CN108810791A - Automatic Voice Coil Reinforcing Paper Copper Clad Sticker Machine - Google Patents
Automatic Voice Coil Reinforcing Paper Copper Clad Sticker Machine Download PDFInfo
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- CN108810791A CN108810791A CN201810793666.5A CN201810793666A CN108810791A CN 108810791 A CN108810791 A CN 108810791A CN 201810793666 A CN201810793666 A CN 201810793666A CN 108810791 A CN108810791 A CN 108810791A
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- 230000003014 reinforcing effect Effects 0.000 title claims abstract description 98
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 75
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 61
- 239000010949 copper Substances 0.000 title claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 341
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000011248 coating agent Substances 0.000 claims abstract description 53
- 238000000576 coating method Methods 0.000 claims abstract description 53
- 238000004080 punching Methods 0.000 claims abstract description 53
- 238000007731 hot pressing Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 74
- 230000002787 reinforcement Effects 0.000 claims description 35
- 238000005253 cladding Methods 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 21
- 239000000758 substrate Substances 0.000 claims description 17
- 230000005484 gravity Effects 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 14
- 238000001802 infusion Methods 0.000 claims description 13
- 238000005520 cutting process Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 229920000742 Cotton Polymers 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 10
- 238000011084 recovery Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 5
- 238000012545 processing Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011889 copper foil Substances 0.000 description 14
- 239000002699 waste material Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000005520 electrodynamics Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R31/00—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor
- H04R31/003—Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor for diaphragms or their outer suspension
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R2231/00—Details of apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor covered by H04R31/00, not provided for in its subgroups
- H04R2231/001—Moulding aspects of diaphragm or surround
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Signal Processing (AREA)
- Paper (AREA)
- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
Description
技术领域technical field
本发明涉及音圈补强纸贴纸机领域，具体地，涉及一种全自动音圈补强纸覆铜贴纸机。The invention relates to the field of a voice coil reinforcing paper sticker machine, in particular to a fully automatic voice coil reinforcing paper copper-clad sticker machine.
背景技术Background technique
音圈是通过音频电流的线圈，是电动式扬声器振动系统的重要组成部分。音圈的性能会影响扬声器的声压频率特性，如声压级，阻抗曲线、失真、瞬态特性、扬声器参数、音质等特性，特别是关系扬声器的承受功率和寿命。The voice coil is a coil through which audio current passes, and is an important part of the vibration system of an electrodynamic speaker. The performance of the voice coil will affect the sound pressure frequency characteristics of the speaker, such as sound pressure level, impedance curve, distortion, transient characteristics, speaker parameters, sound quality and other characteristics, especially related to the power and life of the speaker.
现有音圈主要由音圈骨架、漆包线、补强纸和锦丝线构成，其中现有音圈补强纸主要用来固定引线和增强音圈骨架刚性，通过实验，我们得知通过增强音圈补强纸的电性可提高现有音圈整体性能。The existing voice coil is mainly composed of a voice coil frame, enameled wire, reinforcing paper and brocade wire. The existing voice coil reinforcing paper is mainly used to fix the lead wire and enhance the rigidity of the voice coil frame. Through experiments, we learned that by strengthening the voice coil The electrical properties of the reinforcing paper can improve the overall performance of the existing voice coil.
现有基材音圈补强纸需要在其表面压合铜箔增强其电性，并且可实现导线焊接在铜箔表面；现有基材音圈补强纸的制造采用多个独立夹具进行单工序加工，比如冲孔、压合等等；完成单工序之后进行再加工，需要对基材音圈补强纸进行人工位移和人工定位，多个独立夹具之间存在一定的距离，人工移动占据一定工作时间，并且不能实现大量同时移动；现有基材音圈补强纸采用多个独立夹具进行加工不能保证加工效率和加工精度。The existing base material voice coil reinforcement paper needs to be laminated with copper foil on its surface to enhance its electrical properties, and the wire can be welded on the surface of the copper foil; the existing base material voice coil reinforcement paper is manufactured using multiple independent fixtures. Process processing, such as punching, pressing, etc.; reprocessing after completing a single process requires manual displacement and manual positioning of the base material voice coil reinforcement paper. There is a certain distance between multiple independent fixtures, and manual movement occupies It takes a certain working time, and a large number of simultaneous movements cannot be realized; the existing base material voice coil reinforcement paper is processed by multiple independent fixtures, which cannot guarantee the processing efficiency and processing accuracy.
发明内容Contents of the invention
本发明提供一种全自动音圈补强纸覆铜贴纸机，以解决上述背景中现有基材音圈补强纸采用多个独立夹具进行加工不能保证加工效率和加工精度的不足；所述全自动音圈补强纸覆铜贴纸机包括台板和设置在所述台板上的控制系统，所述台板左右两侧对称设置有第一牵引机构Ⅰ和第一牵引机构Ⅱ；所述台板上依次设置有冲孔机构、涂酒精机构Ⅰ、覆铜机构Ⅰ、涂酒精机构Ⅱ、覆铜机构Ⅱ、热压机构、助力牵引机构和切痕机构；所述第一牵引机构Ⅰ、第一牵引机构Ⅱ、冲孔机构、涂酒精机构Ⅰ、覆铜机构Ⅰ、涂酒精机构Ⅱ、覆铜机构Ⅱ、热压机构、助力牵引机构和切痕机构分别与所述控制系统电连接；通过所述第一牵引机构Ⅱ和所述第一牵引机构Ⅰ的牵引实现基材音圈补强纸自动运载，并且依次通过多个加工工序在线加工；通过所述控制系统中央控制，共同协作实现基材音圈补强纸覆铜全自动生产，保证音圈补强纸覆铜加工效率和加工精度。The present invention provides a fully automatic voice coil reinforcing paper copper-clad sticker machine to solve the problem that the existing substrate voice coil reinforcing paper in the above background cannot guarantee the processing efficiency and processing accuracy by using a plurality of independent fixtures; The fully automatic voice coil reinforced paper copper-clad sticker machine includes a platen and a control system arranged on the platen, and the left and right sides of the platen are symmetrically provided with the first traction mechanism I and the first traction mechanism II; A punching mechanism, an alcohol coating mechanism I, a copper cladding mechanism I, an alcohol coating mechanism II, a copper cladding mechanism II, a hot pressing mechanism, a power-assisted traction mechanism and a cutting mechanism are sequentially arranged on the platen; the first traction mechanism I, The first traction mechanism II, the punching mechanism, the alcohol coating mechanism I, the copper coating mechanism I, the alcohol coating mechanism II, the copper coating mechanism II, the hot pressing mechanism, the power-assisted traction mechanism and the cutting mechanism are respectively electrically connected to the control system; Through the traction of the first traction mechanism II and the first traction mechanism I, the base material voice coil reinforcement paper is automatically carried, and sequentially processed online through multiple processing procedures; through the central control of the control system, it is realized through cooperation Fully automatic production of base material voice coil reinforcing paper copper clad, to ensure the processing efficiency and processing accuracy of voice coil reinforcing paper copper clad.
