与菌状套筒18配合处被加工成三棱型,菌状套筒18内壁长度长于三棱部分长度,在初始状态下,三棱部分不完全被菌状套筒18密闭,燃油可以通过配合处的缝隙上下连通。当增压控制阀阀杆16相对菌状套筒18向下运动时,三棱部分完全被菌状套筒18密闭,菌状套筒18中的燃油通路被关闭。菌状套筒限位孔板22中加工有增压节流孔23,增压节流孔23一头连接着高压油路,另一头连接着增压控制阀阀腔21,将高压油引入增压控制阀阀腔21。在增压活塞限位孔板20上加工有二级增压油路19,二级增压油路19与增压控制阀阀腔21相连通。在菌状套筒18和增压控制阀阀杆16之间的增压控制阀阀杆套筒26上加工有一级增压油路17,一级增压油路17通过菌状套筒18中间的通路与增压控制阀阀腔21相连。增压控制阀阀杆16锥面上部的增压控制阀阀杆套筒26上加工有回油油路15,回油油路15与低压油路相连通。Fig. 2 shows the boost control valve part 3 of the accumulator piezoelectric fuel injector with variable fuel injection rules. The boost control valve part 3 mainly includes a piezoelectric stack 12, a gasket 13, a plate spring 14, a boost Control valve stem 16, mushroom sleeve 18, mushroom sleeve limit orifice plate 22, mushroom sleeve spring 24, boost control valve stem spring 25, boost control valve stem sleeve 26, hydraulic core 27 and hydraulic sleeve 28. The piezoelectric stack 12 and the spacer 13 are stacked. The hydraulic core 27 is nested in the middle of the hydraulic sleeve 28, and the booster control valve stem 16 is also inserted into the hydraulic sleeve 28 to form a hydraulic oil cavity. The bottom end of the plate spring 14 is pressed above the valve stem sleeve 26 of the booster control valve, and the upper end of the plate spring 14 presses the hydraulic sleeve 28 tightly on the gasket 13, so that the hydraulic sleeve 28 and the hydraulic core 27 are aligned with the piezoelectric stack 12. Action by action. The booster control valve stem 16 passes through the booster control valve stem sleeve 26, the lower end of the booster control valve stem 16 is covered with a fungal sleeve 18, and the fungal sleeve 18 is located on the limit orifice 22 of the fungal sleeve. In the supercharging control valve chamber 21 surrounded by the booster piston limit orifice 20, the fungus sleeve 18 is lifted up under the action of the elastic force of the fungus sleeve spring 24, and the conical surface of the fungus sleeve 18 is in contact with the The fungus sleeve limiting orifice 22 forms a sealing surface. Between the fungus sleeve 18 and the boost control valve stem 16, a boost control valve stem spring 25 is placed. The spring force of the boost control valve stem spring 25 is smaller than that of the fungus sleeve spring 24. The valve stem 16 of the boost control valve is lifted upward under the applied force, and the tapered surface of the valve stem 16 of the boost control valve forms a sealing surface with the sleeve 26 of the valve stem of the boost control valve. The valve stem 16 of the booster control valve and the mushroom-shaped sleeve 18 are processed into a triangular shape. The length of the inner wall of the fungal sleeve 18 is longer than the length of the triangular part. In the initial state, the triangular part is not completely covered by the fungal sleeve. The cylinder 18 is airtight, and the fuel oil can be communicated up and down through the gap at the matching place. When the booster control valve stem 16 moves downward relative to the mushroom-shaped sleeve 18, the triangular part is completely sealed by the mushroom-shaped sleeve 18, and the fuel passage in the mushroom-shaped sleeve 18 is closed. A booster orifice 23 is processed in the limit orifice 22 of the mushroom sleeve. One end of the booster orifice 23 is connected to the high-pressure oil circuit, and the other end is connected to the valve chamber 21 of the booster control valve to introduce the high-pressure oil into the booster. Control valve chamber 21. A secondary boost oil circuit 19 is processed on the boost piston limiting orifice 20 , and the secondary boost oil circuit 19 communicates with the valve cavity 21 of the boost control valve. On the booster control valve stem sleeve 26 between the fungus sleeve 18 and the booster control valve stem 16, a first-stage booster oil circuit 17 is processed, and the first-stage booster oil channel 17 passes through the middle of the fungus-shaped sleeve 18 The passage is connected with the chamber 21 of the boost control valve. The booster control valve stem sleeve 26 on the top of the cone surface of the booster control valve stem 16 is processed with an oil return oil circuit 15, and the oil return oil circuit 15 communicates with the low pressure oil circuit.
