CN109009875A - Personalized upper-limbs rehabilitation training robot - Google Patents
Personalized upper-limbs rehabilitation training robot Download PDFInfo
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H1/00—Apparatus for passive exercising; Vibrating apparatus; Chiropractic devices, e.g. body impacting devices, external devices for briefly extending or aligning unbroken bones
- A61H1/02—Stretching or bending or torsioning apparatus for exercising
- A61H1/0274—Stretching or bending or torsioning apparatus for exercising for the upper limbs
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H1/00—Apparatus for passive exercising; Vibrating apparatus; Chiropractic devices, e.g. body impacting devices, external devices for briefly extending or aligning unbroken bones
- A61H1/02—Stretching or bending or torsioning apparatus for exercising
- A61H1/0218—Drawing-out devices
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H1/00—Apparatus for passive exercising; Vibrating apparatus; Chiropractic devices, e.g. body impacting devices, external devices for briefly extending or aligning unbroken bones
- A61H1/02—Stretching or bending or torsioning apparatus for exercising
- A61H1/0274—Stretching or bending or torsioning apparatus for exercising for the upper limbs
- A61H1/0277—Elbow
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H1/00—Apparatus for passive exercising; Vibrating apparatus; Chiropractic devices, e.g. body impacting devices, external devices for briefly extending or aligning unbroken bones
- A61H1/02—Stretching or bending or torsioning apparatus for exercising
- A61H1/0274—Stretching or bending or torsioning apparatus for exercising for the upper limbs
- A61H1/0281—Shoulder
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H2201/00—Characteristics of apparatus not provided for in the preceding codes
- A61H2201/12—Driving means
- A61H2201/1207—Driving means with electric or magnetic drive
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H2205/00—Devices for specific parts of the body
- A61H2205/06—Arms
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61H—PHYSICAL THERAPY APPARATUS, e.g. DEVICES FOR LOCATING OR STIMULATING REFLEX POINTS IN THE BODY; ARTIFICIAL RESPIRATION; MASSAGE; BATHING DEVICES FOR SPECIAL THERAPEUTIC OR HYGIENIC PURPOSES OR SPECIFIC PARTS OF THE BODY
- A61H2205/00—Devices for specific parts of the body
- A61H2205/06—Arms
- A61H2205/062—Shoulders
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Abstract
本发明公开了一种个性化上肢康复训练机器人,包括底座支撑模块、可拆卸设置于所述底座支撑模块上的多体位座椅模块、设置于所述底座支撑模块上的肩关节自适应移动模块及设置于所述肩关节自适应移动模块上的七自由度上肢康复训练机械臂;所述七自由度上肢康复训练机械臂;包括腕关节运动模块、与所述腕关节运动模块通过前臂尺寸调节模块串联连接的肘关节运动模块及通过上臂尺寸调节模块与所述肘关节运动模块的另一端串联连接的肩关节运动模块。本发明的个性化上肢康复训练机器人能够让不同康复阶段的、不同症状的、不同体型的患者进行上肢康复训练,适用于因中枢神经、周围神经、脊髓、肌肉或骨骼疾病引起的上肢功能障碍或功能受限的患者。
The invention discloses a personalized upper limb rehabilitation training robot, comprising a base support module, a multi-position seat module detachably arranged on the base support module, and a shoulder joint self-adaptive movement module arranged on the base support module And the seven-degree-of-freedom upper limb rehabilitation training mechanical arm arranged on the shoulder joint adaptive movement module; the seven-degree-of-freedom upper limb rehabilitation training mechanical arm; An elbow joint movement module connected in series and a shoulder joint movement module connected in series with the other end of the elbow joint movement module through an upper arm size adjustment module. The personalized upper limb rehabilitation training robot of the present invention can allow patients with different rehabilitation stages, different symptoms, and different body types to perform upper limb rehabilitation training, and is suitable for upper limb dysfunction caused by diseases of the central nervous system, peripheral nerves, spinal cord, muscles or bones. Patients with limited function.
Description
技术领域technical field
本发明涉及训练型康复器械领域,特别涉及一种个性化上肢康复训练机器人。The invention relates to the field of training rehabilitation equipment, in particular to a personalized upper limb rehabilitation training robot.
背景技术Background technique
由于人类年龄的增长、交通事故的增多、体育运动性质关节损伤的逐渐增加、中风偏瘫发病率的增加,以及其他一些因素所导致的肢体损伤的患者都呈增加的趋势,这极大地影响着人类的身体健康和日常生活。医学理论和临床医学都证明,这类肢体损伤的患者除了进行早期药物治疗和手术治疗外,还有必要进行科学、准确、适当的肢体康复训练。Due to the increase of human age, the increase of traffic accidents, the gradual increase of sports-related joint injuries, the increase in the incidence of stroke and hemiplegia, and other factors, the number of patients with limb injuries is increasing, which greatly affects human beings. health and daily life. Both medical theory and clinical medicine have proved that in addition to early drug treatment and surgical treatment, it is necessary for patients with such limb injuries to carry out scientific, accurate and appropriate limb rehabilitation training.
传统的肢体康复训练多是由护士或康复理疗师辅助患者去完成关节、肌肉及韧带的康复训练,以维持患者关节和肌肉的活动度,并促进患者关节运动功能的早日康复。但是传统的康复训练方法存在康复效果不能得到及时反馈、康复效果受到医师自身经验水平等因素影响、康复成本高等问题。In traditional physical rehabilitation training, nurses or rehabilitation physiotherapists assist patients to complete joint, muscle and ligament rehabilitation training to maintain the range of motion of the patient's joints and muscles, and to promote the early recovery of the patient's joint movement function. However, the traditional rehabilitation training methods have problems such as that the rehabilitation effect cannot be given timely feedback, the rehabilitation effect is affected by factors such as the doctor's own experience level, and the rehabilitation cost is high.
在专利号为CN102961235B的发明专利中,公开了一种上肢康复训练机器人,包括底座、支撑架、座椅、悬臂梁和上肢训练机构,可以实现4~6个自由度的转动。但是由于人体上肢具有7个自由度,所以该上肢康复训练机器人不能满足患者上肢所有自由度的康复训练;该上肢康复训练机器人的肩关节模块的中心不能保证在康复训练过程中与人体盂肱关节旋转中心相重合,关节位置偏差会带来牵扯感,导致对患者的二次伤害。In the invention patent with the patent number CN102961235B, an upper limb rehabilitation training robot is disclosed, including a base, a support frame, a seat, a cantilever beam and an upper limb training mechanism, which can realize rotation of 4 to 6 degrees of freedom. However, since the upper limbs of the human body have 7 degrees of freedom, the upper limb rehabilitation training robot cannot satisfy the rehabilitation training of all degrees of freedom of the patient's upper limbs; The centers of rotation are coincident, and the deviation of the joint position will bring a sense of drag, resulting in secondary injury to the patient.
在专利号为CN201743884U的实用新型专利中,公开了一种上肢康复训练机器人,包括底座、人体工学座椅、康复机械臂和人机交互控制柜。该上肢康复训练机器人的肩关节模块的中心不能保证在康复训练过程中与人体盂肱关节旋转中心相重合,关节位置偏差会带来牵扯感,导致对患者的二次伤害。In the utility model patent with the patent number CN201743884U, an upper limb rehabilitation training robot is disclosed, including a base, an ergonomic seat, a rehabilitation robot arm and a human-computer interaction control cabinet. The center of the shoulder joint module of the upper limb rehabilitation training robot cannot be guaranteed to coincide with the rotation center of the glenohumeral joint of the human body during the rehabilitation training process, and the deviation of the joint position will bring a sense of drag, resulting in secondary injury to the patient.
在专利号为CN104873360B的发明专利中,公开了一种基于套索驱动的上肢康复外骨骼机器人,包括腕部外摆/内收关节、前屈/后伸关节、旋内/旋外关节、肘部前屈/后伸关节、肩部前屈/后伸关节、外摆/内收关节、旋内/旋外关节、以及套索驱动装置,可以实现患者上肢7个自由度的转动,但是该基于套索驱动的上肢康复外骨骼机器人的肩关节模块的中心不能保证在康复训练过程中与人体盂肱关节旋转中心相重合,导致对患者的二次伤害。同时该上肢康复外骨骼机器人的前臂和上臂的尺寸调节是通过滑动槽口和锁紧螺母进行人工调节,效率低,而且不能记录每位患者的尺寸数据,不能实现快速的初始状态还原。In the invention patent with the patent number CN104873360B, a lasso-driven upper limb rehabilitation exoskeleton robot is disclosed, including wrist swing/adduction joints, forward flexion/extension joints, internal rotation/external rotation joints, elbow Front flexion/extension joints, shoulder flexion/extension joints, swing/adduction joints, internal rotation/external rotation joints, and lasso drive devices can realize the rotation of the patient's upper limbs in 7 degrees of freedom, but the The center of the shoulder joint module of the lasso-driven upper limb rehabilitation exoskeleton robot cannot guarantee to coincide with the rotation center of the glenohumeral joint of the human body during rehabilitation training, resulting in secondary injury to the patient. At the same time, the size adjustment of the forearm and upper arm of the upper limb rehabilitation exoskeleton robot is manually adjusted through the sliding notch and the lock nut, which is inefficient, and cannot record the size data of each patient, and cannot achieve rapid initial state restoration.