本发明的技术方案如下：Technical scheme of the present invention is as follows:
全自动音圈补强纸覆铜贴纸机包括台板和设置在所述台板上的控制系统，所述台板左右两侧对称设置有第一牵引机构Ⅰ和第一牵引机构Ⅱ；所述台板上依次设置有冲孔机构、涂酒精机构Ⅰ、覆铜机构Ⅰ、涂酒精机构Ⅱ、覆铜机构Ⅱ、热压机构、助力牵引机构和切痕机构；所述第一牵引机构Ⅰ、第一牵引机构Ⅱ、冲孔机构、涂酒精机构Ⅰ、覆铜机构Ⅰ、涂酒精机构Ⅱ、覆铜机构Ⅱ、热压机构、助力牵引机构和切痕机构分别与所述控制系统电连接；通过所述控制系统中央控制,基材音圈补强纸在所述第一牵引机构Ⅱ与所述第一牵引机构Ⅰ相互牵引下，基材音圈补强纸从所述第一牵引机构Ⅱ排料，并依次途径所述冲孔机构、涂酒精机构Ⅰ、覆铜机构Ⅰ、涂酒精机构Ⅱ、覆铜机构Ⅱ、热压机构、助力牵引机构、切痕机构和所述第一牵引机构Ⅰ，实现基材音圈补强纸在线冲孔、涂酒精、覆铜和热压工艺，并沿所述第一牵引机构Ⅰ方向收料，实现基材音圈补强纸在线完成多个加工工艺，从而实现音圈补强纸覆铜全自动生产，保证音圈补强纸覆铜加工效率和加工精度。The fully automatic voice coil reinforced paper copper-clad sticker machine includes a platen and a control system arranged on the platen, and the left and right sides of the platen are symmetrically provided with the first traction mechanism I and the first traction mechanism II; A punching mechanism, an alcohol coating mechanism I, a copper cladding mechanism I, an alcohol coating mechanism II, a copper cladding mechanism II, a hot pressing mechanism, a power-assisted traction mechanism and a cutting mechanism are sequentially arranged on the platen; the first traction mechanism I, The first traction mechanism II, the punching mechanism, the alcohol coating mechanism I, the copper coating mechanism I, the alcohol coating mechanism II, the copper coating mechanism II, the hot pressing mechanism, the power-assisted traction mechanism and the cutting mechanism are respectively electrically connected to the control system; Through the central control of the control system, under the mutual traction of the base material voice coil reinforcement paper by the first traction mechanism II and the first traction mechanism I, the base material voice coil reinforcement paper is drawn from the first traction mechanism II Discharge, and pass through the punching mechanism, alcohol coating mechanism I, copper coating mechanism I, alcohol coating mechanism II, copper coating mechanism II, hot pressing mechanism, power traction mechanism, cutting mechanism and the first traction mechanism in sequence Ⅰ. Realize the on-line punching, alcohol-coating, copper-clad and hot-pressing processes of the base material voice coil reinforcing paper, and collect materials along the direction of the first traction mechanism Ⅰ, so as to realize multiple online processing of the base material voice coil reinforcing paper process, so as to realize the automatic production of copper-clad voice coil reinforcing paper, and ensure the processing efficiency and precision of copper-clad voice coil reinforcing paper.
进一步，所述第一牵引机构Ⅰ和第一牵引机构Ⅱ结构相同，包括有立架、电机卷料机构、助力卷料机构、重力张紧机构和多个转轴；所述立架与所述台板固定连接，所述重力张紧机构设置在所述立架与所述台板固定连接的一端上，所述电机卷料机构设置在所述立架的另一端上，所述助力卷料机构设置在所述立架上且位于所述重力张紧机构和所述电机卷料机构之间，所述立架上设置有多个转轴，所述电机卷料机构包括有电机和由所述电机驱动旋转的圆带盒，所述重力张紧机构包括有支架、设置在支架上的直线导向机构和设置在所述直线导向机构上的转轴；设置所述冲孔机构一侧的所述第一牵引机构Ⅱ实现基材音圈补强纸的排料；设置所述切痕机构一侧的所述第一牵引机构Ⅰ实现成品覆铜纸带的收料；通过所述第一牵引机构Ⅱ和所述第一牵引机构Ⅰ的牵引实现基材音圈补强纸自动运载，多个所述转轴对基材音圈补强纸在线输送的位置进行微调，保证基材音圈补强纸的输出顺畅性；所述重力张紧机构实时对基材音圈补强纸张紧控制。Further, the first traction mechanism I and the first traction mechanism II have the same structure, including a stand, a motor coiling mechanism, a power-assisted coiling mechanism, a gravity tensioning mechanism and a plurality of rotating shafts; the stand and the table The plates are fixedly connected, the gravity tensioning mechanism is set on one end of the stand fixedly connected with the table, the motor coiling mechanism is set on the other end of the stand, and the power-assisted coiling mechanism It is arranged on the stand and is located between the gravity tensioning mechanism and the motor winding mechanism, and the stand is provided with a plurality of rotating shafts, and the motor winding mechanism includes a motor and is driven by the motor. Drive the rotating round belt box, the gravity tension mechanism includes a bracket, a linear guide mechanism arranged on the bracket and a rotating shaft arranged on the linear guide mechanism; the first side of the punching mechanism is set The traction mechanism II realizes the discharge of the base material voice coil reinforcing paper; the first traction mechanism I on the side of the notch mechanism is set to realize the receiving of the finished copper-clad paper tape; through the first traction mechanism II and The traction of the first traction mechanism I realizes the automatic carrying of the base material voice coil reinforcing paper, and the multiple rotating shafts fine-tune the position of the base material voice coil reinforcing paper online to ensure the output of the base material voice coil reinforcing paper Smoothness; the gravity tensioning mechanism controls the tightness of the substrate voice coil reinforcement paper in real time.
进一步，所述冲孔机构包括设置在所述台板上的滑台，所述滑台上设置有固定架，所述固定架的内腔设置有回收框，所述固定架的上表面设置有气动冲孔机构，所述气动冲孔机构的两侧各设置有一个转轴，所述气动冲孔机构包括有底板、第一气缸和冲切柄，所述第一气缸固定设置在所述底板上，所述第一气缸的输出轴固定连接所述冲切柄，所述底板和所述固定架上设置有与所述冲切柄对应的通孔，所述底板的底面设置有限位过槽；所述滑台实现所述冲孔机构位置微调；通过所述气动冲孔机构实现对基材音圈补强纸在线冲孔，且所述回收框及时回收废料。Further, the punching mechanism includes a sliding platform arranged on the platen, the sliding platform is provided with a fixed frame, the inner cavity of the fixed frame is provided with a recovery frame, and the upper surface of the fixed frame is provided with Pneumatic punching mechanism, each side of the pneumatic punching mechanism is provided with a rotating shaft, the pneumatic punching mechanism includes a base plate, a first cylinder and a punching handle, and the first cylinder is fixedly arranged on the base plate , the output shaft of the first cylinder is fixedly connected to the punching handle, the base plate and the fixing frame are provided with a through hole corresponding to the punching handle, and the bottom surface of the base plate is provided with a limit pass groove; The sliding table realizes the fine adjustment of the position of the punching mechanism; through the pneumatic punching mechanism, the online punching of the base material voice coil reinforcing paper is realized, and the recycling frame recycles waste materials in time.