增压活塞35、喷油器体8、活塞回位弹簧32和单向阀34共同构成了喷油规律可变的蓄压式压电喷油器的三级活塞组件4,如图3所示。增压活塞35是一个三级台阶柱体结构,与增压活塞限位孔板20共同构成活塞腔36,高压油通过活塞限位孔板20上开的孔通入活塞腔36。增压活塞35与喷油器体8共同构成了一级增压腔29、二级增压腔30和三级增压腔31,其中一级增压腔29和二级增压腔30分别与一级增压油路17和二级增压油路19相连通,增压控制阀阀腔21内的高压油通过一级增压油路17和二级增压油路19分别进入一级增压腔29和二级增压腔30。三级增压腔31通过单向阀34与高压油路相连通,三级增压腔31内放置有活塞回位弹簧32,同时三级增压腔31下部还开有增压油路33,增压油路33将三级增压腔31内的油引入到盛油槽56。The booster piston 35, the fuel injector body 8, the piston return spring 32 and the one-way valve 34 together constitute the three-stage piston assembly 4 of the accumulator piezoelectric fuel injector with variable fuel injection rules, as shown in Figure 3 . The booster piston 35 is a three-stage stepped cylinder structure, and forms a piston cavity 36 together with the booster piston limiting orifice 20 , and high-pressure oil passes into the piston cavity 36 through the hole opened on the piston limiting orifice 20 . The booster piston 35 and the fuel injector body 8 jointly constitute the first-stage booster chamber 29, the second-stage booster chamber 30 and the third-stage booster chamber 31, wherein the first-stage booster chamber 29 and the second-stage booster chamber 30 are respectively connected to The first-stage booster oil circuit 17 and the second-stage booster oil circuit 19 are connected, and the high-pressure oil in the valve cavity 21 of the booster control valve enters the first-stage booster oil circuit 17 and the second-stage booster oil circuit 19 respectively. Pressure chamber 29 and secondary pressurized chamber 30. The three-stage pressurized chamber 31 communicates with the high-pressure oil circuit through the one-way valve 34. A piston return spring 32 is placed in the three-stage pressurized chamber 31. At the same time, the lower part of the three-stage pressurized chamber 31 also has a pressurized oil passage 33. The pressurized oil passage 33 introduces the oil in the three-stage pressurized chamber 31 to the oil storage tank 56 .
喷油控制阀压电堆37、喷油控制阀垫片38、喷油控制阀板状弹簧39、喷油控制阀阀杆回位弹簧42、喷油控制阀限位孔板46、伞形活塞47、喷油控制阀液压套50和喷油控制阀液压芯49共同构成了喷油规律可变的蓄压式压电喷油器的喷油控制阀部分5,如图4所示。喷油控制阀压电堆37与喷油控制阀垫片38叠加放置,其中喷油控制阀液压芯49嵌套在喷油控制阀液压套50中间,喷油控制阀阀杆48也插入到喷油控制阀液压套50中,形成一个液压油腔。喷油控制阀板状弹簧39底端压在喷油控制阀阀杆套筒40上方,喷油控制阀板状弹簧39上端将喷油控制阀液压套50紧压在喷油控制阀垫片38上,使得喷油控制阀液压套50和喷油控制阀液压芯49得随喷油控制阀压电堆37动作而动作。喷油控制阀阀杆48穿过喷油控制阀套筒。喷油控制阀限位孔板46和中间孔板44共同构成了喷油控制阀阀腔43,在喷油控制阀回位弹簧42弹簧力的作用下喷油控制阀阀杆48下端压紧在伞形活塞47上。伞形活塞47位于喷油控制阀阀腔43内,在初始状态下,伞形活塞47的上锥面与喷油控制阀阀杆套筒40形成密封面。当喷油控制阀阀杆48向下运动时,其下锥面会与喷油控制阀阀杆套筒40形成密封面,同时喷油控制阀阀杆48也会带动伞形活塞47向下运动,使伞形活塞47的密封面打开。喷油控制阀阀杆48下锥面上端的喷油控制阀阀杆套筒40中加工有油路与高压油路相连通,两个密封锥面间的喷油控制阀阀杆套筒40中加工有进油量孔45与控制腔51相通。在喷油控制阀限位孔板46中还加工有低压泄油孔41,一端与喷油控制阀阀腔43连通,另一端与低压油箱连通。Fuel injection control valve piezoelectric stack 37, fuel injection control valve gasket 38, fuel injection control valve plate spring 39, fuel injection control valve stem return spring 42, fuel injection control valve limit orifice plate 46, umbrella piston 47. The injection control valve hydraulic sleeve 50 and the injection control valve hydraulic core 49 together constitute the injection control valve part 5 of the accumulator piezoelectric injector with variable injection rules, as shown in FIG. 4 . The piezoelectric stack 37 of the fuel injection control valve and the gasket 38 of the fuel injection control valve are superimposed and placed, wherein the hydraulic core 49 of the fuel injection control valve is nested in the middle of the hydraulic sleeve 50 of the fuel injection control valve, and the valve stem 48 of the fuel injection control valve is also inserted into the fuel injection control valve. A hydraulic oil cavity is formed in the hydraulic sleeve 50 of the oil control valve. The bottom end of the fuel injection control valve plate spring 39 is pressed above the fuel injection control valve stem sleeve 40, and the upper end of the fuel injection control valve plate spring 39 presses the fuel injection control valve hydraulic sleeve 50 tightly against the fuel injection control valve gasket 38 On the other hand, the hydraulic sleeve 50 of the fuel injection control valve and the hydraulic core 49 of the fuel injection control valve are moved along with the action of the piezoelectric stack 37 of the fuel injection control valve. The fuel injection control valve stem 48 passes through the fuel injection control valve sleeve. The fuel injection control valve limiting orifice 46 and the middle orifice 44 jointly constitute the fuel injection control valve chamber 43, and the lower end of the fuel injection control valve stem 48 is pressed against the valve under the spring force of the fuel injection control valve return spring 42. On the umbrella piston 47. The umbrella piston 47 is located in the valve cavity 43 of the fuel injection control valve. In an initial state, the upper cone surface of the umbrella piston 47 forms a sealing surface with the valve stem sleeve 40 of the fuel injection control valve. When the valve stem 48 of the fuel injection control valve moves downward, its lower cone surface will form a sealing surface with the valve stem sleeve 40 of the fuel injection control valve, and the valve stem 48 of the fuel injection control valve will also drive the umbrella piston 47 to move downward, The sealing surface of the umbrella piston 47 is opened. The fuel injection control valve stem sleeve 40 on the lower conical surface of the fuel injection control valve stem 48 is processed with an oil circuit that communicates with the high-pressure oil circuit, and the fuel injection control valve stem sleeve 40 between the two sealing cone surfaces An oil inlet hole 45 is processed to communicate with the control cavity 51 . A low-pressure oil drain hole 41 is also processed in the limiting orifice plate 46 of the fuel injection control valve, one end communicates with the valve cavity 43 of the fuel injection control valve, and the other end communicates with the low-pressure fuel tank.
