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CN108823810A - A kind of non-woven cloth forming technique that spun-bonded spunlace technique combines - Google Patents

A kind of non-woven cloth forming technique that spun-bonded spunlace technique combines Download PDF

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Publication number
CN108823810A
CN108823810A CN201810596387.XA CN201810596387A CN108823810A CN 108823810 A CN108823810 A CN 108823810A CN 201810596387 A CN201810596387 A CN 201810596387A CN 108823810 A CN108823810 A CN 108823810A
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CN
China
Prior art keywords
raw material
parts
spun
melt
woven fabrics
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810596387.XA
Other languages
Chinese (zh)
Inventor
董二莹
陈健康
金银山
许超超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG KINGSAFE NOW-WOVEN Co Ltd
Original Assignee
ZHEJIANG KINGSAFE NOW-WOVEN Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG KINGSAFE NOW-WOVEN Co Ltd filed Critical ZHEJIANG KINGSAFE NOW-WOVEN Co Ltd
Priority to CN201810596387.XA priority Critical patent/CN108823810A/en
Publication of CN108823810A publication Critical patent/CN108823810A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/005Synthetic yarns or filaments
    • D04H3/007Addition polymers
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/10Filtering or de-aerating the spinning solution or melt
    • D01D1/106Filtering
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/10Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically
    • D04H3/11Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between yarns or filaments made mechanically by fluid jet

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention proposes the non-woven cloth forming techniques that a kind of spun-bonded spunlace technique combines, and include the following steps:Raw material a, raw material b pass through extruder progress extrusion molten respectively and obtain melt a, melt b;Then impurity is removed online through filter, subsequently into spinning system;Cooling to be consolidated into silk after the ejection of spinning machine spinneret, tow imports draft nozzle and draws by air-flow, and lapping respectively obtains web A, web B on lapper;Web A, web B are reinforced in line overlap feeding spun lacing area, obtain non-woven fabrics;It is input in baking oven after non-woven fabrics progress hydrophilic treated and carries out drying, rolled machine-cut side, coiled, packaging factory.Using first spunbond lapping again spun lacing reinforcement process carry out non-woven fabrics production, can make non-woven fabrics have fluffy sense, solid sense, increase the strength of non-woven fabrics, can substitute hot wind cloth reduce production cost.

