CN109006565A - 一种用于制作养殖场鸡粪刮板的聚氨酯材料 - Google Patents
一种用于制作养殖场鸡粪刮板的聚氨酯材料 Download PDFInfo
- Publication number
- CN109006565A CN109006565A CN201810964608.4A CN201810964608A CN109006565A CN 109006565 A CN109006565 A CN 109006565A CN 201810964608 A CN201810964608 A CN 201810964608A CN 109006565 A CN109006565 A CN 109006565A
- Authority
- CN
- China
- Prior art keywords
- wedge
- support portion
- shaped part
- scraper plate
- making
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 26
- 241000287828 Gallus gallus Species 0.000 title claims abstract description 21
- 210000003608 fece Anatomy 0.000 title claims abstract description 19
- 239000010871 livestock manure Substances 0.000 title claims abstract description 19
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 15
- 239000004814 polyurethane Substances 0.000 title claims abstract description 15
- BJZYYSAMLOBSDY-QMMMGPOBSA-N (2s)-2-butoxybutan-1-ol Chemical compound CCCCO[C@@H](CC)CO BJZYYSAMLOBSDY-QMMMGPOBSA-N 0.000 claims abstract description 18
- 229920000642 polymer Polymers 0.000 claims abstract description 11
- IBOFVQJTBBUKMU-UHFFFAOYSA-N 4,4'-methylene-bis-(2-chloroaniline) Chemical compound C1=C(Cl)C(N)=CC=C1CC1=CC=C(N)C(Cl)=C1 IBOFVQJTBBUKMU-UHFFFAOYSA-N 0.000 claims abstract description 8
- 241001112258 Moca Species 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000012948 isocyanate Substances 0.000 claims abstract description 5
- 150000002513 isocyanates Chemical class 0.000 claims abstract description 5
- 229920000909 polytetrahydrofuran Polymers 0.000 claims abstract description 5
- 239000004970 Chain extender Substances 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000004073 vulcanization Methods 0.000 claims description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims 2
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 claims 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 150000002240 furans Chemical class 0.000 claims 1
- 229910052739 hydrogen Inorganic materials 0.000 claims 1
- 239000001257 hydrogen Substances 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 claims 1
- 150000002009 diols Chemical class 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K31/00—Housing birds
- A01K31/04—Dropping-boards; Devices for removing excrement
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/38—Low-molecular-weight compounds having heteroatoms other than oxygen
- C08G18/3802—Low-molecular-weight compounds having heteroatoms other than oxygen having halogens
- C08G18/3814—Polyamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4854—Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6666—Compounds of group C08G18/48 or C08G18/52
- C08G18/667—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/6681—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38
