CN108819078B - Vehicle-mounted movable foam plastic processing rubber head machine - Google Patents
Vehicle-mounted movable foam plastic processing rubber head machine Download PDFInfo
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- CN108819078B CN108819078B CN201810597808.0A CN201810597808A CN108819078B CN 108819078 B CN108819078 B CN 108819078B CN 201810597808 A CN201810597808 A CN 201810597808A CN 108819078 B CN108819078 B CN 108819078B
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- exhaust gas
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- plastic processing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3415—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/60—Measuring, controlling or regulating
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention discloses a vehicle-mounted movable foam plastic processing rubber head machine, which has the main technical scheme that: a boxcar; the high-temperature air flow generating device comprises a box body, an incubator arranged in the box body, a combustion heat core arranged at the bottom of the incubator, a fuel delivery nozzle arranged on the combustion heat core and a temperature delivering fan communicated with the combustion heat core through an air supply pipe; the foam plastic processing pool comprises a material pool communicated with a temperature collecting box through two temperature conveying pipes, a temperature collecting and converging device arranged in the material pool, a discharging port arranged above the material pool, and a discharging door arranged at one side of the material pool; the exhaust gas treatment and discharge device comprises an exhaust gas collecting and conveying device communicated with the material pool, an exhaust gas purifying and treating device connected with the exhaust gas collecting and conveying device and a discharge device connected with the exhaust gas purifying and treating device; the fuel conveying device is connected with the fuel conveying nozzle through a fuel conveying pipe; the electric cabinet comprises a computer digital display control board, wherein the computer digital display control board comprises a start/stop integrated key switch.
Description
Technical Field
The invention relates to the technical field of waste recycling and processing equipment, in particular to a vehicle-mounted movable foam plastic processing rubber head machine
Background
The foamed plastic is also called porous plastic, and is made of resin as main material and has light weight, heat insulation, sound absorption, shock absorption, corrosion resistance, soft and hard material, and may be used widely as heat insulating, sound insulating, packing material, casing for car and ship, etc. Foam plastic and microporous plastic, and the whole contains numerous microporous plastic. The foam plastic has the defects of light weight, fluffy volume, difficult recovery, incapability of being naturally pulped and becoming pollution, and is extremely important for recycling foam plastic waste for environmental protection. The foamed plastic can be processed into a PS pure raw material by using constant temperature equipment, and the PS pure raw material can be used for producing most plastic products in the market by batching and modifying benzene, so that the market demand is extremely large. The traditional foam plastic processing flow is roughly divided into five links, namely loading, transporting, unloading, crushing and processing. Firstly, the loading process is light in weight and fluffy in volume due to the characteristics of foamed plastic, occupies a large storage space, causes great inconvenience and difficulty in transportation, loads goods according to the normal volume of a truck box, is very expensive in transportation cost, and if the goods are loaded more, the goods are required to be transported in an ultra-high and ultra-long way, so that great danger is caused to transportation, traffic regulations are violated, and meanwhile, the appearance of the city is also influenced. And then transported back for re-unloading, taking labor and time. Then before processing, the foamed plastic needs to be crushed into small blocks to be sent into a machine to be processed into finished products, meanwhile, the noise is large, the working procedure is quite high, and more work types and time are needed. The traditional machine needs to be fixed on a field, is huge in size and driven by 380V strong electricity, consumes very large energy, increases processing cost, and needs to be heated for about one hour before each processing, and can be started up to operate after reaching a certain temperature, which is called as beating temperature. Therefore, a general processing plant needs to store foamed plastic to a certain amount to start up and process, so that a larger factory area is occupied, and hidden danger is generated to the fire fighting. The traditional machine has huge volume, large required factory area and difficult collection and treatment of waste gas generated by processing, causes pollution to the environment, and is difficult to survive in terms of environmental protection. To sum up, there is a need in the market to develop a mobile device capable of being placed on a small truck to process raw materials in situ in real time, so as to overcome the shortcomings of various links in the prior processing technology, and achieve scientific treatment of waste gas with the advantages of factory building saving, transportation saving, time saving, crushing saving, labor saving, cost saving, process simplification, energy saving, environmental protection, efficiency improvement, no noise and no peculiar smell.