图5所示为喷油规律可变的蓄压式压电喷油器的针阀部分6的结构示意图,包括针阀53、针阀弹簧52、液力补偿活塞部分58和喷嘴54。液力补偿活塞部分58如图6所示,包括液力补偿活塞60和液力补偿活塞弹簧64。液力补偿活塞部分58位于针阀限位孔板57内,与针阀限位孔板57形成液力补偿活塞下腔65和液力补偿活塞泄油腔63,同时与中间孔板46形成液力补偿活塞上腔66,针阀弹簧52位于液力补偿活塞下腔65中。液力补偿活塞上腔66与高压油路相连通,而液力补偿活塞下腔65分别通过液力补偿活塞进油路61和液力补偿活塞出油路62与喷油控制阀阀腔43和控制腔51相连通,其中液力补偿活塞进油路61中设置有止回阀59。喷嘴54与针阀限位孔板57构成控制腔51和盛油槽56,针阀弹簧52位于控制腔51内。喷嘴54下端开有喷孔55,当针阀弹簧52弹力和控制腔51内的压力形成的合力大于盛油槽56对针阀53施加的压力时,针阀53落座将喷孔55关闭;当针阀53抬起时,喷孔55与盛油槽56连通,开始喷油。FIG. 5 is a structural diagram of the needle valve part 6 of the pressure accumulator piezoelectric fuel injector with variable injection rules, including a needle valve 53 , a needle valve spring 52 , a hydraulic compensation piston part 58 and a nozzle 54 . As shown in FIG. 6 , the hydraulic compensation piston part 58 includes a hydraulic compensation piston 60 and a hydraulic compensation piston spring 64 . The hydraulic compensation piston part 58 is located in the needle valve limit orifice 57, and forms a hydraulic compensation piston lower cavity 65 and a hydraulic compensation piston oil drain cavity 63 with the needle valve limit orifice 57, and forms a fluid pressure with the middle orifice 46 at the same time. The upper cavity 66 of the force compensation piston and the needle valve spring 52 are located in the lower cavity 65 of the hydraulic compensation piston. The upper chamber 66 of the hydraulic compensation piston communicates with the high-pressure oil circuit, while the lower chamber 65 of the hydraulic compensation piston communicates with the valve cavity 43 and The control chambers 51 communicate with each other, and a check valve 59 is arranged in the oil inlet passage 61 of the hydraulic compensation piston. The nozzle 54 and the needle valve limiting orifice 57 form a control chamber 51 and an oil tank 56 , and the needle valve spring 52 is located in the control chamber 51 . The lower end of the nozzle 54 is provided with a nozzle hole 55. When the resultant force formed by the elastic force of the needle valve spring 52 and the pressure in the control chamber 51 is greater than the pressure exerted by the oil tank 56 on the needle valve 53, the needle valve 53 is seated to close the nozzle hole 55; When the valve 53 was lifted, the spray hole 55 was communicated with the oil tank 56 to start spraying oil.
燃油从燃油进口11进入到蓄压腔9,在蓄压腔9内横向设置有滤波孔板10,蓄压腔9位于喷油器的最上方,分别与燃油进口11和下方高压油路相连,高压油路在在菌状套筒限位孔板22处引出一条支路,通过增压节流孔23进入到增压控制阀阀腔21中,再经过增压控制阀阀腔21分成两路,一路通过一级增压油路17进入一级增压腔29,另一路通过二级增压油路19进入到二级增压腔30。燃油继续往下在增压活塞限位孔板20处引出一条支路,这条支路通往活塞腔36。燃油在喷油器体8继续往下并在其中分成两路:一路继续往下通过喷油控制阀限位孔板46中的高压油路和喷油控制阀阀杆48下锥面,再通过进油量孔45进入控制腔51;另一路通过单向阀34进入到三级增压腔31中,再向下经过增压油路33进入到盛油槽56内。此时活塞腔36内的液压力小于一级增压腔29、二级增压腔30和三级增压腔31内的液压力以及活塞回位弹簧32的弹力形成的合力,增压活塞35处于最高位置,因此三级增压腔31内的燃油不被增压。同时盛油槽56内的压力与针阀弹簧52形成的合力大于控制腔51内的压力,此时针阀53落座。根据喷油过程的不同,喷油器可分为三种不同的工作模式:无增压模式、低增压模式和高增压模式。The fuel enters the accumulator chamber 9 from the fuel inlet 11, and a filter orifice 10 is arranged horizontally in the accumulator chamber 9. The accumulator chamber 9 is located at the top of the injector, and is respectively connected with the fuel inlet 11 and the lower high-pressure oil circuit. The high-pressure oil circuit leads a branch at the limit orifice 22 of the mushroom sleeve, enters the pressure boost control valve cavity 21 through the pressure boost orifice 23, and then divides into two circuits through the pressure boost control valve cavity 21 , one way enters the first-stage pressurized chamber 29 through the first-stage pressurized oil passage 17 , and the other enters the second-stage pressurized chamber 30 through the second-stage pressurized oil passage 19 . The fuel oil continues to draw a branch at the booster piston limiting orifice 20, and this branch leads to the piston chamber 36. The fuel continues to go down in the fuel injector body 8 and is divided into two paths: one path continues to go down through the high-pressure oil path in the limit orifice 46 of the fuel injection control valve and the lower cone of the valve stem 48 of the fuel injection control valve, and then passes through The oil inlet hole 45 enters the control chamber 51 ; the other enters into the three-stage pressurized chamber 31 through the check valve 34 , and then enters into the oil tank 56 through the pressurized oil passage 33 downwards. Now the hydraulic pressure in the piston chamber 36 is less than the resultant force formed by the hydraulic pressure in the first-stage pressurization chamber 29, the second-stage pressurization chamber 30 and the third-stage pressurization chamber 31 and the elastic force of the piston return spring 32, and the booster piston 35 It is in the highest position, so the fuel in the three-stage pressurization chamber 31 is not pressurized. Simultaneously, the resultant force formed by the pressure in the oil tank 56 and the needle valve spring 52 is greater than the pressure in the control chamber 51, and the needle valve 53 is seated at this time. According to the different fuel injection process, the fuel injector can be divided into three different working modes: no boost mode, low boost mode and high boost mode.