- C08G18/6685—Compounds of group C08G18/48 or C08G18/52 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/32 or C08G18/3271 and/or polyamines of C08G18/38 with compounds of group C08G18/3225 or polyamines of C08G18/38
Landscapes
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Birds (AREA)
- Treatment Of Sludge (AREA)
- Polyurethanes Or Polyureas (AREA)
Abstract
本发明涉及一种用于制作养殖场鸡粪刮板的聚氨酯材料，其特征在于：刮板包括一支撑部，一楔形部，楔形部高度大于支撑部高度，形成以凸棱，楔形部的斜边与支撑部底边形成的角角度为20‑40°，楔形部的斜边垂直于支撑部的上边，凸棱的角为50‑70°，且为圆角；支撑部和楔形部为一体成型；刮板材料为聚氨酯；刮板材料由下列重量份的原料制成的：聚四氢呋喃二醇PTMG中加入异氰酸酯TDI，使合成后的预聚体中‑NCO含量为6.8％；预聚体加入扩链剂MOCA。本发明的有益效果是：楔形部的角度设置贴合输送带，并实现刮粪，聚氨酯材料摩擦力大，避免在水环境中打滑和生锈。
Description
技术领域
本发明涉及一种用于制作养殖场鸡粪刮板的聚氨酯材料。
背景技术
现有技术中肉鸡养殖场采用不锈钢鸡粪刮板，这种刮板为平板结构，在刮粪时，无法与输送带严密贴合，会出现刮粪失败现象，造成输送带鸡粪沉积，影响鸡粪输送，影响鸡舍环境，并且鸡粪运输过程中常夹杂水，刮板打滑且易生锈，并且对输送带造成损伤，影响输送带寿命，刮粪效果差。
发明内容
为了解决现有技术中鸡粪刮板无法与输送带严密贴合的问题，本发明提供一种用于制作养殖场鸡粪刮板的聚氨酯材料，刮板包括一支撑部，一楔形部，楔形部高度大于支撑部高度，形成以凸棱，楔形部的斜边与支撑部底边形成的角角度为20-40°，楔形部的斜边垂直于支撑部的上边，凸棱的角为50-70°，且为圆角；支撑部和楔形部为一体成型；刮板材料为聚氨酯；刮板材料由下列重量份的原料制成的：聚四氢呋喃二醇PTMG中加入异氰酸酯TDI，使合成后的预聚体中-NCO含量为6.8％；预聚体加入扩链剂MOCA；PTMG、TDI质量比为2.7:1；预聚体和MOCA的质量比为100:19.7；制备方法为：将PTMG在100-120℃、真空度5-10Torr下脱水1-2小时，水含量＜0.05％，将脱水后的PTMG冷却至50-70℃，体系自然升温30-40min后，在75-85℃将PTMG和TDI在混合头混合，保温2-3小时，5-10Torr真空度下脱泡10-40min，0.5kg/min-15kg/min的速度浇注到模具中，模具温度控制在100℃，凝胶后60min脱模，然后把脱模后的材料放入硫化箱，温度控制110～120℃硫化10～12h。
优选的是：聚四氢呋喃二醇PTMG分子量为1000。
优选的是：异氰酸酯TDI为TDI-100。
优选的是：硬度为邵A95度。
相比较现有技术中的不锈钢刮板，本发明硬度达到邵A95度，硬度高，耐磨性好，在水环境中的摩擦力好，耐腐蚀，材料有一定的柔性，在与输送带配合工作时，不会损伤输送带，寿命高，刮粪效果好。
相比较现有技术，本发明使用时，将支撑部夹在两刚性板之间，楔形部与输送带接触，利用楔形部的楔形将输送带上的鸡粪刮离输送带，刮离后的鸡粪经过楔形部的圆角处，圆角设置避免鸡粪在这里沉积，实现刮粪工作。
由于鸡粪输送带上常常含有一些稀的粪便和鸡舍中的气体，为了排出气体，防止粪便漏出，支撑部在临近凸棱处设置与凸棱平行的密封槽。
优选的是：凸棱到密封槽的距离为支撑部上边尺寸的1/6-1/4。
优选的是：支撑部中部设置定位孔，将支撑部夹在两刚性板之间，实现刮板的定位安装。
本发明的有益效果是：
楔形部的角度设置贴合输送带，并实现刮粪，聚氨酯材料摩擦力大，避免在水环境中打滑和生锈。
材料中MOCA比例高，NCO含量高，提高了材料硬度，并调整出合适的凝胶速度，兼顾了产品的硬度和加工性能。
附图说明
图1为本发明结构示意图。
具体实施方式
下面通过具体实施方式进一步阐述本发明：
一种养殖场鸡粪刮板，包括一支撑部1，一楔形部2，楔形部高度大于支撑部高度，形成以凸棱5，楔形部的斜边与支撑部底边形成的角角度为20-40°，楔形部的斜边垂直于支撑部的上边，凸棱的角为50-70°，且为圆角。
支撑部在临近凸棱处设置与凸棱平行的密封槽3。凸棱到密封槽的距离为支撑部上边尺寸的1/6-1/4。支撑部和楔形部为一体成型。刮板材料为聚氨酯。支撑部中部设置定位孔4，将支撑部夹在两刚性板之间，实现刮板的定位安装。
刮板材料的制备：
实施例1
刮板材料由下列重量份的原料制成的：聚四氢呋喃二醇PTMG中加入异氰酸酯TDI，使合成后的预聚体中-NCO含量为6.8％；预聚体加入扩链剂MOCA；PTMG、TDI质量比为2.7:1；预聚体和MOCA的质量比为100:19.7；制备方法为：将PTMG在100-120℃、真空度5-10Torr下脱水1-2小时，水含量＜0.05％，将脱水后的PTMG冷却至50-70℃，体系自然升温30-40min后，在75-85℃将PTMG和TDI在混合头混合，保温2-3小时，5-10Torr真空度下脱泡10-40min，0.5kg/min-15kg/min的速度浇注到模具中，模具温度控制在100℃，凝胶后60min脱模，然后把脱模后的材料放入硫化箱，温度控制110～120℃硫化10～12h。
Claims (4)
1.一种用于制作养殖场鸡粪刮板的聚氨酯材料，其特征在于：刮板包括一支撑部，一楔形部，楔形部高度大于支撑部高度，形成以凸棱，楔形部的斜边与支撑部底边形成的角角度为20-40°，楔形部的斜边垂直于支撑部的上边，凸棱的角为50-70°，且为圆角；支撑部和楔形部为一体成型；刮板材料为聚氨酯；刮板材料由下列重量份的原料制成的：聚四氢呋喃二醇PTMG中加入异氰酸酯TDI，使合成后的预聚体中-NCO含量为6.8％；预聚体加入扩链剂MOCA；PTMG、TDI质量比为2.7:1；预聚体和MOCA的质量比为100:19.7；制备方法为：将PTMG在100-120℃、真空度5-10Torr下脱水1-2小时，水含量＜0.05％，将脱水后的PTMG冷却至50-70℃，体系自然升温30-40min后，在75-85℃将PTMG和TDI在混合头混合，保温2-3小时，5-10Torr真空度下脱泡10-40min，0.5kg/min-15kg/min的速度浇注到模具中，模具温度控制在100℃，凝胶后60min脱模，然后把脱模后的材料放入硫化箱，温度控制110～120℃硫化10～12h。
2.如权利要求1所述的一种用于制作养殖场鸡粪刮板的聚氨酯材料，其特征在于：聚四氢呋喃二醇PTMG分子量为1000。
