CN108912302B - A kind of water-based polyurethane and its preparation method and application - Google Patents
A kind of water-based polyurethane and its preparation method and application Download PDFInfo
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Abstract
本发明公开了一种水性聚氨酯的制备方法,包括以下步骤:(1)将聚醚多元醇和二异氰酸酯反应;(2)将二羟甲基丙酸和有机锡类催化剂溶解于N,N‑二甲基甲酰胺中得到第一溶液,将第一溶液和步骤(1)得到的体系反应;(3)将1,6‑己二醇溶解于丙酮中得到第二溶液,将第二溶液和步骤(2)得到的体系反应;(4)将步骤(3)得到的体系降温至35‑45℃,添加三乙胺反应;(5)将步骤(4)得到的体系加入水中搅拌;(6)除去步骤(5)得到的体系中的丙酮;还公开了制备得到的水性聚氨酯及其在制备粘合剂、固定化材料或涂层材料中的应用。本发明制备得到的水性聚氨酯粒径小,5‑15nm,成膜后膜透明无气泡。The invention discloses a preparation method of water-based polyurethane, comprising the following steps: (1) reacting polyether polyol and diisocyanate; (2) dissolving dimethylolpropionic acid and organic tin catalyst in N,N-diisocyanate The first solution is obtained in methylformamide, and the first solution is reacted with the system obtained in step (1); (3) 1,6-hexanediol is dissolved in acetone to obtain the second solution, and the second solution and step (2) reaction of the obtained system; (4) cooling the system obtained in step (3) to 35-45 ℃, adding triethylamine to react; (5) adding the system obtained in step (4) into water and stirring; (6) The acetone in the system obtained in step (5) is removed; and the prepared water-based polyurethane and its application in the preparation of adhesives, immobilization materials or coating materials are also disclosed. The water-based polyurethane prepared by the invention has a small particle size, 5-15 nm, and the film is transparent and bubble-free after film formation.
Description
技术领域technical field
本发明涉及水性聚氨酯,具体涉及一种水性聚氨酯及其制备方法和应用。The invention relates to water-based polyurethane, in particular to a water-based polyurethane and a preparation method and application thereof.
背景技术Background technique
水性聚氨酯由于其以水为溶剂,有着环保、安全、可调节范围广的优点,广泛应用于织物整理、粘合剂、塑料薄膜、包装涂层等领域。现有的水性聚氨酯粒径往往高于100nm,粒径越大,溶液越浑浊,使得水性聚氨酯保质期短,容易出现分层现象;并且粒径过大,不适用于包装涂层和织物整理等领域。而在喷墨打印和真空吸塑胶领域,粒径较小的水性聚氨酯则更能显示其优势。Because of its use of water as a solvent, water-based polyurethane has the advantages of environmental protection, safety and wide adjustment range, and is widely used in textile finishing, adhesives, plastic films, packaging coatings and other fields. The particle size of the existing water-based polyurethane is often higher than 100nm. The larger the particle size, the more turbid the solution, which makes the water-based polyurethane short shelf life and prone to delamination; and the particle size is too large, which is not suitable for packaging coating and fabric finishing. . In the field of inkjet printing and vacuum plastics, waterborne polyurethane with smaller particle size can show its advantages more.
现有水性聚氨酯的制备方法往往将亲水基团、多元醇、异氰酸酯一起反应形成预聚体,再进一步扩链,中和,剪切分散形成水性聚氨酯溶液。但是这种合成工艺由于亲水基团的羟基活性一般高于多元醇的活性,先和异氰酸酯反应,使得亲水基团在高分子链上的分布不均匀,最终产物粒径较大。In the existing preparation method of waterborne polyurethane, the hydrophilic group, polyol and isocyanate are often reacted together to form a prepolymer, and further chain extension, neutralization, shearing and dispersion are performed to form a waterborne polyurethane solution. However, in this synthesis process, because the hydroxyl activity of the hydrophilic group is generally higher than that of the polyol, it first reacts with the isocyanate, which makes the distribution of the hydrophilic group in the polymer chain uneven, and the final product has a larger particle size.
发明内容SUMMARY OF THE INVENTION
发明目的:为了解决现有水性聚氨酯制备时粒径过大的问题,本发明第一发明提供了一种水性聚氨酯的制备方法,本发明第二方面提供了小粒径的水性聚氨酯,本发明第三方面提供了水性聚氨酯在制备粘合剂、固定化材料或涂层材料中的应用。Purpose of the invention: In order to solve the problem that the particle size is too large during the preparation of the existing water-based polyurethane, the first invention of the present invention provides a preparation method of water-based polyurethane, the second aspect of the present invention provides water-based polyurethane with small particle size, and the first aspect of the present invention provides water-based polyurethane. Three aspects provide the application of waterborne polyurethane in the preparation of adhesives, immobilization materials or coating materials.
技术方案:本发明所述一种水性聚氨酯的制备方法,包括以下步骤:Technical scheme: the preparation method of a water-based polyurethane according to the present invention comprises the following steps:
(1)聚醚多元醇和二异氰酸酯发生预聚反应生成预聚体;(1) Prepolymerization of polyether polyol and diisocyanate to generate prepolymer;
(2)将二羟甲基丙酸和有机锡类催化剂溶解于有机溶剂中得到第一溶液,第一溶液和步骤(1)得到的预聚体发生扩链反应生成NCO封端的中间体;(2) dimethylolpropionic acid and organic tin catalyst are dissolved in organic solvent to obtain the first solution, the first solution and the prepolymer obtained in step (1) take place chain extension reaction to generate NCO end-capped intermediate;
(3)将1,6-己二醇溶解于丙酮中得到第二溶液,第二溶液和步骤(2)得到的NCO封端的中间体发生扩链反应;(3) 1,6-hexanediol is dissolved in acetone to obtain the second solution, and the second solution and the NCO-terminated intermediate obtained in step (2) undergo chain extension reaction;
(4)步骤(3)得到的体系和三乙胺发生中和反应生成亲水性聚氨酯;(4) the system that step (3) obtains and triethylamine take place neutralization reaction to generate hydrophilic polyurethane;
(5)步骤(4)得到的亲水性聚氨酯加入水中进行分散生成水性聚氨酯;(5) the hydrophilic polyurethane obtained in step (4) is added in water and dispersed to generate water-based polyurethane;
(6)除去步骤(5)得到的体系中的丙酮,即得水性聚氨酯。(6) removing the acetone in the system obtained in step (5) to obtain water-based polyurethane.
