CN108939836A - A kind of block heater device and installation method - Google Patents
A kind of block heater device and installation method Download PDFInfo
- Publication number
- CN108939836A CN108939836A CN201810505893.3A CN201810505893A CN108939836A CN 108939836 A CN108939836 A CN 108939836A CN 201810505893 A CN201810505893 A CN 201810505893A CN 108939836 A CN108939836 A CN 108939836A
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- China
- Prior art keywords
- shell
- unit block
- group
- block
- heater device
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- 238000009434 installation Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000012544 monitoring process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/26—Drying gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Resistance Heating (AREA)
Abstract
The invention discloses a kind of block heater device and installation methods, including shell, the enclosure interior is uniformly distributed multiple boss slots, the enclosure interior connects thermally conductive tube assembly, and the thermally conductive tube assembly includes multiple groups unit block, and multiple unit blocks are attached by center rest, oil inlet is arranged in the housing bottom, the oil inlet respective side is provided with bottom temp monitor, and the case top is provided with oil outlet, head temperature monitor is arranged on the left of the oil outlet.Structure of the invention is compact, quick and easy for installation, and each heat conducting pipe is easy to change, safeguards convenient for the daily maintenance of block heater device, high degree of automation.
Description
Technical field
The present invention relates to block heater engineering device technique fields, specifically, being related to a kind of block heater device and peace
Dress method.
Background technique
Block heater device is mainly used in power equipment technical field extensive utilization to working media such as liquid
Body, gas etc. are thermally dried.Existing block heater device installation procedure is complicated, and installation effectiveness is relatively low；It is existing dry
The thermally conductive tube assembly of formula heater assembly uses fixed connection type, and transport is inconvenient, the work of later period maintenance replacement maintenance
Amount is big, and the commutativity of heat conducting pipe is low, the difficult heater of part heat conducting pipe replacement, can only integral replacing, cause the wasting of resources；
Existing block heater plant automation degree is low, and fixed heating temperature can only be arranged, and cannot achieve real time temperature heating control
System, is unable to satisfy the technique production requirement of continuous development.
The content of present invention
The purpose of the present invention is to solve deficiencies existing for existing block heater device, provide a kind of block heater
Device and installation method.
To achieve the goals above, the present invention is achieved through the following technical solutions:
A kind of block heater device, including shell, the enclosure interior are uniformly distributed multiple boss slots, in the shell
Portion connects thermally conductive tube assembly, and the thermally conductive tube assembly includes multiple groups unit block, and multiple unit blocks pass through center rest
It is attached；
The unit block includes card holder, and the card holder is arranged inside the unit block center, the card holder
It is provided with through-hole, multiple convection current notches are provided on the through-hole outer wall, are provided with multiple connection card slots, institute on the outside of the card holder
It states connection card slot and is provided with heat conducting pipe；
Unit block described in two adjacent groups is provided with one and shares the heat conducting pipe；
The center rest is arranged in the thermally conductive tube assembly center, and the center rest is internally provided with thin-walled
Cylinder, thin wall cylinder surface are uniformly distributed multiple intercommunication notches, the tangent multiple fixed card slots of connection on the outside of the thin wall cylinder.
Oil inlet, the oil inlet respective side setting is arranged in a kind of above-mentioned block heater device, the housing bottom
There is bottom temp monitor, the case top is provided with oil outlet, head temperature monitor is arranged on the left of the oil outlet.
A kind of above-mentioned block heater device, the heat conducting pipe are internally provided with heating rod, and the heating stick end connects
Connect power controller.
A kind of above-mentioned block heater device, the bottom temp monitor, the head temperature monitor and described
Power controller is connect with master controller.
A kind of installation method of block heater device, includes the following steps:
A. card sets connection heat conducting pipe in the connection card slot of card holder, forms first group of unit block；
B. using identical mounting means assemble second group of unit block, and second group of unit block with first group of unit
Heat conducting pipe is not installed on the connection card slot of component adjacent position；
C. first group of unit block is inserted into shell by boss slot；
D. pass through boss slot and second group of unit block and the connection card slot of first group of unit block adjacent position for second
In group unit block insertion shell, and it is connected with each other with first group of unit block；
E. center rest is installed on first group of unit block and second group of unit block by fixed card slot；
F., the unit block of other group of quantity is installed on the basis of center rest, until completing entire block heater dress
The installation for the heat conducting pipe set；
G., bottom temp monitor, head temperature monitor and power controller are installed on shell, until entire dry
Formula heater assembly is completely completed.