进一步，所述涂酒精机构Ⅰ和涂酒精机构Ⅱ结构相同，包括设置在所述台板上的第一支撑架，所述第一支撑架上设置有第一下压气缸和第一导向轴随动机构，所述第一导向轴随动机构上设置有压轴，所述压轴的内腔设置有棉花，所述第一支撑架的一侧设置有酒精输液机构，所述酒精输液机构通过控制阀调控酒精量随输液管流至所述压轴内腔的所述棉花；通过所述第一下压气缸和所述第一导向轴随动机构实现所述压轴顺畅压合基材音圈补强纸表面并对基材音圈补强纸表面进行涂酒精处理。Further, the structure of the alcohol applicator I and the alcohol applicator II is the same, including a first support frame arranged on the platen, and the first support frame is provided with a first press-down cylinder and a first guide shaft to follow A moving mechanism, the first guide shaft follower mechanism is provided with a finale, the inner cavity of the finale is provided with cotton, one side of the first support frame is provided with an alcohol infusion mechanism, and the alcohol infusion mechanism passes through the control valve Regulate the amount of alcohol flowing to the cotton in the inner cavity of the finale along with the infusion tube; through the first pressing down cylinder and the first guide shaft follower mechanism, the finale can be smoothly pressed against the base material voice coil reinforcing paper Surface and alcohol-coated surface of the substrate voice coil reinforcement paper.
进一步，所述覆铜机构Ⅰ和覆铜机构Ⅱ结构相同，包括设置在所述台板上的立板，所述立板左右两端对称设置有第二牵引机构，所述立板上还设置有多个位于两个所述第二牵引机构之间的多个转轴，所述立板的中部设置有气缸覆铜机构，所述气缸覆铜机构包括下模、座板、气缸固定板、第二气缸和上模，所述座板设置在所述下模上方，所述座板上方通过四个支撑杆设置有所述气缸固定板，所述气缸固定板上方固定设置有所述气缸，所述第二气缸的输出轴固定连接所述上模，所述座板的底面设有第一限位凹槽，所述下模顶面设置有与所述第一限位凹槽互相垂直的第二限位凹槽；所述所述覆铜机构Ⅰ和所述覆铜机构Ⅱ通过所述气缸覆铜机构实现所述上模压合置于基材音圈补强纸上方的铜箔；两个所述第二牵引机构实现铜箔带料的自动输送。Further, the copper cladding mechanism I and the copper cladding mechanism II have the same structure, including a vertical plate arranged on the platform, and the left and right ends of the vertical plate are symmetrically provided with second traction mechanisms, and the vertical plate is also provided with There are a plurality of rotating shafts located between the two second traction mechanisms, and a cylinder copper cladding mechanism is provided in the middle of the vertical plate, and the cylinder copper cladding mechanism includes a lower mold, a seat plate, a cylinder fixing plate, a second Two cylinders and an upper mold, the seat plate is arranged above the lower mold, the cylinder fixing plate is arranged above the seat plate through four support rods, and the cylinder is fixedly arranged above the cylinder fixing plate, so The output shaft of the second cylinder is fixedly connected to the upper mold, the bottom surface of the seat plate is provided with a first limiting groove, and the top surface of the lower mold is provided with a second groove perpendicular to the first limiting groove. Two limit grooves; the copper cladding mechanism I and the copper cladding mechanism II realize the pressing of the upper mold through the cylinder copper cladding mechanism to the copper foil placed on the base material voice coil reinforcing paper; two The second traction mechanism realizes the automatic conveying of the copper foil strip material.
进一步，所述热压机构包括设置在所述台板上的第二支撑架，所述第二支撑架上设置有第二下压气缸和第二导向轴随动机构，所述第二导向轴随动机构固定连接有一压板，所述第二支撑架上位于所述压板的正下方设置有加热板，所述加热板内置由加热棒；所述加热棒通过所述加热板实现热传导，所述第二下压气缸和所述第二导向轴随动机构实现所述压板对基材音圈补强纸的压合；通过热压基材音圈补强纸提高铜箔对基材音圈补强纸的附着力。Further, the hot pressing mechanism includes a second support frame arranged on the table, and the second support frame is provided with a second press-down cylinder and a second guide shaft follower mechanism, and the second guide shaft The follow-up mechanism is fixedly connected with a pressing plate, and a heating plate is arranged directly below the pressing plate on the second support frame, and a heating rod is built in the heating plate; the heating rod realizes heat conduction through the heating plate, and the The second pressing down cylinder and the second guide shaft follower mechanism realize the pressing of the pressing plate to the voice coil reinforcing paper of the base material; the voice coil reinforcing paper of the base material is improved by hot pressing the voice coil reinforcing paper of the base material. Strong paper adhesion.
进一步，所述助力牵引机构包括设置在所述台板上的H型固定架，所述H 型固定架的下部内壁设置有伺服电机，所述H型固定架的侧壁设置有与所述伺服电机的输出轴连接的同步带传动机构，所述H型固定架的上部内壁设置有与所述同步带传动机构连接的转柱，所述转柱套设有第一滚轴，所述第一滚轴下方设置有与所述第一滚轴平行的第二转轴；通过所述伺服电机旋转带动所述同步带传动机构传动，实现第一滚轴旋转，从而增加基材音圈补强纸向前的输送力。Further, the power-assisted traction mechanism includes an H-shaped fixed frame arranged on the platen, the lower inner wall of the H-shaped fixed frame is provided with a servo motor, and the side wall of the H-shaped fixed frame is provided with a The output shaft of the motor is connected to the synchronous belt transmission mechanism, the upper inner wall of the H-shaped fixed frame is provided with a rotating column connected with the synchronous belt transmission mechanism, and the rotating column sleeve is provided with a first roller, and the first A second rotating shaft parallel to the first roller is arranged under the roller; the rotation of the servo motor drives the transmission of the synchronous belt transmission mechanism to realize the rotation of the first roller, thereby increasing the orientation of the substrate voice coil reinforcement paper previous conveying force.
进一步，所述切痕机构包括两个固定台、双轴气缸、平板和刃板，所述双轴气缸设置在两个所述固定台的中间，所述双轴气缸的输出轴固定连接所述平板，所述平板的一侧设置有所述刃板，两个所述固定台的上表面均设置有限位卡槽；所述刃板的下端呈锯齿状；通过所述双轴气缸伸出带动所述刃板下压，实现所述刃板对基材音圈补强纸预压，从而实现基材音圈补强纸表面形成压痕。Further, the cutting mechanism includes two fixed tables, a biaxial cylinder, a flat plate and a blade plate, the biaxial cylinder is arranged in the middle of the two fixed tables, and the output shaft of the biaxial cylinder is fixedly connected to the A flat plate, one side of the flat plate is provided with the blade plate, and the upper surfaces of the two fixed platforms are provided with limiting slots; the lower end of the blade plate is serrated; the biaxial cylinder is extended to drive The blade plate is pressed down to realize the pre-pressing of the base material voice coil reinforcing paper by the blade plate, so as to realize the formation of indentations on the surface of the base material voice coil reinforcing paper.