在专利号为CN102151215B的发明专利中,公开了一种上肢外骨骼式康复机械臂,由肩部C型外轨道支座、轨道滑块、肩头连接杆、上臂连接杆、前臂连接杆、手腕环形外轨道支座、手腕摆动连杆和手柄构成,可实现7个自由度的运动。但由于该发明没有设置驱动元件,因此无法独立对患者进行康复训练治疗。In the invention patent with the patent number CN102151215B, an upper extremity exoskeleton type rehabilitation mechanical arm is disclosed, which consists of a C-shaped outer track support on the shoulder, a track slider, a shoulder connecting rod, an upper arm connecting rod, a forearm connecting rod, and a wrist ring. The outer track support, the wrist swing link and the handle are composed, which can realize the movement of 7 degrees of freedom. But because this invention is not provided with drive element, therefore can't independently carry out rehabilitation training treatment to patient.
在专利号为CN103948485A的发明专利中,公开了一种外骨骼式上肢康复机器人,该康复机器人由驱动部分、传动部分、执行部分构成,能模拟运动疗法进行康复训练。但是该康复机器人只能完成肘关节前屈/后伸和前臂旋内/旋外两种运动,不利于上肢其他关节的康复训练。In the invention patent with the patent number CN103948485A, an exoskeleton-type upper limb rehabilitation robot is disclosed. The rehabilitation robot is composed of a driving part, a transmission part, and an execution part, and can simulate exercise therapy for rehabilitation training. But this rehabilitation robot can only complete two kinds of motions of elbow joint flexion/extension and forearm internal/external rotation, which is not conducive to the rehabilitation training of other joints of upper limbs.
因此,针对上述技术问题,有必要提供一种新型的上肢康复训练机器人,以克服上述缺陷。Therefore, in view of the above-mentioned technical problems, it is necessary to provide a novel upper limb rehabilitation training robot to overcome the above-mentioned defects.
发明内容Contents of the invention
本发明所要解决的技术问题在于针对上述现有技术中的不足,研制一款能够让不同康复阶段的、不同症状的、不同体型的患者进行上肢康复训练的具有肩关节自适应移动模块的个性化上肢康复训练机器人,适用于因中枢神经、周围神经、脊髓、肌肉或骨骼疾病引起的上肢功能障碍或功能受限的患者。The technical problem to be solved by the present invention is to develop a personalized shoulder joint adaptive mobile module that can allow patients with different rehabilitation stages, different symptoms, and different body types to perform upper limb rehabilitation training for the above-mentioned deficiencies in the prior art. The upper limb rehabilitation training robot is suitable for patients with upper limb dysfunction or functional limitation caused by diseases of the central nervous system, peripheral nerves, spinal cord, muscles or bones.
为解决上述技术问题,本发明采用的技术方案是:一种个性化上肢康复训练机器人,包括底座支撑模块、可拆卸设置于所述底座支撑模块上的多体位座椅模块、设置于所述底座支撑模块上的肩关节自适应移动模块及设置于所述肩关节自适应移动模块上的七自由度上肢康复训练机械臂;In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: a personalized upper limb rehabilitation training robot, including a base support module, a multi-position seat module detachably arranged on the base support module, and a seat module arranged on the base A shoulder joint adaptive movement module on the support module and a seven-degree-of-freedom upper limb rehabilitation training mechanical arm arranged on the shoulder joint adaptive movement module;
所述七自由度上肢康复训练机械臂;包括腕关节运动模块、与所述腕关节运动模块通过前臂尺寸调节模块串联连接的肘关节运动模块及通过上臂尺寸调节模块与所述肘关节运动模块的另一端串联连接的肩关节运动模块。The seven-degree-of-freedom upper limb rehabilitation training mechanical arm includes a wrist joint motion module, an elbow joint motion module connected in series with the wrist joint motion module through a forearm size adjustment module, and a connection between the upper arm size adjustment module and the elbow joint motion module. The other end is a shoulder joint motion module connected in series.
优选的是,所述腕关节运动模块包括串联连接的背屈/掌屈运动机构和尺屈/桡屈运动机构,两运动机构的转动轴线相较于点Ow;Preferably, the wrist joint motion module includes a dorsiflexion/palm flexion motion mechanism and an ulnar flexion/radial flexion motion mechanism connected in series, and the rotation axes of the two motion mechanisms are compared to the point Ow;
所述尺屈/桡屈运动机构包括尺屈/桡屈固定板、设置在所述尺屈/桡屈固定板上的第一连接盘、设置于所述第一连接盘上的第一减速器、与所述第一减速器动力连接的第一电机、与所述第一减速器的动力输出轴连接的尺屈/桡屈转动轴、与所述尺屈/桡屈转动轴连接的尺屈/桡屈动力输出板、连接于所述尺屈/桡屈动力输出板的第一六维力传感器、连接于所述第一六维力传感器另一端的连接过渡板及连接于所述连接过渡板上的手柄;设置在所述第一电机上的第一电机编码器和固定在所述尺屈/桡屈转动轴上的第一编码器组成闭环回路,检测尺屈/桡屈运动机构的关节角度;The ulnar flexion/radial flexion movement mechanism includes an ulnar flexion/radial flexion fixing plate, a first connection plate arranged on the ulnar flexion/radial flexion fixing plate, and a first speed reducer arranged on the first connecting plate , the first motor power-connected with the first reducer, the ulnar flexion/radial flexion shaft connected with the power output shaft of the first reducer, and the ulnar flexion/radial flexion shaft connected with the ulnar flexion/radial flexion shaft /radial flexion power output board, the first six-dimensional force sensor connected to the ulnar flexion/radial flexion power output board, the connection transition plate connected to the other end of the first six-dimensional force sensor and the connection transition The handle on the board; the first motor encoder arranged on the first motor and the first encoder fixed on the ulnar flexion/radial flexion shaft form a closed-loop loop to detect the movement of the ulnar flexion/radial flexion movement mechanism joint angle;
所述背屈/掌屈运动机构包括背屈/掌屈固定板、设置在所述背屈/掌屈固定板上的第二连接盘、设置于所述第二连接盘上的第二减速器、与所述第二减速器动力连接的第二电机、与所述第二减速器的动力输出轴连接的背屈/掌屈转动轴及与所述背屈/掌屈转动轴连接的背屈/掌屈动力输出板;设置在所述第二电机上的第二电机编码器和固定在所述背屈/掌屈转动轴上的第二编码器组成闭环回路,检测所述背屈/掌屈运动机构的关节角度。The dorsiflexion/palm flexion movement mechanism includes a dorsiflexion/palm flexion fixing plate, a second connection plate arranged on the dorsiflexion/palm flexion fixing plate, and a second speed reducer arranged on the second connection plate , a second motor power-connected to the second reducer, a dorsiflexion/palm flexion axis connected to the power output shaft of the second reducer, and a dorsiflexion axis connected to the dorsiflexion/palmflexion axis /palm flexion power output board; the second motor encoder arranged on the second motor and the second encoder fixed on the dorsiflexion/palm flexion rotation shaft form a closed-loop loop to detect the dorsiflexion/palm flexion Joint angles of flexion kinematics.
优选的是,所述肘关节运动模块包括串联连接的屈曲/超伸运动机构和前臂旋前/旋后运动机构,两运动机构的转动轴线相较于点Oe;Preferably, the elbow joint motion module includes a flexion/hyperextension motion mechanism and a forearm pronation/supination motion mechanism connected in series, and the rotation axes of the two motion mechanisms are compared to the point Oe;
所述屈曲/超伸运动机构包括屈曲/超伸固定支撑盘、设置于所述屈曲/超伸固定支撑盘上的第三连接盘、设置于所述第三连接盘上的第三电机、与所述第三电机的动力输出轴连接的过渡轴、与所述过渡轴另一端连接的第三减速器、与所述第三减速的输出端连接的屈曲/超伸连接法兰盘、与所述屈曲/超伸连接法兰盘连接的屈曲/超伸动力输出板及设置于所述屈曲/超伸连接法兰盘和屈曲/超伸动力输出板之间的第一扭矩传感器;The flexion/hyperextension movement mechanism includes a flexion/hyperextension fixed support plate, a third connection plate arranged on the flexion/hyperextension fixed support plate, a third motor arranged on the third connection plate, and The transition shaft connected to the power output shaft of the third motor, the third speed reducer connected to the other end of the transition shaft, the buckling/overextension connection flange connected to the output end of the third speed reduction, and the The buckling/hyperextension PTO plate connected with the buckling/hyperextension connection flange and the first torque sensor arranged between the buckling/hyperextension connection flange and the buckling/hyperextension power output plate;
屈曲/超伸动力输出板通过轴承和轴承端盖旋转支撑在屈曲/超伸连接法兰盘上。The buckling/hyperextension power output plate is rotatably supported on the buckling/hyperextension connecting flange through bearings and bearing end covers.