Compared with prior art, beneficial effects of the present invention are as follows: being provided with and lead in the shell of the block heater device
Heat pipe assembly, thermally conductive tube assembly are installed to enclosure interior by shell inner convex platform slot, thermally conductive tube assembly by multiple unit blocks and
Center rest snaps connection composition, and unit block snaps connection composition, entire block heater device by card holder and heat conducting pipe
Heat conducting pipe using fastening type structure assembling constitute, it is easy for installation, be readily transported, each heat conducting pipe is easy to change, be convenient for dry type
The daily maintenance of heater assembly is safeguarded；The block heater device is provided with bottom temp monitor in the bottom of shell,
Head temperature monitor is provided at the top of shell, can in real-time monitoring shell different zones temperature conditions, and according to prison
The temperature real-time control power controller of survey, adjusts the temperature of heating rod, to meet the needs of technique production, improves dry type and adds
The degree of automation of hot device device.
Detailed description of the invention
Fig. 1 is schematic structural view of the invention；
Fig. 2 is the section diagram of structure in the present invention；
Fig. 3 is the main view of shell in the present invention；
Fig. 4 is the structural schematic diagram of unit block in the present invention；
Fig. 5 is the structural schematic diagram of medium clip rack of the present invention；
Fig. 6 is center rest structural schematic diagram in the present invention.
In attached drawing: 1, shell；11, boss slot；12, oil inlet；13, bottom temp monitor；14, oil outlet；15, top
Temperature monitoring；2, thermally conductive tube assembly；3, unit block；31, card holder；311, convection current notch；312, card slot is connected；32, thermally conductive
Pipe；4, center rest；41, thin wall cylinder；411, intercommunication notch；42, fixed card slot；5, heating rod；6, power controller.
The following further describes the present invention with reference to the drawings:
Refering to fig. 1 to Fig. 6, a kind of block heater device includes shell 1, and multiple boss slots are uniformly distributed inside shell 1
11, thermally conductive tube assembly 2 is connected inside shell 1, and thermally conductive tube assembly 2 is made of multiple groups unit block 3 and center rest 4, unit group
Part 3 is made of card holder 31 and multiple heat conducting pipes 32, and heat conducting pipe 32 is by connecting on card slot 312 cutting ferrule to card holder 31, in card holder 31
Portion is provided with through-hole, and multiple convection current notches 311 are provided on through-hole outer wall, and multiple convection current notches 311 make the part of unit block 3
Region inner fluid can be realized convection current, improve heating effect；Unit block 3 is inserted into inside shell 1 by boss slot 11, and is used
Identical mounting means installs adjacent cells component 3, and two adjacent groups unit block 3 is provided with a shared heat conducting pipe 32, center
Multiple groups unit block 3 is fixedly connected by bracket 4 by fixed card slot 42, and center rest 4 is internally provided with thin wall cylinder 41, thin
41 surface of wall cylinder is uniformly distributed multiple intercommunication notches 411, and intercommunication notch 411 can be realized the realization of the oil liquid inside entire shell 1
Intercommunication convection current enables entire 1 internal oil of shell to come into full contact with each heat conducting pipe 32, improves adding for the block heater
Thermal effect；Oil inlet 12 is arranged in 1 bottom of shell, and 12 respective side of oil inlet is provided with bottom temp monitor 13, sets at the top of shell 1
It is equipped with oil outlet 14, head temperature monitor 15 is set on the left of oil outlet 14, heat conducting pipe 32 is internally provided with heating rod 5, heats
5 end of stick connects power controller 6, and bottom temp monitor 13, head temperature monitor 15 and power controller 6 are and master control
Device connection processed, can be real by master controller according to the monitoring temperature of bottom temp monitor 13 and head temperature monitor 15
When adjustment power controller 6 adjust heating rod 5 heating power, to reach technique real-time requirement.