当喷油器在无增压模式下工作时,增压控制阀部分3不通电,由于此时三级活塞各个作用面的压力平衡,单向阀34打开,因此三级增压腔31内的燃油压力并不增加,盛油槽56内的燃油压力等于单向阀34另一边的压力。当喷油控制阀部分5通电时,喷油控制阀压电堆37在逆压电效应的作用下伸长,带动喷油控制阀垫片38压迫喷油控制阀液压套50和喷油控制阀液压芯49共同向下运动,使喷油控制阀液压套50和喷油控制阀阀杆48形成的油腔中的油压升高,喷油控制阀阀杆48受到油腔中压力作用向下运动,进而压迫伞形活塞47克服喷油控制阀回位弹簧42的弹力向下运动。此时喷油控制阀阀杆48下端的锥面密闭,使高压油路被切断,同时伞形活塞47上部的锥面密封打开,控制腔51通过伞形活塞47上部的锥面通道和喷油控制阀阀腔43与低压泄油孔41相连通,控制腔51内的燃油通过低压泄油孔41流回到油箱内。同时液力补偿活塞60中液力补偿活塞下腔65的压力随之降低,液力补偿活塞上腔66的压力大于液力补偿活塞下腔65压力与液力补偿活塞弹簧64的弹力形成的合力,此时液力补偿活塞60向下运动,止回阀59关闭,液力补偿活塞60通过液力补偿活塞出油路62向控制腔51补油,使控制腔51压力下降速度减缓。当控制腔51内的压力和针阀弹簧52的弹力形成的合力小于盛油槽56内燃油向上的液压力时,针阀53向上抬起,喷孔55打开,喷油器开始喷油。当喷油控制阀部分5断电时,喷油控制阀阀杆48在喷油控制阀阀杆回位弹簧42的弹力作用下落座,在将低压泄油孔41关闭的同时打开高压油路,止回阀59打开,控制腔51通过进油量孔45和液力补偿活塞下腔65重新建压,当控制腔51内的压力和针阀弹簧52的弹力形成的合力大于盛油槽56内燃油向上的液压力时,针阀53重新落座,喷油器停止喷油。When the fuel injector works in the non-boost mode, the pressure boost control valve part 3 is not energized, and because the pressure on each acting surface of the three-stage piston is balanced at this time, the check valve 34 is opened, so the pressure in the three-stage boost chamber 31 The fuel pressure does not increase, and the fuel pressure in the oil tank 56 is equal to the pressure on the other side of the check valve 34 . When the fuel injection control valve part 5 is energized, the fuel injection control valve piezoelectric stack 37 elongates under the action of the inverse piezoelectric effect, driving the fuel injection control valve gasket 38 to press the fuel injection control valve hydraulic sleeve 50 and the fuel injection control valve The hydraulic core 49 moves downward together, so that the oil pressure in the oil chamber formed by the hydraulic sleeve 50 of the fuel injection control valve and the valve stem 48 of the fuel injection control valve rises, and the valve stem 48 of the fuel injection control valve is subjected to the pressure in the oil chamber to move downward. Movement, and then compress the umbrella piston 47 to overcome the elastic force of the fuel injection control valve return spring 42 to move downward. At this time, the conical surface of the lower end of the fuel injection control valve stem 48 is sealed, so that the high-pressure oil circuit is cut off, and at the same time, the conical surface seal on the upper part of the umbrella-shaped piston 47 is opened, and the control chamber 51 passes through the conical surface passage on the upper part of the umbrella-shaped piston 47 and the fuel injection valve. The control valve chamber 43 communicates with the low-pressure oil drain hole 41 , and the fuel in the control chamber 51 flows back into the fuel tank through the low-pressure oil drain hole 41 . Simultaneously, the pressure in the lower chamber 65 of the hydraulic compensation piston in the hydraulic compensation piston 60 decreases accordingly, and the pressure in the upper chamber 66 of the hydraulic compensation piston is greater than the resultant force formed by the pressure in the lower chamber 65 of the hydraulic compensation piston and the elastic force of the hydraulic compensation piston spring 64 At this time, the hydraulic compensation piston 60 moves downward, the check valve 59 is closed, and the hydraulic compensation piston 60 supplies oil to the control chamber 51 through the hydraulic compensation piston oil outlet 62, so that the pressure drop speed of the control chamber 51 is slowed down. When the resultant force formed by the pressure in the control chamber 51 and the spring force of the needle valve spring 52 is less than the upward hydraulic pressure of the fuel in the oil tank 56, the needle valve 53 lifts up, the nozzle hole 55 opens, and the injector starts to inject fuel. When the fuel injection control valve part 5 is powered off, the fuel injection control valve stem 48 is seated under the elastic force of the fuel injection control valve stem return spring 42, and the high pressure oil circuit is opened while the low pressure oil drain hole 41 is closed, The check valve 59 is opened, and the pressure of the control chamber 51 is rebuilt through the oil inlet hole 45 and the lower chamber 65 of the hydraulic compensation piston. During upward hydraulic pressure, the needle valve 53 takes a seat again, and the fuel injector stops injecting oil.
