CN108832235A - Surface mount dielectric waveguide filter, filter mount and circuit board - Google Patents
Surface mount dielectric waveguide filter, filter mount and circuit board Download PDFInfo
- Publication number
- CN108832235A CN108832235A CN201810870534.8A CN201810870534A CN108832235A CN 108832235 A CN108832235 A CN 108832235A CN 201810870534 A CN201810870534 A CN 201810870534A CN 108832235 A CN108832235 A CN 108832235A
- Authority
- CN
- China
- Prior art keywords
- filter
- circuit board
- hole
- dielectric waveguide
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P1/00—Auxiliary devices
- H01P1/20—Frequency-selective devices, e.g. filters
- H01P1/2002—Dielectric waveguide filters
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P1/00—Auxiliary devices
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/181—Printed circuits structurally associated with non-printed electric components associated with surface mounted components
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
Abstract
本发明涉及一种表贴介质波导滤波器,它包括滤波器本体,所述滤波器本体的外表面上设有表面金属化层,所述表面金属化层上开设有两个缝隙,所述滤波器本体在所述缝隙处成外露状态。本发明的激励结构,采用共面的缝隙结构,使得激励是加在大地上,这完全不同于现有的接地环磁场激励或探针电场激励,从而在雷达及5G的微波及毫米波波段,实现了真正的表贴安装的介质波导滤波器。本发明滤波器和电路板连接便利且制造工艺简单。本发明还涉及一种滤波器安装卡座,以解决现有技术中的滤波器和电路板连接不便利的技术问题。本发明还涉及一种电路板,以解决现有技术中的滤波器和电路板连接不便利的技术问题。
The invention relates to a surface-mounted dielectric waveguide filter, which includes a filter body, a surface metallization layer is arranged on the outer surface of the filter body, two slits are opened on the surface metallization layer, and the filter The device body is in an exposed state at the gap. The excitation structure of the present invention adopts a coplanar slit structure, so that the excitation is applied to the ground, which is completely different from the existing ground ring magnetic field excitation or probe electric field excitation, so that in the microwave and millimeter wave bands of radar and 5G, A true surface mount dielectric waveguide filter is realized. The connection between the filter and the circuit board of the invention is convenient and the manufacturing process is simple. The invention also relates to a filter installation socket to solve the technical problem of inconvenient connection between the filter and the circuit board in the prior art. The invention also relates to a circuit board to solve the technical problem of inconvenient connection between the filter and the circuit board in the prior art.
Description
技术领域technical field
本发明涉及微波毫米波电路技术领域,尤其是涉及一种表贴介质波导滤波器、滤波器安装卡座及电路板。The invention relates to the technical field of microwave and millimeter wave circuits, in particular to a surface-mounted dielectric waveguide filter, a filter mount and a circuit board.
背景技术Background technique
滤波器是对波进行过滤的器件,它可以对电源线中特定频率的频点或该频点以外的频率进行有效滤除,得到一个特定频率的电源信号,或消除一个特定频率后的电源信号。滤波器与电路板连接,电路板即PCB板,又称印刷电路板,是电子元器件电气连接的提供者。The filter is a device for filtering waves, which can effectively filter out the frequency point of a specific frequency in the power line or frequencies other than the frequency point, obtain a power signal of a specific frequency, or eliminate a power signal of a specific frequency . The filter is connected to the circuit board. The circuit board is the PCB board, also known as the printed circuit board, which is the provider of the electrical connection of the electronic components.
现有滤波器的输入输出激励结构中,往往采用一种同轴线结构的TEM波型激励,即必须分内导体与大地,在激励面,内导体是孤面,内导体必须与大地相互孤立。滤波器的输入输出,往往采用SMA或N型连接器与用户的产品连接,滤波器和电路板连接不便利,现有的滤波器的输入输出激励结构在去掉SMA连接器后,往往只通过一根出针与用户的微带线相联,出针深入到在介质体内时,以实现接地环磁场激励或探针电场激励,滤波器制作工艺难度大,不易制造,造成产品合格率的下降。In the input and output excitation structure of the existing filter, a TEM wave type excitation with a coaxial structure is often used, that is, the inner conductor and the ground must be separated. On the excitation surface, the inner conductor is an isolated surface, and the inner conductor must be isolated from the ground. . The input and output of the filter are often connected to the user's product using SMA or N-type connectors. The connection between the filter and the circuit board is inconvenient. After the SMA connector is removed from the existing filter input and output excitation structure, it is often only through The root needle is connected with the user's microstrip line, and when the needle penetrates deep into the dielectric body, it can realize the magnetic field excitation of the ground ring or the electric field excitation of the probe. The filter manufacturing process is difficult and difficult to manufacture, resulting in a decline in the product qualification rate.
发明内容Contents of the invention
本发明的目的在于提供一种表贴介质波导滤波器,以解决现有技术中的滤波器和电路板连接不便利且滤波器制作工艺难度大的技术问题。The object of the present invention is to provide a surface-mount dielectric waveguide filter to solve the technical problems in the prior art that the connection between the filter and the circuit board is inconvenient and the manufacturing process of the filter is difficult.
本发明的上述技术问题主要是通过下述技术方案得以解决的:一种表贴介质波导滤波器,包括滤波器本体,所述滤波器本体的外表面上设有表面金属化层,所述表面金属化层上开设有两个缝隙,所述滤波器本体在所述缝隙处成外露状态。The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a surface-mounted dielectric waveguide filter, comprising a filter body, the outer surface of the filter body is provided with a surface metallization layer, and the surface Two slits are opened on the metallization layer, and the filter body is exposed at the slits.
需要指出的是,表面金属化层所覆盖的表面不包括缝隙的内表面。滤波器本体的形状也是不定的缝隙的形状或边界线形状,可以是规则也可以不规则的。缝隙的尺寸跟用户指标要求及材料特性、滤波器本体结构相关。优选的是,滤波器本体为长方体,缝隙的截面为倒“匚”字形。It should be pointed out that the surface covered by the surface metallization layer does not include the inner surface of the slot. The shape of the filter body is also indeterminate in the shape of the gap or the shape of the boundary line, which can be regular or irregular. The size of the gap is related to the user's index requirements, material characteristics, and filter body structure. Preferably, the filter body is a cuboid, and the cross-section of the slot is an inverted "匚" shape.
需要说明的是,表面金属化层的厚度为0.1-3μm,即缝隙的厚度亦为0.1-3μm。优选的是,表面金属化层的厚度为2μm,缝隙的厚度亦为2μm。It should be noted that the thickness of the surface metallization layer is 0.1-3 μm, that is, the thickness of the gap is also 0.1-3 μm. Preferably, the thickness of the surface metallization layer is 2 μm, and the thickness of the gap is also 2 μm.
本发明的激励结构,采用共面的缝隙结构,使得激励是加在大地上,这完全不同于现有的接地环磁场激励或探针电场激励,从而在雷达及5G的微波及毫米波波段,实现了真正的表贴安装的介质波导滤波器,滤波器和电路板连接便利且滤波器制造工艺简单。The excitation structure of the present invention adopts a coplanar slit structure, so that the excitation is applied to the ground, which is completely different from the existing ground ring magnetic field excitation or probe electric field excitation, so that in the microwave and millimeter wave bands of radar and 5G, A real surface-mounted dielectric waveguide filter is realized, the connection between the filter and the circuit board is convenient, and the filter manufacturing process is simple.
需要说明的是,滤波器有一个输入口,必有一个输出口,故必须是,且只有二个口子,即二个缝隙。It should be noted that the filter has an input port and must have an output port, so it must be, and there are only two ports, that is, two gaps.
