CN108917383B - Glue rolling sand spreading and drying production line and production method thereof - Google Patents
Glue rolling sand spreading and drying production line and production method thereof Download PDFInfo
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- CN108917383B CN108917383B CN201810934245.XA CN201810934245A CN108917383B CN 108917383 B CN108917383 B CN 108917383B CN 201810934245 A CN201810934245 A CN 201810934245A CN 108917383 B CN108917383 B CN 108917383B
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- sand
- plate
- drying
- spreading
- glue rolling
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- 239000004576 sand Substances 0.000 title claims abstract description 74
- 238000001035 drying Methods 0.000 title claims abstract description 45
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 238000003892 spreading Methods 0.000 title claims abstract description 35
- 239000003292 glue Substances 0.000 title claims abstract description 26
- 238000005096 rolling process Methods 0.000 title claims abstract description 26
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 238000003860 storage Methods 0.000 claims abstract description 12
- 238000007790 scraping Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Drying Of Solid Materials (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a glue rolling sand spreading and drying production line, which comprises a gantry beam bracket, a sand spreading cleaning device and a three-dimensional storage drying room, and also discloses a production method of the glue rolling sand spreading and drying production line, comprising the following steps of: the feeding system places the plate on a gantry beam bracket and conveys the plate to a sand-spreading cleaning device; manually performing first glue rolling on the plate, paving sand on the plate, collecting leaked sand, conveying the collected sand to the upper part of the sand paving device, and compacting the sand by using a roller; the cleaning device is used for removing sand from two side surfaces of the plate, and meanwhile, a cleaning mode is adopted for cleaning, and the cleaning device comprises a pneumatic scraper, is controlled by a travel switch and is used for scraping sand on the surface of the plate; the plate is sent into a three-dimensional storage drying room after being subjected to secondary glue rolling, the plate is taken out after slowly lifting in the three-dimensional storage drying room, and a finished product is obtained after drying; the invention has the following advantages: the production progress and the production efficiency are high.
Description
Technical Field
The invention relates to a glue rolling sand spreading and drying production line and a production method thereof.
Background
In the existing glue rolling sand spreading and drying production line, materials are transported from one functional box to another functional box, namely, the materials on the production line are transported through a material bearing and moving device. Because the production line is formed by connecting a plurality of functional boxes in series, and the working procedures of each functional box are all annular and mutually buckled, when one or more functional boxes fail and cannot work, a user needs to maintain the failed functional box, and then the whole production line is required to stop working, even if all functional boxes on the production line stop working, the failed functional box can be maintained. After maintenance is completed, the user also needs to adjust and check the mobile device in the production line, and when all the mobile devices meet the working requirements, the whole production line can be restarted. Therefore, the existing production line is inconvenient to maintain, not only delays working time, but also reduces production progress and production efficiency.
The existing sand-spreading cleaning device is generally provided with one sand-spreading roller, the sand-spreading roller is closely clung to the surface of sand for pushing sand during working, and when the humidity of the sand is uneven, the sand with high humidity is easily pushed away too much, so that the thickness of the sand-spreading is not as high as the required thickness; when the sand accumulation amount on each part of the sand paving surface is not fixed after sand is discharged, uneven thickness of a sand layer and uneven density of the sand layer are easily caused when sand is pushed, even no sand exists at the sand paving edge, and sand paving effect and sand mould printing quality are seriously affected; when the sanding work with different layer thicknesses is required, effective adjustment cannot be realized, and thus the production requirement cannot be met.
Disclosure of Invention
The invention aims to solve the technical problems of overcoming the defects in the prior art, and provides a glue rolling and sand spreading drying production line which can be maintained without stopping, is convenient to maintain, does not delay working time during maintenance, does not reduce production progress and production efficiency during maintenance, and has good drying effect, uniform sand spreading and good sand spreading cleaning effect, and a production method thereof.