当喷油器在低增压模式下工作时,增压控制阀通电,压电堆12在逆压电效应的作用下伸长到低压位置,带动垫片13压迫液压套28和液压芯27共同向下运动,使液压套28和增压控制阀阀杆16形成的油腔中的油压升高,增压控制阀阀杆16受到油腔中的压力向下运动,在将增压控制阀阀杆16上的锥面密封打开的同时菌状套筒18将增压控制阀阀杆16头部的通道关闭。此时高压油路与一级增压油路17不再连通,同时一级增压油路17通过增压控制阀阀杆16的锥面与回油油路15相连通。一级增压腔29内的燃油通过一级增压油路17流经回油油路15回到低压油箱内,此时一级增压腔29内的压力降低,活塞腔36内的压力大于一级增压腔29、二级增压腔30和三级增压腔31内的压力与活塞回位弹簧32的弹力之和,增压活塞35向下运动,三级增压腔31的进油口处的单向阀34关闭,三级增压腔31内的燃油压力受压升高,进而导致盛油槽56内的燃油压力升高。随后喷油控制阀3部分通电,喷油控制阀压电堆37在逆压电效应的作用下伸长,带动喷油控制阀垫片38压迫喷油控制阀液压套50和喷油控制阀液压芯49共同向下运动,使喷油控制阀液压套50和喷油控制阀阀杆48形成的油腔中的油压升高,喷油控制阀阀杆48受到油腔中压力作用向下运动,进而压迫伞形活塞47克服喷油控制阀回位弹簧42的弹力向下运动。此时喷油控制阀阀杆48下端的锥面密闭,使高压油路被切断,同时伞形活塞47上部的锥面密封打开,控制腔51通过伞形活塞47上部的锥面通道和喷油控制阀阀腔43与低压泄油孔41相连通,控制腔51内的燃油通过低压泄油孔41流回到油箱内。此时控制腔51内的压力降低,同时液力补偿活塞60中液力补偿活塞下腔65的压力随之降低,液力补偿活塞上腔66的压力大于液力补偿活塞下腔65压力与液力补偿活塞弹簧64的弹力形成的合力,此时液力补偿活塞60向下运动,止回阀59关闭,液力补偿活塞60通过液力补偿活塞出油路62向控制腔51补油,使控制腔51压力下降速度减缓。当其压力与针阀复位弹簧51的合力小于盛油槽56内燃油对针阀53的液压力时,针阀53向上抬起,喷孔55打开,喷油器开始喷油。当喷油控制阀部分5断电时,喷油控制阀阀杆48在喷油控制阀阀杆回位弹簧42的弹力作用下落座,在将低压泄油孔41关闭的同时打开高压油路,止回阀59打开,控制腔51通过进油量孔45和液力补偿活塞下腔65重新建压,当控制腔51内的压力和针阀弹簧52的弹力形成的合力大于盛油槽56内燃油向上的液压力时,针阀53重新落座,喷油器停止喷油。当增压控制阀部分3断电时,增压控制阀阀杆16在增压控制阀阀杆弹簧25的弹簧力作用下重新落座,在将增压控制阀阀杆16锥面关闭的同时打开菌状套筒18内的通路,高压燃油通过一级增压油路17重新进入一级增压腔29,此时活塞腔36内的压力小于一级增压腔29、二级增压腔30和三级增压腔31内的压力与活塞回位弹簧32的弹力之和,增压活塞35向上回到初始位置。三级增压腔31内的压力降低,单向阀34再次打开,燃油通过单向阀34进入到三级增压腔31内再进入到盛油槽56。When the fuel injector works in the low boost mode, the boost control valve is energized, and the piezoelectric stack 12 is extended to the low pressure position under the action of the inverse piezoelectric effect, and the gasket 13 is driven to press the hydraulic sleeve 28 and the hydraulic core 27 together. Moving downward, the oil pressure in the oil chamber formed by the hydraulic sleeve 28 and the booster control valve stem 16 increases, and the booster control valve stem 16 moves downward by the pressure in the oil chamber, and the booster control valve When the tapered seal on the valve stem 16 is opened, the fungus sleeve 18 closes the passage at the head of the boost control valve stem 16 . At this time, the high-pressure oil circuit is no longer in communication with the first-stage booster oil circuit 17 , and the first-stage booster oil circuit 17 is in communication with the return oil circuit 15 through the tapered surface of the booster control valve stem 16 . The fuel in the primary boost chamber 29 returns to the low-pressure fuel tank through the primary boost oil circuit 17 and the return oil circuit 15. At this time, the pressure in the primary boost chamber 29 decreases, and the pressure in the piston chamber 36 is greater than The sum of the pressure in the primary boost chamber 29, the secondary boost chamber 30 and the pressure in the tertiary boost chamber 31 and the elastic force of the piston return spring 32, the boost piston 35 moves downward, and the intake of the tertiary boost chamber 31 The one-way valve 34 at the oil port is closed, and the fuel pressure in the three-stage pressurized chamber 31 is pressurized to increase, thereby causing the fuel pressure in the oil tank 56 to increase. Then the fuel injection control valve 3 is partially energized, and the piezoelectric stack 37 of the fuel injection control valve elongates under the action of the inverse piezoelectric effect, driving the fuel injection control valve gasket 38 to press the fuel injection control valve hydraulic sleeve 50 and the fuel injection control valve hydraulic valve. The core 49 moves downward together, so that the oil pressure in the oil chamber formed by the oil injection control valve hydraulic sleeve 50 and the oil injection control valve stem 48 rises, and the oil injection control valve stem 48 moves downward due to the pressure in the oil chamber , and then the umbrella piston 47 is forced to move downward against the elastic force of the return spring 42 of the fuel injection control valve. At this time, the conical surface of the lower end of the fuel injection control valve stem 48 is sealed, so that the high-pressure oil circuit is cut off, and at the same time, the conical surface seal on the upper part of the umbrella-shaped piston 47 is opened, and the control chamber 51 passes through the conical surface passage on the upper part of the umbrella-shaped piston 47 and the fuel injection valve. The control valve chamber 43 communicates with the low-pressure oil drain hole 41 , and the fuel in the control chamber 51 flows back into the fuel tank through the low-pressure oil drain hole 41 . At this time, the pressure in the control chamber 51 decreases, and the pressure in the lower chamber 65 of the hydraulic compensation piston in the hydraulic compensation piston 60 decreases accordingly, and the pressure in the upper chamber 66 of the hydraulic compensation piston is greater than the pressure in the lower chamber 65 of the hydraulic compensation piston. The resultant force formed by the elastic force of the force compensation piston spring 64, at this time the hydraulic compensation piston 60 moves