CN108972817A - A kind of blinds plate production technology - Google Patents
A kind of blinds plate production technology Download PDFInfo
- Publication number
- CN108972817A CN108972817A CN201810613312.8A CN201810613312A CN108972817A CN 108972817 A CN108972817 A CN 108972817A CN 201810613312 A CN201810613312 A CN 201810613312A CN 108972817 A CN108972817 A CN 108972817A
- Authority
- CN
- China
- Prior art keywords
- slat
- plate
- blinds
- cladding
- production technology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000005516 engineering process Methods 0.000 title claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000005253 cladding Methods 0.000 claims abstract description 32
- 230000008569 process Effects 0.000 claims abstract description 21
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 238000004804 winding Methods 0.000 claims abstract description 8
- 238000013461 design Methods 0.000 claims abstract description 7
- 230000004069 differentiation Effects 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 239000011094 fiberboard Substances 0.000 claims abstract description 5
- 238000012360 testing method Methods 0.000 claims abstract description 5
- 239000003292 glue Substances 0.000 claims description 12
- 238000005259 measurement Methods 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 230000036541 health Effects 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 description 8
- 238000011160 research Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 241000406668 Loxodonta cyclotis Species 0.000 description 1
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/08—Manufacture or reconditioning of specific semi-finished or finished articles of specially shaped wood laths or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Blinds (AREA)
Abstract
The invention discloses a kind of blinds plate production technologies, are sawing sheet process first, and the medium density fiberboard that single side overlays is put into the slat that multi-disc is sawed into required size；Molding procedure later requires to form to slat by four side moulder according to design mode face, and when molding first puts side plate, after put middle plate, and differentiation is marked to side plate；Slat is measured using vernier caliper；Followed by cladding process, the slat of forming is placed on progress PVC film cladding, PVC film on coating machine and needs to preheat heating before cladding, the slat coated is by manually cutting off or directly being opened by automatic plate cutting machine-cut；Qualified slat is packaged by last test package, enters the preserving period stage after film is wound with winding, after preserving period, i.e. completion blinds plate production.Present invention process high production efficiency, yields is also high, and the product-forming multiplicity produced, quality is stablized, and has larger economic value.
Description
Technical field
The invention belongs to wood processing fields, are related to a kind of plate processing technology, and in particular to a kind of blinds plate production
Technique.
Background technique
With the economic development and improvement of people's living standards, the aesthetic conceptions of people are higher and higher, and customization demand is got over
Come stronger, demand is also gradually increasing.Similar products homogeneity in the country's is serious at present, is not able to satisfy the need of existing consumer
It asks, shutter board processing technology is also immature in currently available technology, and exist and largely needs artificial link, hundred produced
Impeller yields is not high, and appearance looks elegant degree and moulding are unable to satisfy modern's aesthetic requirement, and what complicated processing technique came out
Shutter board poor quality, with high costs, subsequent use process also easily deforms cracking, it is therefore necessary to special for shutter board
Different processing request is opened to a kind of low in cost, high-efficient, stable processing technology of subsequent product quality.
Summary of the invention
It is intended to research and develop multiple product with research it is an object of the invention to the exploitation of blinds plate production technology to make
Type develops a variety of type faces, researches and develops and applies a variety of type faces technology, grow with each passing hour, according to client according to market demands
The molded product that fashionable appearance is beautiful, meets consumer's expectation, high quality is produced in design, to play good incrustation
Effect meets the installation requirements of consumer, determines tool type according to the product type face of design, determines working process parameter, mention
High efficiency and precision guarantee product quality.This project develops a variety of type faces, and the subsequent workshop section's processing of aspect can fit
It should produce in batches, meet the diversified demand of consumer's finishing, improve product competitiveness, remain to novel face, new product
Innovation and research and development potentiality.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is that:
A kind of blinds plate production technology, which comprises the following steps:
Step 1: sawing sheet process, is put into the blinds that multi-disc is sawed into required size for the medium density fiberboard that single side overlays
Lath；
Step 2: molding procedure, slat is required to form according to design mode face by four side moulder, when molding is first
Put side plate, after put middle plate, and differentiation is marked to side plate, slat is measured using vernier caliper；
Step 3: cladding process, is placed on progress PVC film cladding, PVC film on coating machine for the slat of forming
It needs to preheat heating before cladding, the slat coated is by manually cutting off or directly being opened by automatic plate cutting machine-cut；
Step 4: test package carries out surface defect inspection to the slat that has coated, and by certified products and substandard products into
Qualified slat is packaged by row grade separation, and with the preserving period stage is entered after winding film winding, preserving period terminates
Afterwards, that is, the production of blinds plate is completed.