优选的是,所述前臂旋前/旋后运动机构包括第一弧形轨道、通过第一轴承支撑设置在所述第一弧形轨道上的第一滑块、设置在所述第一滑块上的第四连接盘、设置于所述第四连接盘上的第四减速器、设置于所述第四减速器另一端的第四电机及与所述第四减速器的输出端驱动连接的第一驱动小齿轮,所述第四电机带动第一滑块、第四减速器、前臂尺寸调节模块绕着前臂旋前/旋后轴线转动;所述第四电机内置的编码器用于检测所述前臂旋前/旋后运动机构的关节角度;Preferably, the forearm pronation/supination movement mechanism includes a first arc-shaped track, a first slider arranged on the first arc-shaped track through a first bearing support, and a first slider arranged on the first arc-shaped track The fourth connection plate on the top, the fourth speed reducer set on the fourth connection plate, the fourth motor set at the other end of the fourth speed reducer and the drive connection with the output end of the fourth speed reducer The first drives the pinion, and the fourth motor drives the first slider, the fourth reducer, and the forearm size adjustment module to rotate around the forearm pronation/supination axis; the built-in encoder of the fourth motor is used to detect the Joint angles of forearm pronation/supination kinematic mechanism;
所述屈曲/超伸运动机构还包括通过连接角接固定于所述第一弧形轨道上的屈曲/超伸辅助连接板、设置于所述屈曲/超伸辅助连接板另一端的屈曲/超伸辅助旋转轴及通过屈曲/超伸辅助套筒固定在屈曲/超伸辅助支撑板上的第三编码器,所述第三电机内置的编码器和第三编码器组成了闭合回路,检测所述屈曲/超伸运动机构的关节角度。The flexion/hyperextension movement mechanism also includes a flexion/hyperextension auxiliary connecting plate fixed on the first arc-shaped track through a connection angle joint, and a flexion/hyperextension auxiliary connecting plate arranged at the other end of the flexion/hyperextension auxiliary connecting plate. Extension auxiliary rotation shaft and the third encoder fixed on the flexion/hyperextension auxiliary support plate through the flexion/hyperextension auxiliary sleeve, the built-in encoder of the third motor and the third encoder form a closed loop, and the detected Describe the joint angles of the flexion/hyperextension kinematic mechanism.
优选的是,所述肩关节运动模块包括依次串联连接的肩关节外摆/内收运动机构、前屈/后伸运动机构和外旋/内旋运动机构,三个运动机构的转动轴线相较于点Os;Preferably, the shoulder joint movement module includes a shoulder joint swing/adduction movement mechanism, a forward flexion/extension movement mechanism and an external rotation/internal rotation movement mechanism connected in series in sequence, and the rotation axes of the three movement mechanisms are compared. at point Os;
所述外摆/内收运动机构包括外摆/内收支撑板、设置在所述外摆/内收支撑板上的外摆/内收固定支撑盘、设置在所述外摆/内收支撑板上的第五连接盘、设置在所述第五连接盘上的第五电机、与所述第五电机的动力输出轴连接的外摆/内收旋转轴、与所述外摆/内收旋转轴的另一端连接的第五减速器、与所述第五减速器的输出端连接的外摆/内收输出法兰、与所述外摆/内收输出法兰连接的外摆/内收动力输出板、设置于所述第五减速器和外摆/内收动力输出板之间的第二扭矩传感器及固接于所述外摆/内收动力输出板上的第四编码器;所述第五电机内置的编码器和所述第四编码器组成闭合回路,用于检测外摆/内收运动机构的关节角度;The swing-out/inward movement mechanism includes a swing-out/inward support plate, a swing-out/inward fixed support plate set on the swing-out/inward support plate, a fixed support plate set on the swing-out/inward support The fifth connection plate on the board, the fifth motor arranged on the fifth connection plate, the outward swing/inward rotation shaft connected to the power output shaft of the fifth motor, and the outward swing/inward The fifth reducer connected to the other end of the rotating shaft, the outward swing/inward swing output flange connected to the output end of the fifth reducer, the outward swing/inward swing connected to the outward swing/inward output flange The retracting power output board, the second torque sensor arranged between the fifth reducer and the outward swing/inward power output board, and the fourth encoder fixed on the outward swing/inward power output board; The built-in encoder of the fifth motor and the fourth encoder form a closed loop, which is used to detect the joint angle of the swing-out/adduction motion mechanism;
所述外旋/内旋运动机构包括第二弧形轨道、通过轴承设置在所述第二弧形轨道上的第二滑块、设置在所述第二滑块上的第六连接盘、设置于所述第六连接盘上的第六减速器、设置于所述第六减速器另一端的第六电机及与所述第六减速器的输出端驱动连接的第二驱动小齿轮,所述第六电机带动所述第二滑块、第六减速器、前臂尺寸调节模块和腕关节运动模块绕着肩关节外旋/内旋轴线转动;所述第六电机的内置编码器用于检测外旋/内旋运动机构的关节角度。The external rotation/internal rotation movement mechanism includes a second arc track, a second slider set on the second arc track through a bearing, a sixth connecting plate set on the second slide block, a set The sixth speed reducer on the sixth connection plate, the sixth motor arranged at the other end of the sixth speed reducer, and the second drive pinion drivingly connected to the output end of the sixth speed reducer, the The sixth motor drives the second slider, the sixth reducer, the forearm size adjustment module and the wrist joint movement module to rotate around the shoulder joint external rotation/internal rotation axis; the built-in encoder of the sixth motor is used to detect external rotation / Joint angle of the pronation kinematics.
优选的是,所述前臂尺寸调节模块包括与所述第一滑块连接的前臂尺寸调节固定支撑座、固定于所述前臂尺寸调节固定支撑座上表面的第一直线导轨、滑动设置在所述第一直线导轨上的第三滑块、与所述第三滑块连接的第一推杆及固接于所述第三滑块上表面的前臂尺寸调节滑动板,所述前臂尺寸调节模块用于自动调节点Ow和Oe之间的距离,以适应不同患者前臂的长度尺寸;Preferably, the forearm size adjustment module includes a forearm size adjustment fixed support base connected to the first slider, a first linear guide rail fixed on the upper surface of the forearm size adjustment fixed support base, and a sliding arrangement on the forearm size adjustment fixed support base. The third slider on the first linear guide rail, the first push rod connected with the third slider and the forearm size adjustment sliding plate fixed on the upper surface of the third slider, the forearm size adjustment The module is used to automatically adjust the distance between the points Ow and Oe to adapt to the length and size of the forearm of different patients;
所述上臂尺寸调节模块包括与所述第二弧形轨道连接的上臂尺寸调节固定支撑板、固接于所述臂尺寸调节固定支撑板侧面的第二直线导轨、滑动设置在所述第二直线导轨上的第四滑块、与所述第四滑块连接的第二推杆及固接于所述第四滑块侧面的前臂尺寸调节滑动板,所述上臂尺寸调节模块用于自动调节点Os和Oe之间的距离,以适应不同患者上臂的长度尺寸。The upper arm size adjustment module includes an upper arm size adjustment fixed support plate connected to the second arc track, a second linear guide fixed to the side of the arm size adjustment fixed support plate, and a second linear guide rail that is slidably arranged on the second straight line. The fourth slider on the guide rail, the second push rod connected with the fourth slider and the forearm size adjustment sliding plate fixed on the side of the fourth slider, the upper arm size adjustment module is used for automatic adjustment point The distance between Os and Oe is adapted to the length and size of the upper arm of different patients.