Disclosure of Invention
In view of the above, the embodiment of the invention provides a vehicle-mounted movable plastic foam processing rubber head machine, and mainly aims to provide movable plastic foam processing equipment which is small in size and high in efficiency and can be placed on a small truck.
In order to achieve the above purpose, the present invention mainly provides the following technical solutions:
The embodiment of the invention provides a vehicle-mounted movable foam plastic processing rubber head machine, which comprises:
A boxcar;
the high-temperature air flow generating device is arranged in the truck carriage and comprises a box body, a temperature collecting box arranged in the box body, a heat burning core arranged at the bottom of the temperature collecting box, a fuel conveying nozzle arranged on the heat burning core and a temperature feeding fan communicated with the heat burning core through an air supply pipe, wherein the heat burning core comprises an ignition core for igniting and generating high temperature;
The foam plastic processing pool is arranged in the truck carriage and comprises a material pool communicated with the temperature collecting box through two temperature conveying pipes, a temperature collecting and converging device which is arranged in the material pool and used for converging high-temperature air flow, a discharging port is arranged above the material pool, and a discharging door which can be lifted up and down is arranged on one side of the material pool;
the exhaust gas treatment and discharge device is arranged in the truck carriage and comprises an exhaust gas collecting and conveying device communicated with the material pool, an exhaust gas purifying and treating device connected with the exhaust gas collecting and conveying device and a discharge device connected with the exhaust gas purifying and treating device;
The fuel conveying device is arranged in the truck carriage and is connected with the fuel conveying nozzle through a fuel conveying pipe, and is used for conveying fuel required by the processing of the foamed plastic to the heat burning core;
The electric cabinet is arranged in the truck carriage and comprises a computer digital display control board, the computer digital display control board comprises a start/stop integrated key switch, and the start/stop integrated key switch is used for controlling ignition and flameout of an ignition core and controlling work start and work stop of a temperature-sending fan and a fuel conveying device.
As mentioned above, the heat accumulating box is a high temperature resistant circular structure, and comprises a wall body and a heat accumulating area arranged in the wall body, wherein the wall body comprises a high Wen Ni layer, a high Wen Zhuanceng layer and a metal wrapping layer.
As described above, the heat burning core comprises a continuous fire core shell provided with an air supply hole, a continuous fire core arranged in the continuous fire core shell and an ignition core arranged in the continuous fire core and connected with the electric cabinet, the fuel delivery nozzle is arranged on the continuous fire core shell, and the heat burning core is communicated with the temperature-supply fan through the air supply hole.
As described above, the flame sustaining core housing comprises a fuel storage layer and a gas storage layer, wherein the fuel storage layer is provided with a plurality of fuel dispersing holes for dispersing and flowing out fuel, and the gas storage layer is provided with a plurality of air dispersing holes for changing the wind direction to form a cyclone.
As described above, the temperature-collecting and converging device comprises a temperature-collecting plate arranged in the material pool and positioned above the pipe orifices of the two temperature-sending pipes, a return air plate arranged on the right side of the inner top end of the material pool and a wind shield arranged on the left side of the inner top end of the material pool.
As mentioned above, the foam plastic processing pool also comprises two mould basins arranged at the bottom of the material pool, and the two mould basins are used for containing the processed foam plastic.
As described above, the exhaust gas collecting device includes an exhaust gas collecting hood and an exhaust fan connected to the exhaust gas collecting hood via an exhaust pipe, and the exhaust fan is connected to the exhaust gas purifying device.
As described above, the exhaust gas purifying device is provided with three filter cotton layers and five activated carbon layers.
As previously described, the fuel delivery apparatus includes a fuel tank connected to the fuel delivery nozzle through a fuel delivery pipe and a fuel pump connected to the fuel tank through a fuel pump pipe.
As described above, the method further comprises: the battery box is arranged in the truck carriage and comprises two 12V storage batteries, and the two 12V storage batteries are connected in series to form 24V direct current;
the electric cabinet has three power supply modes:
The electric cabinet is a grounded electric cabinet, an inverter is arranged in the electric cabinet, the inverter is connected with 24V direct current in the battery cabinet, and the inverter inverts the 24V direct current in the battery cabinet into 220V alternating current to supply power; or alternatively
The electric cabinet is powered by converting 24V direct current output by a truck after the truck is provided with a battery or a truck engine is started into 220V alternating current; or alternatively
The electric cabinet also comprises an electric wire winding device, and the electric cabinet is externally connected with 220V alternating current through the electric wire winding device to obtain electricity and supply power.