The aim of the invention is achieved by the following technical scheme: a glue rolling sand spreading and drying production line comprises a gantry beam bracket, a sand spreading cleaning device and a three-dimensional storage drying room;
the gantry beam support comprises upright posts which are arranged in parallel, side plates are arranged at the top ends of the upright posts, top beams are arranged between the side plates, chain wheels are arranged at two sides of the top beams, a motor speed reducer is connected with the chain wheels through a power chain, a lower beam is arranged below the top beams, the chain wheels at two sides of the top beams are connected with the chain wheels at two sides of the lower beam through lifting chains, the top beams and the lower beam are arranged on a longitudinal beam, the lifting chains are connected with the lower beam, an air cylinder is arranged on the lower beam, two sides of the lower beam are arranged in slideways on the surface of the upright posts, and a plurality of connecting beams are arranged between the lower beams;
the sand spreading cleaning device comprises a transverse frame and a longitudinal frame, a feeding hopper is arranged at the upper part of the longitudinal frame, an extruding roller is arranged below a discharging hole of the feeding hopper, a plurality of guide rollers and conveying rollers are arranged on the transverse frame, the guide rollers and the conveying rollers are evenly and separately arranged, the guide rollers are controlled to rotate by a motor, the transverse frame comprises a sand spreading section and a cleaning section, sand scraping brush plates are arranged on two sides of the transverse frame of the cleaning section, baffle plates are arranged on two sides of the transverse frame of the sand spreading section, and a pneumatic scraper is arranged at the end head of the transverse frame;
the three-dimensional warehouse drying room comprises a support which is arranged oppositely, driving rollers are arranged between the bottoms of the supports, the driving rollers are in contact with a driving chain and drive the driving chain to run, a plurality of installation frames are uniformly arranged on the driving chain, the driving chain is fixedly connected with the installation frames, support brackets are movably connected to the installation frames and are horizontally placed all the time, the support brackets are located in a three-dimensional frame, the support frames, the installation frames and the support brackets are all located in the drying room, and an outlet is formed in one side of the bottom of the drying room, which is located in the guide roller.
Preferably, the lower surface of the side plate is provided with a translation sliding block.
Preferably, two conveying rollers are arranged between every two guide rollers, the extruding roller comprises a driving roller and a driven roller, and two ends of the driven roller shaft are arranged in the sliding groove.
Preferably, the side of the bracket is provided with a horizontal frame, the horizontal frame is provided with a supporting plate, and a secondary glue rolling device is arranged below the supporting plate.
A production method of a glue rolling sand spreading and drying production line comprises the following steps:
A. the feeding system places the plate on a gantry beam bracket and conveys the plate to a sand-spreading cleaning device;
B. manually performing first glue rolling on the plate, paving sand on the plate, collecting leaked sand, conveying the collected sand to the upper part of the sand paving device, and compacting the sand by using a roller;
C. the cleaning device is used for removing sand from two side surfaces of the plate, and meanwhile, a cleaning mode is adopted for cleaning, and the cleaning device comprises a pneumatic scraper, is controlled by a travel switch and is used for scraping sand on the surface of the plate;
D. and (3) conveying the plate into a three-dimensional storage drying room after performing secondary glue rolling, taking out the plate after slowly lifting in the three-dimensional storage drying room, and drying to obtain a finished product.
In summary, the invention has the following advantages: the novel sand paving machine can be maintained without stopping, is convenient to maintain, can not delay working time during maintenance, can not reduce production progress and production efficiency during maintenance, and has good drying effect, uniform sand paving and good sand paving cleaning effect.
Drawings
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a front view of the gantry beam bracket of the present invention;
FIG. 3 is a side view of the gantry beam bracket of the present invention;
FIG. 4 is a perspective view of the sanding cleaning device of the present invention;
FIG. 5 is a front view of the stereoscopic warehouse drying room of the present invention;
FIG. 6 is a side view of the stereoscopic warehouse drying room of the present invention;
reference numerals in the drawings: 1-upright post, 2-side plate, 3-top beam, 4-sprocket, 5-power chain, 6-motor reducer, 7-bottom beam, 8-lifting chain, 9-bottom beam, 10-cylinder, 11-slideway, 12-transverse frame, 13-longitudinal frame, 14-feed hopper, 15-extrusion roller, 16-guide roller, 17-conveying roller, 18-motor, 19-scraping brush plate, 20-baffle, 21-pneumatic scraper, 22-bracket, 23-driving roller, 24-driving chain, 25-mounting frame, 26-supporting bracket, 27-translation sliding block, 28-driving roller, 29-driven roller, 30-slideway, 31-horizontal frame and 32-supporting plate.
Detailed Description
The present invention will be further described in detail with reference to the following examples and drawings for the purpose of enhancing the understanding of the present invention, which examples are provided for the purpose of illustrating the present invention only and are not to be construed as limiting the scope of the present invention.