优选的是,所述上肢康复训练机械臂包括一套或两套,根据患者的康复训练要求进行上肢康复训练机械臂的数量与左右分布的配置;Preferably, the upper limb rehabilitation training mechanical arm includes one or two sets, and the number and left and right distribution of the upper limb rehabilitation training mechanical arm are configured according to the patient's rehabilitation training requirements;
所述肩关节自适应移动模块通过底部设置的可上下伸缩的主动升降立柱支撑设置在底座支撑模块上,其顶端通过第一被动旋转关节连接有一第一转板,所述第一转板的两端均通过第二被动旋转关节连接有一第二转板,所述上肢康复训练机械臂上的外摆/内收支撑板上设置的第一快速拆卸机构再通过第三被动旋转关节与所述第二转板连接;通过主动升降立柱实现上肢康复训练机械臂在竖直平面内的上下移动,通过第一被动旋转关节、第二被动旋转关节、第三被动旋转关节实现上肢康复训练机械臂在水平面内的水平移动。The shoulder joint self-adaptive mobile module is supported on the base support module by an active lifting column arranged at the bottom which can be stretched up and down. Both ends are connected with a second rotating plate through the second passive rotary joint, and the first quick disassembly mechanism set on the swing out/inward support plate on the upper limb rehabilitation training mechanical arm is connected with the first quick release mechanism through the third passive rotary joint. Two rotating plates are connected; the upper limb rehabilitation training robot arm moves up and down in the vertical plane through the active lifting column, and the upper limb rehabilitation training robot arm moves in the horizontal plane through the first passive rotary joint, the second passive rotary joint, and the third passive rotary joint Horizontal movement within.
优选的是,所述的底座支撑模块包括U型底部支撑板和固接于其底部的万向轮组,所述U型底部支撑板内侧设计有用于与所述多体位座椅模块进行快速定位与固定的第二快速拆装机构。Preferably, the base support module includes a U-shaped bottom support plate and a universal wheel set fixed to its bottom, and the inner side of the U-shaped bottom support plate is designed for quick positioning with the multi-position seat module With fixed second quick release mechanism.
优选的是,所述尺屈/桡屈运动机构上设置有尺屈/桡屈限位环,用于限制所述尺屈/桡屈运动机构的运动范围;所述前臂尺寸调节滑动板内设有限位槽口,用于限制所述背屈/掌屈运动机构的运动范围;Preferably, the ulnar flexion/radial flexion movement mechanism is provided with an ulnar flexion/radial flexion limit ring for limiting the range of motion of the ulnar flexion/radial flexion movement mechanism; A limiting notch is used to limit the range of motion of the dorsiflexion/palm flexion movement mechanism;
所述屈曲/超伸运动机构上设置有屈曲限位块和超伸限位块,用于限制所述屈曲/超伸运动机构的运动范围;所述前臂旋前/旋后运动机构通过光电对管进行安全限位;The flexion/hyperextension movement mechanism is provided with a flexion limiter and a hyperextension limiter, which are used to limit the range of motion of the flexion/hyperextension movement mechanism; Pipe safety limit;
所述外摆/内收固定支撑盘上设置有外摆限位块和内收限位块,用于限制所述外摆/内收运动机构的运动范围;所述外旋/内旋运动机构通过两个外旋/内旋限位块限制所述外旋/内旋运动机构的运动范围。The outward swing/inward fixed support plate is provided with an outward swing limit block and an inward limit block, which are used to limit the range of motion of the outward swing/inward movement mechanism; The movement range of the external rotation/internal rotation movement mechanism is limited by two external rotation/internal rotation limit blocks.
优选的是,所述肩关节运动模块上设置有第二六维力传感器,所述第一六维力传感器和第二六维力传感器一方面用于检测患者与七自由度上肢康复训练机械臂之间的人机接触力,另一方面用于识别患者的运动意图。Preferably, the shoulder joint motion module is provided with a second six-dimensional force sensor, and the first six-dimensional force sensor and the second six-dimensional force sensor are used to detect the relationship between the patient and the seven-degree-of-freedom upper limb rehabilitation training mechanical arm on the one hand. The human-machine contact force, on the other hand, is used to identify the patient's movement intention.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)个性化康复训练参数定制。本发明能够自动进行前臂和上臂的尺寸调节,并能够针对不同患者实现准确、快速的初始位置还原,便于快速、准确的进行后续康复训练。(1) Customization of personalized rehabilitation training parameters. The invention can automatically adjust the size of the forearm and the upper arm, and can realize accurate and rapid initial position restoration for different patients, so as to facilitate rapid and accurate follow-up rehabilitation training.
(2)多自由度路径规划。本发明能够辅助患者进行患侧上肢肩关节、肘关节以及腕关节,七个自由度的、更全面的、以及个性化的上肢康复训练;本发明能够在被动康复训练模式下提供个性化轨迹规划的功能,完成患者个性化的路径规划,由上肢康复训练机器人实现既定康复轨迹的准确还原。(2) Multi-degree-of-freedom path planning. The present invention can assist patients to carry out the upper limb shoulder joint, elbow joint and wrist joint of the affected side, seven degrees of freedom, more comprehensive and personalized upper limb rehabilitation training; the present invention can provide personalized trajectory planning in the passive rehabilitation training mode The function can complete the patient's personalized path planning, and the upper limb rehabilitation training robot can realize the accurate restoration of the established rehabilitation trajectory.
(3)肩关节耦合运动。本发明能够保证患者的盂肱关节旋转中心在进行上肢康复训练过程中与上肢康复训练机械臂的肩关节运动模块的旋转中心相重合,消除关节位置偏差所带来的牵扯感,防止对患者的二次伤害。(3) Shoulder joint coupling movement. The invention can ensure that the patient's glenohumeral joint rotation center coincides with the rotation center of the shoulder joint movement module of the upper limb rehabilitation training mechanical arm during the upper limb rehabilitation training process, eliminates the pulling feeling caused by the joint position deviation, and prevents the patient from being affected. secondary injury.
(4)友好人机交互。本发明在手柄处安装有痛点记录按钮,前期主要用于理疗师为患者进行路径规划中随时记录关节的痛点;后期一方面可以用于训练过程中的急停按钮,另一方面同样可以用于痛点记录,便于理疗师及时对康复路径进行修改完善。(4) Friendly human-computer interaction. The present invention is equipped with a pain point recording button at the handle, which is mainly used for physical therapists to record joint pain points at any time during path planning for patients in the early stage; on the one hand, it can be used for the emergency stop button in the training process in the later stage, and on the other hand, it can also be used for Pain point records are convenient for physical therapists to modify and improve the rehabilitation path in time.
附图说明Description of drawings
图1是本发明的个性化上肢康复训练机器人的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the individualized upper limb rehabilitation training robot of the present invention;
图2是本发明的七自由度上肢康复训练机械臂的整体结构示意图;2 is a schematic diagram of the overall structure of the seven-degree-of-freedom upper limb rehabilitation training mechanical arm of the present invention;
图3是本发明的七自由度上肢康复训练机械臂中的腕关节运动模块的结构示意图;Fig. 3 is the structural representation of the wrist joint motion module in the seven-degree-of-freedom upper limb rehabilitation training mechanical arm of the present invention;
图4是本发明的七自由度上肢康复训练机械臂中的肘关节运动模块和前臂尺寸调节模块的整体结构示意图;4 is a schematic diagram of the overall structure of the elbow joint movement module and the forearm size adjustment module in the seven-degree-of-freedom upper limb rehabilitation training mechanical arm of the present invention;
图5是本发明的七自由度上肢康复训练机械臂中的肩关节运动模块和上臂尺寸调节模块的结构示意图;Fig. 5 is a schematic structural view of the shoulder joint movement module and the upper arm size adjustment module in the seven-degree-of-freedom upper limb rehabilitation training mechanical arm of the present invention;
图6是本发明的肩关节自适应移动模块和底座支撑模块的结构示意图;Fig. 6 is a schematic structural view of the shoulder joint adaptive movement module and the base support module of the present invention;
图7是本发明的前臂尺寸调节滑动板的结构示意图。Fig. 7 is a structural schematic diagram of the forearm size adjusting sliding plate of the present invention.