作为优选,所述缝隙内设有与所述表面金属化层电连接的连接件,所述连接件用于与输入/输出微带线电连接。Preferably, a connecting piece electrically connected to the surface metallization layer is provided in the gap, and the connecting piece is used to electrically connect to the input/output microstrip line.
需要指出的是,连接件包括金属条、焊条等,即能与表面金属化层或者与输入/输出微带线电连接的物件即可。所以连接件既可以是表面具有金属化层的物件,也可以整体是金属条。且连接件与滤波器的金属化大地是电连接的,连接件与输入/输出微带线电连接,即电路板的输入/输出微带线,与滤波器的大地也是电连接的。It should be pointed out that the connecting parts include metal strips, welding rods, etc., that is, objects that can be electrically connected to the surface metallization layer or to the input/output microstrip line. Therefore, the connector can be either an object with a metallized layer on the surface, or a metal strip as a whole. Moreover, the connector is electrically connected to the metallized ground of the filter, and the connector is electrically connected to the input/output microstrip line, that is, the input/output microstrip line of the circuit board is also electrically connected to the ground of the filter.
需要说明的是,缝隙的起始边,位于滤波器本体的底面与滤波器本体的侧面相交的线上,且连接件设于起始边上并侵入缝隙内,便于滤波器与电路板的表贴安装。It should be noted that the starting edge of the slit is located on the line where the bottom surface of the filter body and the side of the filter body intersect, and the connecting piece is arranged on the starting edge and penetrates into the slit, which is convenient for the surface of the filter and the circuit board. Paste installation.
其中,连接件可以设置为焊条,便于用户将滤波器焊接在电路板上,连接可靠,且便于表贴安装。连接件也可以是表面金属化层的一部分,且与其它表面金属化层是电连接的。即连接件可以与表面金属化层是一体成型也可以是分开制造的。Among them, the connecting piece can be set as a welding rod, which is convenient for the user to weld the filter on the circuit board, the connection is reliable, and it is convenient for surface mount installation. The connectors may also be part of the surface metallization layer and be electrically connected to other surface metallization layers. That is, the connector can be integrally formed with the surface metallization layer or can be manufactured separately.
作为优选,所述滤波器本体上设有两个或两个以上且位于同一直线上的通孔,且所述表面金属化层所覆盖的表面包括所述通孔内表面,所述滤波器本体包括介质谐振器和输入/输出谐振器,所述介质谐振器设置在相邻通孔之间,所述的输入/输出谐振器设置在所述滤波器本体一侧面和与该所述滤波器本体侧面相邻的通孔之间。Preferably, the filter body is provided with two or more through holes on the same straight line, and the surface covered by the surface metallization layer includes the inner surface of the through hole, the filter body It includes a dielectric resonator and an input/output resonator, the dielectric resonator is arranged between adjacent through holes, and the input/output resonator is arranged on one side of the filter body and connected to the filter body between adjacent through-holes.
其中,谐振器的波型是TE01波型。通孔为贯穿整个滤波器本体的孔,通孔的个数与本发明为N腔介质波导滤波器,则通孔设有N-1个。不同的通孔直径,相邻谐振器之间的耦合量就不同。通孔既可以是空的也可以是实的,形状可以是多边形柱形,也可以是圆柱形。故本发明的耦合结构是通过设置通孔,且在通孔内表面设置与滤波器本体相通的表面金属化层,实现谐振器之间的耦合,使得本发明的尺寸更小,结构强度更高。Among them, the wave mode of the resonator is TE01 wave mode. The through hole is a hole that runs through the entire filter body, and the number of through holes is the same as that of the present invention. For an N-cavity dielectric waveguide filter, there are N-1 through holes. With different via diameters, the amount of coupling between adjacent resonators is different. The through hole can be empty or solid, and the shape can be polygonal columnar or cylindrical. Therefore, the coupling structure of the present invention realizes the coupling between the resonators by providing a through hole and a surface metallization layer connected to the filter body on the inner surface of the through hole, so that the size of the present invention is smaller and the structural strength is higher. .
需要指出的是,通孔所在直线即通孔排列方向是指通孔顶面圆心的连线,其中,允许存在一定的误差,即允许通孔顶面的圆心与该直线存在一点偏差。It should be pointed out that the straight line where the through holes are located, that is, the arrangement direction of the through holes, refers to the line connecting the center of the top surface of the through hole, wherein a certain error is allowed, that is, a slight deviation between the center of the circle on the top surface of the through hole and the straight line is allowed.
作为优选,所述介质谐振器和输入/输出谐振器的顶面上开设有盲孔,且所述盲孔与所述缝隙分别设置在所述滤波器本体相交或相对的表面上。Preferably, blind holes are formed on the top surfaces of the dielectric resonator and the input/output resonator, and the blind holes and the slots are respectively arranged on the intersecting or opposite surfaces of the filter body.
盲孔,即不贯穿整个滤波器本体的导通孔,具有一定深度。将盲孔设置在介质谐振器和输入/输出谐振器的顶面上,即盲孔设置在相邻通孔之间,或者滤波器本体一侧面和与该滤波器本体侧面相邻的通孔之间的区域内,以实现滤波器良好回波性能,有助于使得滤波器的尺寸更小型化,更精巧。盲孔的设置,可以更好地应用于小型化要求更高或需要对滤波器电气性能微调的场合。The blind hole, that is, the via hole that does not penetrate the entire filter body, has a certain depth. The blind hole is arranged on the top surface of the dielectric resonator and the input/output resonator, that is, the blind hole is arranged between adjacent through holes, or between a side of the filter body and a through hole adjacent to the side of the filter body In the area between to achieve good echo performance of the filter, it helps to make the size of the filter smaller and more compact. The setting of blind holes can be better applied to occasions that require higher miniaturization or require fine-tuning of the electrical performance of the filter.
本发明可以实现6-52.6GHz范围的高性能微小尺寸滤波器的设计与生产,在毫米波频段,4腔滤波器的尺寸可以小于6×2.5×1.0mm。The invention can realize the design and production of high-performance micro-sized filters in the range of 6-52.6 GHz, and the size of the 4-cavity filter can be smaller than 6×2.5×1.0 mm in the millimeter wave frequency band.
作为优选,所述缝隙分别设于所述滤波器本体相对的两侧面上,所述缝隙分别设于所述滤波器本体相对的两侧面上,其中,所述的两个缝隙之间的连线与所述通孔所在的直线成平行设置。Preferably, the slits are respectively provided on opposite sides of the filter body, and the slits are respectively provided on opposite sides of the filter body, wherein the connecting line between the two slits It is arranged in parallel with the straight line where the through hole is located.
其中,缝隙设有两个,且分别设于滤波器本体相对的两侧面上,使得滤波器的相对带宽小于2﹪。且缝隙是开放的;缝隙面上的电场垂直于滤波器的底面和顶面,电场集中在介质体内的,空气中的电场接近于零。因此缝隙无需屏蔽,也不影响滤波器的电气性能,也不影响用户电路上的其它元器件及电路性能,故此种结构的滤波器用户可以直接将其表贴在现有电路板上,无需做其余的匹配,无需任何辅助措施,使得滤波器和电路板连接方便,也减少了连接器的成本。两缝隙之间的连线与通孔所在的直线成平行设置,即缝隙只设置在滤波器中与通孔所在的直线相交的两侧面上。Wherein, there are two slits, which are respectively arranged on opposite sides of the filter body, so that the relative bandwidth of the filter is less than 2%. And the gap is open; the electric field on the gap surface is perpendicular to the bottom surface and the top surface of the filter, the electric field is concentrated in the dielectric body, and the electric field in the air is close to zero. Therefore, the gap does not need to be shielded, nor does it affect the electrical performance of the filter, nor does it affect other components and circuit performance on the user's circuit. Therefore, the user of the filter with this structure can directly paste it on the existing circuit board without doing it. The rest of the matching does not require any auxiliary measures, which makes the connection between the filter and the circuit board convenient, and also reduces the cost of the connector. The connecting line between the two slits is set parallel to the straight line where the through hole is located, that is, the slit is only set on the two sides of the filter intersecting the straight line where the through hole is located.