步骤(1)中,所述聚醚多元醇为聚醚二元醇,所述二异氰酸酯为五亚甲基二异氰酸酯,所述聚醚多元醇和二异氰酸酯的摩尔比为1:1.9-1:3;所述反应条件为:75-80℃反应1.5-2h。In step (1), the polyether polyol is polyether diol, the diisocyanate is pentamethylene diisocyanate, and the molar ratio of the polyether polyol and diisocyanate is 1:1.9-1:3 ; The reaction conditions are: 75-80 ℃ reaction 1.5-2h.
优选地,聚醚多元醇在真空烘箱中以120℃干燥除水2h。Preferably, the polyether polyol is dried in a vacuum oven at 120° C. to remove water for 2 h.
优选地,聚醚二元醇包括但不限于聚醚二元醇N210、聚醚二元醇N205。Preferably, the polyether diol includes, but is not limited to, polyether diol N210, polyether diol N205.
步骤(2)中,步骤(2)中所述第一溶液中的二羟甲基丙酸和有机溶剂的质量比为1:3-1:5,所述有机锡类催化剂在第一溶液中的质量百分比为0.5-1%,所述二羟甲基丙酸和步骤(1)中所述聚醚多元醇的质量比为0.068:1-0.082:1,所述有机锡类催化剂为异辛酸亚锡,所述有机溶剂为N,N-二甲基甲酰胺或N-甲基吡咯烷酮;所述反应条件为:75-80℃反应0.5-1h。In the step (2), the mass ratio of the dimethylolpropionic acid and the organic solvent in the first solution described in the step (2) is 1:3-1:5, and the organotin catalyst is in the first solution. The mass percentage is 0.5-1%, the mass ratio of the dimethylolpropionic acid and the polyether polyol described in the step (1) is 0.068:1-0.082:1, and the organic tin catalyst is isooctanoic acid stannous, the organic solvent is N,N-dimethylformamide or N-methylpyrrolidone; the reaction conditions are: 75-80°C for 0.5-1h.
优选地,将二羟甲基丙酸(DMPA)在真空烘箱中以120℃干燥除水2h;在N,N-二甲基甲酰胺(DMF)中放入活化后的分子筛除水一周。Preferably, dimethylolpropionic acid (DMPA) is dried in a vacuum oven at 120° C. to remove water for 2 hours; and activated molecular sieves are placed in N,N-dimethylformamide (DMF) to remove water for one week.
步骤(3)中,所述1,6-己二醇和丙酮的质量比为1:5-1:8,所述1,6-己二醇和步骤(1)中所述聚醚多元醇的质量比为0.117:1-0.145:1;所述反应条件为:75-80℃反应0.5-1h。In step (3), the mass ratio of described 1,6-hexanediol and acetone is 1:5-1:8, and the quality of described 1,6-hexanediol and polyether polyol described in step (1) The ratio is 0.117:1-0.145:1; the reaction conditions are: 75-80°C for 0.5-1h.
优选地,在丙酮中放入活化后的分子筛除水一周。Preferably, the activated molecular sieve is put into acetone to remove water for one week.
步骤(4)中,所述三乙胺和步骤(2)中所述二羟甲基丙酸的摩尔比为0.8:1-1.1:1,所述反应条件为:35-45℃反应0.5-1h。In the step (4), the molar ratio of the triethylamine to the dimethylolpropionic acid described in the step (2) is 0.8:1-1.1:1, and the reaction conditions are: 35-45 ℃ of reaction 0.5- 1h.
步骤(5)中,步骤(5)中所述水和步骤(1)中所述聚醚多元醇的质量比为2.5:1-3:1;所述反应条件为:常温下500-1000r/min搅拌0.5-1h。In the step (5), the mass ratio of the water described in the step (5) to the polyether polyol described in the step (1) is 2.5:1-3:1; the reaction conditions are: 500-1000r/ min stirring for 0.5-1h.
步骤(1)-步骤(6)制备水性聚氨酯的过程中,不需要对中间产物进行纯化,直接将上一个步骤反应得到的体系和下一个步骤的反应物反应即可。In the process of preparing water-based polyurethane from steps (1) to (6), the intermediate product does not need to be purified, and the system obtained by the reaction in the previous step can be directly reacted with the reactant in the next step.
本发明第二方面提供上述制备方法制备得到的水性聚氨酯。The second aspect of the present invention provides the water-based polyurethane prepared by the above preparation method.
本发明第三方面提供所述的水性聚氨酯在织物整理、粘合剂、塑料薄膜、包装涂层、喷墨打印、真空吸塑胶或固定化材料中的应用。The third aspect of the present invention provides the application of the waterborne polyurethane in fabric finishing, adhesives, plastic films, packaging coatings, inkjet printing, vacuum absorbing plastics or immobilization materials.
优选地,水性聚氨酯在织物整理、塑料薄膜、包装涂层、喷墨打印、真空吸塑胶或固定化材料中的应用。Preferably, the application of waterborne polyurethane in fabric finishing, plastic films, packaging coatings, inkjet printing, vacuum absorbing plastics or immobilization materials.