附图标记说明:Explanation of reference signs:
七自由度上肢康复训练机械臂(1)、肩关节自适应移动模块(2)、多体位座椅模块(3)、底座支撑模块(4)、腕关节运动模块(11)、背屈/掌屈运动机构(11A)、尺屈/桡屈运动机构(11B)、肘关节运动模块(12)、肩关节运动模块(13)、前臂尺寸调节模块(14)、上臂尺寸调节模块(15);Seven-degree-of-freedom upper limb rehabilitation training robot arm (1), shoulder joint adaptive movement module (2), multi-position seat module (3), base support module (4), wrist joint movement module (11), dorsiflexion/palm Flexion motion mechanism (11A), ulnar flexion/radial flexion motion mechanism (11B), elbow joint motion module (12), shoulder joint motion module (13), forearm size adjustment module (14), upper arm size adjustment module (15);
第一电机编码器(1101)、第一电机(1102)、第一减速器(1103)、第一连接盘(1104)、尺屈/桡屈转动轴(1105)、第一轴承(1106)、第一编码器(1107)、尺屈/桡屈固定板(1108)、尺屈/桡屈限位环(1109)、盖板(1110)、尺屈/桡屈动力输出板(1111)第一六维力传感器(1112)、痛点记录按钮(1113)、第一连接角接(1114)、手柄(1115)、手柄连接过渡板(1116)、背屈/掌屈动力输出板(1118)、尺屈/桡屈转动轴(1119)、锁紧螺母(1120);The first motor encoder (1101), the first motor (1102), the first reducer (1103), the first connection plate (1104), the ulnar flexion/radial flexion shaft (1105), the first bearing (1106), The first encoder (1107), ulnar flexion/radial flexion fixing plate (1108), ulnar flexion/radial flexion limit ring (1109), cover plate (1110), ulnar flexion/radial flexion power output plate (1111) first Six-dimensional force sensor (1112), pain point recording button (1113), first connection corner joint (1114), handle (1115), handle connection transition board (1116), dorsiflexion/palm flexion power output board (1118), ruler Flexion/radius flexion shaft (1119), lock nut (1120);
第二编码器(1121)、背屈/掌屈固定板(1122)、第二连接盘(1123)、第二减速器(1124)、第二电机(1125)、第二电机编码器(1126);Second encoder (1121), dorsiflexion/palm flexion fixing plate (1122), second connection plate (1123), second reducer (1124), second motor (1125), second motor encoder (1126) ;
第三电机(1201)、第三连接盘(1202)、过渡轴(1203)、屈曲/超伸固定支撑盘(1205)、屈曲限位块(1206)、第三减速器(1207)、屈曲/超伸连接法兰盘(1208)、屈曲/超伸旋转轴(1209)、屈曲/超伸辅助支撑板(1210)、第二连接角接(1211)、屈曲/超伸动力输出板(1212)、第三编码器(1213)、屈曲/超伸辅助连接板(1214)、第三连接角接(1215)屈曲/超伸辅助套筒(1216);The third motor (1201), the third connection plate (1202), the transition shaft (1203), the buckling/hyperextension fixed support plate (1205), the buckling limit block (1206), the third reducer (1207), the buckling/ Hyperextension Connection Flange (1208), Buckling/Hyperextension Rotational Axis (1209), Buckling/Hyperextension Auxiliary Support Plate (1210), Second Connection Corner (1211), Buckling/Hyperextension PTO Plate (1212) , the third encoder (1213), the buckling/hyperextension auxiliary connecting plate (1214), the third connecting angle joint (1215) and the buckling/hyperextension auxiliary sleeve (1216);
第四电机(1217)、第四减速器(1218)、第一滑块(1219)、第一驱动小齿轮(1220)、光电对管(1221)、屈曲/超伸辅助旋转轴(1222)、第一弧形轨道(1223)、第一扭矩传感器(1224)、超伸限位块(1225)、第二轴承端盖(1226)、第二轴承(1227);The fourth motor (1217), the fourth reducer (1218), the first slider (1219), the first drive pinion (1220), the photoelectric pair tube (1221), the flexion/hyperextension auxiliary rotation shaft (1222), The first arc track (1223), the first torque sensor (1224), the overstretching limit block (1225), the second bearing end cover (1226), and the second bearing (1227);
第五电机(1301)、外摆/内收旋转轴(1302)、第五连接盘(1303)、外摆/内收支撑板(1304)、外摆/内收固定支撑盘(1305)、外摆限位块(1306)、第五减速器(1307)连接、第三轴承端盖(1308)、第三轴承(1309)、外摆/内收连接法兰盘(1310)、第二扭矩传感器(1311)、外摆/内收动力输出板(1312)、第四编码器(1313)、第四连接角接(1314);Fifth motor (1301), outward swing/inward rotating shaft (1302), fifth connecting plate (1303), outward swing/inward support plate (1304), outward swing/inward fixed support plate (1305), outer Swing limit block (1306), connection of fifth reducer (1307), third bearing end cover (1308), third bearing (1309), outward swing/inward connecting flange (1310), second torque sensor (1311), outward swing/inward power output board (1312), the fourth encoder (1313), the fourth connecting corner joint (1314);
第六电机(1318)、第二六维力传感器(1319)、第六减速器(1320)、第六连接盘(1321)、第二滑块(1322)、第二驱动小齿轮(1323)、第二弧形轨道(1324)、外旋/内旋限位块(1327)、内收限位块(1328)、编码器读数头(1329)、第六连接角接(1330)、第一快速拆卸机构(1331);The sixth motor (1318), the second six-dimensional force sensor (1319), the sixth reducer (1320), the sixth connection plate (1321), the second slider (1322), the second drive pinion (1323), The second arc track (1324), external rotation/internal rotation limit block (1327), retraction limit block (1328), encoder reading head (1329), sixth connection angle joint (1330), first fast Disassembly mechanism (1331);
前臂尺寸调节固定支撑座(1401)、第一直线导轨(1402)、第三滑块(1403)、前臂尺寸调节滑动板(1404)、第一推杆(1405)、限位槽口(1406);Forearm size adjustment fixed support seat (1401), first linear guide rail (1402), third slide block (1403), forearm size adjustment sliding plate (1404), first push rod (1405), limit notch (1406 );
上臂尺寸调节固定支撑板(1501)、第二直线导轨(1502)、第二推杆(1503)、第四滑块(1504)、上臂尺寸调节滑动板(1505);Upper arm size adjustment fixed support plate (1501), second linear guide rail (1502), second push rod (1503), fourth slider (1504), upper arm size adjustment sliding plate (1505);
第一被动旋转关节(201)、第二被动旋转关节(202)、第三被动旋转关节(203)、主动升降立柱(204)、主动升降立柱(206)、锁紧旋钮(207)、锁紧旋钮(208)、锁紧旋钮(209)、锁紧旋钮(210)、锁紧旋钮(211)、锁紧旋钮(212)、第一转板(220)、第二转板(221)、U型底部支撑板(401)、万向轮组(402)、第二快速拆卸机构(403)。The first passive rotary joint (201), the second passive rotary joint (202), the third passive rotary joint (203), the active lifting column (204), the active lifting column (206), the locking knob (207), the locking Knob (208), locking knob (209), locking knob (210), locking knob (211), locking knob (212), first rotating plate (220), second rotating plate (221), U Type bottom support plate (401), universal wheel set (402), second quick release mechanism (403).
具体实施方式Detailed ways
下面结合实施例对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the embodiments, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不排除一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" used herein do not exclude the presence or addition of one or more other elements or combinations thereof.
如图1所示,本实施例的一种个性化上肢康复训练机器人,包括底座支撑模块4、可拆卸设置于所述底座支撑模块上的多体位座椅模块3、设置于所述底座支撑模块4上的肩关节自适应移动模块2及设置于所述肩关节自适应移动模块2上的一套或两套七自由度上肢康复训练机械臂1;As shown in Figure 1, a kind of personalized upper limb rehabilitation training robot of the present embodiment comprises a base support module 4, a multi-position seat module 3 detachably arranged on the base support module, and a multi-position seat module 3 arranged on the base support module 4 on the shoulder joint adaptive mobile module 2 and one or two sets of seven-degree-of-freedom upper limb rehabilitation training mechanical arms 1 arranged on the shoulder joint adaptive mobile module 2;
如图2所示,七自由度上肢康复训练机械臂1采用典型的串联机器人的结构形式,包括腕关节运动模块11、肘关节运动模块12、肩关节运动模块13、前臂尺寸调节模块14和上臂尺寸调节模块15等模块,腕关节运动模块11和肘关节运动模块12之间通过前臂尺寸调节模块14串联连接,肘关节运动模块12和肩关节运动模块13之间通过上臂尺寸调节模块15串联连接;所述的七自由度上肢康复训练机械臂1近端设计有快速拆卸机构1331,康复理疗师可以根据患者的康复训练要求进行七自由度上肢康复训练机械臂1数量与左右分布的配置。As shown in Figure 2, the seven-degree-of-freedom upper limb rehabilitation training mechanical arm 1 adopts the structure of a typical serial robot, including a wrist joint movement module 11, an elbow joint movement module 12, a shoulder joint movement module 13, a forearm size adjustment module 14 and an upper arm movement module. Modules such as the size adjustment module 15, the wrist joint motion module 11 and the elbow joint motion module 12 are connected in series through the forearm size adjustment module 14, and the elbow joint motion module 12 and the shoulder joint motion module 13 are connected in series through the upper arm size adjustment module 15 The proximal end of the seven-degree-of-freedom upper limb rehabilitation training mechanical arm 1 is designed with a quick disassembly mechanism 1331, and the rehabilitation physiotherapist can configure the number and left-right distribution of the seven-degree-of-freedom upper limb rehabilitation training mechanical arm 1 according to the patient's rehabilitation training requirements.