Preferably, when plate enters multiple blade saw, need to overlay upwardly in step 1, plain plate is placed downwards, and right every time
Monolithic plate is cut.
Preferably, after forming by four side moulder to slat, two should be carried out in initial survey in step 2
Slat band film splices and with the long generous process of vernier caliper measurement, after measurement is qualified, carries out slat stacking.
Preferably, being spaced from each other heat dissipation to room temperature by baffle when carrying out stacking stacking to blinds plate.
Preferably, before cladding, PVC film and slat are intended to carry out heating preheating, and PVC film temperature is pre- in step 3
Hot temperature is 25 DEG C -32 DEG C, 30 DEG C -40 DEG C of slat temperature.
Preferably, on tenon side and trough rim respectively put a hot bellows during cladding, by hot bellows to cladding during
Slat and PVC film heated.
Preferably, the glue used is glue king and/or Henkel brand during cladding.
Preferably, in step 4, will appear certified products, substandard products in examination board, when packing, carries out classification, divide into end time,
In time, side plate and middle plate, be packaged and twine using winding film according to classification carrying out packing health.
The medicine have the advantages that
1. increasing shutter type face, the rich and varied of rear cabinet door product is realized.
2. carrying out processing and forming to slat using four side moulder, it is capable of the blinds plate of output various shapes, improves
The presentation quality and aesthetic measure of product.
3. having pre- heat function by respectively putting a hot bellows on tenon side and trough rim during cladding, it is strong that cladding can be improved
Degree, Improving The Quality of Products.
4. being changed to automatic plate cutting machine by manually cutting plate to cut, personnel labor intensity is reduced, personnel cost has been saved.
Detailed description of the invention
Fig. 1 is production technological process of the present invention.
Specific embodiment
The present invention is illustrated with reference to the accompanying drawing.
As shown, a kind of blinds plate production technology, comprising the following steps:
Step 1: sawing sheet process, overlays the medium density fiberboard having a size of 2440*1220*9.7/10.2mm for single side and is put into
It is cut into multiple blade saw, is cut into the slat of 9 pieces of 2440*132*9.7/10.2mm sizes；
Step 2: molding procedure, slat is required to form according to design mode face by four side moulder, when molding is first
Put side plate, after put middle plate, and differentiation is marked to side plate, slat is measured using vernier caliper；Fishplate bar person exists
Two slats band films should be carried out when initial survey to splice and grow generous process with vernier caliper measurement；Measurement is qualified
Afterwards, slat stacking is carried out, wherein side plate marks differentiation；It needs to separate heat dissipation with baffle in pile and makes slat
Temperature can reach the technique requirement of next technique cladding；
Step 3: cladding process, is placed on progress PVC film cladding, PVC film on coating machine for the slat of forming
Need to preheat heating before cladding, PVC film preheating temperature temperature is 25 DEG C -32 DEG C, 30 DEG C -40 DEG C of slat temperature, is coated
Good slat is by manually cutting off or directly being opened by automatic plate cutting machine-cut；
Step 4: test package, carries out grade separation (certified products, substandard products) to the slat coated, and beaten
Packet enters the preserving period stage with winding after film is wound, after preserving period, i.e. completion blinds plate production.
In step 1, when plate enters multiple blade saw, it need to overlay upwardly, plain plate is placed downwards, and every time to monolithic plate
It is cut.
In step 2, after forming by four side moulder to slat, two slats should be carried out in initial survey
Band film splices and with the long generous process of vernier caliper measurement, after measurement is qualified, carries out slat stacking.
Heat dissipation is spaced from each other to room temperature by baffle when carrying out stacking stacking to blinds plate.
In step 3, before cladding, PVC film and slat are intended to carry out heating preheating,.
A hot bellows are respectively put in tenon side and trough rim during cladding, by hot bellows to the blinds plank during cladding
Item and PVC film are heated；During cladding, the glue used is glue king and/or Henkel brand.
In step 4, will appear certified products, substandard products in examination board, when packing, carries out classification, divide into end time, in time, side plate
And middle plate, be packaged according to classification and carries out packing health using winding film.