涂层材料:低粒径的水性聚氨酯与油墨混合,打印或者喷涂于目标样品上固化成膜,用作织物、塑料或纸张上的彩绘图案层。Coating material: low particle size waterborne polyurethane is mixed with ink, printed or sprayed on the target sample and cured to form a film, used as a color pattern layer on fabric, plastic or paper.
有益效果:(1)本发明先使多元醇和异氰酸酯反应,形成小分子链,然后引入亲水基团进行第一次扩链,再使用小分子二元醇进行二次扩链,这样亲水基团处于链的中间并且均匀分布,使得最终的产品粒径较小;制备过程中不容易产生凝胶,粘度可控。(2)本发明使用生物基五亚甲基异氰酸酯(PDI),更加绿色环保,符合可持续发展;且五亚甲基异氰酸酯(PDI)有更高的反应活性,相较于其他类型的异氰酸酯,可以缩短反应时间,在合成过程中也显示出低粘度,添加更少量的有机溶剂,如丙酮。(3)本发明制备得到的水性聚氨酯粒径小,成膜后膜透明无气泡,储存时间长,至少满足180天存放不分层、无沉淀;由于粒径为5-15nm,与油墨等混合能更加均匀,在应用中获得更为细腻的效果。(4)本发明的水性聚氨酯用于粘结木材的粘结强度达到2-2.2MPa。(5)本发明使用的辅料少,材料来源广泛,操作简单。Beneficial effects: (1) In the present invention, polyols and isocyanates are reacted to form small molecular chains, and then hydrophilic groups are introduced to carry out first chain extension, and then small molecular diols are used to carry out secondary chain extension. The agglomerates are in the middle of the chain and evenly distributed, so that the particle size of the final product is small; it is not easy to generate gel during the preparation process, and the viscosity is controllable. (2) The present invention uses bio-based pentamethylene isocyanate (PDI), which is more green and environmentally friendly, and conforms to sustainable development; and pentamethylene isocyanate (PDI) has higher reactivity, compared with other types of isocyanates, The reaction time can be shortened, it also shows low viscosity during the synthesis, and a smaller amount of organic solvent such as acetone is added. (3) The water-based polyurethane prepared by the present invention has a small particle size, the film is transparent and free of bubbles after film formation, and has a long storage time, which can be stored for at least 180 days without delamination and precipitation; because the particle size is 5-15nm, it is mixed with ink etc. It is more uniform and more delicate in application. (4) The bonding strength of the water-based polyurethane of the present invention for bonding wood reaches 2-2.2 MPa. (5) The present invention uses few auxiliary materials, has a wide range of material sources, and is easy to operate.
附图说明Description of drawings
图1为水性聚氨酯制备的流程图;Fig. 1 is the flow chart of waterborne polyurethane preparation;
图2为实施例1制备的水性聚氨酯的粒度分布图;Fig. 2 is the particle size distribution diagram of the aqueous polyurethane prepared by Example 1;
图3为实施例2制备的水性聚氨酯的粒度分布图;Fig. 3 is the particle size distribution diagram of the aqueous polyurethane prepared by embodiment 2;
图4为实施例2制备的水性聚氨酯的红外图谱;Fig. 4 is the infrared spectrum of the water-based polyurethane prepared by embodiment 2;
图5为实施例3制备的水性聚氨酯的粒度分布图;Fig. 5 is the particle size distribution diagram of the aqueous polyurethane prepared by Example 3;
图6为实施例2和实施例3制备的水性聚氨酯的热重图谱;Fig. 6 is the thermogravimetric spectrum of the water-based polyurethane prepared by Example 2 and Example 3;
图7为实施例2和实施例3制备的水性聚氨酯的XRD图谱;Fig. 7 is the XRD pattern of the water-based polyurethane prepared by Example 2 and Example 3;
图8为对比例1制备的水性聚氨酯的粒度分布图;Fig. 8 is the particle size distribution diagram of the water-based polyurethane prepared by Comparative Example 1;
图9为对比例3制备的水性聚氨酯的粒度分布图;Fig. 9 is the particle size distribution diagram of the aqueous polyurethane prepared by Comparative Example 3;
图10为对比例4制备的水性聚氨酯的粒度分布图;Fig. 10 is the particle size distribution diagram of the water-based polyurethane prepared by Comparative Example 4;
图11为对比例6制备的水性聚氨酯的粒度分布图。FIG. 11 is a particle size distribution diagram of the aqueous polyurethane prepared in Comparative Example 6. FIG.
具体实施方式Detailed ways
实施例1Example 1
原材料的处理:将聚醚多元醇N210和二羟甲基丙酸(DMPA)在真空烘箱中以120℃干燥除水2h;N,N-二甲基甲酰胺(DMF)和丙酮中放入活化后的分子筛除水一周。Treatment of raw materials: polyether polyol N210 and dimethylolpropionic acid (DMPA) were dried in a vacuum oven at 120°C to remove water for 2h; N,N-dimethylformamide (DMF) and acetone were placed in activated After the molecular sieve removes water for a week.