A kind of installation method of block heater device is as follows: in block heater device, first in 31 shell of card holder shell
Card sets thermally conductive 32 shell of tube shell of connection in 311 shell of connection card slot shell of body, forms first group of 3 shell of unit block shell
Body, using identical mounting means install second group of unit block, and second group of unit block with first group of unit block shell
On 11 shell of connection card slot shell of 3 shell adjacent position of body 32 shell of heat conducting pipe shell is not installed, passes through boss slot shell 11
Shell passes through 11 shell of boss slot shell and second group of unit in first group of 3 shell of unit block shell insertion 1 shell of shell
Component and 311 shell of connection card slot shell of first group of 3 shell adjacent position of unit block shell insert second group of unit block
Enter in 1 shell of shell shell, and be connected with each other with first group of 3 shell of unit block shell, passes through 42 shell of fixed card slot shell
4 shell of center rest shell is installed on first group of 3 shell of unit block shell and second group of unit block, in center rest
The unit block of other group of quantity is installed, until completing the heat conducting pipe of entire block heater device on the basis of 4 shell of shell
13 shell of bottom temp monitor shell, head temperature monitor are installed in the installation of 32 shell of shell on 1 shell of shell shell
6 shell of 15 shell of shell and power controller shell, until entire block heater device is completely completed.
In conclusion the basic principles, main features and advantages of the present invention have been shown and described above, only
The embodiment of the present invention is not used to limit the scope of implementation of the present invention.The present invention is not limited to the above embodiments, all
Equivalent changes and modifications carried out by shape according to the scope of claims of the present invention, construction, feature and spirit should all fall into this
In the range of invention.Protection scope of the present invention is defined by appended claims and its equivalent.
Claims (5)
1. a kind of block heater device, it is characterised in that: including shell (1), be uniformly distributed inside the shell (1) multiple convex
Platform slot (11), the shell (1) is internal to connect thermally conductive tube assembly (2), and the thermally conductive tube assembly (2) includes multiple groups unit block
(3), multiple unit blocks (3) are attached by center rest (4)；
The unit block (3) includes card holder (31), and the card holder (31) is arranged in the unit block (3) center, institute
It states card holder (31) and is internally provided with through-hole, multiple convection current notches (311) are provided on the through-hole outer wall, the card holder (31) is outside
Side is provided with multiple connection card slots (312), and the connection card slot (311) is provided with heat conducting pipe (32)；
Unit block described in two adjacent groups (3) is provided with one and shares the heat conducting pipe (32)；
The center rest (4) is arranged in thermally conductive tube assembly (2) center, and the center rest (4) is internally provided with
Thin wall cylinder (41), thin wall cylinder (41) surface are uniformly distributed multiple intercommunication notches (411), tangent connection on the outside of the thin wall cylinder (41)
Multiple fixed card slots (42).
2. a kind of block heater device according to claim 1, it is characterised in that: shell (1) bottom be arranged into
Hydraulic fluid port (12), oil inlet (12) respective side are provided with bottom temp monitor (13), are provided with out at the top of the shell (1)
Head temperature monitor (15) are arranged in hydraulic fluid port (14), oil outlet (14) left side.
3. a kind of block heater device according to claim 1, it is characterised in that: setting inside the heat conducting pipe (32)
Have heating rod (5), heating rod (5) end connects power controller (6).
4. a kind of block heater device according to any one of claim 2-3, it is characterised in that: the bottom temp
Monitor (13), the head temperature monitor (15) and the power controller (6) are connect with master controller.