作为优选,所述缝隙设于所述滤波器本体的底面上,其中,所述的两个缝隙之间的连线与所述通孔所在的直线成平行设置。Preferably, the slit is provided on the bottom surface of the filter body, wherein a line connecting the two slits is arranged parallel to a straight line where the through hole is located.
其中,缝隙设有两个,设于滤波器本体的底面上,使得滤波器具有2~15﹪左右的相对带宽。而此种结构的滤波器,由于缝隙位于底面时介质里的电场会辐射到空气中,就需要有屏蔽电场的装置,故此种结构的滤波器连接在电路板上时需要对缝隙进行屏蔽,但也无需SMA或N型连接器,使得滤波器和电路板连接方便。Wherein, there are two slots, which are arranged on the bottom surface of the filter body, so that the filter has a relative bandwidth of about 2-15%. For filters with this structure, since the electric field in the medium will radiate into the air when the gap is located on the bottom surface, a device for shielding the electric field is required. Therefore, the filter with this structure needs to shield the gap when it is connected to the circuit board, but There is also no need for SMA or N-type connectors, making the filter and board connections easy.
需要指出的是,当滤波器本体为长方体时,将通孔所连通的两面称为上下两面,通孔所在的直线相交的两侧面为左右侧面,剩下两面为前后侧面,缝隙不能置于前后侧面及顶面。It should be pointed out that when the filter body is a cuboid, the two sides connected by the through hole are called the upper and lower sides, the two sides intersected by the straight line where the through hole is located are the left and right sides, and the remaining two sides are the front and rear sides, and the gap cannot be placed in the front and back. side and top.
需要说明的是,盲孔只设置在顶面上,故当缝隙设置在左右侧面时,盲孔设置与缝隙分别设置在滤波器本体相交的表面上;当缝隙设置在底面时,盲孔设置与缝隙分别设置在滤波器本体相对的两个表面上。It should be noted that the blind hole is only set on the top surface, so when the slit is set on the left and right sides, the blind hole setting and the slit are respectively set on the surface where the filter body intersects; when the slit is set on the bottom surface, the blind hole setting and the The slots are respectively arranged on two opposite surfaces of the filter body.
本发明的目的在于提供一种滤波器安装卡座,以解决现有技术中的滤波器和电路板连接不便利的技术问题。The purpose of the present invention is to provide a filter mounting socket to solve the technical problem of inconvenient connection between the filter and the circuit board in the prior art.
本发明的上述技术问题主要是通过下述技术方案得以解决的:一种滤波器安装卡座,用于安装上述表贴介质波导滤波器,包括安装卡座,所述安装卡座的顶面上设有与所述滤波器本体相配的安装卡槽,且所述缝隙的开口面朝向所述安装卡座,所述安装卡座上设有与所述缝隙相对应的留位通孔。The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a filter mounting bracket for installing the above-mentioned surface mount dielectric waveguide filter, including the mounting bracket, the top surface of the mounting bracket An installation slot matching the filter body is provided, and the opening of the gap faces the installation socket, and the installation socket is provided with a through hole corresponding to the gap.
其中,安装卡座可以采用镀银铝板制成。实际使用时,将滤波器嵌入安装卡座的安装卡槽内,安装卡座嵌入用户的电路板里或用户的金属大地里。安装卡座的设置,既可以对滤波器起到一定的防护作用,也便于用户将滤波器安装在电路板上,使得滤波器和电路板连接方便。留位通孔的设置,避免遮挡缝隙,影响滤波器在电路板上的安装。Wherein, the installation card seat can be made of silver-plated aluminum plate. In actual use, insert the filter into the installation card slot of the installation card holder, and the installation card holder is embedded in the user's circuit board or the user's metal ground. The setting of the installation card seat can not only protect the filter to a certain extent, but also facilitate the user to install the filter on the circuit board, making the connection between the filter and the circuit board convenient. The setting of the through hole is reserved to avoid covering the gap and affecting the installation of the filter on the circuit board.
作为优选,所述安装卡座的底面上还设有底板。Preferably, a bottom plate is further provided on the bottom surface of the mounting bracket.
其中,底板也可以采用镀银铝板制成。底板的设置,增加了安装卡座的结构刚度,增加其使用寿命。Wherein, the bottom plate can also be made of silver-plated aluminum plate. The setting of the bottom plate increases the structural rigidity of the mounting bracket and increases its service life.
本发明的目的还在于提供一种电路板,以解决现有技术中的滤波器和电路板连接不便利的技术问题。The purpose of the present invention is also to provide a circuit board to solve the technical problem of inconvenient connection between the filter and the circuit board in the prior art.
本发明的上述技术问题主要是通过下述技术方案得以解决的:一种电路板,供上述的表贴介质波导滤波器或者上述滤波器安装卡座安装使用,包括电路板本体和设于所述电路板本体上的输入/输出微带线,所述电路板本体包括由上至下依次连接的铜箔层、介质层和铝板大地层,所述的铜箔层和介质层上开设有安装孔,所述铝板大地层上设有凸台,所述凸台设置在所述安装孔内且所述凸台的顶面与所述铜箔层的顶面成等高设置,所述电路板本体上且位于所述凸台的两侧开设有与所述缝隙相对应的连接孔。The above-mentioned technical problems of the present invention are mainly solved by the following technical solutions: a circuit board for installation and use of the above-mentioned surface mount dielectric waveguide filter or the above-mentioned filter mounting socket, including a circuit board body and a The input/output microstrip line on the circuit board body, the circuit board body includes a copper foil layer, a dielectric layer and an aluminum plate ground layer connected in sequence from top to bottom, and the copper foil layer and the dielectric layer are provided with installation holes , the large ground layer of the aluminum plate is provided with a boss, the boss is arranged in the installation hole and the top surface of the boss is set at the same height as the top surface of the copper foil layer, and the circuit board body Connecting holes corresponding to the slits are opened on and on both sides of the boss.
通过在电路板铝板大地层上设置凸台,利用凸台与缝隙配合,屏蔽了缝隙的电场辐射,最后将输入/输出微带线和连接件焊接在一起,实现滤波器的表贴安装,结构简单,滤波器和电路板连接方便,且便于实施。连接孔是给滤波器缝隙让位的凹孔,其内表面是金属化的。By setting the boss on the large ground layer of the aluminum plate of the circuit board, using the boss to cooperate with the gap, the electric field radiation of the gap is shielded, and finally the input/output microstrip line and the connector are welded together to realize the surface mount installation of the filter. Simple, easy filter and board connection, and easy to implement. The connection holes are recessed holes that give way to filter slots, and their inner surfaces are metallized.
一种电路板,能用于上述的表贴介质波导滤波器或上述滤波器安装卡座使用,包括电路板本体和设于所述电路板本体上的输入/输出微带线,所述电路板本体包括由上至下依次连接的铜箔层、介质层和铝板大地层,所述电路板本体上开设有与所述缝隙相对应的连接孔,且在所述电路板本体的顶面上开设有接地孔,所述铜箔层、所述介质层和所述铝板大地层通过所述连接孔和所述接地孔电连接在一起。A circuit board, which can be used for the above-mentioned surface-mount dielectric waveguide filter or the above-mentioned filter installation card holder, includes a circuit board body and an input/output microstrip line arranged on the circuit board body, and the circuit board The body includes a copper foil layer, a dielectric layer, and an aluminum plate ground layer that are sequentially connected from top to bottom. The circuit board body is provided with connection holes corresponding to the gaps, and a hole is opened on the top surface of the circuit board body. There is a ground hole, and the copper foil layer, the dielectric layer and the aluminum plate ground layer are electrically connected together through the connection hole and the ground hole.