downward, the check valve 59 is closed, and the hydraulic compensation piston 60 supplies oil to the control chamber 51 through the hydraulic compensation piston oil outlet 62, so that The pressure drop rate of the control chamber 51 slows down. When the resultant force of its pressure and the needle valve return spring 51 is less than the hydraulic pressure of the fuel in the oil tank 56 to the needle valve 53, the needle valve 53 lifts up, the nozzle hole 55 is opened, and the injector starts to spray oil. When the fuel injection control valve part 5 is powered off, the fuel injection control valve stem 48 is seated under the elastic force of the fuel injection control valve stem return spring 42, and the high pressure oil circuit is opened while the low pressure oil drain hole 41 is closed, The check valve 59 is opened, and the pressure of the control chamber 51 is rebuilt through the oil inlet hole 45 and the lower chamber 65 of the hydraulic compensation piston. During upward hydraulic pressure, the needle valve 53 takes a seat again, and the fuel injector stops injecting oil. When the boost control valve part 3 is powered off, the boost control valve stem 16 is seated again under the spring force of the boost control valve stem spring 25, and opens while the boost control valve stem 16 cone is closed. The passage in the mushroom sleeve 18, the high-pressure fuel re-enters the first-stage pressurized chamber 29 through the first-stage pressurized oil circuit 17, and the pressure in the piston chamber 36 is lower than that of the first-stage pressurized chamber 29 and the second-stage pressurized chamber 30. And the sum of the pressure in the three-stage boost chamber 31 and the elastic force of the piston return spring 32, the boost piston 35 returns to the initial position upwards. The pressure in the three-stage pressurized chamber 31 decreases, and the check valve 34 is opened again, and the fuel enters the three-stage pressurized chamber 31 through the check valve 34 and then enters the fuel tank 56 .
当喷油器在高增压模式下工作时,增压控制阀通电,压电堆12在逆压电效应的作用下伸长到高增压位置,带动垫片压迫液压套28和液压芯27共同向下运动,使液压套28和增压控制阀阀杆16形成的油腔中的油压升高,增压控制阀阀杆16受到油腔中的压力向下运动,在将增压控制阀阀杆16上的锥面密封打开的同时菌状套筒18将增压控制阀阀杆16头部的通道关闭。此时高压油路与一级增压油路17不再连通,同时一级增压油路17通过增压控制阀阀杆16的锥面与回油油路15相连通,一级增压腔29内的燃油压力下降。一级增压腔29内的燃油通过一级增压油路17流经回油油路15回到低压油箱内。随后增压控制阀阀杆16继续向下运动,带动菌状套筒18向下运动,使菌状套筒18的锥面密封打开,二级增压腔30内的燃油通过菌状套筒18的锥面密封与回油油路15相连通,二级增压腔30压力也发生下降。此时活塞腔36内的压力大于一级增压腔29、二级增压腔30和三级增压腔31内的压力与增压活塞回位弹簧32的弹力形成的合力,增压活塞35向下运动,三级增压腔31的进油口处的单向阀34关闭,三级增压腔31内的燃油压力升高,进而导致盛油槽56内的燃油压力升高。继而喷油控制阀部分5通电,喷油控制阀压电堆37在逆压电效应的作用下伸长,带动喷油控制阀垫片38压迫喷油控制阀液压套50和喷油控制阀液压芯49共同向下运动,使喷油控制阀液压套50和喷油控制阀阀杆48形成的油腔中的油压升高,喷油控制阀阀杆48受到油腔中压力作用向下运动,进而压迫伞形活塞47克服喷油控制阀回位弹簧42的弹力向下运动。此时喷油控制阀阀杆48下端的锥面密闭,使高压油路被切断,同时伞形活塞47上部的锥面密封打开,控制腔通过伞形活塞47上部的锥面通道和喷油控制阀阀腔43与低压泄油孔41相连通,控制腔内的燃油通过低压泄油孔41流回到油箱内。同时液力补偿活塞60中液力补偿活塞下腔65的压力随之降低,液力补偿活塞上腔66的压力大于液力补偿活塞下腔65压力与液力补偿活塞弹簧64的弹力形成的合力,此时液力补偿活塞60向下运动,止回阀59关闭,液力补偿活塞60通过液力补偿活塞出油路62向控制腔51补油,使控制腔51压力下降速度减缓。此时控制腔51内的压力降低,当其压力与针阀复位弹簧51的合力小于盛油槽56内燃油对针阀53的液压力时,针阀53向上抬起,喷孔55打开,喷油器开始喷油。当喷油控制阀部分5断电时,喷油控制阀阀杆48在喷油控制阀阀杆回位弹簧42的弹力作用下落座,在将低压泄油孔41关闭的同时打开高压油路,止回阀59打开,控制腔51通过进油量孔45和液力补偿活塞下腔65重新建压重新建压,当控制腔51内的压力和针阀弹簧52的弹力形成的合力大于盛油槽56内燃油向上的液压力时,针阀53重新落座,喷油器停止喷油。当增压控制阀部分3断电时,增压控制阀阀杆16在增压控制阀阀杆弹簧25和菌状套筒弹簧24的合力作用下带动菌状套筒18一起落座,现将菌状套筒18的上锥面关闭,然后在将增压控制阀阀杆16锥面关闭的同时打开菌状套筒18中间的通路,高压燃油通过一级增压油路17和二级增压油路19重新进入一级增压腔29和二级增压腔30,此时活塞腔36内的压力小于一级增压腔29、二级增压腔30和三级增压腔31内的压力与增压活塞回位弹簧32的弹力之和,增压活塞35向上回到初始位置。三级增压腔31内的压力降低,单向阀34再次打开,燃油通过单向阀34进入到三级增压腔内31再进入到盛油槽56。When the injector works in the high boost mode, the boost control valve is energized, and the piezoelectric stack 12 is extended to the high boost position under the action of the inverse piezoelectric effect, driving the gasket to press the hydraulic sleeve 28 and the hydraulic core 27 Together, they move downward to increase the oil pressure in the oil chamber formed by the hydraulic sleeve 28 and the boost control valve stem 16, and the boost control valve stem 16 is moved downward by the pressure in the oil chamber, and the boost control When the tapered seal on the valve stem 16 is opened, the fungus sleeve 18 closes the passage at the head of the boost control valve stem 16 . At this time, the high-pressure oil circuit is no longer connected with the first-stage booster oil circuit 17, and the first-stage booster oil circuit 17 is connected with the return oil circuit 15 through the taper surface of the booster control valve stem 16, and the first-stage booster chamber The fuel pressure in 29 drops. The fuel in the primary pressurized chamber 29 flows through the primary pressurized oil circuit 17 and returns to the low-pressure fuel tank through the oil return circuit 15 . Subsequently, the booster control valve stem 16 continues to move downward, driving the fungus sleeve 18 to move downward, so that the tapered surface of the fungus sleeve 18 is sealed and opened, and the fuel in the secondary booster chamber 30 passes through the fungus sleeve 18 The cone seal of the