5. a kind of installation method of block heater device, characterized by the following steps:
A. connection heat conducting pipe (32) is set in connection card slot (311) Nei Ka of card holder (31), forms first group of unit block (3)；
B. using identical mounting means assemble second group of unit block, and second group of unit block with first group of unit block
(3) on the connection card slot (11) of adjacent position heat conducting pipe (32) are not installed；
It c. will be in first group of unit block (3) insertion shell (1) by boss slot (11)；
D. pass through boss slot (11) and the connection card slot of second group of unit block and first group of unit block (3) adjacent position
(311) second group of unit block insertion shell (1) is interior, and be connected with each other with first group of unit block (3)；
E. center rest (4) is installed on first group of unit block (3) and second group of unit block by fixed card slot (42)；
F., the unit block of other group of quantity is installed on the basis of center rest (4), until completing entire block heater dress
The installation for the heat conducting pipe (32) set；
G., bottom temp monitor (13), head temperature monitor (15) and power controller (6) are installed on shell (1),
Until entire block heater device is completely completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810505893.3A CN108939836A (en) | 2018-05-19 | 2018-05-19 | A kind of block heater device and installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810505893.3A CN108939836A (en) | 2018-05-19 | 2018-05-19 | A kind of block heater device and installation method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108939836A true CN108939836A (en) | 2018-12-07 |
Family
ID=64499593
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810505893.3A Pending CN108939836A (en) | 2018-05-19 | 2018-05-19 | A kind of block heater device and installation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108939836A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2770381C1 (en) * | 2020-10-20 | 2022-04-15 | Акционерное общество "Опытное Конструкторское Бюро Машиностроения имени И.И. Африкантова" (АО "ОКБМ Африкантов") | Pipe system of a heat exchange apparatus |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4154295A (en) * | 1977-02-02 | 1979-05-15 | General Atomic Company | Heat exchanger tube support assembly |
| NL7811026A (en) * | 1978-11-06 | 1980-05-08 | Stork Koninklijke Maschf | Support structure for pipes in heat exchanger - formed by strips folded meander-form between horizontal rows |
| CN201170703Y (en) * | 2007-12-19 | 2008-12-24 | 中国蓝星（集团）总公司 | A heat exchange tube bundle support device |
| US20110253341A1 (en) * | 2010-04-14 | 2011-10-20 | Saudi Arabian Oil Company | Auxiliary supports for heat exchanger tubes |
| CN203550729U (en) * | 2013-11-25 | 2014-04-16 | 山东普益电气有限公司 | Tube bundle support of radiator finned tube |
| CN205317063U (en) * | 2015-12-21 | 2016-06-15 | 上海沃迪自动化装备股份有限公司 | Support arrangement for be applied to tubular heat exchanger |
| CN106066103A (en) * | 2015-04-24 | 2016-11-02 | Lg电子株式会社 | Subcooler and there is the air conditioner of this subcooler |
| CN106642688A (en) * | 2016-12-14 | 2017-05-10 | 天津唯元科技发展有限公司 | Rare earth energy-awakening ceramic heat-conducting oil heater |
| CN106643265A (en) * | 2016-11-29 | 2017-05-10 | 东方电气集团东方锅炉股份有限公司 | Heat exchange pipe support device of coiled pipe collecting box type high-pressure heater |
| CN206378031U (en) * | 2017-01-11 | 2017-08-04 | 金陵科技学院 | A kind of heat pipe rack |
-
2018
- 2018-05-19 CN CN201810505893.3A patent/CN108939836A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4154295A (en) * | 1977-02-02 | 1979-05-15 | General Atomic Company | Heat exchanger tube support assembly |
| NL7811026A (en) * | 1978-11-06 | 1980-05-08 | Stork Koninklijke Maschf | Support structure for pipes in heat exchanger - formed by strips folded meander-form between horizontal rows |
| CN201170703Y (en) * | 2007-12-19 | 2008-12-24 | 中国蓝星（集团）总公司 | A heat exchange tube bundle support device |
| US20110253341A1 (en) * | 2010-04-14 | 2011-10-20 | Saudi Arabian Oil Company | Auxiliary supports for heat exchanger tubes |
| CN203550729U (en) * | 2013-11-25 | 2014-04-16 | 山东普益电气有限公司 | Tube bundle support of radiator finned tube |
| CN106066103A (en) * | 2015-04-24 | 2016-11-02 | Lg电子株式会社 | Subcooler and there is the air conditioner of this subcooler |
| CN205317063U (en) * | 2015-12-21 | 2016-06-15 | 上海沃迪自动化装备股份有限公司 | Support arrangement for be applied to tubular heat exchanger |
| CN106643265A (en) * | 2016-11-29 | 2017-05-10 | 东方电气集团东方锅炉股份有限公司 | Heat exchange pipe support device of coiled pipe collecting box type high-pressure heater |
| CN106642688A (en) * | 2016-12-14 | 2017-05-10 | 天津唯元科技发展有限公司 | Rare earth energy-awakening ceramic heat-conducting oil heater |
| CN206378031U (en) * | 2017-01-11 | 2017-08-04 | 金陵科技学院 | A kind of heat pipe rack |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2770381C1 (en) * | 2020-10-20 | 2022-04-15 | Акционерное общество "Опытное Конструкторское Бюро Машиностроения имени И.И. Африкантова" (АО "ОКБМ Африкантов") | Pipe system of a heat exchange apparatus |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181207 |