其中,连接孔和接地孔都是内表面金属化的通孔。通过在电路板上开设贯穿电路板本体的连接孔,连接孔的形状与缝隙相同,并在特定的位置用电路板沉铜工艺,把PCB板上下铜箔层、介质层和铝板大地层完全电连接起来,最后将输入/输出微带线和连接件焊接在一起,实现表贴介质波导滤波器的表贴安装,结构简单,便于实施。Wherein, both the connecting hole and the grounding hole are through holes metallized on the inner surface. By opening a connection hole through the circuit board body on the circuit board, the shape of the connection hole is the same as the gap, and using the circuit board sinking copper process at a specific position to completely electrically connect the upper and lower copper foil layers, the dielectric layer and the large ground layer of the aluminum board on the PCB. Connect them together, and finally weld the input/output microstrip line and the connector together to realize the surface mount installation of the surface mount dielectric waveguide filter, which has a simple structure and is easy to implement.
基于此,本发明较之原有技术,具有尺寸小且滤波器和电路板连接方便,滤波器加工工艺简单的优点。Based on this, compared with the prior art, the present invention has the advantages of small size, convenient connection between the filter and the circuit board, and simple processing technology of the filter.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
附图1为本发明表贴介质波导滤波器实施例一的俯视图;Accompanying drawing 1 is the plan view of embodiment 1 of surface mount dielectric waveguide filter of the present invention;
附图2为本发明表贴介质波导滤波器实施例一的左视图;Accompanying drawing 2 is the left side view of Embodiment 1 of the surface mount dielectric waveguide filter of the present invention;
附图3为本发明表贴介质波导滤波器实施例二的仰视图;Accompanying drawing 3 is the bottom view of Embodiment 2 of the surface-mounted dielectric waveguide filter of the present invention;
附图4为本发明滤波器安装卡座的实施例一的俯视图;Accompanying drawing 4 is the top view of Embodiment 1 of the filter installation holder of the present invention;
附图5为本发明表贴介质波导滤波器实施例三的安装结构爆炸图;Accompanying drawing 5 is the explosion diagram of the installation structure of the third embodiment of the surface-mounted dielectric waveguide filter of the present invention;
附图6为本发明滤波器安装卡座的实施例二的俯视图;Accompanying drawing 6 is the top view of Embodiment 2 of the filter installation holder of the present invention;
附图7为本发明表贴介质波导滤波器实施例四的安装结构爆炸图;Accompanying drawing 7 is the explosion diagram of the installation structure of Embodiment 4 of the surface-mounted dielectric waveguide filter of the present invention;
附图8为本发明电路板实施例一的俯视图;Accompanying drawing 8 is the top view of Embodiment 1 of the circuit board of the present invention;
附图9为本发明电路板实施例二的俯视图;Accompanying drawing 9 is the top view of embodiment 2 of the circuit board of the present invention;
附图10为本发明电路板与表贴介质波导滤波器实施例二的安装结构剖视图;Accompanying drawing 10 is the sectional view of the installation structure of the second embodiment of the circuit board and the surface mount dielectric waveguide filter of the present invention;
附图11为本发明电路板与表贴介质波导滤波器实施例三的安装结构剖视图;Accompanying drawing 11 is the cross-sectional view of the installation structure of the third embodiment of the circuit board and the surface-mounted dielectric waveguide filter of the present invention;
附图12为本发明电路板与表贴介质波导滤波器实施例四的安装结构剖视图;Accompanying drawing 12 is the cross-sectional view of the installation structure of the fourth embodiment of the circuit board and the surface-mounted dielectric waveguide filter of the present invention;
附图13为本发明表贴介质波导滤波器实施例一与电路板与的安装结构示意图;Accompanying drawing 13 is the schematic diagram of the installation structure of the first embodiment of the surface mount dielectric waveguide filter and the circuit board of the present invention;
附图14为本发明电路板实施例一的左视图。Accompanying drawing 14 is the left side view of embodiment 1 of the circuit board of the present invention.
其中,附图1至10及附图13、附图14中斜线表示表面金属化层或者铜箔层。Wherein, oblique lines in accompanying drawings 1 to 10 and accompanying drawings 13 and 14 represent surface metallization layers or copper foil layers.
附图标记:Reference signs:
1-滤波器本体; 2-表面金属化层; 11-缝隙;1-filter body; 2-surface metallization layer; 11-slit;
12-连接件; 13-通孔; 14-盲孔;12-connector; 13-through hole; 14-blind hole;
3-安装卡座; 31-安装卡槽; 32-留位通孔;3-Installation card holder; 31-Installation card slot; 32-Reserved through hole;
33-底板; 4-电路板本体; 41-铜箔层;33-bottom plate; 4-circuit board body; 41-copper foil layer;
42-介质层; 43-铝板大地层; 44-凸台;42-medium layer; 43-aluminum plate large formation; 44-boss;
45-连接孔; 46-接地孔; 5-输入/输出微带线。45-connection hole; 46-ground hole; 5-input/output microstrip line.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“前”、“后”、“竖直”、“液平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "front", "rear", "vertical", "level", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, use a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
表贴介质波导滤波器的实施例一:Embodiment 1 of surface mount dielectric waveguide filter:
见图1、图2,一种表贴介质波导滤波器,包括滤波器本体1,滤波器本体1的外表面上设有表面金属化层2,表面金属化层2上开设有两个缝隙11,滤波器本体1在缝隙11处成外露状态。See Figure 1 and Figure 2, a surface-mount dielectric waveguide filter, including a filter body 1, a surface metallization layer 2 is provided on the outer surface of the filter body 1, and two slits 11 are opened on the surface metallization layer 2 , the filter body 1 is in an exposed state at the slit 11 .
本发明的激励结构,采用共面的缝隙结构,使得激励是加在大地上,这完全不同于现有的接地环磁场激励或探针电场激励,从而在雷达及5G的微波及毫米波波段,实现了真正的表贴安装的介质波导滤波器,滤波器和电路板连接便利且滤波器制造工艺简单。需要说明的是,滤波器有一个输入口,必有一个输出口,故必须是,且只有二个口子,即二个缝隙。The excitation structure of the present invention adopts a coplanar slit structure, so that the excitation is applied to the ground, which is completely different from the existing ground ring magnetic field excitation or probe electric field excitation, so that in the microwave and millimeter wave bands of radar and 5G, A real surface-mounted dielectric waveguide filter is realized, the connection between the filter and the circuit board is convenient, and the filter manufacturing process is simple. It should be noted that the filter has an input port and must have an output port, so it must be, and there are only two ports, that is, two gaps.
需要指出的是,表面金属化层所覆盖的表面不包括缝隙的内表面。滤波器本体的形状也是不定的缝隙的形状或边界线形状,可以是规则也可以不规则的。缝隙的尺寸跟用户指标要求及材料特性、滤波器本体结构相关。本实施例中,滤波器本体为长方体,缝隙的截面为倒“匚”字形。It should be pointed out that the surface covered by the surface metallization layer does not include the inner surface of the slot. The shape of the filter body is also indeterminate in the shape of the gap or the shape of the boundary line, which can be regular or irregular. The size of the gap is related to the user's index requirements, material characteristics, and filter body structure. In this embodiment, the filter body is a cuboid, and the cross-section of the gap is in the shape of an inverted "匚".