Following table is the device model table used in the present embodiment technique
Table 1, the exploitation of blinds plate production technology and research project equipment nomenclature
Primary parameters of test apparatus,
1, multi-disc saw equipment has half storehouse of charging, and the continuity that production is effectively ensured (manually uninterruptedly puts plate, it is ensured that equipment
Continuous production), 9.7-20mm thickness medium density fiberboard, equipment speed of production 18m-20m/min can be processed；
2, the four side moulder shape of tool designs, and can meet the production of Multiple Type blinds, speed of production 18m-23m/min；
3, coating technology meets each shape shutter board production requirement, and peeling force reaches requirement >=600N/m after cladding, production
Speed 40m-50m/min.
Shutter board raw material sawing sheet:
1. checking supplied materials before sawing sheet, appearance detection is carried out to supplied materials, meets technological standards and starts sawing sheet.
2. the production slat for needing to watch the appearance of slat in sawing sheet, having item orderly.
3. slat is divided into side plate and middle plate after sawing sheet, differentiation is carried out, is made sufficient preparation for molding.
Four side moulder description of equipment
Description of the process
1. four side moulder form slat when should first put side plate, after put middle plate, need to pay attention to side plate when putting side plate and compare
Bending, easily blocks in ejecting plate, obvious tool marks occurs.Therefore feeding person and splicing person is needed to work good.The shutter board in feeding
Item should not heap be too high easily causes back scratch.
Splice and grown with vernier caliper measurement generous 2. fishplate bar person should carry out two slats band films in initial survey
Size.Two open slat and are met pair by eyes observation and hand touch without obvious difference of height and measuring size when wherein splicing
Answer the process of the slat of type shape.
3. after measurement is qualified, carrying out slat stacking, wherein side plate marks differentiation.It needs to use baffle in pile
The technique that heat dissipation enables the temperature of slat to reach next technique cladding requires.
Points for attention
1, plate needs to check whether plate shape meets the requirements during engraving milling, adjusts cutter in time；
2, forbid opening equipment protection cover in equipment running process, carry out tune machine after equipment stops completely；
2, it needs plain plate face to place when plate is placed upwards, and should not stack excessively high.
Cladding process explanation
It is not so high when sending plate personnel's pile 1. when being coated, easily cause plate face to have scratch.
2. the glue needed when cladding is divided into glue king and/or Henkel brand.It is used according to the condition of production of four big blinds different
Glue.(winter uses Henkel)
3.PVC film needs to preheat before cladding, and temperature, which needs to reach 25 to 32 degree, can just coat four big blinds.Its middle plate strip
Temperature will also reach 30 to 40 degree.
4. needing respectively to put a hot bellows in tenon side and trough rim during four big blinds cladding, in order to make trough rim and tenon side
PVC film and slat bond.
Points for attention
1, it will appear during examination board more than the PVC film of tenon side or more than trough rim PVC film or bulge or elephant skin or collapse
Side etc. is reflected to host hand adjustment to normally in time.
2, operator should be noted the glue amount in equipment glue bucket, feed in time, and pay attention to the temperature of control equipment and glue,
It is unsuitable excessively high in order to avoid scald PVC film.
Shutter board plate production detection process
Technique slat within critical field is packaged, is distinguished wherein side plate is carried out mark.Then film is used
Winding enters the preserving period stage, prepares for lower one of technique.
Points for attention
Will appear certified products, substandard products in examination board, when packing carry out classification divide into end time, in time, side plate, middle plate；It is packaged
Personnel pay attention to classifying when labelling.
Claims (8)
1. a kind of blinds plate production technology, which comprises the following steps:
Step 1: sawing sheet process, is put into the slat that multi-disc is sawed into required size for the medium density fiberboard that single side overlays；
Step 2: molding procedure, slat is required to form according to design mode face by four side moulder, when molding first puts side
Plate, after put middle plate, and differentiation is marked to side plate, and measure to slat using vernier caliper；
Step 3: cladding process, is placed on progress PVC film cladding, PVC film on coating machine for the slat of forming and is wrapping
It needs to preheat heating before covering, the slat coated is by manually cutting off or directly being opened by automatic plate cutting machine-cut；
Step 4: test package, surface defect inspection is carried out to the slat coated, and is carried out by certified products and substandard products etc.
Grade classification, qualified slat is packaged, and enters the preserving period stage after film is wound with winding, after preserving period, i.e.,
Complete the production of blinds plate.
2. a kind of blinds plate production technology as described in claim 1, it is characterised in that: in step 1, plate enters multiple blade saw
When, it need to overlay upwardly, plain plate is placed downwards, and is cut every time to monolithic plate.