进一步，所述转轴的圆周面上设置有限位槽，对基材音圈补强纸在线输送的位置进行微调，保证基材音圈补强纸的输出顺畅性。Further, a limiting groove is provided on the circumferential surface of the rotating shaft to fine-tune the position of the base material voice coil reinforcing paper on line, so as to ensure the output smoothness of the base material voice coil reinforcing paper.
与现有技术相比，本发明全自动音圈补强纸覆铜贴纸机具有以下有益效果：Compared with the prior art, the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention has the following beneficial effects:
1、通过所述控制系统中央控制，所述第一牵引机构Ⅰ和所述第一牵引机构Ⅱ的牵引实现基材音圈补强纸自动运载，基材音圈补强纸依次通过所述冲孔机构、所述涂酒精机构Ⅰ、所述覆铜机构Ⅰ、所述涂酒精机构Ⅱ、所述覆铜机构Ⅱ、所述热压机构、所述助力牵引机构和所述切痕机构，实现基材音圈补强纸在线完成多个加工工艺，从而实现音圈补强纸覆铜全自动生产，保证音圈补强纸覆铜加工效率和加工精度。1. Through the central control of the control system, the traction of the first traction mechanism I and the first traction mechanism II realizes the automatic carrying of the base material voice coil reinforcement paper, and the base material voice coil reinforcement paper passes through the punching The hole mechanism, the alcohol coating mechanism I, the copper coating mechanism I, the alcohol coating mechanism II, the copper coating mechanism II, the hot pressing mechanism, the power-assisted traction mechanism and the notching mechanism realize The base material voice coil reinforcing paper completes multiple processing processes online, so as to realize the fully automatic production of copper clad voice coil reinforcing paper, and ensure the processing efficiency and precision of copper clad voice coil reinforcing paper.
2、通过所述第一牵引机构Ⅰ和所述第一牵引机构Ⅱ的牵引实现基材音圈补强纸自动运载，多个所述转轴的限位槽对基材音圈补强纸在线输送的位置进行微调，保证基材音圈补强纸的输出顺畅性；通过所述重力张紧机构实时对基材音圈补强纸张紧控制。2. Through the traction of the first traction mechanism I and the first traction mechanism II, the voice coil reinforcing paper of the base material is automatically carried, and the voice coil reinforcing paper of the base material is conveyed online by the limiting grooves of the plurality of rotating shafts Fine-tune the position of the base material voice coil reinforcing paper to ensure the smoothness of the output of the base material voice coil reinforcing paper; through the gravity tension mechanism, the base material voice coil reinforcing paper is tightly controlled in real time.
3、所述酒精输液机构通过控制阀调控酒精量随输液管流至所述压轴内腔的所述棉花；通过所述第一下压气缸和所述第一导向轴随动机构实现所述压轴顺畅压合基材音圈补强纸表面并对基材音圈补强纸表面进行涂酒精处理。3. The alcohol infusion mechanism regulates the amount of alcohol flowing with the infusion tube to the cotton in the finale cavity through the control valve; the finale is realized by the first pressing down cylinder and the first guide shaft follower mechanism. Smoothly press the surface of the voice coil reinforcing paper of the base material and apply alcohol to the surface of the voice coil reinforcing paper of the base material.
4、通过所述伺服电机旋转带动所述同步带传动机构传动，实现第一滚轴旋转，从而增加基材音圈补强纸向前的输送力。4. The rotation of the servo motor drives the transmission of the synchronous belt transmission mechanism to realize the rotation of the first roller, thereby increasing the forward conveying force of the base material voice coil reinforcement paper.
5、所述座板的底面设有第一限位凹槽，所述下模顶面设置有与所述第一限位凹槽互相垂直的第二限位凹槽；所述所述覆铜机构Ⅰ和所述覆铜机构Ⅱ通过所述气缸覆铜机构实现所述上模压合置于基材音圈补强纸上方的铜箔；两个所述第二牵引机构实现铜箔带料的自动输送。5. The bottom surface of the seat plate is provided with a first limiting groove, and the top surface of the lower mold is provided with a second limiting groove perpendicular to the first limiting groove; the copper clad Mechanism I and the copper cladding mechanism II realize the upper mold pressing and bonding the copper foil placed on the base material voice coil reinforcing paper through the cylinder copper cladding mechanism; the two second traction mechanisms realize the copper foil strip material Automatic delivery.
6、所述加热棒通过所述加热板实现热传导且所述第二下压气缸和所述第二导向轴随动机构实现所述压板对基材音圈补强纸的压合，通过热压基材音圈补强纸提高铜箔对基材音圈补强纸的附着力。6. The heating rod realizes heat conduction through the heating plate, and the second press-down cylinder and the second guide shaft follower mechanism realize the pressing of the pressing plate to the voice coil reinforcing paper of the base material. Base material voice coil reinforcement paper improves the adhesion of copper foil to base material voice coil reinforcement paper.
附图说明：Description of drawings:
图1是本发明全自动音圈补强纸覆铜贴纸机的立体图；Fig. 1 is the perspective view of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图2是本发明全自动音圈补强纸覆铜贴纸机的主视图；Fig. 2 is the front view of the fully automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图3是本发明全自动音圈补强纸覆铜贴纸机的俯视图；Fig. 3 is a top view of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图4是本发明全自动音圈补强纸覆铜贴纸机的第一牵引机构的立体图；Fig. 4 is a perspective view of the first traction mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图5是本发明全自动音圈补强纸覆铜贴纸机的转轴的结构图；Fig. 5 is a structural diagram of the rotating shaft of the fully automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图6是本发明全自动音圈补强纸覆铜贴纸机的冲孔机构的立体图；Fig. 6 is a perspective view of the punching mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图7是本发明全自动音圈补强纸覆铜贴纸机的冲孔机构的俯视图；Fig. 7 is a top view of the punching mechanism of the fully automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图8是沿图7中A-A线的剖视图；Fig. 8 is a sectional view along line A-A in Fig. 7;
图9是本发明全自动音圈补强纸覆铜贴纸机的涂酒精机构的立体图；Fig. 9 is a perspective view of the alcohol coating mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图10是本发明全自动音圈补强纸覆铜贴纸机的涂酒精机构的主视图；Fig. 10 is a front view of the alcohol coating mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图11是沿图10中B-B线的剖视图；Fig. 11 is a sectional view along the line B-B in Fig. 10;
图12是本发明全自动音圈补强纸覆铜贴纸机的覆铜机构的立体图；Fig. 12 is a perspective view of the copper cladding mechanism of the automatic voice coil reinforcing paper copper clad sticker machine of the present invention;
图13是本发明全自动音圈补强纸覆铜贴纸机的覆铜机构的俯视图；Fig. 13 is a top view of the copper cladding mechanism of the automatic voice coil reinforcing paper copper clad sticker machine of the present invention;
图14是沿图13中C-C线的剖视图；Fig. 14 is a sectional view along line C-C in Fig. 13;
图15是沿图14中D向的局部放大图；Fig. 15 is a partial enlarged view along the D direction in Fig. 14;
图16是本发明全自动音圈补强纸覆铜贴纸机的热压机构的立体图；Fig. 16 is a perspective view of the hot pressing mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图17是本发明全自动音圈补强纸覆铜贴纸机的热压机构的结构图；Fig. 17 is a structural diagram of the hot-pressing mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图18是本发明全自动音圈补强纸覆铜贴纸机的助力牵引机构的立体图；Fig. 18 is a perspective view of the power-assisted traction mechanism of the automatic voice coil reinforcing paper copper-clad sticker machine of the present invention;
图19是本发明全自动音圈补强纸覆铜贴纸机的切痕机构的立体图。Fig. 19 is a perspective view of the cutting mechanism of the fully automatic voice coil reinforcing paper copper-clad sticker machine of the present invention.