需要说明的是,表面金属化层的厚度为0.1-3μm,即缝隙的厚度亦为0.1-3μm。优选的是,表面金属化层的厚度为2μm,缝隙的厚度亦为2μm。It should be noted that the thickness of the surface metallization layer is 0.1-3 μm, that is, the thickness of the gap is also 0.1-3 μm. Preferably, the thickness of the surface metallization layer is 2 μm, and the thickness of the gap is also 2 μm.
见图2,连接件12内设有与表面金属化层2电连接的连接件,连接件用于与输入/输出微带线5电连接。Referring to FIG. 2 , there is a connecting piece electrically connected to the surface metallization layer 2 inside the connecting piece 12 , and the connecting piece is used to electrically connect to the input/output microstrip line 5 .
需要指出的是,连接件包括金属条、焊条等,即能与表面金属化层或者与输入/输出微带线电连接的物件即可。所以连接件既可以是表面具有金属化层的物件,也可以整体是金属条。且连接件与滤波器的金属化大地是电连接的,连接件与输入/输出微带线电连接,即电路板的输入/输出微带线,与滤波器的大地也是电连接的。It should be pointed out that the connecting parts include metal strips, welding rods, etc., that is, objects that can be electrically connected to the surface metallization layer or to the input/output microstrip line. Therefore, the connector can be either an object with a metallized layer on the surface, or a metal strip as a whole. Moreover, the connector is electrically connected to the metallized ground of the filter, and the connector is electrically connected to the input/output microstrip line, that is, the input/output microstrip line of the circuit board is also electrically connected to the ground of the filter.
需要说明的是,缝隙的起始边,位于滤波器本体的底面与滤波器本体的侧面相交的线上,且连接件设于起始边上并侵入缝隙内,便于滤波器与电路板的表贴安装。It should be noted that the starting edge of the slit is located on the line where the bottom surface of the filter body and the side of the filter body intersect, and the connecting piece is arranged on the starting edge and penetrates into the slit, which is convenient for the surface of the filter and the circuit board. Paste installation.
其中,连接件可以设置为焊条,便于用户将滤波器焊接在电路板上,连接可靠,且便于表贴安装。连接件也可以是表面金属化层的一部分,且与其它表面金属化层是电连接的。即连接件可以与表面金属化层是一体成型也可以是分开制造的。Among them, the connecting piece can be set as a welding rod, which is convenient for the user to weld the filter on the circuit board, the connection is reliable, and it is convenient for surface mount installation. The connectors may also be part of the surface metallization layer and be electrically connected to other surface metallization layers. That is, the connector can be integrally formed with the surface metallization layer or can be manufactured separately.
见图1,滤波器本体1上设有两个或两个以上且位于同一直线上的通孔13,且表面金属化层2所覆盖的表面包括通孔13内表面,滤波器本体1包括介质谐振器和输入/输出谐振器,介质谐振器设置在相邻通孔13之间,输入/输出谐振器设置在滤波器本体1一侧面和与该滤波器本体1侧面相邻的通孔13之间。As shown in Fig. 1, the filter body 1 is provided with two or more through holes 13 on the same straight line, and the surface covered by the surface metallization layer 2 includes the inner surface of the through holes 13, and the filter body 1 includes a dielectric The resonator and the input/output resonator, the dielectric resonator is arranged between adjacent through holes 13, the input/output resonator is arranged between one side of the filter body 1 and the through hole 13 adjacent to the side of the filter body 1 between.
其中,谐振器的波型是TE01波型。通孔为贯穿整个滤波器本体的孔,通孔的个数与本发明为N腔介质波导滤波器,则通孔设有N-1个。不同的通孔直径,相邻谐振器之间的耦合量就不同。通孔既可以是空的也可以是实的,形状可以是多边形柱形,也可以是圆柱形。故本发明的耦合结构是通过设置通孔,且在通孔内表面设置与滤波器本体相通的表面金属化层,实现电连接,使得本发明的尺寸更小,结构强度更高,且与销钉耦合方式相比调试效率更高。Among them, the wave mode of the resonator is TE01 wave mode. The through hole is a hole that runs through the entire filter body, and the number of through holes is the same as that of the present invention. For an N-cavity dielectric waveguide filter, there are N-1 through holes. With different via diameters, the amount of coupling between adjacent resonators is different. The through hole can be empty or solid, and the shape can be polygonal columnar or cylindrical. Therefore, the coupling structure of the present invention realizes electrical connection by setting a through hole and a surface metallization layer connected to the filter body on the inner surface of the through hole, so that the size of the present invention is smaller, the structural strength is higher, and it is compatible with the pin The coupling method is more efficient than debugging.
见图1,介质谐振器和输入/输出谐振器的顶面上开设有盲孔14,且盲孔14与缝隙11分别设置在滤波器本体1相对或者相交的表面上。Referring to FIG. 1 , a blind hole 14 is opened on the top surface of the dielectric resonator and the input/output resonator, and the blind hole 14 and the slot 11 are respectively arranged on the opposite or intersecting surfaces of the filter body 1 .
盲孔,即不贯穿整个滤波器本体的导通孔,具有一定深度。将盲孔设置在介质谐振器和输入/输出谐振器的顶面上,即盲孔设置在相邻通孔之间或者滤波器本体一侧面和与该滤波器本体侧面相邻的通孔之间的区域内,以实现滤波器良好回波性能,有助于使得滤波器的尺寸更小型化,更精巧。The blind hole, that is, the via hole that does not penetrate the entire filter body, has a certain depth. The blind hole is arranged on the top surface of the dielectric resonator and the input/output resonator, that is, the blind hole is arranged between adjacent through holes or between a side of the filter body and a through hole adjacent to the side of the filter body In order to achieve good echo performance of the filter, it helps to make the size of the filter smaller and more compact.
其中,盲孔设置在介质谐振器和输入/输出谐振器顶面的中心位置上,且各个盲孔与各个通孔位于同一直线上。Wherein, the blind holes are arranged at the center positions of the top surfaces of the dielectric resonator and the input/output resonator, and each blind hole and each through hole are located on the same straight line.
见图2、图13,缝隙11分别设于滤波器本体1相对的两侧面上,缝隙分别设于滤波器本体相对的两侧面上,其中,两个缝隙之间的连线与通孔所在的直线成平行设置。See Fig. 2 and Fig. 13, the slits 11 are respectively arranged on the opposite sides of the filter body 1, and the slits are respectively arranged on the opposite sides of the filter body, wherein, the connecting line between the two slits and the through hole are located Straight lines are arranged in parallel.
其中,缝隙设有两个,且分别设于滤波器本体相对的两侧面上,使得滤波器的相对带宽小于2﹪。且缝隙是开放的;缝隙面上的电场垂直于滤波器的底面和顶面,电场集中在介质体内的,空气中的电场接近于零。因此缝隙无需屏蔽,也不影响滤波器的电气性能,也不影响用户电路上的其它元器件及电路性能,故此种结构的滤波器用户可以直接将其表贴在现有电路板上,无需做其余的匹配,无需任何辅助措施,使得滤波器和电路板连接方便,也减少了连接器的成本。Wherein, there are two slits, which are respectively arranged on opposite sides of the filter body, so that the relative bandwidth of the filter is less than 2%. And the gap is open; the electric field on the gap surface is perpendicular to the bottom surface and the top surface of the filter, the electric field is concentrated in the dielectric body, and the electric field in the air is close to zero. Therefore, the gap does not need to be shielded, nor does it affect the electrical performance of the filter, nor does it affect other components and circuit performance on the user's circuit. Therefore, the user of the filter with this structure can directly paste it on the existing circuit board without doing it. The rest of the matching does not require any auxiliary measures, which makes the connection between the filter and the circuit board convenient, and also reduces the cost of the connector.