By means of the technical scheme, the vehicle-mounted movable foam plastic processing rubber head machine has at least the following advantages:
According to the vehicle-mounted movable foam plastic processing rubber head machine, the temperature collecting and converging device for converging high-temperature air flow is arranged in the material tank, so that the high-temperature air flow is concentrated and flows back in the material tank, the foam plastic is quickly melted, the effects of higher efficiency, energy conservation and environmental protection are achieved, and the space occupied by the vehicle-mounted movable foam plastic processing rubber head machine is small by reasonably arranging the high-temperature air flow generating device, the foam plastic processing tank, the waste gas treatment and discharge device, the electric cabinet, the fuel conveying device and the battery box in the truck carriage, the stable operation of the vehicle-mounted movable foam plastic processing rubber head machine is ensured, and the vehicle-mounted movable foam plastic processing rubber head machine is capable of saving a factory building, avoiding transportation, saving time, avoiding crushing, saving labor, saving cost, simplifying procedures, saving energy and environmental protection, improving efficiency, and realizing noise-free and odor-free scientific waste gas treatment by arranging the vehicle-mounted movable foam plastic processing rubber head machine in the truck carriage.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of a vehicle-mounted movable foam plastic processing rubber head machine according to an embodiment of the present invention;
FIG. 2 is a schematic diagram II of a vehicle-mounted movable foam plastic processing rubber head machine according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a high-temperature airflow generating device of a vehicle-mounted movable foam plastic processing rubber head machine according to an embodiment of the invention;
Fig. 4 is a schematic diagram of a foam plastic processing pool of a vehicle-mounted mobile foam plastic processing rubber head machine according to an embodiment of the invention.
Detailed Description
In order to further describe the technical means and effects adopted for achieving the preset aim of the invention, the following detailed description refers to the specific implementation, structure, characteristics and effects according to the application of the invention with reference to the accompanying drawings and preferred embodiments. In the following description, different "an embodiment" or "an embodiment" do not necessarily refer to the same embodiment. Furthermore, the particular features, structures, or characteristics of one or more embodiments may be combined in any suitable manner.
As shown in fig. 1 to 4, an embodiment of the present invention provides a vehicle-mounted movable foam plastic processing head machine, which includes: a boxcar (not shown in the figure), a high-temperature air flow generating device 1, a foam plastic processing pool 2, an exhaust gas treatment and discharge device 3, a fuel conveying device 4 and an electric cabinet 5. Wherein,
The high-temperature air flow generating device 1 is arranged in the truck carriage and comprises a box body 11, a temperature collecting box 12 arranged in the box body, a combustion heat core 13 arranged at the bottom of the temperature collecting box 12, a fuel conveying nozzle 14 arranged on the combustion heat core 13 and a temperature conveying fan 16 communicated with the combustion heat core 13 through an air supply pipe 15; specifically, the case 11 is a metal case, and includes a case cover 111 for protecting the incubator 12; the heat accumulating box 12 is a high temperature resistant circular structure, and comprises a wall body 121 and a heat accumulating region 122 arranged in the wall body 121, wherein the wall body 121 comprises a high Wen Ni layer 1211, a high Wen Zhuanceng layer 1212 and a metal wrapping layer 1213. The whole circular body that takes on of heat core 13, it includes the continuous fire core casing 132 that is provided with air feed hole 131, the continuous fire core 133 that sets up in continuous fire core casing 132 and the ignition core 134 that is used for the ignition to produce high temperature that sets up in continuous fire core 133 and is connected with electric cabinet 4, ignition core 134 is colluded the column structure, fuel delivery mouth 14 sets up on continuous fire core casing 132, heat core 13 communicates with the warm air blower 16 through air feed hole 131. The flame sustaining core housing 132 comprises a fuel storage layer (not shown in the figure) and a gas storage layer (not shown in the figure), the fuel delivery nozzle 14 delivers fuel to the fuel storage layer, a plurality of fuel dispersing holes 1321 for dispersing and flowing out of fuel are arranged on the fuel storage layer, a plurality of square small holes with specific precise sizes are formed in the fuel dispersing holes 1321, a plurality of air dispersing holes 1322 for changing the wind direction to form a cyclone are arranged on the gas storage layer, a plurality of air dispersing holes 1322 are all inclined small holes with specific precise uniform sizes, the air is blown by the warm air blower 16 to flow out of the air through the air dispersing holes 1322, the air dispersing holes change the wind direction to form the cyclone, the fuel is dispersed, and high-temperature air flows generated by the dispersed combustion after the cyclone rises are concentrated in the heat collecting box. The hole diameter of the air feed hole 131 is accurately opened and positioned, so that the air quantity is reasonably controlled, and the continuous fire core cannot be blown out when the air is fed.