(1)在玻璃瓶中加入聚醚多元醇N210和五亚甲基异氰酸酯(PDI),78℃反应2h;其中聚醚多元醇N210和五亚甲基异氰酸酯(PDI)的摩尔比1:2.2;(1) Add polyether polyol N210 and pentamethylene isocyanate (PDI) into a glass bottle, and react at 78°C for 2 hours; the molar ratio of polyether polyol N210 and pentamethylene isocyanate (PDI) is 1:2.2;
(2)从补料口添加用N,N-二甲基甲酰胺(DMF)溶解的二羟甲基丙酸(DMPA)和有机锡类催化剂后,在78℃反应55min,其中DMF与DMPA的质量比4:1,有机锡类催化剂异辛酸亚锡为混合物总质量的1%;其中二羟甲基丙酸和步骤(1)中聚醚多元醇的质量比为0.075:1;(2) After adding dimethylolpropionic acid (DMPA) dissolved in N,N-dimethylformamide (DMF) and an organotin catalyst from the feeding port, react at 78°C for 55min, wherein the mixture of DMF and DMPA is The mass ratio is 4:1, and the organotin-based catalyst stannous isooctoate is 1% of the total mass of the mixture; wherein the mass ratio of dimethylolpropionic acid and polyether polyol in step (1) is 0.075:1;
(3)从补料口添加用丙酮溶解的1.6-己二醇(HDO),在75℃反应1h;其中丙酮与1.6-己二醇的为质量比7:1,1,6-己二醇和步骤(1)中聚醚多元醇的质量比为0.121:1;(3) Add 1.6-hexanediol (HDO) dissolved with acetone from the feeding port, and react at 75°C for 1 h; the mass ratio of acetone and 1.6-hexanediol is 7:1, 1,6-hexanediol and In step (1), the mass ratio of polyether polyol is 0.121:1;
(4)待温度降至40℃,添加三乙胺反应0.5h,其中添加的三乙胺(TEA)与步骤(2)中DMPA的摩尔比1:1;(4) when the temperature is lowered to 40°C, triethylamine is added to react for 0.5h, and the molar ratio of the added triethylamine (TEA) to DMPA in step (2) is 1:1;
(5)加入去离子水,常温下以500r/min高速搅拌0.5h,其中水和步骤(1)中所述聚醚多元醇的质量比为2.65:1;(5) adding deionized water, stirring at a high speed of 500r/min for 0.5h at normal temperature, wherein the mass ratio of water and polyether polyol described in step (1) is 2.65:1;
(6)旋转蒸发除去丙酮,出料。(6) Rotary evaporation to remove acetone and discharge.
具体反应流程见图1;The specific reaction process is shown in Figure 1;
制备得到的水性聚氨酯的粒度分布情况见图2,粒径为5.864nm。The particle size distribution of the prepared waterborne polyurethane is shown in Figure 2, and the particle size is 5.864 nm.
实施例2Example 2
水性聚氨酯的制备方法同实施例1,不同的是:The preparation method of water-based polyurethane is the same as Example 1, except that:
步骤(1)中,聚醚多元醇N210和五亚甲基异氰酸酯(PDI)的摩尔比1:3;In step (1), the molar ratio of polyether polyol N210 and pentamethylene isocyanate (PDI) is 1:3;
步骤(2)中,二羟甲基丙酸和步骤(1)中聚醚多元醇的质量比为0.082:1;In step (2), the mass ratio of dimethylolpropionic acid and polyether polyol in step (1) is 0.082:1;
步骤(3)中,1,6-己二醇和步骤(1)中聚醚多元醇的质量比为0.135:1;In step (3), the mass ratio of 1,6-hexanediol to polyether polyol in step (1) is 0.135:1;
步骤(5)中,水和步骤(1)中所述聚醚多元醇的质量比为2.9:1。In step (5), the mass ratio of water to the polyether polyol described in step (1) is 2.9:1.
制备得到的水性聚氨酯的粒度分布情况见图3,粒径为6.367nm;红外图谱见图4,特征峰出峰位置为:3351.8cm-1,2972.2cm-1,2934.5cm-1,2862.4cm-1,1716.2cm-1,1523.1cm-1,1440.4cm-1,1355.0cm-1,1249.3cm-1,1222.8cm-1,1103.1cm-1,1018.5cm-1,933.2cm-1,779.1cm-1,表明了合成产物为聚氨酯。The particle size distribution of the prepared water-based polyurethane is shown in Figure 3, and the particle size is 6.367nm; the infrared spectrum is shown in Figure 4, and the peak positions of the characteristic peaks are: 3351.8cm -1 , 2972.2cm -1 , 2934.5cm -1 , 2862.4cm - 1 , 1716.2cm -1 , 1523.1cm -1 , 1440.4cm -1 , 1355.0cm -1 , 1249.3cm -1 , 1222.8cm -1 , 1103.1cm -1 , 1018.5cm -1 , 933.2cm -1 , 779.1cm - 1 , indicating that the synthesized product is polyurethane.
实施例3Example 3
水性聚氨酯的制备方法同实施例1,不同的是:The preparation method of water-based polyurethane is the same as Example 1, except that:
步骤(1)中,聚醚多元醇N210和五亚甲基异氰酸酯(PDI)的摩尔比1:3;In step (1), the molar ratio of polyether polyol N210 and pentamethylene isocyanate (PDI) is 1:3;
步骤(2)中,二羟甲基丙酸和步骤(1)中聚醚多元醇的质量比为0.072:1;In step (2), the mass ratio of dimethylolpropionic acid and polyether polyol in step (1) is 0.072:1;
步骤(3)中,1,6-己二醇和步骤(1)中聚醚多元醇的质量比为0.141:1;In step (3), the mass ratio of 1,6-hexanediol to polyether polyol in step (1) is 0.141:1;
步骤(5)中,水和步骤(1)中所述聚醚多元醇的质量比为2.9:1。In step (5), the mass ratio of water to the polyether polyol described in step (1) is 2.9:1.
制备得到的水性聚氨酯的粒度分布情况见图5,粒径为14.69nm。The particle size distribution of the prepared aqueous polyurethane is shown in Figure 5, and the particle size is 14.69 nm.