taper is in communication with the oil return oil passage 15, and the pressure in the secondary pressurized chamber 30 also drops. Now the pressure in the piston chamber 36 is greater than the resultant force formed by the pressure in the first-stage booster chamber 29, the second-stage booster chamber 30 and the third-stage booster chamber 31 and the elastic force of the booster piston return spring 32, and the booster piston 35 Moving downward, the check valve 34 at the oil inlet of the three-stage pressurized chamber 31 is closed, and the fuel pressure in the three-stage pressurized chamber 31 increases, which in turn causes the fuel pressure in the oil tank 56 to increase. Then the fuel injection control valve part 5 is energized, and the fuel injection control valve piezoelectric stack 37 elongates under the action of the inverse piezoelectric effect, driving the fuel injection control valve gasket 38 to press the fuel injection control valve hydraulic sleeve 50 and the fuel injection control valve hydraulic pressure. The core 49 moves downward together, so that the oil pressure in the oil chamber formed by the oil injection control valve hydraulic sleeve 50 and the oil injection control valve stem 48 rises, and the oil injection control valve stem 48 moves downward due to the pressure in the oil chamber , and then the umbrella piston 47 is forced to move downward against the elastic force of the return spring 42 of the fuel injection control valve. At this time, the conical surface of the lower end of the fuel injection control valve stem 48 is sealed, so that the high-pressure oil circuit is cut off, and at the same time, the conical surface seal on the upper part of the umbrella piston 47 is opened, and the control chamber passes through the conical surface channel on the upper part of the umbrella piston 47 and the fuel injection control valve. The valve chamber 43 communicates with the low-pressure oil drain hole 41, and the fuel in the control chamber flows back into the fuel tank through the low-pressure oil drain hole 41. Simultaneously, the pressure in the lower chamber 65 of the hydraulic compensation piston in the hydraulic compensation piston 60 decreases accordingly, and the pressure in the upper chamber 66 of the hydraulic compensation piston is greater than the resultant force formed by the pressure in the lower chamber 65 of the hydraulic compensation piston and the elastic force of the hydraulic compensation piston spring 64 At this time, the hydraulic compensation piston 60 moves downward, the check valve 59 is closed, and the hydraulic compensation piston 60 supplies oil to the control chamber 51 through the hydraulic compensation piston oil outlet 62, so that the pressure drop speed of the control chamber 51 is slowed down. At this time, the pressure in the control chamber 51 drops, and when the resultant force of the pressure and the needle valve return spring 51 is less than the hydraulic pressure of the fuel in the oil tank 56 on the needle valve 53, the needle valve 53 is lifted upwards, the nozzle hole 55 is opened, and the oil is injected. The injector starts to spray oil. When the fuel injection control valve part 5 is powered off, the fuel injection control valve stem 48 is seated under the elastic force of the fuel injection control valve stem return spring 42, and the high pressure oil circuit is opened while the low pressure oil drain hole 41 is closed, The check valve 59 is opened, and the pressure of the control chamber 51 is re-established through the oil inlet hole 45 and the lower chamber 65 of the hydraulic compensation piston. When the hydraulic pressure of the fuel oil in the 56 was upward, the needle valve 53 took a seat again, and the fuel injector stopped injecting oil. When the boost control valve part 3 is powered off, the boost control valve stem 16 drives the fungus sleeve 18 to sit together under the combined force of the boost control valve stem spring 25 and the fungus sleeve spring 24. The upper cone surface of the mushroom-shaped sleeve 18 is closed, and then the passage in the middle of the mushroom-shaped sleeve 18 is opened while closing the cone surface of the booster control valve stem 16, and the high-pressure fuel passes through the first-stage booster oil circuit 17 and the second-stage booster The oil passage 19 re-enters the primary boost chamber 29 and the secondary boost chamber 30, and now the pressure in the piston chamber 36 is less than that in the primary boost chamber 29, the secondary boost chamber 30 and the tertiary boost chamber 31. The sum of the pressure and the elastic force of the supercharging piston return spring 32, the supercharging piston 35 returns to the initial position upwards. The pressure in the three-stage pressurized chamber 31 decreases, and the check valve 34 is opened again, and the fuel enters the three-stage pressurized chamber 31 through the check valve 34 and then enters the fuel tank 56 .