3.如权利要求1所述的一种用于制作养殖场鸡粪刮板的聚氨酯材料，其特征在于：异氰酸酯TDI为TDI-100。
4.如权利要求1所述的一种用于制作养殖场鸡粪刮板的聚氨酯材料，其特征在于：硬度为邵A95度。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964608.4A CN109006565A (zh) | 2018-08-23 | 2018-08-23 | 一种用于制作养殖场鸡粪刮板的聚氨酯材料 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810964608.4A CN109006565A (zh) | 2018-08-23 | 2018-08-23 | 一种用于制作养殖场鸡粪刮板的聚氨酯材料 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109006565A true CN109006565A (zh) | 2018-12-18 |
Family
ID=64627010
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810964608.4A Pending CN109006565A (zh) | 2018-08-23 | 2018-08-23 | 一种用于制作养殖场鸡粪刮板的聚氨酯材料 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109006565A (zh) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4257517A (en) * | 1976-12-06 | 1981-03-24 | Uniroyal Ltd. | Scraper bars for use with conveyor belting and the like |
| CN203158762U (zh) * | 2013-03-04 | 2013-08-28 | 安徽方园塑胶有限责任公司 | 一种增强型刮板 |
| CN104174072A (zh) * | 2014-08-07 | 2014-12-03 | 西安科技大学 | 一种医用聚氨酯胰肠吻合器材料及其制备方法 |
| CN205682131U (zh) * | 2016-06-16 | 2016-11-16 | 德州科创养殖机械有限公司 | 一种自适应刮粪小车 |
| CN207305752U (zh) * | 2017-08-30 | 2018-05-04 | 张瑞娟 | 一种养鸡场粪便收集装置 |
-
2018
- 2018-08-23 CN CN201810964608.4A patent/CN109006565A/zh active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4257517A (en) * | 1976-12-06 | 1981-03-24 | Uniroyal Ltd. | Scraper bars for use with conveyor belting and the like |
| CN203158762U (zh) * | 2013-03-04 | 2013-08-28 | 安徽方园塑胶有限责任公司 | 一种增强型刮板 |
| CN104174072A (zh) * | 2014-08-07 | 2014-12-03 | 西安科技大学 | 一种医用聚氨酯胰肠吻合器材料及其制备方法 |
| CN205682131U (zh) * | 2016-06-16 | 2016-11-16 | 德州科创养殖机械有限公司 | 一种自适应刮粪小车 |
| CN207305752U (zh) * | 2017-08-30 | 2018-05-04 | 张瑞娟 | 一种养鸡场粪便收集装置 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105599112B (zh) | 一种制备人造石板的方法 | |
| CN201882653U (zh) | 圆盘卸料机 | |
| CN102807665A (zh) | 一种低硬度浇注型聚氨酯胶辊及其生产方法 | |
| CN106894336B (zh) | 应用于高架桥梁的雨水收集系统及其施工方法 | |
| CN109006565A (zh) | 一种用于制作养殖场鸡粪刮板的聚氨酯材料 | |
| CN103950093B (zh) | 石膏砌块整体浇注分割成块成型设备 | |
| CN108145843A (zh) | 地铁疏散平台用线缆沟槽生产工艺及其生产线 | |
| CN114274346B (zh) | 纤维缠绕发动机壳体净尺寸石膏芯模成型方法 | |
| CN202626838U (zh) | 高墩无盲点塑料薄膜自动喷淋养生系统装置 | |
| CN101804912A (zh) | 辊压彩瓦生产设备自动装卸架系统 | |
| CN208118095U (zh) | 地铁疏散平台用线缆沟槽生产线 | |
| CN118325026A (zh) | 一种铁路桥梁伸缩缝用聚氨酯弹性体及其制备方法和应用 | |
| CN209987146U (zh) | 一种珍珠岩保温板的出模生产线 | |
| CN101629047A (zh) | 一种喷涂型聚氨酯防水材料及其应用技术 | |
| CN210086302U (zh) | 一种钢壳混凝土的定速调节下料装置 | |
| CN108102066A (zh) | 一种聚氨酯塑胶跑道 | |
| CN202661144U (zh) | 一种沥青拌合站用沥青秤 | |
| CN107641274B (zh) | 一种控时型耐高温遇水膨胀橡胶复合密封材料及制备方法 | |
| CN209466474U (zh) | 一种水泥砼生产制备用的搅拌装置 | |
| CN107263675B (zh) | 一种沥青混合料预制泄水八字槽的制备方法及其设备 | |
| CN110902272A (zh) | 皮带输送抑尘导料罩 | |
| CN219117883U (zh) | 一种基于沥青路面回收料的沥青砂浆生产设备 | |
| CN220954690U (zh) | 一种防凝结机制砂混凝土泵送设备 | |
| CN103803853A (zh) | 砂基种植槽的制备方法 | |
| CN104942997B (zh) | 小型混凝土搅拌站及混凝土搅拌方法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181218 |