台板1、第一牵引机构Ⅰ2、第一牵引机构Ⅱ2、冲孔机构3、涂酒精机构Ⅰ4、涂酒精机构Ⅱ4、覆铜机构Ⅰ5、覆铜机构Ⅱ5、热压机构6、助力牵引机构7、切痕机构8、控制系统9、立架21、电机卷料机构22、电机221、圆带盒222、助力卷料机构23、重力张紧机构24、支架241、直线导向机构242、转轴25、限位槽251、滑台31、固定架32、回收框33、气动冲孔机构34、底板341、限位过槽3411、第一气缸342、冲切柄343、第一支撑架41、第一下压气缸42、第一导向轴随动机构43、压轴44、棉花45、酒精输液机构46、控制阀461、输液管462、立板51、第二牵引机构52、气缸覆铜机构53、下模531、第二限位凹槽5311、座板532、第一限位凹槽5321、支撑杆533、气缸固定板534、第二气缸535、上模536、第二支撑架61、第二下压气缸62、第二导向轴随动机构 63、压板64、加热板65、加热棒66、H型固定架71、伺服电机72、同步带传动机构73、转柱74、第一滚轴75、第二转轴76、双轴气缸81、固定台82、平板83、刃板84。Platen 1, first traction mechanism Ⅰ2, first traction mechanism Ⅱ2, punching mechanism 3, alcohol coating mechanism Ⅰ4, alcohol coating mechanism Ⅱ4, copper coating mechanism Ⅰ5, copper coating mechanism Ⅱ5, hot pressing mechanism 6, power-assisted traction mechanism 7 , cutting mechanism 8, control system 9, stand 21, motor coiling mechanism 22, motor 221, round belt box 222, power-assisted coiling mechanism 23, gravity tensioning mechanism 24, bracket 241, linear guide mechanism 242, rotating shaft 25 , limit groove 251, slide table 31, fixed frame 32, recovery frame 33, pneumatic punching mechanism 34, bottom plate 341, limit pass groove 3411, first cylinder 342, punching handle 343, first support frame 41, the first Lower pressure cylinder 42, first guide shaft follower mechanism 43, finale shaft 44, cotton 45, alcohol infusion mechanism 46, control valve 461, infusion tube 462, vertical plate 51, second traction mechanism 52, cylinder copper coating mechanism 53, Lower mold 531, second limit groove 5311, seat plate 532, first limit groove 5321, support rod 533, cylinder fixing plate 534, second cylinder 535, upper mold 536, second support frame 61, second Press down cylinder 62, second guide shaft follower mechanism 63, pressure plate 64, heating plate 65, heating rod 66, H-shaped fixed frame 71, servo motor 72, synchronous belt transmission mechanism 73, rotating column 74, first roller 75 , the second rotating shaft 76, the biaxial cylinder 81, the fixed table 82, the flat plate 83, the blade plate 84.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1-3，全自动音圈补强纸覆铜贴纸机包括台板1和设置在所述台板1 上的控制系统9，所述台板1左右两侧对称设置有第一牵引机构Ⅰ2和第一牵引机构Ⅱ2；所述台板1上依次设置有冲孔机构3、涂酒精机构Ⅰ4、覆铜机构Ⅰ5、涂酒精机构Ⅱ4、覆铜机构Ⅱ5、热压机构6、助力牵引机构7和切痕机构8；所述第一牵引机构Ⅰ2、第一牵引机构Ⅱ2、冲孔机构3、涂酒精机构Ⅰ4、覆铜机构Ⅰ5、涂酒精机构Ⅱ4、覆铜机构Ⅱ5、热压机构6、助力牵引机构7和切痕机构8分别与所述控制系统9电连接；通过所述控制系统9中央控制,基材音圈补强纸在所述第一牵引机构Ⅱ2与所述第一牵引机构Ⅰ2相互牵引下，基材音圈补强纸从所述第一牵引机构Ⅱ2排料，并依次途径所述冲孔机构3、涂酒精机构Ⅰ 4、覆铜机构Ⅰ5、涂酒精机构Ⅱ4、覆铜机构Ⅱ5、热压机构6、助力牵引机构7、切痕机构8和所述第一牵引机构Ⅰ2，实现基材音圈补强纸在线冲孔、涂酒精、覆铜和热压工艺，并沿所述第一牵引机构Ⅰ2方向收料。Referring to Figures 1-3, the fully automatic voice coil reinforced paper copper-clad sticker machine includes a platen 1 and a control system 9 arranged on the platen 1, and the left and right sides of the platen 1 are symmetrically provided with first traction mechanisms I2 and the first traction mechanism II2; the platen 1 is sequentially provided with a punching mechanism 3, an alcohol coating mechanism I4, a copper cladding mechanism I5, an alcohol coating mechanism II4, a copper cladding mechanism II5, a hot pressing mechanism 6, and a power-assisted traction mechanism 7 and cutting mechanism 8; the first traction mechanism I2, the first traction mechanism II2, the punching mechanism 3, the alcohol coating mechanism I4, the copper coating mechanism I5, the alcohol coating mechanism II4, the copper coating mechanism II5, and the hot pressing mechanism 6 , the power-assisted traction mechanism 7 and the notch mechanism 8 are respectively electrically connected to the control system 9; through the central control of the control system 9, the base material voice coil reinforcing paper is connected between the first traction mechanism II2 and the first traction mechanism Under the mutual traction of mechanisms I2, the substrate voice coil reinforcement paper is discharged from the first traction mechanism II2, and passes through the punching mechanism 3, alcohol coating mechanism I4, copper cladding mechanism I5, alcohol coating mechanism II4, The copper cladding mechanism II5, the hot pressing mechanism 6, the power-assisted traction mechanism 7, the notching mechanism 8 and the first traction mechanism I2 realize the online punching, alcohol coating, copper cladding and hot pressing process of the voice coil reinforcing paper of the base material, And receive material along the direction of the first traction mechanism I2.