实施例2(WPU3.0-1.8)和实施例3(WPU3.0-2.2)的热重图谱对比见图6,在水性聚氨酯中小分子扩链剂含量提高以后,其耐热性也有初步提升,同时样品从270℃开始失重表明了该方法合成的水性聚氨酯具有一定的耐高温性能;实施例2(WPU3.0-1.8)和实施例3(WPU3.0-2.2)的XRD对比图谱见图7,表明了水性聚氨酯中二羟甲基丙酸含量减少后,其特征峰峰强增大,表明了水性聚氨酯中结晶度增多,但是两者的峰形不变,说明这种变化不影响其本身的晶体排列结构。The thermogravimetric spectra of Example 2 (WPU3.0-1.8) and Example 3 (WPU3.0-2.2) are compared as shown in Figure 6. After the content of the small molecule chain extender in the water-based polyurethane is increased, its heat resistance also has a preliminary improvement, At the same time, the sample started to lose weight from 270 °C, indicating that the water-based polyurethane synthesized by this method has a certain high temperature resistance; the XRD patterns of Example 2 (WPU3.0-1.8) and Example 3 (WPU3.0-2.2) are shown in Figure 7 , indicating that after the content of dimethylolpropionic acid in the water-based polyurethane decreases, the peak intensity of its characteristic peaks increases, indicating that the crystallinity in the water-based polyurethane increases, but the peak shapes of the two remain unchanged, indicating that this change does not affect itself. crystal arrangement structure.
实施例4Example 4
水性聚氨酯的制备方法同实施例1,不同的是:The preparation method of water-based polyurethane is the same as Example 1, except that:
步骤(1)中,聚醚多元醇N205和五亚甲基异氰酸酯(PDI)的摩尔比1:1.9,反应条件为75℃反应2h;In step (1), the molar ratio of polyether polyol N205 and pentamethylene isocyanate (PDI) is 1:1.9, and the reaction conditions are 75° C. for 2h;
步骤(2)中,有机溶剂为N-甲基吡咯烷酮,二羟甲基丙酸和N-甲基吡咯烷酮的质量比为1:3,有机锡类催化剂异辛酸亚锡为混合物总质量的0.5%,二羟甲基丙酸和步骤(1)中聚醚多元醇的质量比为0.068:1,反应条件为75℃反应1h;In step (2), the organic solvent is N-methylpyrrolidone, the mass ratio of dimethylolpropionic acid and N-methylpyrrolidone is 1:3, and the organic tin catalyst stannous isooctoate is 0.5% of the total mass of the mixture , the mass ratio of dimethylolpropionic acid and polyether polyol in step (1) is 0.068:1, and the reaction conditions are 75°C for 1h;
步骤(3)中,1,6-己二醇和丙酮的质量比为1:5,1,6-己二醇和步骤(1)中聚醚多元醇的质量比为0.117:1,反应条件为75℃反应1h;In step (3), the mass ratio of 1,6-hexanediol and acetone is 1:5, the mass ratio of 1,6-hexanediol and polyether polyol in step (1) is 0.117:1, and the reaction conditions are 75 ℃ reaction 1h;
步骤(4)中三乙胺和步骤(2)中所述二羟甲基丙酸的摩尔比为0.8:1,反应条件为35℃反应1h;The molar ratio of triethylamine in step (4) to dimethylolpropionic acid described in step (2) is 0.8:1, and the reaction conditions are 35° C. for 1 h;
步骤(5)中,水和步骤(1)中所述聚醚多元醇的质量比为2.5:1,500r/min搅拌1h。In step (5), the mass ratio of water to the polyether polyol described in step (1) is 2.5:1, and the mixture is stirred at 500 r/min for 1 h.
实施例5Example 5
水性聚氨酯的制备方法同实施例1,不同的是:The preparation method of water-based polyurethane is the same as Example 1, except that:
步骤(1)中,聚醚多元醇N205和五亚甲基异氰酸酯(PDI)的摩尔比1:3,反应条件为80℃反应1.5h;In step (1), the molar ratio of polyether polyol N205 and pentamethylene isocyanate (PDI) is 1:3, and the reaction condition is 80° C. for 1.5h;
步骤(2)中,有机溶剂为N-甲基吡咯烷酮,二羟甲基丙酸和N-甲基吡咯烷酮的质量比为1:5,有机锡类催化剂异辛酸亚锡为混合物总质量的0.5%,二羟甲基丙酸和步骤(1)中聚醚多元醇的质量比为0.082:1,反应条件为80℃反应0.5h;In step (2), the organic solvent is N-methylpyrrolidone, the mass ratio of dimethylolpropionic acid and N-methylpyrrolidone is 1:5, and the organic tin catalyst stannous isooctoate is 0.5% of the total mass of the mixture , the mass ratio of dimethylolpropionic acid and polyether polyol in step (1) is 0.082:1, and the reaction conditions are 80°C for 0.5h;
步骤(3)中,1,6-己二醇和丙酮的质量比为1:8,1,6-己二醇和步骤(1)中聚醚多元醇的质量比为0.145:1,反应条件为80℃反应0.5h;In step (3), the mass ratio of 1,6-hexanediol and acetone is 1:8, the mass ratio of 1,6-hexanediol and polyether polyol in step (1) is 0.145:1, and the reaction conditions are 80 ℃ reaction 0.5h;
步骤(4)中三乙胺和步骤(2)中所述二羟甲基丙酸的摩尔比为1.1:1,反应条件为45℃反应0.5h;The molar ratio of triethylamine in step (4) to dimethylolpropionic acid described in step (2) is 1.1:1, and the reaction conditions are 45° C. for 0.5h;
步骤(5)中,水和步骤(1)中所述聚醚多元醇的质量比为3:1,1000r/min搅拌0.5h。In step (5), the mass ratio of water to the polyether polyol described in step (1) is 3:1, and the mixture is stirred at 1000 r/min for 0.5 h.