由喷油规律可变的蓄压式压电喷油器的工作过程可知,本发明在工作过程中通过改变增压控制阀的动作响应,可实现不同的增压比以达到不同的喷油压力,使喷油器能够实现更为灵活的喷油特性。同时本发明采用了压电式的喷油控制阀,在电磁驱动的基础上进一步提高了喷油器的响应速度以及控制精度,使本发明能够实现更精确的多次喷射。有效提高了柴油机的动力性和燃油的经济性。本发明采用了压电驱动器来实现增压控制阀的不同定位,不仅使增压控制阀的定位更为准确和灵活,同时也加快了增压活塞增压比的调节速度,使喷油规律的控制精度更为提高。。蓄压腔能够有效缓减燃油喷射时引起的压力波动,有利于对喷油量的精确控制,尤其是对于小油量的控制精度可显著提高。同时,当喷油器应用在共轨燃油系统中时,蓄压腔的稳压作用能够使柴油机共轨管的尺寸减小,这有利于降低共轨管对材料的要求,提高其使用寿命。同时,蓄压腔中设置有孔板结构,在孔板上钻有不同孔径的节流孔,对从蓄压腔流向喷油器高压油管的燃油起到节流和滤波的作用,从而减少喷油器中燃油的压力波动,减少循环喷油量波动,进一步更准确的控制高压共轨燃油系统多次喷射过程。采用的液力补偿活塞结构在控制腔泄压时补油,建压时起到两路进油的作用,使得喷油规律实现先缓后急的特性,提高了喷油性能。From the working process of the accumulator piezoelectric fuel injector with variable fuel injection rules, it can be known that the present invention can achieve different boost ratios to achieve different fuel injection pressures by changing the action response of the boost control valve during the working process. , so that the injector can achieve more flexible fuel injection characteristics. At the same time, the present invention adopts a piezoelectric fuel injection control valve, which further improves the response speed and control precision of the fuel injector on the basis of electromagnetic drive, so that the present invention can realize more accurate multiple injections. Effectively improve the power and fuel economy of the diesel engine. The present invention uses a piezoelectric driver to realize the different positioning of the boost control valve, which not only makes the positioning of the boost control valve more accurate and flexible, but also speeds up the adjustment speed of the boost ratio of the boost piston, so that the regular injection The control precision is further improved. . The pressure accumulator chamber can effectively slow down the pressure fluctuation caused by fuel injection, which is beneficial to the precise control of the fuel injection quantity, especially for the control accuracy of small fuel quantity can be significantly improved. At the same time, when the injector is used in the common rail fuel system, the pressure stabilization effect of the accumulator can reduce the size of the common rail pipe of the diesel engine, which is conducive to reducing the material requirements of the common rail pipe and improving its service life. At the same time, there is an orifice structure in the accumulator chamber, and throttle holes with different diameters are drilled on the orifice plate, which can throttle and filter the fuel flowing from the accumulator chamber to the high-pressure oil pipe of the injector, thereby reducing the fuel injection. The pressure fluctuation of the fuel in the oil tank reduces the fluctuation of the cycle fuel injection quantity, and further more accurately controls the multiple injection process of the high-pressure common rail fuel system. The adopted hydraulic compensation piston structure replenishes oil when the control chamber releases pressure, and plays the role of two-way oil inlet when the pressure is built up, so that the oil injection pattern can be slow first and then urgent, and the oil injection performance can be improved.
Claims (9)
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| CN110748682A (en) * | 2019-07-22 | 2020-02-04 | 宜宾三江机械有限责任公司 | Safety valve with pilot structure |
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| JP2006161568A (en) * | 2004-12-02 | 2006-06-22 | Nippon Soken Inc | Control valve and fuel injection valve having the same |
| CN104018969A (en) * | 2014-05-29 | 2014-09-03 | 哈尔滨工程大学 | Piezoelectric control pressure accumulation and stabilization oil sprayer |
| CN104632485A (en) * | 2014-12-29 | 2015-05-20 | 沪东重机有限公司 | Common-rail fuel oil jet system controlled by double electromagnetic valves and applied to low-speed diesel engine for ship |
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| US5954030A (en) * | 1994-12-01 | 1999-09-21 | Oded E. Sturman | Valve controller systems and methods and fuel injection systems utilizing the same |
| JP2006161568A (en) * | 2004-12-02 | 2006-06-22 | Nippon Soken Inc | Control valve and fuel injection valve having the same |
| CN104018969A (en) * | 2014-05-29 | 2014-09-03 | 哈尔滨工程大学 | Piezoelectric control pressure accumulation and stabilization oil sprayer |
| CN104632485A (en) * | 2014-12-29 | 2015-05-20 | 沪东重机有限公司 | Common-rail fuel oil jet system controlled by double electromagnetic valves and applied to low-speed diesel engine for ship |
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