3. a kind of blinds plate production technology as described in claim 1, it is characterised in that: in step 2, by four side moulder to hundred
After impeller item is formed, two slats band films should be carried out in initial survey and splices and is grown with vernier caliper measurement generous
Process after measurement is qualified, carries out slat stacking.
4. a kind of blinds plate production technology as claimed in claim 3, it is characterised in that: when carrying out stacking stacking to blinds plate
Heat dissipation is spaced from each other to room temperature by baffle.
5. a kind of blinds plate production technology as described in claim 1, it is characterised in that: in step 3, before cladding, PVC film and
Slat is intended to carry out heating preheating, and PVC film preheating temperature temperature is 25 DEG C -32 DEG C, and slat temperature is 30 DEG C -40
℃。
6. a kind of blinds plate production technology as claimed in claim 5, it is characterised in that: each on tenon side and trough rim during cladding
Put a hot bellows, by hot bellows to during cladding slat and PVC film heat.
7. a kind of blinds plate production technology as claimed in claim 5, it is characterised in that: during cladding, the glue that uses for
Glue king and/or Henkel brand.
8. a kind of blinds plate production technology as described in claim 1, it is characterised in that: in step 4, will appear in examination board
Certified products, substandard products, when packing, carry out classification, divide into end time, in time, side plate and middle plate, be packaged according to classification and use twine
Packing health is carried out around film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810613312.8A CN108972817A (en) | 2018-06-14 | 2018-06-14 | A kind of blinds plate production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810613312.8A CN108972817A (en) | 2018-06-14 | 2018-06-14 | A kind of blinds plate production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108972817A true CN108972817A (en) | 2018-12-11 |
Family
ID=64540404
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810613312.8A Pending CN108972817A (en) | 2018-06-14 | 2018-06-14 | A kind of blinds plate production technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108972817A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1833838A (en) * | 2006-04-20 | 2006-09-20 | 常熟市康丽饰品有限公司 | Processing method of wooden shutter vanes |
| CN2903323Y (en) * | 2006-03-31 | 2007-05-23 | 黄清志 | A kind of venetian curtain leaf |
| CN201067200Y (en) * | 2007-07-09 | 2008-06-04 | 广州易福诺木业有限公司 | Split joint type louver boards |
| CN101239482A (en) * | 2008-02-18 | 2008-08-13 | 王秀宝 | Method for preparing wood printing window shutter formaldehyde-absorbing window curtain |
| CN201659605U (en) * | 2010-01-05 | 2010-12-01 | 王军太 | Louver splice plate |
| CN104526819A (en) * | 2014-12-29 | 2015-04-22 | 福建农林大学 | Manufacturing process of light-emitting bamboo shutter blind |
| CN205936292U (en) * | 2016-07-06 | 2017-02-08 | 朱远贵 | Venetian blind |
| CN206913346U (en) * | 2017-06-27 | 2018-01-23 | 文安县振宇木业有限公司 | One kind automation board surface laminating machine |
| CN108115779A (en) * | 2016-11-28 | 2018-06-05 | 宜昌盼宝宝新材料科技有限公司 | Negative pressure high temperature plank equipment for coating film |
-
2018
- 2018-06-14 CN CN201810613312.8A patent/CN108972817A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2903323Y (en) * | 2006-03-31 | 2007-05-23 | 黄清志 | A kind of venetian curtain leaf |
| CN1833838A (en) * | 2006-04-20 | 2006-09-20 | 常熟市康丽饰品有限公司 | Processing method of wooden shutter vanes |
| CN201067200Y (en) * | 2007-07-09 | 2008-06-04 | 广州易福诺木业有限公司 | Split joint type louver boards |
| CN101239482A (en) * | 2008-02-18 | 2008-08-13 | 王秀宝 | Method for preparing wood printing window shutter formaldehyde-absorbing window curtain |
| CN201659605U (en) * | 2010-01-05 | 2010-12-01 | 王军太 | Louver splice plate |
| CN104526819A (en) * | 2014-12-29 | 2015-04-22 | 福建农林大学 | Manufacturing process of light-emitting bamboo shutter blind |
| CN205936292U (en) * | 2016-07-06 | 2017-02-08 | 朱远贵 | Venetian blind |
| CN108115779A (en) * | 2016-11-28 | 2018-06-05 | 宜昌盼宝宝新材料科技有限公司 | Negative pressure high temperature plank equipment for coating film |
| CN206913346U (en) * | 2017-06-27 | 2018-01-23 | 文安县振宇木业有限公司 | One kind automation board surface laminating machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20181211 |