对比例1Comparative Example 1
原材料的处理和用量同实施例2,不同的是制备顺序:The processing and consumption of the raw materials are the same as in Example 2, except that the preparation sequence is:
(1)将聚醚二元醇N210、五亚甲基二异氰酸酯(PDI)和用N,N-二甲基甲酰胺(DMF)溶解的二羟甲基丙酸(DMPA)一起在80℃反应3h;(1) Polyether diol N210, pentamethylene diisocyanate (PDI) and dimethylolpropionic acid (DMPA) dissolved in N,N-dimethylformamide (DMF) were reacted together at 80°C 3h;
(2)然后加入同实施例1中同比例的催化剂异辛酸亚锡和用丙酮溶解的1.6-己二醇,继续在80℃反应1.5h;(2) then add catalyst stannous isooctoate and 1.6-hexanediol dissolved with acetone in the same proportion as in Example 1, and continue to react at 80°C for 1.5h;
(3)然后待温度至40℃加入三乙胺反应0.5h;(3) Then add triethylamine to react for 0.5h until the temperature reaches 40°C;
(4)最后加入计量比的去离子水以500r/min高速剪切0.5h,旋蒸除去丙酮出料。(4) Finally, add deionized water in a metered ratio, shear at a high speed of 500r/min for 0.5h, and remove acetone by rotary distillation.
本合成方法为传统的水性聚氨酯合成工艺,对比例1制备的水性聚氨酯成膜后偏软,不能满足实际应用;制备得到的水性聚氨酯的粒度分布情况见图8,粒径为529nm。This synthesis method is a traditional water-based polyurethane synthesis process. The water-based polyurethane prepared in Comparative Example 1 is soft after film formation, which cannot meet the practical application. The particle size distribution of the prepared water-based polyurethane is shown in Figure 8, and the particle size is 529nm.
注:如果不使用N,N-二甲基甲酰胺(DMF)溶解二羟甲基丙酸(DMPA),而是直接加入二羟甲基丙酸(DMPA),则会形成浑浊的水性聚氨酯乳液,即粒径至少大于100nm,且产物容易分层,储存能力差。Note: If dimethylolpropionic acid (DMPA) is added directly instead of N,N-dimethylformamide (DMF) to dissolve dimethylolpropionic acid (DMPA), a cloudy water-based polyurethane emulsion will be formed , that is, the particle size is at least greater than 100 nm, and the product is easily delaminated and has poor storage capacity.
对比例2Comparative Example 2
原材料的处理和用量同实施例2,不同的是制备顺序:The processing and consumption of the raw materials are the same as in Example 2, and the difference is the preparation sequence:
(1)将聚醚二元醇N210和五亚甲基二异氰酸酯(PDI)一起在80℃反应2h;(1) The polyether diol N210 and pentamethylene diisocyanate (PDI) were reacted together at 80°C for 2h;
(2)然后加入用N,N-二甲基甲酰胺(DMF)溶解的二羟甲基丙酸(DMPA)在80℃反应1h;(2) Then add dimethylolpropionic acid (DMPA) dissolved in N,N-dimethylformamide (DMF) and react at 80°C for 1 h;
(3)然后加入丙酮溶解的1.6-己二醇和有机锡类催化剂,在80℃反应1h;(3) Then add acetone-dissolved 1.6-hexanediol and organotin catalyst, and react at 80°C for 1h;
(4)待温度至40℃加入三乙胺反应0.5h;(4) when the temperature reaches 40°C, add triethylamine to react for 0.5h;
(5)最后加入计量比的去离子水以500r/min高速剪切0.5h,旋蒸除去丙酮出料。(5) Finally, add deionized water in a metered ratio, shear at a high speed of 500r/min for 0.5h, and remove acetone by rotary distillation.
对比例2制备的水性聚氨酯干燥后无法成膜,是由于催化剂加入晚,产物没有达到预想的分子量,进而无法固化成膜。The water-based polyurethane prepared in Comparative Example 2 could not form a film after drying, because the catalyst was added late, and the product did not reach the expected molecular weight, and thus could not be cured to form a film.
对比例3Comparative Example 3
原材料的处理和用量同实施例2,不同的是制备顺序:The processing and consumption of the raw materials are the same as in Example 2, and the difference is the preparation sequence:
(1)将聚醚二元醇N210和五亚甲基二异氰酸酯(PDI)一起在80℃反应2h;(1) The polyether diol N210 and pentamethylene diisocyanate (PDI) were reacted together at 80°C for 2h;
(2)然后加入丙酮溶解的1.6-己二醇和有机锡类催化剂,在80℃反应1h;(2) Then add acetone-dissolved 1.6-hexanediol and organotin catalyst, and react at 80°C for 1h;
(3)然后再加入用N,N-二甲基甲酰胺(DMF)溶解的二羟甲基丙酸(DMPA)在80℃反应1h;(3) Then add dimethylolpropionic acid (DMPA) dissolved in N,N-dimethylformamide (DMF) and react at 80°C for 1 h;
(4)然后待温度至40℃加入三乙胺反应0.5h;(4) Then add triethylamine to react for 0.5h until the temperature reaches 40°C;
(5)最后加入计量比的去离子水以500r/min高速剪切0.5h,旋蒸除去丙酮出料。(5) Finally, add deionized water in a metered ratio, shear at a high speed of 500r/min for 0.5h, and remove acetone by rotary distillation.
对比例3合成的水性聚氨酯静置后固液分层,是由于亲水基团没有连接到中间产物上造成的。制备得到的水性聚氨酯的粒度分布情况见图9,粒径为1690nm。The solid-liquid separation of the water-based polyurethane synthesized in Comparative Example 3 is caused by the fact that the hydrophilic group is not connected to the intermediate product. The particle size distribution of the prepared water-based polyurethane is shown in Figure 9, and the particle size is 1690 nm.