Description

A kind of non-woven cloth forming technique that spun-bonded spunlace technique combines
【Technical field】
The present invention relates to the technical field of nonwoven production, non-woven cloth that especially a kind of spun-bonded spunlace technique combines at Type technology.
【Background technique】
Non-woven fabrics, that is, non-woven cloth, it be directly using high polymer slice, staple fiber or long filament by fiber by air-flow or Then mechanical networking is reinforced, the non-woven cloth finally formed by final finishing by spun lacing, needle thorn or hot rolling.Spunbond without Woven fabric:It is that polymer is squeezed out, is stretched, after forming continuous filaments, long filament is laid with networking, and fibre web bonds using itself, is hot sticky Conjunction, chemical adhesion or mechanical consolidation method, make fibre web become non-woven fabrics;Spunlace non-woven cloth:It is to arrive the fine water flow jet of high pressure On one or more layers web, it intertwine with each other fiber together, thus so that fibre web is reinforced and have certain strength, spunbond Its feel of non-woven fabrics is not soft enough, and spunlace non-woven cloth comfortable feel, softness, but its strength is insufficient, it is proposed that a kind of spunbond The non-woven cloth forming technique that water jet process combines.
【Summary of the invention】
The object of the invention is to solve the problems of the prior art, it is non-woven to propose that a kind of spun-bonded spunlace technique combines Molding with cloth technology, using first spunbond lapping again spun lacing reinforce carry out non-woven fabrics production, can make non-woven fabrics have fluffy sense, thickness True feeling increases the strength of non-woven fabrics, and can substitute hot wind cloth reduces production cost.
To achieve the above object, the invention proposes the non-woven cloth forming technique that a kind of spun-bonded spunlace technique combines, packets Include following steps:
A) raw material melting mixing:It is fed in hopper after raw material a is mixed, raw material squeeze by twin (double) screw extruder molten Melt to obtain melt a, be fed in hopper after raw material b is mixed, raw material carries out extrusion molten by twin (double) screw extruder and obtains melt b;
B) melt filteration:By it is obtained in a) step prepare melt a, melt b removes impurity through filter respectively online, Subsequently into spinning system;
C) filature fleece formation:Melt a filtered in b) step, melt b are respectively adopted metering pump and are quantitatively sent into spinning group Part, after the ejection of spinning machine spinneret, cooling to be consolidated into silk, tow imports draft nozzle and draws by air-flow, on lapper Lapping respectively obtains web A, web B;
D) spun lacing:Web A obtained in c) step, web B are reinforced in line overlap feeding spun lacing area, obtained To non-woven fabrics;
E) drying:Non-woven fabrics in d) step after spun lacing is input in baking oven and carries out drying, rolled machine-cut side, at Volume, packaging factory.
Preferably, the raw material a is different from the ingredient of raw material b, each raw material component ratio in the raw material a:Polypropylene PP 81-86.5 parts, 12.5-16 parts of propylene-based elastomeric, soft 0.5-1.5 parts of master batch, 0.5-1.5 parts of titanium dioxide;The raw material b Middle each raw material component ratio:83-86.5 parts of polypropylene PP, 12.5-14 parts of propylene-based elastomeric, soft 0.5-1.2 parts of master batch, two 0.7-1.5 parts of titanium oxide.
Preferably, the raw material a is identical as the ingredient of raw material b, each raw material component ratio in described raw material a, b:Polypropylene 81-86.5 parts of PP, 12.5-16 parts of propylene-based elastomeric, soft 0.5-1.5 parts of master batch, 0.5-1.5 parts of titanium dioxide.
Preferably, the discharge pressure of water jet reaches 70-90bar in the d) step.
Preferably, secondary filtration mode of b) the step melt filteration using pre-filtering and essence filtering, the pre- mistake The precision of filter is less than 80 μm, and the precision of the essence filtering is less than 30 μm.
Preferably, d) the step carries out hydrophilic treated for the non-woven fabrics that spun lacing obtains is completed, treatment fluid is hydrophilic agent It is mixed into liquid state by weight 1 to 150 with pure water, is heated up to 53 DEG C, band liquid rolling is transmitted to non-woven fabrics.