参照图4和5，所述第一牵引机构Ⅰ2和第一牵引机构Ⅱ2结构相同，包括有立架21、电机卷料机构22、助力卷料机构23、重力张紧机构24和多个转轴 25；所述立架21与所述台板1固定连接，所述重力张紧机构24设置在所述立架21与所述台板1固定连接的一端上，所述电机卷料机构22设置在所述立架21的另一端上，所述助力卷料机构23设置在所述立架21上且位于所述重力张紧机构24和所述电机卷料机构22之间，所述立架21上设置有多个转轴25，所述电机卷料机构22包括有电机221和由所述电机221驱动旋转的圆带盒222，所述重力张紧机构24包括有支架241、设置在所述支架241上的直线导向机构 242和设置在所述直线导向机构242上的转轴25；所述电机卷料机构22通过电机221旋转带动被定位螺丝固定的圆带盒222旋转，从而实现基材音圈补强纸的牵引；设置所述冲孔机构3一侧的所述第一牵引机构Ⅱ2实现基材音圈补强纸的排料；设置所述切痕机构8一侧的所述第一牵引机构Ⅰ2实现成品覆铜纸带的收料；由于基材音圈补强纸长距离的牵引，基材音圈补强纸的运载容易折弯，在基材音圈补强纸运载的过程中设置多个所述转轴25承载与限位，有效校准了基材音圈补强纸运载路径；所述重力张紧机构24通过所述转轴25的自重实现所述转轴25沿直线导向机构242下压，实时张紧基材音圈补强纸，使得基材音圈补强纸在允许运载的强度下保持绷直状态；所述转轴25的圆周面上设置有限位槽251，对基材音圈补强纸在线输送的位置进行微调，保证基材音圈补强纸的输出顺畅性。Referring to Figures 4 and 5, the first traction mechanism I2 and the first traction mechanism II2 have the same structure, including a stand 21, a motor coiling mechanism 22, a power-assisted coiling mechanism 23, a gravity tensioning mechanism 24 and a plurality of rotating shafts 25 The stand 21 is fixedly connected with the table 1, the gravity tension mechanism 24 is arranged on one end of the stand 21 fixedly connected with the table 1, and the motor coiling mechanism 22 is arranged on On the other end of the stand 21, the power-assisted winding mechanism 23 is arranged on the stand 21 and is located between the gravity tension mechanism 24 and the motor winding mechanism 22, and the stand 21 A plurality of rotating shafts 25 are arranged on it, the motor coiling mechanism 22 includes a motor 221 and a round tape box 222 driven by the motor 221 to rotate, and the gravity tensioning mechanism 24 includes a bracket 241, which is arranged on the bracket The linear guide mechanism 242 on the 241 and the rotating shaft 25 arranged on the linear guide mechanism 242; the motor coil mechanism 22 rotates through the motor 221 to drive the round tape box 222 fixed by the set screw to rotate, thereby realizing the base material voice coil The traction of reinforcing paper; the first traction mechanism II2 on the side of the punching mechanism 3 is set to realize the discharge of the substrate voice coil reinforcement paper; the first traction on the side of the cutting mechanism 8 is set Mechanism Ⅰ2 realizes the receiving of the finished copper-clad paper tape; due to the long-distance traction of the base voice coil reinforcement paper, the base voice coil reinforcement paper is easily bent when carried, and the base voice coil reinforcement paper is carried in the process of A plurality of rotating shafts 25 are set to carry and limit positions, which effectively calibrates the carrying path of the voice coil reinforcing paper of the base material; the gravity tension mechanism 24 realizes the movement of the rotating shaft 25 along the linear guide mechanism 242 through the self-weight of the rotating shaft 25 pressure, real-time tensioning base material voice coil reinforcement paper, so that the base material voice coil reinforcement paper maintains a straight state under the strength allowed to be carried; the circumferential surface of the rotating shaft 25 is provided with a limit groove 251, and the base material voice coil reinforcement paper Fine-tuning the position of the voice coil reinforcement paper on the line to ensure the smooth output of the base material voice coil reinforcement paper.
参照图6-8，对于所述冲孔机构3，所述冲孔机构3包括设置在所述台板1 上的滑台31，所述滑台31上设置有固定架32，所述固定架32的内腔设置有回收框33，所述固定架32的上表面设置有气动冲孔机构34，所述气动冲孔机构34的两侧各设置有一个转轴25，所述气动冲孔机构34包括有底板341、第一气缸342和冲切柄343，所述第一气缸342固定设置在所述底板341上，所述第一气缸342的输出轴固定连接所述冲切柄343，所述底板341和所述固定架32上设置有与所述冲切柄343对应的通孔，所述底板341的底面设置有限位过槽 3411；两个所述转轴25牵引基材音圈补强纸的运载；所述转轴25的圆周面上设置有限位槽251，对基材音圈补强纸在线输送的位置进行微调，保证基材音圈补强纸的输出顺畅性；所述滑台31通过电机丝杆机构驱动所述固定架32的前后移动，从而实现所述气动冲孔机构34前后移动，适应基材音圈补强纸的运载轨道；基材音圈补强纸贯穿所述气动冲孔机构34的底板341，并受所述底板341 的限位过槽3411限位；所述气动冲孔机构34通过所述第一气缸342输出轴伸出带动与所述第一气缸342输出轴固定连接的冲切柄343下压，直至所述冲切柄343贯穿基材音圈补强纸，使得基材音圈补强纸表面形成方孔；基材音圈补强纸的废料贯穿所述固定架32的中心孔并存储在所述回收框33内；待所述回收框33满载时，可通过抽拉所述回收框33实现废料清理和所述回收框33更换。6-8, for the punching mechanism 3, the punching mechanism 3 includes a slide 31 arranged on the table 1, the slide 31 is provided with a fixed frame 32, the fixed frame 32 is provided with a recovery frame 33, the upper surface of the fixed frame 32 is provided with a pneumatic punching mechanism 34, the two sides of the pneumatic punching mechanism 34 are respectively provided with a rotating shaft 25, and the pneumatic punching mechanism 34 Including a base plate 341, a first cylinder 342 and a punching handle 343, the first cylinder 342 is fixedly arranged on the base plate 341, the output shaft of the first cylinder 342 is fixedly connected to the punching handle 343, the The bottom plate 341 and the fixed frame 32 are provided with a through hole corresponding to the punching handle 343, and the bottom surface of the bottom plate 341 is provided with a limit pass groove 3411; the two rotating shafts 25 pull the base material voice coil reinforcement paper carrying; the circumferential surface of the rotating shaft 25 is provided with a limit groove 251, and the position of the substrate voice coil reinforcing paper is fine-tuned to ensure the output smoothness of the substrate voice coil reinforcing paper; the sliding table 31 The motor screw mechanism drives the fixed frame 32 to move back and forth, so as to realize the forward and backward movement of the pneumatic punching mechanism 34, adapting to the carrying track of the substrate voice coil reinforcing paper; the substrate voice coil reinforcing paper runs through the pneumatic The bottom plate 341 of the punching mechanism 34 is limited by the limiting groove 3411 of the bottom plate 341; the pneumatic punching mechanism 34 is driven by the output shaft of the first cylinder 342 to output The punching handle 343 fixedly connected to the shaft is pressed down until the punching handle 343 penetrates the base material voice coil reinforcing paper, so that a square hole is formed on the surface of the base material voice coil reinforcing paper; the waste material of the base material voice coil reinforcing paper penetrates The central hole of the fixing frame 32 is stored in the recovery frame 33; when the recovery frame 33 is fully loaded, waste material cleaning and replacement of the recovery frame 33 can be realized by pulling the recovery frame 33.