对比例4Comparative Example 4
原材料的处理和用量同实施例2,不同的是制备顺序:The processing and consumption of the raw materials are the same as in Example 2, and the difference is the preparation sequence:
(1)将聚醚二元醇N210、五亚甲基二异氰酸酯(PDI)、二羟甲基丙酸(DMPA)、有机锡类催化剂、丙酮一起在80℃反应3h;(1) React polyether diol N210, pentamethylene diisocyanate (PDI), dimethylolpropionic acid (DMPA), organotin catalyst and acetone together at 80°C for 3h;
(2)然后加入1.6-己二醇扩链,继续在80℃反应1h;(2) Then add 1.6-hexanediol for chain extension, and continue to react at 80°C for 1h;
(3)然后待温度至40℃加入三乙胺反应0.5h;(3) Then add triethylamine to react for 0.5h until the temperature reaches 40°C;
(4)最后加入计量比的去离子水高速剪切0.5h,旋蒸除去丙酮出料。(4) Finally, add the deionized water in the metered ratio for high-speed shearing for 0.5h, and remove the acetone by rotary distillation.
对比例4制备的水性聚氨酯的粒度分布情况见图10,粒径为405nm,外观为乳白色,储存稳定性较差,由于反应初期就添加丙酮,考虑到冷凝管冷凝丙酮的损失和后期为了降低粘度补加丙酮,大大增加了丙酮用量。The particle size distribution of the water-based polyurethane prepared in Comparative Example 4 is shown in Figure 10. The particle size is 405 nm, the appearance is milky white, and the storage stability is poor. Since acetone was added in the early stage of the reaction, considering the loss of acetone condensing in the condenser and in order to reduce the viscosity in the later stage Adding acetone greatly increases the amount of acetone.
对比例5Comparative Example 5
原材料的处理和用量同实施例2,具体制备方法如下:The processing and consumption of raw material are with embodiment 2, and concrete preparation method is as follows:
(1)将聚醚二元醇N210和五亚甲基二异氰酸酯(PDI)一起在80℃反应2h;(1) The polyether diol N210 and pentamethylene diisocyanate (PDI) were reacted together at 80°C for 2h;
(2)然后加入用N,N-二甲基甲酰胺(DMF)溶解的二羟甲基丙酸(DMPA)和有机锡类催化剂在80℃反应1h;(2) Then add dimethylolpropionic acid (DMPA) dissolved in N,N-dimethylformamide (DMF) and organic tin catalyst to react at 80°C for 1h;
(3)然后加入丙酮溶解的1.6-己二醇在80℃反应1h;(3) Then add acetone-dissolved 1.6-hexanediol to react at 80°C for 1h;
(4)然后待温度至40℃加入三乙胺反应0.5h;(4) Then add triethylamine to react for 0.5h until the temperature reaches 40°C;
(5)将二氨基磺酸钠(PPS)加入步骤(4)中45℃反应0.5h,其中PPS与步骤(4)得到的中间体-NCO(NCO封端的亲水性聚氨酯)含量摩尔比为0.8:1;(5) adding sodium diaminosulfonate (PPS) into step (4) at 45° C. for 0.5 h, wherein the content molar ratio of PPS to the intermediate-NCO (NCO-terminated hydrophilic polyurethane) obtained in step (4) is: 0.8:1;
(6)最后加入去离子水以500r/min高速剪切0.5h,旋蒸除去丙酮,出料。(6) Finally, add deionized water, shear at 500r/min for 0.5h, remove acetone by rotary evaporation, and discharge.
二氨基磺酸钠(PPS)的添加,使得中间体中的-NCO基团与-NH2基团反应剧烈,实际分子量急速上升,导致凝胶。The addition of sodium diaminosulfonate (PPS) makes the -NCO group in the intermediate react violently with the -NH 2 group, and the actual molecular weight increases rapidly, resulting in gelation.
二氨基磺酸钠(PPS)的添加为提高分子量,增强粘结强度。而本发明是在保留水性聚氨酯基本粘结强度(与文献报道的脂肪类水性聚氨酯的力学性能相符)的基础上,降低其粒径,以便用于特殊领域,并且本发明在合成过程中更加可控,不易凝胶。The addition of sodium diaminosulfonate (PPS) increases the molecular weight and enhances the bond strength. On the basis of retaining the basic bonding strength of water-based polyurethane (which is consistent with the mechanical properties of aliphatic water-based polyurethane reported in the literature), the present invention reduces its particle size so as to be used in special fields, and the present invention is more feasible in the synthesis process. Control, not easy to gel.
对比例6Comparative Example 6
原材料的处理和用量同实施例2,具体制备方法如下:The processing and consumption of raw material are with embodiment 2, and concrete preparation method is as follows:
(1)将聚醚二元醇N210和五亚甲基二异氰酸酯(PDI)一起在80℃反应2h;(1) The polyether diol N210 and pentamethylene diisocyanate (PDI) were reacted together at 80°C for 2h;
(2)然后加入用N,N-二甲基甲酰胺(DMF)溶解的二羟甲基丙酸(DMPA)和有机锡类催化剂在80℃反应1h;(2) Then add dimethylolpropionic acid (DMPA) dissolved in N,N-dimethylformamide (DMF) and organic tin catalyst to react at 80°C for 1h;
(3)然后加入丙酮溶解的1.6-己二醇在80℃反应1h;(3) Then add acetone-dissolved 1.6-hexanediol to react at 80°C for 1h;
(4)然后待温度至40℃加入三乙胺反应0.5h;(4) Then add triethylamine to react for 0.5h until the temperature reaches 40°C;
(5)加入去离子水以500r/min高速剪切0.5h;(5) adding deionized water and shearing at a high speed of 500r/min for 0.5h;
(6)将二氨基磺酸钠(PPS)加入步骤(5)中45℃反应0.5h,其中PPS与步骤(4)得到的中间体-NCO(NCO封端的亲水性聚氨酯)含量摩尔比为0.8:1。(6) adding sodium diaminosulfonate (PPS) into step (5) at 45° C. for 0.5 h, wherein the content molar ratio of PPS to the intermediate-NCO (NCO-terminated hydrophilic polyurethane) obtained in step (4) is: 0.8:1.