Preferably, in the step e) drying:Predrying is carried out in one of baking oven first:Predrying temperature is 105 ~120 DEG C;Non-woven fabrics, which enters in two baking ovens, after predrying carries out drying:Drying temperature is 110~125 DEG C.
Beneficial effects of the present invention:The present invention uses first spunbond lapping, and spun lacing reinforces the production for carrying out non-woven fabrics again, can Make non-woven fabrics that there is fluffy sense, solid sense, increase the strength of non-woven fabrics, can substitute hot wind cloth reduces production cost, to nonwoven Hydrophilic treated is done on the surface layer of cloth, can effectively improve the hydrophily of non-woven fabrics.
Feature and advantage of the invention will be described in detail by embodiment.
【Specific embodiment】
Embodiment 1
The non-woven cloth forming technique that a kind of spun-bonded spunlace technique of the present invention combines, includes the following steps:
A) raw material melting mixing:It is fed in hopper after raw material a is mixed, raw material squeeze by twin (double) screw extruder molten Melt to obtain melt a, be fed in hopper after raw material b is mixed, raw material carries out extrusion molten by twin (double) screw extruder and obtains melt b;Each raw material component ratio in the raw material a:81-86.5 parts of polypropylene PP, 12.5-16 parts of propylene-based elastomeric, soft master batch 0.5-1.5 parts, 0.5-1.5 parts of titanium dioxide;Each raw material component ratio in the raw material b:83-86.5 parts of polypropylene PP, acrylic 12.5-14 parts of elastomer, soft 0.5-1.2 parts of master batch, 0.7-1.5 parts of titanium dioxide;
B) melt filteration:By it is obtained in a) step prepare melt a, melt b removes impurity through filter respectively online, Subsequently into spinning system, using the secondary filtration mode of pre-filtering and essence filtering, the pre-filtered precision is less than 80 μm, institute The precision of essence filtering is stated less than 30 μm;
C) filature fleece formation:Melt a filtered in b) step, melt b are respectively adopted metering pump and are quantitatively sent into spinning group Part, after the ejection of spinning machine spinneret, cooling to be consolidated into silk, tow imports draft nozzle and draws by air-flow, on lapper Lapping respectively obtains web A, web B;
D) spun lacing:Web A obtained in c) step, web B are reinforced in line overlap feeding spun lacing area, obtained Discharge pressure to non-woven fabrics, water jet reaches 70-90bar;It will complete the non-woven fabrics that spun lacing obtains and carry out hydrophilic treated, processing Liquid is that hydrophilic agent and pure water 1 to 150 are mixed into liquid state by weight, is heated up to 53 DEG C, band liquid rolling is transmitted to nonwoven Cloth.
E) drying:Non-woven fabrics in d) step after spun lacing is input in baking oven and carries out drying, first in one of baking oven Middle carry out predrying:Predrying temperature is 105~120 DEG C;Non-woven fabrics, which enters in two baking ovens, after predrying carries out drying:Drying Temperature is 110~125 DEG C, rolled machine-cut side, coiled, packaging factory.
Embodiment 2
Embodiment 2 the difference from embodiment 1 is that:In step a):Each raw material component ratio in the raw material a:Polypropylene PP 81-86.5 parts, 12.5-16 parts of propylene-based elastomeric, soft 0.5-1.5 parts of master batch, 0.5-1.5 parts of titanium dioxide;The raw material a It is identical as the component of raw material b;
The non-woven cloth forming technique that a kind of spun-bonded spunlace technique of the present invention combines, the present invention use first spunbond lapping water again Thorn reinforces the production for carrying out non-woven fabrics, and non-woven fabrics can be made to have fluffy sense, solid sense, increase the strength of non-woven fabrics, can replace Production cost is reduced for hot wind cloth, hydrophilic treated is done to the surface layer of non-woven fabrics, can effectively improve the hydrophily of non-woven fabrics.
Above-described embodiment is the description of the invention, is not limitation of the invention, after any pair of simple transformation of the present invention Scheme all belong to the scope of protection of the present invention.