参照图9-11，对于所述涂酒精机构4，所述涂酒精机构Ⅰ4和涂酒精机构Ⅱ 4结构相同，包括设置在所述台板1上的第一支撑架41，所述第一支撑架上41 上设置有第一下压气缸42和第一导向轴随动机构43，所述第一导向轴随动机构 43上设置有压轴44，所述压轴44的内腔设置有棉花45，所述第一支撑架41的一侧设置有酒精输液机构46，所述酒精输液机构46通过控制阀461调控酒精量随输液管462流至所述压轴43内腔的所述棉花45；通过所述棉花45吸附酒精，从而使得所述压轴44沿所述第一导向轴随动机构43压合基材音圈补强纸的同时在基材音圈补强纸表面涂定量酒精；所述第一下压气缸42的伸缩带动所述压轴44沿所述第一导向轴随动机构43升降；所述第一下压气缸42伸出，所述压轴44沿所述第一导向轴随动机构43下压，直至所述压轴44沿所述第一导向轴随动机构43压合基材音圈补强纸，而吸附酒精的所述棉花45贴合所述压轴44 表面，从而使得所述压轴44在基材音圈补强纸表面涂定量酒精。Referring to Figures 9-11, for the alcohol applicator mechanism 4, the alcohol applicator mechanism I4 and the alcohol applicator mechanism II 4 have the same structure, including a first support frame 41 arranged on the table 1, and the first support The frame 41 is provided with a first downward pressure cylinder 42 and a first guide shaft follower 43, the first guide shaft follower 43 is provided with a finale 44, and the inner cavity of the finale 44 is provided with cotton 45, One side of the first support frame 41 is provided with an alcohol infusion mechanism 46, and the alcohol infusion mechanism 46 regulates the amount of alcohol through the control valve 461 and flows to the cotton 45 in the inner cavity of the final shaft 43 with the infusion tube 462; The cotton 45 absorbs alcohol, so that the final shaft 44 is pressed against the base material voice coil reinforcing paper along the first guide shaft follower mechanism 43, and at the same time, a certain amount of alcohol is coated on the surface of the base material voice coil reinforcing paper; The expansion and contraction of the lower pressure cylinder 42 drives the final shaft 44 to move up and down along the first guide shaft follower mechanism 43; 43 to press down until the final shaft 44 presses the substrate voice coil reinforcing paper along the first guide shaft follower mechanism 43, and the cotton 45 that absorbs alcohol sticks to the surface of the final shaft 44, so that the The finale 44 is coated with a certain amount of alcohol on the surface of the voice coil reinforcing paper of the base material.
参照图12-15，对于所述覆铜机构5，所述覆铜机构Ⅰ5和覆铜机构Ⅱ5结构相同，包括设置在所述台板1上的立板51，所述立板51左右两端对称设置有第二牵引机构52，所述立板51上还设置有多个位于两个所述第二牵引机构52 之间的多个转轴25，所述立板51的中部设置有气缸覆铜机构53，所述气缸覆铜机构53包括下模531、座板532、气缸固定板534、第二气缸535和上模536，所述座板532设置在所述下模531上方，所述座板532上方通过四个支撑杆533 设置有所述气缸固定板534，所述气缸固定板534上方固定设置有所述第二气缸535，所述第二气缸535的输出轴固定连接所述上模536，所述座板532的底面设有第一限位凹槽5321，所述下模531顶面设置有与所述第一限位凹槽5321互相垂直的第二限位凹槽5311；两个所述第二牵引机构52、多个所述转轴25和所述第二限位凹槽5311处于同一轴面上；所述覆铜机构Ⅰ5和覆铜机构Ⅱ5两侧设置对称分布的两个所述转轴25；所述转轴25的圆周面上设置有限位槽251，对基材音圈补强纸在线输送的位置进行微调，保证基材音圈补强纸的输出顺畅性。Referring to Figures 12-15, for the copper cladding mechanism 5, the copper cladding mechanism I5 and the copper cladding mechanism II5 have the same structure, including a vertical plate 51 arranged on the platform 1, and the left and right ends of the vertical plate 51 are The second traction mechanism 52 is symmetrically arranged, and a plurality of rotating shafts 25 located between the two second traction mechanisms 52 are arranged on the vertical plate 51. The middle part of the vertical plate 51 is provided with a cylinder copper clad Mechanism 53, the cylinder copper cladding mechanism 53 includes a lower mold 531, a seat plate 532, a cylinder fixing plate 534, a second cylinder 535 and an upper mold 536, the seat plate 532 is arranged above the lower mold 531, and the seat The top of the plate 532 is provided with the cylinder fixing plate 534 through four support rods 533, the second cylinder 535 is fixed above the cylinder fixing plate 534, and the output shaft of the second cylinder 535 is fixedly connected to the upper die. 536, the bottom surface of the seat plate 532 is provided with a first limiting groove 5321, and the top surface of the lower mold 531 is provided with a second limiting groove 5311 perpendicular to the first limiting groove 5321; The second traction mechanism 52, the plurality of rotating shafts 25 and the second limiting groove 5311 are on the same axial plane; the two sides of the copper cladding mechanism I5 and copper cladding mechanism II5 are arranged symmetrically The rotating shaft 25 ; a limit groove 251 is provided on the circumference of the rotating shaft 25 to fine-tune the position of the base material voice coil reinforcing paper on-line, so as to ensure the output smoothness of the base material voice coil reinforcing paper.
通过所述第一牵引机构Ⅱ2和所述第一牵引机构Ⅰ2之间的牵引实现基材音圈补强纸的运载，经过所述冲孔机构3和所述涂酒精机构4，并贯穿所述第一限位凹槽5321和受所述第一限位凹槽5321限位；通过两个所述第二牵引机构52 之间的牵引实现铜箔的运载，经过多个所述转轴25，并贯穿所述第二限位凹槽 5311和受所述第二限位凹槽5311限位；铜箔置于基材音圈补强纸上方，所述气缸覆铜机构53通过所述第二气缸535输出轴伸出带动所述上模536下压，直至将铜箔压合基材音圈补强纸的表面，实现铜箔的贴合；所述转轴25的圆周面上设置有限位槽251，对基材音圈补强纸和铜箔在线输送的位置进行微调，保证基材音圈补强纸和铜箔的输出顺畅性。Through the traction between the first traction mechanism II2 and the first traction mechanism I2, the voice coil reinforcement paper for the base material is carried, passes through the punching mechanism 3 and the alcohol coating mechanism 4, and passes through the The first limiting groove 5321 is limited by the first limiting groove 5321; the copper foil is carried by the traction between the two second traction mechanisms 52, passes through a plurality of the rotating shafts 25, and Through the second limiting groove 5311 and limited by the second limiting groove 5311; the copper foil is placed on the base material voice coil reinforcing paper, and the cylinder copper cladding mechanism 53 passes through the second cylinder The output shaft of 535 stretches out and drives the upper mold 536 to press down until the copper foil is pressed against the surface of the voice coil reinforcing paper of the base material to realize the bonding of the copper foil; the circumferential surface of the rotating shaft 25 is provided with a limiting groove 251 , to fine-tune the position of the substrate voice coil reinforcement paper and copper foil on-line conveyance to ensure the smooth output of the substrate voice coil reinforcement paper and copper foil.