如图3所示,腕关节运动模块11包括背屈/掌屈运动机构11A和尺屈/桡屈运动机构11B,两运动机构采用串联连接的方式,通过第一连接角接1114进行固定连接,其转动轴线相较于点Ow;尺屈/桡屈运动机构11B的第一电机1102的动力输出轴与第一减速器1103的动力输入轴相配合,组成驱动部件,驱动部件通过第一连接盘1104固定在尺屈/桡屈固定板1108上,尺屈/桡屈转动轴1105的两端分别连接着第一减速器1103的动力输出轴和尺屈/桡屈动力输出板1111;背屈/掌屈运动机构11A的第二电机1125的动力输出轴与减速器1124的动力输入轴相配合,组成驱动部件,驱动部件通过第二连接盘1123固定在背屈/掌屈固定板1122上,尺屈/桡屈转动轴1119的两端分别连接着第二减速器1124的动力输出轴和背屈/掌屈动力输出板1118;第一六维力传感器1112的一端与尺屈/桡屈动力输出板1111相连,另一端与手柄连接过渡板1116相连,手柄1115通过锁紧螺母1120固定在手柄连接过渡板1116上;第一电机编码器1101和固定在尺屈/桡屈转动轴1105上的第一编码器1107组成闭环回路,检测尺屈/桡屈运动机构11B的关节角度;第二电机编码器1126和固定在背屈/掌屈转动轴1119上的编码器1121组成闭环回路,检测背屈/掌屈运动机构11A的关节角度。As shown in FIG. 3 , the wrist joint motion module 11 includes a dorsiflexion/palm flexion motion mechanism 11A and an ulnar/radial flexion motion mechanism 11B. The two motion mechanisms are connected in series, and are fixedly connected through a first connecting angle joint 1114. Its axis of rotation is compared to point Ow; the power output shaft of the first motor 1102 of the ulnar flexion/radial flexion motion mechanism 11B cooperates with the power input shaft of the first speed reducer 1103 to form a driving component, and the driving component passes through the first connection plate 1104 is fixed on the ulnar flexion/radial flexion fixing plate 1108, and the two ends of the ulnar flexion/radial flexion rotating shaft 1105 are respectively connected to the power output shaft of the first speed reducer 1103 and the ulnar flexion/radial flexion power output plate 1111; The power output shaft of the second motor 1125 of the palm flexion movement mechanism 11A cooperates with the power input shaft of the speed reducer 1124 to form a driving part, and the driving part is fixed on the dorsiflexion/palm flexion fixing plate 1122 through the second connection plate 1123. The two ends of the flexion/radial flexion shaft 1119 are respectively connected to the power output shaft of the second reducer 1124 and the dorsiflexion/palm flexion power output plate 1118; one end of the first six-dimensional force sensor 1112 is connected to the ulnar/radial flexion power output The plate 1111 is connected, and the other end is connected with the handle connection transition plate 1116, and the handle 1115 is fixed on the handle connection transition plate 1116 through a lock nut 1120; the first motor encoder 1101 and the second motor encoder 1101 fixed on the ulnar flexion/radial flexion shaft 1105 An encoder 1107 forms a closed loop to detect the joint angle of the ulnar/radial flexion mechanism 11B; the second motor encoder 1126 and the encoder 1121 fixed on the dorsiflexion/palm flexion axis 1119 form a closed loop to detect dorsiflexion /The joint angle of the palm-flexion kinematic mechanism 11A.
如图4所示,肘关节运动模块12包括屈曲/超伸运动机构12A和前臂旋前/旋后运动机构12B,两运动机构采用串联连接的连接方式,通过第二连接角接1211和第三连接角接1215固定连接,其转动轴线相较于点Oe;第三电机1201通过第三连接盘1202固定支撑在屈曲/超伸固定支撑盘1205上,第三电机1201的动力输出轴与过渡轴1203固连;屈曲/超伸旋转轴1209一端与过渡轴1203相连,另一端与固定在屈曲/超伸固定支撑盘1205上的第三减速器1207连接;第三减速器1207的动力通过屈曲/超伸连接法兰盘1208和第一扭矩传感器1224传递到屈曲/超伸动力输出板1212上,屈曲/超伸动力输出板1212通过第二轴承1227和第二轴承端盖1226旋转支撑在屈曲/超伸连接法兰盘1208上;第三编码器1213通过屈曲/超伸辅助套筒1216固定在屈曲/超伸辅助支撑板1210上,屈曲/超伸辅助连接板1214的一端与第三连接角接1215连接,另一端与屈曲/超伸辅助旋转轴1222相连;第四电机1217和第四减速器1218固定支撑在第一滑块1219上,第一滑块1219通过轴承支撑在第一弧形轨道1223上,第四电机1217的动力通过第一驱动小齿轮1220传递到第一弧形轨道1223上,带动第一滑块1219、第四电机1217、第四减速器1218,以及前臂尺寸调节模块14绕着旋前/旋后轴线转动;第三电机1201内置的编码器和第三编码器1213组成了闭合回路,检测屈曲/超伸运动机构12A的关节角度;第四电机1217内置的编码器用于检测前臂旋前/旋后运动机构12B的关节角度。As shown in Figure 4, the elbow joint motion module 12 includes a flexion/hyperextension motion mechanism 12A and a forearm pronation/supination motion mechanism 12B. The connection angle joint 1215 is fixedly connected, and its rotation axis is compared with point Oe; the third motor 1201 is fixedly supported on the buckling/hyperextension fixed support plate 1205 through the third connection plate 1202, and the power output shaft of the third motor 1201 and the transition shaft 1203 is fixedly connected; one end of the flexion/hyperextension rotating shaft 1209 is connected with the transition shaft 1203, and the other end is connected with the third speed reducer 1207 fixed on the buckling/hyperextension fixed support plate 1205; the power of the third speed reducer 1207 passes through the buckling/hyperextension The hyperextension connecting flange 1208 and the first torque sensor 1224 are transmitted to the buckling/hyperextension power output board 1212, and the buckling/hyperextension power output board 1212 is rotatably supported at the buckling/hyperextension power output board 1212 through the second bearing 1227 and the second bearing end cover 1226. On the hyperextension connection flange 1208; the third encoder 1213 is fixed on the flexion/hyperextension auxiliary support plate 1210 through the flexion/hyperextension auxiliary sleeve 1216, and one end of the flexion/hyperextension auxiliary connecting plate 1214 is connected to the third connection angle connected to 1215, and the other end is connected to the flexion/hyperextension auxiliary rotation shaft 1222; the fourth motor 1217 and the fourth reducer 1218 are fixedly supported on the first slider 1219, and the first slider 1219 is supported on the first arc through bearings. On the track 1223, the power of the fourth motor 1217 is transmitted to the first arc track 1223 through the first driving pinion 1220, driving the first slider 1219, the fourth motor 1217, the fourth reducer 1218, and the forearm size adjustment module 14 rotates around the pronation/supination axis; the built-in encoder of the third motor 1201 and the third encoder 1213 form a closed loop to detect the joint angle of the flexion/hyperextension motion mechanism 12A; the built-in encoder of the fourth motor 1217 is used to It is used to detect the joint angle of the forearm pronation/supination movement mechanism 12B.