Claims (7)

1. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique combines, it is characterised in that:Include the following steps:
A) raw material melting mixing:It is fed in hopper after raw material a is mixed, raw material carries out extrusion molten by twin (double) screw extruder and obtains It to melt a, is fed in hopper after raw material b is mixed, raw material carries out extrusion molten by twin (double) screw extruder and obtains melt b;
B) melt filteration:Melt a, the melt b of preparing obtained in a) step is removed into impurity through filter respectively online, then Into spinning system;
C) filature fleece formation:Melt a filtered in b) step, melt b are respectively adopted metering pump and are quantitatively sent into filament spinning component, is passed through Cooling to be consolidated into silk after spinning machine spinneret sprays, tow imports draft nozzle and draws by air-flow, the lapping point on lapper Web A, web B are not obtained;
D) spun lacing:Web A obtained in c) step, web B are reinforced in line overlap feeding spun lacing area, obtain nothing Woven fabric;
E) drying:Non-woven fabrics in d) step after spun lacing is input in baking oven and carries out drying, it is rolled machine-cut side, coiled, Packaging factory.
2. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique as described in claim 1 combines, it is characterised in that:It is described Raw material a is different from the ingredient of raw material b, each raw material component ratio in the raw material a:81-86.5 parts of polypropylene PP, Propylene-based elastomers 12.5-16 parts of body, soft 0.5-1.5 parts of master batch, 0.5-1.5 parts of titanium dioxide;Each raw material component ratio in the raw material b:Poly- third 83-86.5 parts of alkene PP, 12.5-14 parts of propylene-based elastomeric, soft 0.5-1.2 parts of master batch, 0.7-1.5 parts of titanium dioxide.
3. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique as described in claim 1 combines, it is characterised in that:It is described Raw material a is identical as the ingredient of raw material b, each raw material component ratio in the raw material a:81-86.5 parts of polypropylene PP, Propylene-based elastomers 12.5-16 parts of body, soft 0.5-1.5 parts of master batch, 0.5-1.5 parts of titanium dioxide.
4. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique as described in claim 1 combines, it is characterised in that:It is described D) discharge pressure of water jet reaches 70-90bar in step.
5. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique as described in claim 1 combines, it is characterised in that:It is described B) the secondary filtration mode that step melt filteration is filtered using pre-filtering and essence, the pre-filtered precision are described less than 80 μm The precision of essence filtering is less than 30 μm.
6. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique as described in claim 1 combines, it is characterised in that:It is described D) step will complete the non-woven fabrics that spun lacing obtains and carry out hydrophilic treated, and treatment fluid is hydrophilic agent and pure water by weight 1 to 150 It is mixed into liquid state, is heated up to 53 DEG C, band liquid rolling is transmitted to non-woven fabrics.
7. the non-woven cloth forming technique that a kind of spun-bonded spunlace technique as described in claim 1 combines, it is characterised in that:It is described In step e) drying:Predrying is carried out in one of baking oven first:Predrying temperature is 105~120 DEG C;Non-woven fabrics after predrying Into carrying out drying in two baking ovens:Drying temperature is 110~125 DEG C.
CN201810596387.XA 2018-06-11 2018-06-11 A kind of non-woven cloth forming technique that spun-bonded spunlace technique combines Pending CN108823810A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111636146A (en) * 2020-05-18 2020-09-08 江苏科来材料科技有限公司 A kind of preparation method of non-woven fabric
CN114009895A (en) * 2021-09-17 2022-02-08 江苏鼎顺医疗用品有限公司 A kind of medical foot cover and its manufacturing method
CN117569006A (en) * 2023-12-20 2024-02-20 石狮佳南热熔胶有限公司 TPU nonwoven production process

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101195947A (en) * 2007-12-04 2008-06-11 东华大学 A kind of spun-bonded nonwoven fabric and its manufacturing method
CN101410162A (en) * 2006-03-28 2009-04-15 伊利玛-过滤装置有限公司 Pleatable non-woven material and method and device for production thereof
US20150091216A1 (en) * 2010-12-01 2015-04-02 Cytec Technology Corp. Resin-soluble veils for composite article fabrication and methods of manufacturing the same
CN105463699A (en) * 2015-11-12 2016-04-06 浙江金三发非织造布有限公司 Super-soft skin-close mask specific non-woven fabric and manufacturing method for same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101410162A (en) * 2006-03-28 2009-04-15 伊利玛-过滤装置有限公司 Pleatable non-woven material and method and device for production thereof
CN101195947A (en) * 2007-12-04 2008-06-11 东华大学 A kind of spun-bonded nonwoven fabric and its manufacturing method
US20150091216A1 (en) * 2010-12-01 2015-04-02 Cytec Technology Corp. Resin-soluble veils for composite article fabrication and methods of manufacturing the same
CN105463699A (en) * 2015-11-12 2016-04-06 浙江金三发非织造布有限公司 Super-soft skin-close mask specific non-woven fabric and manufacturing method for same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111636146A (en) * 2020-05-18 2020-09-08 江苏科来材料科技有限公司 A kind of preparation method of non-woven fabric
CN114009895A (en) * 2021-09-17 2022-02-08 江苏鼎顺医疗用品有限公司 A kind of medical foot cover and its manufacturing method
CN117569006A (en) * 2023-12-20 2024-02-20 石狮佳南热熔胶有限公司 TPU nonwoven production process

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Address after: 313100 new century Industrial Park, Li Jiaxiang, Changxing County, Huzhou, Zhejiang

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