1-6, a glue rolling sand spreading and drying production line comprises a gantry beam bracket, a sand spreading cleaning device and a three-dimensional storage drying room;
the gantry beam bracket comprises upright posts 1 which are arranged in parallel, side plates 2 are arranged at the top ends of the upright posts 1, top beams 3 are arranged between the side plates 2, chain wheels 4 are arranged at two sides of the top beams 3, a motor reducer 6 is connected with the chain wheels 4 through a power chain 5, a lower beam 7 is arranged below the top beams 3, the chain wheels 4 at two sides of the top beams 3 are connected with the chain wheels 4 at two sides of the lower beam 7 through lifting chains 8, the top beams 3 and the lower beam 7 are arranged on longitudinal beams, the lifting chains 8 are connected with bottom beams 9, air cylinders 10 are arranged on the bottom beams 9, two sides of the bottom beams 9 are arranged in slide ways 11 on the surface of the upright posts 1, and a plurality of connecting beams are arranged between the bottom beams 9;
the sand spreading and cleaning device comprises a transverse frame 12 and a longitudinal frame 13, a feed hopper 14 is arranged at the upper part of the longitudinal frame 13, a material extruding roller 15 is arranged below a discharge hole of the feed hopper 14, a plurality of guide rollers 16 and conveying rollers 17 are arranged on the transverse frame 12, the guide rollers 16 and the conveying rollers 17 are uniformly and separately arranged, the guide rollers 16 are controlled to rotate by a motor 18, the transverse frame 12 comprises a sand spreading section and a cleaning section, sand scraping brush plates 19 are arranged on two sides of the transverse frame 12 of the cleaning section, baffle plates 20 are arranged on two sides of the transverse frame 12 of the sand spreading section, and pneumatic scrapers 21 are arranged at the ends of the transverse frame 12;
the three-dimensional warehouse drying room comprises a support 22 which is arranged oppositely, a driving roller 23 is arranged between the bottoms of the supports 22, the driving roller 23 is in contact with a driving chain 24 and drives the driving chain to run, a plurality of mounting frames 25 are uniformly arranged on the driving chain 24, the driving chain 24 is fixedly connected with the mounting frames 25, support brackets 26 are movably connected to the mounting frames 25, the support brackets 26 are horizontally placed all the time, the support brackets 26 are located in a three-dimensional frame, the supports 22, the mounting frames 25 and the support brackets 26 are all located in the drying room, and an outlet is formed in one side of the bottom of the drying room, which is located on the guide roller 16.
The lower surface of the side plate 2 is provided with a translation sliding block 27.
Two conveying rollers 17 are arranged between every two guide rollers 16, the extruding roller 15 comprises a driving roller 28 and a driven roller 29, and two ends of the shaft of the driven roller 29 are arranged in a chute 30.
The side of the bracket 22 is provided with a horizontal frame 31, the horizontal frame 31 is provided with a supporting plate 32, and a secondary glue rolling device is arranged below the supporting plate 32.
A production method of a glue rolling sand spreading and drying production line comprises the following steps: the feeding system places the plate on a gantry beam bracket and conveys the plate to a sand-spreading cleaning device; manually performing first glue rolling on the plate, paving sand on the plate, collecting leaked sand, conveying the collected sand to the upper part of the sand paving device, and compacting the sand by using a roller; the cleaning device is used for removing sand from two side surfaces of the plate, and meanwhile, a cleaning mode is adopted for cleaning, and the cleaning device comprises a pneumatic scraper, is controlled by a travel switch and is used for scraping sand on the surface of the plate; and (3) conveying the plate into a three-dimensional storage drying room after performing secondary glue rolling, taking out the plate after slowly lifting in the three-dimensional storage drying room, and drying to obtain a finished product.
Claims (5)
1. The utility model provides a glue rolling sanding stoving production line which characterized in that: comprises a gantry beam bracket, a sand spreading cleaning device and a three-dimensional storage drying room; the gantry beam support comprises upright posts (1) which are arranged in parallel, side plates (2) are arranged at the top ends of the upright posts (1), a top beam (3) is arranged between the side plates (2), chain wheels (4) are arranged on two sides of the top beam (3), a motor speed reducer (6) is connected to the chain wheels (4) through power chains (5), a lower beam (7) is arranged below the top beam (3), the chain wheels (4) on two sides of the top beam (3) are connected with the chain wheels (4) on two sides of the lower beam (7) through lifting chains (8), the top beam (3) and the lower beam (7) are all arranged on a longitudinal beam, the lifting chains (8) are connected with a bottom beam (9), air cylinders (10) are arranged on the bottom beam (9), two sides of the bottom beam (9) are arranged in slide ways (11) on the surface of the upright posts (1), and a plurality of connecting beams are arranged between the bottom beam (9). The sand spreading cleaning device comprises a transverse frame (12) and a longitudinal frame (13), a feed hopper (14) is arranged on the upper portion of the longitudinal frame (13), a material extruding roller (15) is arranged below a discharge hole of the feed hopper (14), a plurality of guide rollers (16) and conveying rollers (17) are arranged on the transverse frame (12), the guide rollers (16) and the conveying rollers (17) are evenly separated and arranged, the guide rollers (16) are controlled to rotate by a motor (18), the transverse frame (12) comprises a sand spreading section and a cleaning section, sand scraping brush plates (19) are arranged on two sides of the transverse frame (12) of the cleaning section, baffle plates (20) are arranged on two sides of the transverse frame (12) of the sand spreading section, and pneumatic scrapers (21) are arranged at ends of the transverse frame (12). The three-dimensional warehouse drying room comprises a support (22) which is arranged oppositely, a driving roller (23) is arranged between the bottoms of the supports (22), the driving roller (23) is in contact with a driving chain (24) and drives the driving chain to run, a plurality of mounting frames (25) are uniformly arranged on the driving chain (24), the driving chain (24) is fixedly connected with the mounting frames (25), support brackets (26) are movably connected to the mounting frames (25), the support brackets (26) are horizontally placed all the time, the support brackets (26) are located in a three-dimensional frame, the supports (22), the mounting frames (25) and the support brackets (26) are all located in the drying room, and one side of the bottom of the drying room, which is located on the guide roller (16), is provided with an outlet.