参照图16-17，对于所述热压机构6，所述热压机构6包括设置在所述台板 1上的第二支撑架61，所述第二支撑架61上设置有第二下压气缸62和第二导向轴随动机构63，所述第二导向轴随动机构63固定连接有一压板64，所述第二支撑架61上位于所述压板64的正下方设置有加热板65，所述加热板65内置加热棒66；所述加热板65具有良好热传导性；通过所述加热棒66加热，所述加热板65将热量传导至所述加热板65表面，使得所述加热板65具有一定温度；通过所述第二下压气缸62输出轴伸缩实现所述压板64沿所述第二导向轴随动机构63升降；所述第二下压气缸62输出轴伸出，所述压板64沿所述第二导向轴随动机构63下压，直至将基材音圈补强纸贴所述加热板65表面，使得基材音圈补强纸实现热压；通过热压基材音圈补强纸提高铜箔对基材音圈补强纸的附着力。Referring to Figures 16-17, for the hot pressing mechanism 6, the hot pressing mechanism 6 includes a second support frame 61 arranged on the table 1, and the second support frame 61 is provided with a second pressing The cylinder 62 and the second guide shaft follow-up mechanism 63, the second guide shaft follow-up mechanism 63 is fixedly connected with a pressing plate 64, the second support frame 61 is provided with a heating plate 65 directly below the press plate 64, The heating plate 65 has a built-in heating rod 66; the heating plate 65 has good thermal conductivity; when heated by the heating rod 66, the heating plate 65 conducts heat to the surface of the heating plate 65, so that the heating plate 65 It has a certain temperature; through the expansion and contraction of the output shaft of the second pressing cylinder 62, the lifting of the pressing plate 64 along the follower mechanism 63 of the second guide shaft is realized; the output shaft of the second pressing cylinder 62 stretches out, and the pressing plate 64 Press down along the second guide shaft follower mechanism 63 until the substrate voice coil reinforcing paper is pasted on the surface of the heating plate 65, so that the substrate voice coil reinforcing paper can be hot pressed; Ring reinforcement paper improves the adhesion of copper foil to the base voice coil reinforcement paper.
参照图18，对于所述助力牵引机构7，所述助力牵引机构7包括设置在所述台板1上的H型固定架71，所述H型固定架71的下部内壁设置有伺服电机 72，所述H型固定架71的侧壁设置有与所述伺服电机72的输出轴连接的同步带传动机构73，所述H型固定架71的上部内壁设置有与所述同步带传动机构 73连接的转柱74，所述转柱74套设有第一滚轴75，所述第一滚轴75下方设置有与所述第一滚轴75平行的第二转轴76；通过所述伺服电机72输出轴旋转带动所述同步带传动机构73传动，实现所述转柱74和所述第一滚轴75的旋转；通过所述第一滚轴75旋转和所述第二转轴76对基材音圈补强纸的支撑，使得基材音圈补强纸获得向前推进的动力；由于基材音圈补强纸通过所述第一牵引机构Ⅱ2和所述第一牵引机构Ⅰ之间的牵引实现基材音圈补强纸长距离运载，基材音圈补强纸局部会受力不均匀导致基材音圈补强纸运载不顺畅，故通过所述助力牵引机构7使得基材音圈补强纸获得向前推进的动力，保证基材音圈补强纸运载顺畅。Referring to FIG. 18 , for the power-assisted traction mechanism 7, the power-assisted traction mechanism 7 includes an H-shaped fixing frame 71 arranged on the table 1, and a servo motor 72 is provided on the lower inner wall of the H-shaped fixed frame 71, The side wall of the H-shaped fixed frame 71 is provided with a synchronous belt transmission mechanism 73 connected to the output shaft of the servo motor 72, and the upper inner wall of the H-shaped fixed frame 71 is provided with a synchronous belt transmission mechanism connected to the synchronous belt transmission mechanism 73. The rotating column 74, the rotating column 74 is sleeved with a first roller 75, the second rotating shaft 76 parallel to the first roller 75 is arranged below the first roller 75; through the servo motor 72 The rotation of the output shaft drives the transmission of the synchronous belt transmission mechanism 73 to realize the rotation of the rotating column 74 and the first roller 75; the rotation of the first roller 75 and the second rotating shaft 76 affect the base material The support of the coil reinforcing paper makes the voice coil reinforcing paper of the base material obtain the power to advance; because the voice coil reinforcing paper of the base material passes through the traction between the first traction mechanism II2 and the first traction mechanism I To realize the long-distance transportation of the base material voice coil reinforcement paper, the base material voice coil reinforcement paper will be partially stressed and cause the base material voice coil reinforcement paper to be carried unsmoothly, so the base material voice coil is made The reinforcing paper gets the power to move forward to ensure the smooth delivery of the substrate voice coil reinforcing paper.
参照图19，对于所述切痕机构8，所述切痕机构8包括两个固定台82、双轴气缸81、平板83和刃板84，所述双轴气缸81设置在两个所述固定台82的中间，所述双轴气缸81的输出轴固定连接所述平板83，所述平板83的一侧设置有所述刃板84，两个所述固定台82的上表面均设置有限位卡槽；所述刃板 84的下端呈锯齿状；通过所述双轴气缸81输出轴的升降实现所述平板83和所述刃板84升降；所述双轴气缸81输出轴下降，所述平板83和所述刃板84下压，直至所述刃板84与所述固定台82贴合，基材音圈补强纸受到所述刃板84 的压合形成切痕。Referring to Fig. 19, for the slitting mechanism 8, the slitting mechanism 8 includes two fixed tables 82, a biaxial cylinder 81, a flat plate 83 and a blade 84, and the biaxial cylinder 81 is arranged on the two fixed platforms. In the middle of the table 82, the output shaft of the biaxial cylinder 81 is fixedly connected to the flat plate 83, the blade plate 84 is provided on one side of the flat plate 83, and the upper surfaces of the two fixed tables 82 are all provided with limit stops. Draw-in slot; the lower end of the blade plate 84 is serrated; the lift of the flat plate 83 and the blade plate 84 is realized by lifting the output shaft of the biaxial cylinder 81; the output shaft of the biaxial cylinder 81 descends, and the The flat plate 83 and the blade plate 84 are pressed down until the blade plate 84 is attached to the fixing platform 82 , and the base voice coil reinforcing paper is pressed by the blade plate 84 to form a cut mark.
本发明不局限于上述具体的实施方式，本领域的普通技术人员从上述构思出发，不经过创造性的劳动，所做出的种种变换，均落在本发明的保护范围。The present invention is not limited to the above-mentioned specific implementation manners, and various transformations made by those skilled in the art starting from the above-mentioned concept without creative work all fall within the scope of protection of the present invention.
Claims (9)
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Effective date of registration: 20220706 Address after: 466000 4th floor, building 5, Zhongxing Xinyegang Industrial Park, Kaiyuan Avenue, economic development zone, Zhoukou City, Henan Province Patentee after: Zhoukou Meisheng Electronics Co.,Ltd. Address before: 523000 area a, second floor, No. 12, Tiannan Road, Shigutang, Tangxia Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN MEISHENG ELECTRONIC Co.,Ltd. |