两缝隙之间的连线与通孔所在的直线成平行设置,即缝隙只设置在滤波器中与通孔所在的直线相交的两侧面上。The connecting line between the two slits is set parallel to the straight line where the through hole is located, that is, the slit is only set on the two sides of the filter intersecting the straight line where the through hole is located.
需要说明的是,当滤波器本体为长方体时,将通孔所连通的两面称为上下两面,通孔所在的直线相交的两侧面为左右侧面,剩下两面为前后侧面,缝隙不能置于前后侧面及顶面。It should be noted that when the filter body is a cuboid, the two sides connected by the through hole are called the upper and lower sides, the two sides intersected by the straight line where the through hole is located are the left and right sides, and the remaining two sides are the front and rear sides, and the gap cannot be placed in the front and back. side and top.
其中,通孔所在的直线即通孔的排列方向,通孔的轴线即通孔的打通方向,缝隙面的法线即垂直于缝隙面的法线,两缝隙之间的连线即两个缝隙的中心点之间的连线。通孔的轴线与缝隙面的法线成正交设置,即两个缝隙面的法线与通孔的排列方向成平行设置。Among them, the straight line where the through hole is located is the arrangement direction of the through hole, the axis of the through hole is the opening direction of the through hole, the normal line of the gap surface is the normal line perpendicular to the gap surface, and the connection line between the two gaps is the two gaps. The connecting line between the center points of . The axes of the through holes are arranged perpendicularly to the normals of the slit surfaces, that is, the normals of the two slit surfaces are arranged parallel to the arrangement direction of the through holes.
需要说明的是,盲孔只设置在顶面上,故当缝隙设置在左右侧面时,盲孔设置与缝隙分别设置在滤波器本体相交的表面上。It should be noted that the blind holes are only arranged on the top surface, so when the slits are arranged on the left and right sides, the blind holes and the slits are respectively arranged on the intersecting surfaces of the filter body.
需要指出的是,两个缝隙成对称设置,分别位于滤波器本体相对的两侧面上,故本发明表贴介质波导滤波器实施例一的左视图和右视图对称。缝隙可以是部分或全部的侧面,当缝隙可以是全部的侧面的情况下,即在该侧面上不设置有表面金属化层。It should be pointed out that the two slits are arranged symmetrically and are respectively located on opposite sides of the filter body, so the left view and right view of Embodiment 1 of the surface-mount dielectric waveguide filter of the present invention are symmetrical. The slot can be partly or completely lateral, in which case the slot can be completely lateral, ie no surface metallization is provided on this side.
表贴介质波导滤波器的实施例二:Embodiment 2 of surface mount dielectric waveguide filter:
见图3,缝隙11设于滤波器本体1的底面上,其中,两个缝隙之间的连线与通孔所在的直线成平行设置。其余部分与表贴介质波导滤波器的实施例一相同。As shown in FIG. 3 , the slit 11 is provided on the bottom surface of the filter body 1 , wherein the connecting line between the two slits is set parallel to the straight line where the through hole is located. Other parts are the same as the first embodiment of the surface mount dielectric waveguide filter.
其中,缝隙设有两个,设于滤波器本体的底面上,使得滤波器具有2~15﹪左右的相对带宽。而此种结构的滤波器,由于缝隙位于底面时介质里的电场会辐射到空气中,就需要有屏蔽电场的装置,故此种结构的滤波器连接在电路板上时需要对缝隙进行屏蔽,但也无需SMA或N型连接器,使得滤波器和电路板连接方便。Wherein, there are two slots, which are arranged on the bottom surface of the filter body, so that the filter has a relative bandwidth of about 2-15%. For filters with this structure, since the electric field in the medium will radiate into the air when the gap is located on the bottom surface, a device for shielding the electric field is required. Therefore, the filter with this structure needs to shield the gap when it is connected to the circuit board, but There is also no need for SMA or N-type connectors, making the filter and board connections easy.
其中,通孔所在的直线即通孔的排列方向,通孔的轴线即通孔的打通方向,缝隙面的法线即垂直于缝隙面的法线,两缝隙之间的连线即两个缝隙的中心点之间的连线。通孔的轴线与缝隙面的法线成平行设置,即两个缝隙面的法线与通孔的排列方向成正交设置。Among them, the straight line where the through hole is located is the arrangement direction of the through hole, the axis of the through hole is the opening direction of the through hole, the normal line of the gap surface is the normal line perpendicular to the gap surface, and the connection line between the two gaps is the two gaps. The connecting line between the center points of . The axis of the through hole is set parallel to the normal line of the slit surface, that is, the normal line of the two slit surfaces is set orthogonally to the arrangement direction of the through hole.
需要说明的是,盲孔只设置在顶面上,故当缝隙设置在底面时,盲孔设置与缝隙分别设置在滤波器本体相对的两个表面上。It should be noted that the blind hole is only arranged on the top surface, so when the slit is arranged on the bottom surface, the blind hole and the slit are respectively arranged on two surfaces opposite to the filter body.
另外,缝隙在底面向输入输出谐振器方向侵入的最大尺寸,不能破坏最靠近滤波器侧面的通孔即第一个通孔或者最后一个通孔即与底面连通的金属化层,否则会破坏了通孔与底部的电连接。In addition, the maximum size of the gap intruding in the direction of the input and output resonators at the bottom cannot damage the through hole closest to the side of the filter, that is, the first through hole or the last through hole, that is, the metallization layer connected to the bottom surface, otherwise it will be damaged. The vias are electrically connected to the bottom.
滤波器安装卡座的实施例一:Embodiment 1 of filter installation card holder:
见图4、图5,包括安装卡座3,安装卡座3的顶面上设有安装卡槽31,滤波器本体1嵌入固定在安装卡槽31内,且缝隙11的开口面朝向安装卡座3,安装卡座3上设有与缝隙11相对应的留位通孔32。See Figure 4 and Figure 5, including the installation card holder 3, the installation card slot 31 is provided on the top surface of the installation card holder 3, the filter body 1 is embedded and fixed in the installation card slot 31, and the opening of the gap 11 faces the installation card The seat 3 is provided with a through hole 32 corresponding to the slot 11 for installing the card seat 3 .
其中,安装卡座可以采用镀银铝板制成。实际使用时,将滤波器嵌入安装卡座的安装卡槽内,安装卡座嵌入用户的电路板里并紧贴用户的金属大地上。安装卡座的设置,使得滤波器和电路板连接方便。留位通孔的设置,避免遮挡缝隙,影响滤波器在电路板上的安装。Wherein, the installation card seat can be made of silver-plated aluminum plate. In actual use, insert the filter into the installation card slot of the installation card holder, and the installation card holder is embedded in the user's circuit board and close to the user's metal ground. The setting of the installation card seat makes the connection between the filter and the circuit board convenient. The setting of the through hole is reserved to avoid covering the gap and affecting the installation of the filter on the circuit board.
滤波器安装卡座的实施例二:Embodiment 2 of the filter mounting base:
见图6、图7,安装卡座3的底面上还设有底板33。其余部分与表贴介质波导滤波器的实施例三相同。Referring to Fig. 6 and Fig. 7 , a bottom plate 33 is also provided on the bottom surface of the installation card holder 3 . Other parts are the same as the third embodiment of the surface mount dielectric waveguide filter.
其中,底板也可以采用镀银铝板制成。Wherein, the bottom plate can also be made of silver-plated aluminum plate.
表贴介质波导滤波器的实施例三:Embodiment 3 of surface mount dielectric waveguide filter:
见图5,由表贴介质波导滤波器的实施例二和滤波器安装卡座的实施例一组装而成。As shown in Fig. 5, it is assembled from the second embodiment of the surface-mount dielectric waveguide filter and the first embodiment of the filter mounting bracket.