如图5所示,肩关节运动模块13包括肩关节外摆/内收运动机构13A、前屈/后伸运动机构13B和外旋/内旋运动机构13C,三个运动机构通过连接角接1314和连接块1325串联连接,其转动轴线相较于点Os;外摆/内收运动机构13A和前屈/后伸运动机构13B内部结构一样,以外摆/内收运动机构13A举例说明,第五电机1301通过第五连接盘1303和外摆/内收支撑板1304固定在外摆/内收固定支撑盘1305上,外摆/内收旋转轴1302一端与第五电机1301的动力输出轴相连,另一端与固定在外摆/内收固定支撑盘1305上的第五减速器1307连接;第五减速器1307的动力通过外摆/内收连接法兰盘1310和第二扭矩传感器1311传递到外摆/内收动力输出板1312上,外摆/内收动力输出板1312通过第三轴承1309和第三轴承端盖1308旋转支撑在外摆/内收连接法兰盘1310上;第四编码器1313固定在外摆/内收动力输出板1312上,编码器读数头1329通过第六连接角接1330定位支撑在外摆/内收支撑板1304上;第六电机1318和第六减速器1320通过第六连接盘1321固定支撑在第二滑块1322上,第二滑块1322通过轴承支撑在第二弧形轨道1324上,第六电机1318的动力通过第二驱动小齿轮1323传递到第二弧形轨道1324上,带动第二滑块1322、第六电机1318、第六减速器1320,以及前臂尺寸调节模块14和腕关节运动模块11绕着肩关节外旋/内旋轴线转动;第五电机1301内置的编码器和第四编码器1313组成闭合回路,检测外摆/内收运动机构13A的关节角度;第六电机1318的内置编码器用于检测外旋/内旋运动机构13C的关节角度。As shown in Figure 5, the shoulder joint movement module 13 includes a shoulder joint swing/adduction movement mechanism 13A, a forward flexion/extension movement mechanism 13B and an external rotation/internal rotation movement mechanism 13C, and the three movement mechanisms are connected through a joint 1314 It is connected in series with the connection block 1325, and its axis of rotation is compared to the point Os; the internal structure of the outward swing/inward movement mechanism 13A is the same as that of the forward bending/backward extension movement mechanism 13B. The motor 1301 is fixed on the swing-out/inward fixed support plate 1305 through the fifth connection plate 1303 and the swing-out/inward support plate 1304, one end of the swing-out/inward rotation shaft 1302 is connected with the power output shaft of the fifth motor 1301, and the other One end is connected to the fifth speed reducer 1307 fixed on the swing-out/inward fixed support plate 1305; the power of the fifth speed reducer 1307 is transmitted to the swing-out/inward connection flange 1310 and the second torque sensor 1311 to the swing-out/inward On the retraction power output plate 1312, the outward swing/inward power output board 1312 is rotatably supported on the outward swing/inward connection flange 1310 through the third bearing 1309 and the third bearing end cover 1308; the fourth encoder 1313 is fixed on the outer On the swing/inward power output board 1312, the encoder reading head 1329 is positioned and supported on the outward swing/inward support plate 1304 through the sixth connection angle joint 1330; the sixth motor 1318 and the sixth reducer 1320 pass through the sixth connection plate 1321 Fixedly supported on the second slider 1322, the second slider 1322 is supported on the second arc track 1324 through bearings, the power of the sixth motor 1318 is transmitted to the second arc track 1324 through the second drive pinion 1323, Drive the second slider 1322, the sixth motor 1318, the sixth reducer 1320, and the forearm size adjustment module 14 and the wrist joint movement module 11 to rotate around the shoulder joint external rotation/internal rotation axis; the built-in encoder of the fifth motor 1301 It forms a closed loop with the fourth encoder 1313 to detect the joint angle of the outward swing/inward movement mechanism 13A; the built-in encoder of the sixth motor 1318 is used to detect the joint angle of the external rotation/internal rotation movement mechanism 13C.
如图4所示,前臂尺寸调节模块14包括前臂尺寸调节固定支撑座1401、第一直线导轨1402、第三滑块1403、前臂尺寸调节滑动板1404和第一推杆1405等,第一直线导轨1402固定安装在前臂尺寸调节固定支撑座1401上,第三滑块1403可以沿第一直线导轨1402移动,前臂尺寸调节滑动板1404与第三滑块1403上端面固定连接,整个前臂尺寸调节模块14通过前臂尺寸调节固定支撑座1401与前臂旋前/旋后运动机构12B固定连接;前臂尺寸调节模块14可以自动调节点Ow和Oe之间的距离,以适应不同患者前臂的长度尺寸,并且可以将该患者的前臂尺寸数据进行存储,实现患者下次康复训练前准确、快速的初始位置还原。As shown in Figure 4, the forearm size adjustment module 14 includes a forearm size adjustment fixed support base 1401, a first linear guide rail 1402, a third slide block 1403, a forearm size adjustment sliding plate 1404 and a first push rod 1405, etc. The linear guide rail 1402 is fixedly installed on the forearm size adjustment fixed support base 1401, the third slider 1403 can move along the first linear guide rail 1402, the forearm size adjustment sliding plate 1404 is fixedly connected with the upper end surface of the third slider 1403, the entire forearm size The adjustment module 14 is fixedly connected with the forearm pronation/supination movement mechanism 12B through the forearm size adjustment fixed support base 1401; the forearm size adjustment module 14 can automatically adjust the distance between the points Ow and Oe to adapt to the length of the forearm of different patients. And the patient's forearm size data can be stored to realize accurate and rapid restoration of the initial position of the patient before the next rehabilitation training.
如图5所示,上臂尺寸调节模块15包括上臂尺寸调节固定支撑板1501、第二直线导轨1502、第四滑块1504、上臂尺寸调节滑动板1505和第二推杆1503等,第二直线导轨1502固定安装在上臂尺寸调节固定支撑板1501上,第四滑块1504可以沿第二直线导轨1502移动,前臂尺寸调节滑动板1505与第四滑块1504上端面固定连接,整个上臂尺寸调节模块15通过上臂尺寸调节固定支撑板1501与外旋/内旋运动机构13C固定连接;上臂尺寸调节模块15可以自动调节点Os和Oe之间的距离,以适应不同患者上臂的长度尺寸,并且可以将该患者的上臂尺寸数据进行存储,实现患者下次康复训练前准确、快速的初始位置还原。As shown in Figure 5, the upper arm size adjustment module 15 includes an upper arm size adjustment fixed support plate 1501, a second linear guide rail 1502, a fourth slider 1504, an upper arm size adjustment sliding plate 1505, a second push rod 1503, etc., the second linear guide rail 1502 is fixedly installed on the upper arm size adjustment fixed support plate 1501, the fourth slider 1504 can move along the second linear guide rail 1502, the forearm size adjustment sliding plate 1505 is fixedly connected with the upper end surface of the fourth slider 1504, and the entire upper arm size adjustment module 15 The upper arm size adjustment fixed support plate 1501 is fixedly connected with the external rotation/internal rotation movement mechanism 13C; the upper arm size adjustment module 15 can automatically adjust the distance between the points Os and Oe to adapt to the length size of the upper arm of different patients, and the The patient's upper arm size data is stored to achieve accurate and rapid restoration of the initial position of the patient before the next rehabilitation training.
所述肩关节自适应移动模块2通过底部设置的可上下伸缩的主动升降立柱206支撑设置在底座支撑模块2上,其顶端通过第一被动旋转关节连接有一第一转板220,所述第一转板220的两端均通过第二被动旋转关节202连接有一第二转板221,所述上肢康复训练机械臂上的外摆/内收支撑板上设置的第一快速拆卸机构(1331)再通过第三被动旋转关节203与所述第二转板221连接;通过主动升降立柱(206)实现上肢康复训练机械臂(1)在竖直平面内的上下移动,通过第一被动旋转关节201、第二被动旋转关节202、第三被动旋转关节203实现上肢康复训练机械臂在水平面内的水平移动。The shoulder joint self-adaptive mobile module 2 is supported on the base support module 2 by an active lifting column 206 arranged at the bottom that can be stretched up and down. The two ends of the rotating plate 220 are all connected to a second rotating plate 221 through the second passive rotary joint 202, and the first quick disassembly mechanism (1331) provided on the outward swing/inward support plate on the upper limb rehabilitation training mechanical arm is then The third passive rotary joint 203 is connected with the second rotating plate 221; the upper limb rehabilitation training mechanical arm (1) moves up and down in the vertical plane through the active lifting column (206); through the first passive rotary joint 201, The second passive rotary joint 202 and the third passive rotary joint 203 realize the horizontal movement of the upper limb rehabilitation training mechanical arm in the horizontal plane.
如图6所示,在一种实施例中,肩关节自适应移动模块2在水平方向设有两套被动臂结构,实现上肢康复训练机械臂1在水平面内的水平移动,包括第一被被动旋转关节201、第二被动旋转关节(202、204)、第三被动旋转关节(203、205),其中被动旋转关节201包含两个转动副,属于复合被动旋转关节;竖直方向设有主动升降立柱206,实现上肢康复训练机械臂1在竖直平面内的上下移动;五个被动旋转关节201、202、203、204、205上分别设有锁紧旋钮207、208、209、210、211、212,康复训练时可以通过锁定其中某一个或者某几个锁紧旋钮,实现对某一侧肢体的康复训练;举例说明,将锁紧旋钮210、211和212锁紧,可以实现患者右侧上肢的康复训练;将锁紧旋钮207、208、209、210、211和212锁紧,可以实现患者左右侧上肢的腕关节和肘关节的康复训练。As shown in Figure 6, in one embodiment, the shoulder joint adaptive movement module 2 is provided with two sets of passive arm structures in the horizontal direction to realize the horizontal movement of the upper limb rehabilitation training mechanical arm 1 in the horizontal plane, including the first passive arm structure. Revolving joint 201, the second passive revolving joint (202, 204), the third passive revolving joint (203, 205), wherein the passive revolving joint 201 includes two revolving pairs, and belongs to the composite passive revolving joint; the vertical direction is provided with active lifting The upright column 206 realizes the up and down movement of the upper limb rehabilitation training mechanical arm 1 in the vertical plane; the five passive rotary joints 201, 202, 203, 204, 205 are respectively provided with locking knobs 207, 208, 209, 210, 211, 212. During rehabilitation training, one or several locking knobs can be locked to realize rehabilitation training on a certain side of the limb; Rehabilitation training; locking the locking knobs 207, 208, 209, 210, 211 and 212 can realize the rehabilitation training of the wrist joints and elbow joints of the patient's left and right upper limbs.