游离的-NCO基团先与水反应,而与二氨基磺酸钠(PPS)中-NH2基团反应较少,二氨基磺酸钠(PPS)溶解在水中,粒度分布情况见图11,粒径检测数据为200nm。The free -NCO group reacts with water first, and reacts less with the -NH2 group in sodium diaminosulfonate (PPS). Sodium diaminosulfonate (PPS) is dissolved in water. The particle size distribution is shown in Figure 11. The diameter detection data is 200nm.
稳定性测试:取实施例1-3、对比例1-6合成的水性聚氨酯在离心机中以3000r/min,离心30min,溶液不分层、无沉淀,则可以判定至少有180天的保质期。其中实施例1-3中5-15nm粒径范围的水性聚氨酯离心后不分层、无沉淀;而当粒径大于200nm时,离心后开始出现少量沉淀。Stability test: Take the water-based polyurethane synthesized in Example 1-3 and Comparative Example 1-6 in a centrifuge at 3000 r/min for 30 min. If the solution is not stratified or precipitated, it can be determined that it has a shelf life of at least 180 days. Among them, the water-based polyurethane with a particle size of 5-15 nm in Example 1-3 did not delaminate or precipitate after centrifugation; and when the particle size was greater than 200 nm, a small amount of sediment began to appear after centrifugation.
吸水性测试:制备一定质量的胶膜(称取质量为m1),在室温25℃的环境里,浸泡于去离子水中24h后迅速取出,用纸擦拭去表面的水滴,称重获得质量m2。即吸水率表达公式:(m2-m1)/m1×100%。测得实例1制备的水性聚氨酯吸水率为10.6%,实例2制备的水性聚氨酯吸水率为6.8%,实例3制备的水性聚氨酯吸水率为5.1%。说明制备的水性聚氨酯具有一定的耐水性,能满足实际的应用需求。Water absorption test: prepare a certain quality of film (weigh the mass as m 1 ), soak it in deionized water for 24 hours at room temperature of 25°C, take it out quickly, wipe off the water droplets on the surface with paper, and weigh to obtain the mass m 2 . That is, the water absorption rate expression formula: (m 2 -m 1 )/m 1 ×100%. The water absorption rate of the waterborne polyurethane prepared in Example 1 was measured to be 10.6%, the water absorption rate of the waterborne polyurethane prepared in Example 2 was 6.8%, and the water absorption rate of the waterborne polyurethane prepared in Example 3 was 5.1%. It shows that the prepared water-based polyurethane has certain water resistance and can meet the actual application requirements.
在木质三合板上涂布实施例2、实施例3和对比例1、对比例4、对比例5制备的水性聚氨酯,涂布量为每平方米300-450g,压紧后,在70-90℃烘干2-3h。然后用万能材料测试仪对木质三合板进行拉伸剪切力测试,测试结果见表1。粒径较小的水性聚氨酯作为粘结剂使用时,产生的涂布空隙较小,数据分布较窄,拉伸剪切力范围在2-2.2MPa,而粒径较大的水性聚氨酯,容易发生大颗粒的团聚,在涂布过程中容易产生涂布不均匀,导致强度下降。Coat the water-based polyurethane prepared in Example 2, Example 3 and Comparative Example 1, Comparative Example 4, and Comparative Example 5 on the wooden plywood, and the coating amount is 300-450g per square meter. After pressing, at 70-90 ° C Dry for 2-3h. Then, the tensile shear force test was carried out on the wood plywood with a universal material tester, and the test results are shown in Table 1. When water-based polyurethane with a smaller particle size is used as a binder, the resulting coating voids are small, the data distribution is narrow, and the tensile shear force range is 2-2.2MPa, while the water-based polyurethane with a larger particle size is prone to The agglomeration of large particles is likely to cause uneven coating during the coating process, resulting in a decrease in strength.
表1Table 1
以实施例1-3和对比例1、对比例4制备的水性聚氨酯100g,混合15-20g染料,5-15g碳酸钙,对马口铁片和LY12铝板进行涂层,固化干燥后测试性能,测试结果见表2和表3。可以看出在染色涂层领域,粒径较小的水性聚氨酯有着明显的优势。Use 100g of water-based polyurethane prepared in Examples 1-3, Comparative Example 1 and Comparative Example 4, mix 15-20g of dye, 5-15g of calcium carbonate, coat tinplate sheets and LY12 aluminum plates, and test the performance after curing and drying. Test results See Tables 2 and 3. It can be seen that in the field of dyed coatings, waterborne polyurethane with smaller particle size has obvious advantages.
表2Table 2
表3table 3
以实施例1-3和对比例1、对比例4制备的水性聚氨酯应用于喷胶作业,保持喷枪气压在4kg/cm2,喷胶距离为20-60mm,喷涂板材PVC塑料板,喷涂时间2min。喷胶测试结果见表4。粒径较小的水性聚氨酯在喷胶作业中,喷胶缺陷少,不易堵塞喷头,提高了喷胶作业的效率和质量。The water-based polyurethane prepared by Examples 1-3 and Comparative Example 1 and Comparative Example 4 was applied to the glue spraying operation, the air pressure of the spray gun was kept at 4kg/cm 2 , the glue spray distance was 20-60mm, the PVC plastic plate was sprayed, and the spray time was 2min. . The spray test results are shown in Table 4. In the glue spraying operation, the water-based polyurethane with smaller particle size has fewer glue spraying defects and is not easy to block the nozzle, which improves the efficiency and quality of the glue spraying operation.
表4Table 4
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