该表贴介质波导滤波器为上述的表贴介质波导滤波器,该滤波器安装卡座为上述的滤波器安装卡座,由于上述的表贴介质波导滤波器和滤波器安装卡座具有上述的技术效果,具有有该表贴介质波导滤波器和滤波器安装卡座的滤波器也具有相同的技术效果。The surface-mount dielectric waveguide filter is the above-mentioned surface-mount dielectric waveguide filter, and the filter mount is the above-mentioned filter mount, since the above-mentioned surface-mount dielectric waveguide filter and the filter mount have the above-mentioned As for the technical effect, the filter having the surface-mounted dielectric waveguide filter and the filter mounting holder also has the same technical effect.
表贴介质波导滤波器的实施例四:Embodiment 4 of the surface mount dielectric waveguide filter:
见图7,由表贴介质波导滤波器的实施例二和滤波器安装卡座的实施例二组装而成。As shown in Fig. 7, it is assembled from the second embodiment of the surface mount dielectric waveguide filter and the second embodiment of the filter mounting bracket.
该表贴介质波导滤波器为上述的表贴介质波导滤波器,该滤波器安装卡座为上述的滤波器安装卡座,由于上述的表贴介质波导滤波器和滤波器安装卡座具有上述的技术效果,具有有该表贴介质波导滤波器和滤波器安装卡座的滤波器也具有相同的技术效果。The surface-mount dielectric waveguide filter is the above-mentioned surface-mount dielectric waveguide filter, and the filter mount is the above-mentioned filter mount, since the above-mentioned surface-mount dielectric waveguide filter and the filter mount have the above-mentioned As for the technical effect, the filter having the surface-mounted dielectric waveguide filter and the filter mounting holder also has the same technical effect.
表贴介质波导滤波器的结构设计方法:Structural design method of surface mount dielectric waveguide filter:
根据用户的电气性能及结构要求,进行电路设计,可以确定需要几个谐振器及要不要加交叉耦合装置,并计算出外界Q值及谐振器之间的耦合系数;由结构尺寸要求,选择介质材料的介电常数。According to the user's electrical performance and structural requirements, the circuit design can determine how many resonators are needed and whether to add a cross-coupling device, and calculate the external Q value and the coupling coefficient between the resonators; according to the structural size requirements, select the medium The dielectric constant of the material.
建立HFSS的单腔三维结构模型,计算介质谐振器的谐振频率,建立HFSS的双谐振器三维结构模型,计算各耦合系数对应的销钉的直径;对第一谐振器建立带激励装置的HFSS三维模型,计算S11的时延值,确定输入输出的激励结构。Establish a single-cavity three-dimensional structural model of HFSS, calculate the resonant frequency of the dielectric resonator, establish a three-dimensional structural model of HFSS double resonators, and calculate the diameter of the pin corresponding to each coupling coefficient; establish a three-dimensional model of HFSS with an excitation device for the first resonator , calculate the time delay value of S11, and determine the excitation structure of input and output.
以上述步骤得到的结构参数,建立滤波器完整的HFSS三维结构模型,并对所有结构尺寸做参数化赋值,由HFSS自动进行S21,S11仿真,产生其幅頻响应。Based on the structural parameters obtained in the above steps, a complete HFSS three-dimensional structural model of the filter is established, and all structural dimensions are parameterized, and HFSS automatically performs S21 and S11 simulations to generate its amplitude-frequency response.
通过手动或自动方式改变结构参数,重复由HFSS计算出S21与S11的曲线,直至达到设计要求。Change the structural parameters manually or automatically, and repeat the curves of S21 and S11 calculated by HFSS until the design requirements are met.
表贴介质波导滤波器的制作方法:The production method of the surface mount dielectric waveguide filter:
由滤波器的结构,制作相应的模具,选定的介质材料粉末,由模具挤压成型,按介质材料的烧结工艺烧结成型;输入输出的激励缝隙,做图形保护后进行金属化电镀。当通孔直接太小无法由模具成型时,可由激光来打通。金属化后的介质体,就是介质波导滤波器。According to the structure of the filter, the corresponding mold is made, and the selected dielectric material powder is extruded from the mold and sintered according to the sintering process of the dielectric material; the input and output excitation gaps are protected by graphics and then metallized and electroplated. When the through hole is too small to be formed by the mold, it can be opened by a laser. The metallized dielectric body is the dielectric waveguide filter.
电路板的实施例一:Embodiment one of the circuit board:
见图8、图10、图11、图12,一种电路板,供上述的表贴介质波导滤波器安装使用,包括电路板本体4和设于电路板本体4上的输入/输出微带线5,电路板本体4包括由上至下依次连接的铜箔层41、介质层42和铝板大地层43,铜箔层41和介质层42上开设有安装孔,铝板大地层43上设有凸台44,凸台44设置在安装孔44内且凸台44的顶面与铜箔层41的顶面成等高设置,电路板本体4上且位于凸台44的两侧开设有与缝隙相对应的连接孔45。See Fig. 8, Fig. 10, Fig. 11, Fig. 12, a kind of circuit board, for the above-mentioned surface mount dielectric waveguide filter installation and use, including circuit board body 4 and the input/output microstrip line arranged on the circuit board body 4 5. The circuit board body 4 includes a copper foil layer 41, a dielectric layer 42, and an aluminum plate ground layer 43 connected sequentially from top to bottom. The copper foil layer 41 and the medium layer 42 are provided with mounting holes, and the aluminum plate large ground layer 43 is provided with convex holes. Platform 44, the boss 44 is arranged in the mounting hole 44 and the top surface of the boss 44 is set at the same height as the top surface of the copper foil layer 41. The corresponding connecting hole 45.
通过在电路板铝板大地层上设置凸台,利用凸台与缝隙配合,屏蔽了缝隙的电场辐射,最后将输入/输出微带线和连接件焊接在一起,实现滤波器的表贴安装,结构简单,滤波器和电路板连接方便,且便于实施。连接孔是给滤波器缝隙让位的凹孔,其内表面是金属化的。By setting the boss on the large ground layer of the aluminum plate of the circuit board, using the boss to cooperate with the gap, the electric field radiation of the gap is shielded, and finally the input/output microstrip line and the connector are welded together to realize the surface mount installation of the filter. Simple, easy filter and board connection, and easy to implement. The connection holes are recessed holes that give way to filter slots, and their inner surfaces are metallized.
需要说明的是,连接孔是盲孔即打不通的凹孔,连接孔的形状与缝隙的形状相同,凸台的顶面形状就是滤波器去掉缝隙的底面形状,安装时将滤波器放置在凸台的顶面上。It should be noted that the connecting hole is a blind hole, that is, a concave hole that cannot be opened. The shape of the connecting hole is the same as that of the gap. The shape of the top surface of the boss is the shape of the bottom surface of the filter without the gap. on the top of the table.
需要指出的是,此实施例的电路板适合与表贴介质波导滤波器的实施例二、三、四所述的表贴介质波导滤波器相连。其中,安装表贴介质波导滤波器的实施例二、三、四所述的表贴介质波导滤波器时,会在电路板本体开设不同深度的安装孔,以便供安装卡座或滤波器本体嵌入。It should be pointed out that the circuit board in this embodiment is suitable for being connected with the surface-mount dielectric waveguide filters described in Embodiments 2, 3 and 4 of the surface-mount dielectric waveguide filter. Among them, when installing the surface-mount dielectric waveguide filter described in the second, third and fourth embodiments of the surface-mount dielectric waveguide filter, installation holes of different depths will be opened in the circuit board body, so that the installation card holder or the filter body can be embedded .