如图6所示,底座支撑模块4包括U型底部支撑板401和万向轮组402,U型底部支撑板401与万向轮组402固定连接;所述的U型底部支撑板401内侧设计有能够实现与多体位座椅模块3快速定位与固定的第二快速拆卸机构403。As shown in Figure 6, the base support module 4 includes a U-shaped bottom support plate 401 and a universal wheel set 402, and the U-shaped bottom support plate 401 is fixedly connected with the universal wheel set 402; the inner side of the U-shaped bottom support plate 401 is designed There is a second quick detachment mechanism 403 capable of quickly positioning and fixing the multi-position seat module 3 .
所述第二快速拆装机构403为设置在所述多体位座椅模块3底部的底板两侧的安装凸条,所述U型底部支撑板401两内侧的供所述安装凸条配合插入的两安装槽。The second quick disassembly mechanism 403 is the installation convex strips arranged on both sides of the floor at the bottom of the multi-position seat module 3, and the inner sides of the U-shaped bottom support plate 401 are used for the insertion of the installation convex strips. Two mounting slots.
如图3、4、5和7所示,尺屈/桡屈运动机构11B上安装有尺屈/桡屈限位环1109,用于限制尺屈/桡屈运动机构11B的运动范围;前臂尺寸调节滑动板1404内设有限位槽口1406,用于限制背屈/掌屈运动机构11A的运动范围;屈曲/超伸运动机构12A上安装有屈曲限位块1206和超伸限位块1225,用于限制屈曲/超伸运动机构12A的运动范围;前臂旋前/旋后运动机构12B通过光电对管1221进行安全限位;肩关节外摆/内收运动机构13A和前屈/后伸运动机构13B的限位形似相同,以外摆/内收运动机构13A举例说明,在外摆/内收固定支撑盘1305上安装有外摆限位块1306和内收限位块1328,用于限制外摆/内收运动机构13A的运动范围;外旋/内旋运动机构13C通过两个外旋/内旋限位块1327限制外旋/内旋运动机构13C的运动范围。As shown in Figures 3, 4, 5 and 7, an ulnar flexion/radial flexion limiting ring 1109 is installed on the ulnar flexion/radial flexion kinematic mechanism 11B, which is used to limit the range of motion of the ulnar flexion/radial flexion kinematic mechanism 11B; forearm size The adjustment sliding plate 1404 is provided with a limit notch 1406, which is used to limit the range of motion of the dorsiflexion/palm flexion movement mechanism 11A; a flexion limit block 1206 and a hyperextension limit block 1225 are installed on the flexion/hyperextension movement mechanism 12A, It is used to limit the range of motion of the flexion/hyperextension motion mechanism 12A; the forearm pronation/supination motion mechanism 12B conducts safety limit on the tube 1221 through photoelectricity; the shoulder joint swing/adduction motion mechanism 13A and forward flexion/extension The limit shapes of the mechanism 13B are similar. The outward swing/inward motion mechanism 13A is an example. The outward swing limit block 1306 and the inward limit block 1328 are installed on the outward swing/inward fixed support plate 1305 to limit the outward swing. /Adduction motion mechanism 13A's range of motion; external rotation/internal rotation motion mechanism 13C limits the motion range of external rotation/internal rotation motion mechanism 13C through two external/internal rotation limit blocks 1327 .
如图3、5所示,腕关节运动模块11上设有第一六维力传感器1112,肩关节运动模块13上安装有第二六维力传感器1319,一方面用于检测患者与七自由度上肢康复训练机械臂1之间的人机接触力,另一方面用于识别患者的运动意图。As shown in Figures 3 and 5, the wrist joint motion module 11 is provided with a first six-dimensional force sensor 1112, and the shoulder joint motion module 13 is equipped with a second six-dimensional force sensor 1319, which is used to detect the relationship between the patient and the seven degrees of freedom on the one hand. The human-machine contact force between the upper limb rehabilitation training robot arm 1 is used to identify the patient's movement intention on the other hand.
如图3所示,腕关节运动模块11的手柄1115上端设有痛点记录按钮1113,前期主要用于理疗师为患者进行路径规划中随时记录关节的痛点;后期一方面可以用于训练过程中的急停按钮,另一方面同样可以用于痛点记录,便于理疗师及时对康复路径进行修改完善。As shown in Figure 3, the upper end of the handle 1115 of the wrist joint movement module 11 is provided with a pain point recording button 1113, which is mainly used in the early stage for the physical therapist to record the pain points of the joints at any time during path planning for the patient; The emergency stop button, on the other hand, can also be used to record pain points, so that physical therapists can modify and improve the rehabilitation path in time.
本发明的工作过程是:Working process of the present invention is:
(1)首次进行康复训练:首先,康复理疗师利用系统登录部分给患者建立个人康复数据库;接着,患者坐在多体位座椅模块3上,进行坐姿的调整,并将患者的姿态数据存储到系统控制与存储部分中;然后患者穿戴上肢康复训练机械臂1,康复理疗师通过分别调节前臂尺寸调节模块14和上臂尺寸调节模块15使患者的腕关节、肘关节和肩关节旋转轴线与上肢康复训练机器人1的腕关节、肘关节和肩关节运动模块的旋转轴线相重合,同样利用系统控制与存储部分存储到患者的个人康复数据库中;紧接着,将运动模式调整为主动训练模式,由康复理疗师带着患者患肢进行单个关节的运动,患者感觉到疼痛的时候按下疼痛记录按钮1113,系统控制与存储部分记录当前关节的角度数值,并由康复理疗师进行患者的被动康复训练路径规划;最后,将运动模式调整为被动训练模式,由上肢康复训练机器人按照理疗师设定好的路径,带动患者的患肢进行康复训练,结束时由系统控制与存储部分进行本次康复训练的效果评估,并储存康复结果等数据。(1) Rehabilitation training for the first time: first, the rehabilitation physiotherapist uses the system login part to establish a personal rehabilitation database for the patient; then, the patient sits on the multi-position seat module 3, adjusts the sitting posture, and stores the patient's posture data in the In the system control and storage part; then the patient wears the upper limb rehabilitation training mechanical arm 1, and the rehabilitation physiotherapist makes the patient's wrist joint, elbow joint and shoulder joint rotation axis and upper limb rehabilitation by adjusting the forearm size adjustment module 14 and the upper arm size adjustment module 15 respectively The rotation axes of the wrist joint, elbow joint and shoulder joint motion modules of training robot 1 coincide, and are also stored in the patient’s personal rehabilitation database by using the system control and storage part; then, the motion mode is adjusted to active training mode, and the rehabilitation The physiotherapist takes the patient's affected limb to exercise a single joint. When the patient feels pain, he presses the pain record button 1113. The system control and storage part records the angle value of the current joint, and the rehabilitation physiotherapist conducts the patient's passive rehabilitation training path. Planning; finally, adjust the exercise mode to passive training mode, and the upper limb rehabilitation training robot will drive the patient's affected limb to perform rehabilitation training according to the path set by the physical therapist. At the end, the system control and storage part will carry out the rehabilitation training. Effect evaluation, and storage of rehabilitation results and other data.
(2)非第一次进行康复训练:患者使用系统登录部分进行系统登录,康复训练机器人自动还原到患者上次康复时的状态,主要包括上肢康复训练机械臂1的状态和多体位座椅模块3的状态;患者穿戴上肢康复训练机械臂1,继续进行康复训练,结束时由系统控制与存储部分进行本次康复训练的效果评估,同样储存康复结果等数据。(2) Rehabilitation training not for the first time: the patient uses the system login part to log in to the system, and the rehabilitation training robot automatically restores to the state of the patient's last rehabilitation, mainly including the state of the upper limb rehabilitation training robot arm 1 and the multi-position seat module 3 state; the patient wears the upper limb rehabilitation training robot arm 1 and continues the rehabilitation training. At the end, the system control and storage part evaluates the effect of this rehabilitation training, and also stores data such as rehabilitation results.
本发明适用于因中枢神经、周围神经、脊髓、肌肉或骨骼疾病引起的上肢功能障碍或功能受限的患者,能够让不同康复阶段的、不同症状的、不同体型的患者进行上肢康复训练。The invention is suitable for patients with upper limb dysfunction or functional limitation caused by central nervous system, peripheral nerve, spinal cord, muscular or skeletal diseases, and can allow patients with different rehabilitation stages, different symptoms and different body types to perform upper limb rehabilitation training.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details without departing from the general concept defined by the claims and their equivalents.
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