2. The glue rolling sanding and drying production line according to claim 1, characterized in that: the lower surface of the side plate (2) is provided with a translation sliding block (27).
3. The glue rolling sanding and drying production line according to claim 1, characterized in that: two conveying rollers (17) are arranged between every two guide rollers (16), the extruding rollers (15) comprise a driving roller (28) and driven rollers (29), and two ends of shafts of the driven rollers (29) are arranged in sliding grooves (30).
4. The glue rolling sanding and drying production line according to claim 1, characterized in that: the side of the bracket (22) is provided with a horizontal frame (31), the horizontal frame (31) is provided with a supporting plate (32), and a secondary glue rolling device is arranged below the supporting plate (32).
5. A method of producing a glue-spreading and drying line for manufacturing a drying line according to any one of claims 1-4, characterized by the steps of:
A. the feeding system places the plate on a gantry beam bracket and conveys the plate to a sand-spreading cleaning device;
B. manually performing first glue rolling on the plate, paving sand on the plate, collecting leaked sand, conveying the collected sand to the upper part of the sand paving device, and compacting the sand by using a roller;
C. the cleaning device is used for removing sand from two side surfaces of the plate, and meanwhile, a cleaning mode is adopted for cleaning, and the cleaning device comprises a pneumatic scraper, is controlled by a travel switch and is used for scraping sand on the surface of the plate;
D. and (3) conveying the plate into a three-dimensional storage drying room after performing secondary glue rolling, taking out the plate after slowly lifting in the three-dimensional storage drying room, and drying to obtain a finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810934245.XA CN108917383B (en) | 2018-08-16 | 2018-08-16 | Glue rolling sand spreading and drying production line and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810934245.XA CN108917383B (en) | 2018-08-16 | 2018-08-16 | Glue rolling sand spreading and drying production line and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108917383A CN108917383A (en) | 2018-11-30 |
| CN108917383B true CN108917383B (en) | 2023-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810934245.XA Active CN108917383B (en) | 2018-08-16 | 2018-08-16 | Glue rolling sand spreading and drying production line and production method thereof |
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| Country | Link |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2855727B2 (en) * | 1989-12-14 | 1999-02-10 | 井関農機株式会社 | Reciprocating motion control device in the drying box loading / unloading machine to the sample dryer |
| DE19948606A1 (en) * | 1999-10-08 | 2001-04-12 | Seho Systemtechnik Gmbh | Method and device for tempering components, e.g. Semiconductor circuits and the like. |
| CN104787533B (en) * | 2015-04-07 | 2018-01-23 | 广东友力智能科技有限公司 | The automatic sorting apparatus of plate fitment component |
| CN105716378B (en) * | 2016-03-21 | 2018-08-03 | 许恩明 | A kind of chemical material drying equipment equipped with device for vibration screening and return mechanism |
| CN107243471A (en) * | 2017-06-07 | 2017-10-13 | 安徽晟极电力设备有限公司 | Preformed armor rods dedicated cleaner |
| CN207494170U (en) * | 2017-10-25 | 2018-06-15 | 株洲润邦智能装备有限公司 | A kind of betel nut pressure seed bucket cleaning apparatus for drying |
| CN108016802B (en) * | 2017-11-22 | 2020-05-29 | 江苏科技大学 | Glass magnesium board push type three-dimensional storage device and method |
| CN208952642U (en) * | 2018-08-16 | 2019-06-07 | 南通久盛新材料科技有限公司 | Plastic roll sanding drying production line |
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- 2018-08-16 CN CN201810934245.XA patent/CN108917383B/en active Active
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| CN108917383A (en) | 2018-11-30 |
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