电路板的实施例二:Embodiment two of the circuit board:
见图9、图10、图11、图12,一种电路板,能用于上述的表贴介质波导滤波器安装使用,包括电路板本体4和设于电路板本体4上的输入/输出微带线5,电路板本体4包括由上至下依次连接的铜箔层41、介质层42和铝板大地层43,电路板本体4上开设有与缝隙11相对应的连接孔45,且在电路板本体上均匀设有接地孔46,铜箔层41、介质层42和铝板大地层43通过连接孔45和接地孔46电连接在一起。See Fig. 9, Fig. 10, Fig. 11, Fig. 12, a kind of circuit board, can be used for installation and use of above-mentioned surface-mounted dielectric waveguide filter, comprise circuit board body 4 and be arranged on the input/output circuit board body 4 With the strip line 5, the circuit board body 4 includes a copper foil layer 41, a dielectric layer 42 and an aluminum plate ground layer 43 sequentially connected from top to bottom. The circuit board body 4 is provided with a connection hole 45 corresponding to the slit 11, and the Grounding holes 46 are evenly provided on the board body, and the copper foil layer 41 , the dielectric layer 42 and the large ground layer 43 of the aluminum plate are electrically connected together through the connecting holes 45 and the grounding holes 46 .
其中,连接孔、接地孔都是内表面金属化的通孔。通过在电路板上开设贯穿电路板本体的连接孔,连接孔的形状与缝隙相同,并在特定的位置用电路板沉铜工艺,把PCB板上下铜箔层、介质层和铝板大地层完全电连接起来,最后将输入/输出微带线和连接件焊接在一起,实现表贴介质波导滤波器的表贴安装,结构简单,便于实施。Wherein, the connecting hole and the grounding hole are through holes metallized on the inner surface. By opening a connection hole through the circuit board body on the circuit board, the shape of the connection hole is the same as the gap, and using the circuit board sinking copper process at a specific position to completely electrically connect the upper and lower copper foil layers, the dielectric layer and the large ground layer of the aluminum board on the PCB. Connect them together, and finally weld the input/output microstrip line and the connector together to realize the surface mount installation of the surface mount dielectric waveguide filter, which has a simple structure and is easy to implement.
需要说明的是,连接孔是盲孔即打不通的凹孔,连接孔的形状与缝隙的形状相同,安装时将滤波器放置在凸台的顶面上。It should be noted that the connection hole is a blind hole, that is, a concave hole that cannot be opened, and the shape of the connection hole is the same as that of the gap. When installing, the filter is placed on the top surface of the boss.
需要指出的是,此实施例的电路板适合与表贴介质波导滤波器的实施例二、三、四所述的表贴介质波导滤波器相连。其中,安装表贴介质波导滤波器的实施例三、四所述的表贴介质波导滤波器时,会在电路板本体开设不同深度的安装孔,以便供安装卡座嵌入。It should be pointed out that the circuit board in this embodiment is suitable for being connected with the surface-mount dielectric waveguide filters described in Embodiments 2, 3 and 4 of the surface-mount dielectric waveguide filter. Wherein, when installing the surface-mount dielectric waveguide filter described in Embodiments 3 and 4 of the surface-mount dielectric waveguide filter, installation holes of different depths will be opened in the circuit board body for insertion of the installation socket.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810870534.8A CN108832235A (en) | 2018-08-02 | 2018-08-02 | Surface mount dielectric waveguide filter, filter mount and circuit board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810870534.8A CN108832235A (en) | 2018-08-02 | 2018-08-02 | Surface mount dielectric waveguide filter, filter mount and circuit board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108832235A true CN108832235A (en) | 2018-11-16 |
Family
ID=64152548
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810870534.8A Pending CN108832235A (en) | 2018-08-02 | 2018-08-02 | Surface mount dielectric waveguide filter, filter mount and circuit board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108832235A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111384481A (en) * | 2018-12-29 | 2020-07-07 | 深圳市大富科技股份有限公司 | Dielectric resonator, dielectric filter, communication device, and method of manufacturing dielectric resonator |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020031955A (en) * | 2000-10-25 | 2002-05-03 | 이창화 | Dielectric Filters |
| JP2003078312A (en) * | 1996-06-10 | 2003-03-14 | Murata Mfg Co Ltd | Dielectric waveguide type filter and its characteristic adjusting method |
| CN102938971A (en) * | 2012-11-20 | 2013-02-20 | 深圳市博敏电子有限公司 | Single-side printed circuit board with ultrahigh heat conducting performance and manufacturing method thereof |
| CN106129550A (en) * | 2016-08-18 | 2016-11-16 | 武汉凡谷陶瓷材料有限公司 | Local medium loaded medium waveguide filter |
| CN106910968A (en) * | 2017-04-25 | 2017-06-30 | 四川省韬光通信有限公司 | A kind of dielectric waveguide filter |
-
2018
- 2018-08-02 CN CN201810870534.8A patent/CN108832235A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003078312A (en) * | 1996-06-10 | 2003-03-14 | Murata Mfg Co Ltd | Dielectric waveguide type filter and its characteristic adjusting method |
| KR20020031955A (en) * | 2000-10-25 | 2002-05-03 | 이창화 | Dielectric Filters |
| CN102938971A (en) * | 2012-11-20 | 2013-02-20 | 深圳市博敏电子有限公司 | Single-side printed circuit board with ultrahigh heat conducting performance and manufacturing method thereof |
| CN106129550A (en) * | 2016-08-18 | 2016-11-16 | 武汉凡谷陶瓷材料有限公司 | Local medium loaded medium waveguide filter |
| CN106910968A (en) * | 2017-04-25 | 2017-06-30 | 四川省韬光通信有限公司 | A kind of dielectric waveguide filter |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111384481A (en) * | 2018-12-29 | 2020-07-07 | 深圳市大富科技股份有限公司 | Dielectric resonator, dielectric filter, communication device, and method of manufacturing dielectric resonator |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP3389819B2 (en) | Dielectric waveguide resonator | |
| JP2016521092A (en) | Dielectric resonator, dielectric filter using dielectric resonator, transceiver, and base station | |
| US20140342581A1 (en) | Vertical mount pcb coaxial connector | |
| CN105514545B (en) | A kind of compact Wide stop bands high selectivity microstrip filter | |
| CN109672011B (en) | Antenna and dielectric waveguide filter thereof | |
| CN205564941U (en) | High -frequency signal transmission line and electronic equipment | |
| CN108832291A (en) | A substrate integrated waveguide filter antenna | |
| CN106025464B (en) | A substrate-integrated waveguide cavity filter | |
| EP0820115B1 (en) | Dielectric laminated device and its manufacturing method | |
| CN111342187A (en) | Filter and dielectric resonator thereof | |
| JPS58103202A (en) | Dielectric filter | |
| US20130314176A1 (en) | Electronic component | |
| US10693205B2 (en) | Resonator, filter, and communication device | |
| CN108832235A (en) | Surface mount dielectric waveguide filter, filter mount and circuit board | |
| KR102567182B1 (en) | Helical antenna and related manufacturing technology | |
| CN108511864A (en) | Slot-coupled type waveguide microstrip switching device based on LTCC and preparation method | |
| CN103296341B (en) | A kind of filter | |
| CN114556693B (en) | Band stop filter and electronic equipment | |
| HK1224088A1 (en) | Junction device between a printed transmission line and a dielectric waveguide | |
| US11054572B2 (en) | Filter device and filter | |
| CN208522066U (en) | Surface Mount dielectric waveguide filter, filter installed cassette and circuit board | |
| CN202434680U (en) | Filter | |
| CN209401809U (en) | Dielectric Waveguide Filter Components | |
| CN209401808U (en) | Dielectric waveguide filter component | |
| CN102637928B (en) | Dielectric filter |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181116 |
|
| RJ01 | Rejection of invention patent application after publication |