The foam plastic processing pool 2 is arranged in the truck carriage and comprises a material pool 22 communicated with the temperature collecting box 11 through two temperature conveying pipes 21, a temperature collecting and converging device 23 arranged in the material pool 22 and used for converging high-temperature air flow, two mold basins 24 arranged at the bottom of the material pool 22, wherein the two mold basins 24 are used for containing processed foam plastic, a discharging hole 25 is arranged above the material pool 22, and a discharging door 26 capable of being lifted up and down is arranged on one side of the material pool 22; specifically, the material tank 22 has a rectangular structure, and the temperature-collecting and converging device 23 includes a temperature-collecting plate 231 disposed in the material tank 22 and above the nozzles of the two temperature-sending pipes 21, a return air plate 232 disposed on the right side of the top end in the material tank 22, and a wind shield 233 disposed on the left side of the top end in the material tank 22. The heat collecting plate 231 is inclined from the upper right to the lower left of the tank 22, so that the high-temperature air flow just sent from the two heat pipes is not dispersed, and the high-temperature air flow flows from the bottom of the tank 22. The return air plate 232 is configured to incline from the upper left to the lower right of the material pool 22, and is used for returning the high-temperature air flowing from the bottom of the material pool 22 to the material pool 22. The wind shield 233 is used to keep the temperature of the hot air stream flowing back from being too low to be discharged. By the arrangement of the structure, high-temperature air flows are enabled to flow back in the tank, so that the foam plastic is fully utilized, and the purposes of high efficiency, energy conservation and environmental protection are achieved.
The exhaust gas treatment and discharge device 3 is arranged in the truck carriage and comprises an exhaust gas collecting and conveying device 31 communicated with the material pool 22, an exhaust gas purifying and treating device 32 connected with the exhaust gas collecting device 31 and a discharge device 33 connected with the exhaust gas purifying and treating device; specifically, the exhaust gas collecting and transporting device 31 includes an exhaust gas collecting hood 311 and an exhaust fan 313 connected to the exhaust gas collecting hood 311 via an exhaust pipe 312, and the exhaust fan 313 is connected to the exhaust gas purifying device 32. The exhaust gas collecting cover 311 is provided with an exhaust gas collecting port (not shown in the figure), the exhaust gas collecting port is of a specific size, the required air volume in the discharge tank 22 can be calculated through the exhaust gas collecting port of a specific size, so that the exhaust fan 313 is prepared according to the standard of replacing air in the discharge tank 22 once per second, the exhaust gas collecting cover 311 is communicated with the discharge tank 22 through the exhaust gas collecting port, the exhaust gas collecting cover 311 is of a fully-closed structure except for the exhaust gas collecting port and a part communicated with the exhaust gas pipe, the other part of the exhaust gas collecting cover 311 is of a fully-closed structure, the exhaust gas purifying treatment device 32 is provided with three layers of filter cotton layers (not shown in the figure) and five layers of activated carbon layers (not shown in the figure), and the volume and the adoption method of the exhaust gas purifying treatment device 32 are designed according to the characteristics of the components of the exhaust gas, the required air volume and the limited space of a truck box. The exhaust device 33 is an exhaust chimney, the exhaust gas is collected by the exhaust gas collecting cover 311, the exhaust gas is sent into the exhaust gas purifying treatment device 32 by the exhaust fan 313 with specific air quantity through the exhaust pipe 312, and is treated by three filter cotton layers and five active carbon layers, and is discharged by the exhaust chimney, so that no peculiar smell and zero pollution are achieved, and national standard emission is achieved.
The fuel delivery device 4 is provided in the truck box and connected to the fuel delivery nozzle 13 via a fuel delivery pipe 41, and is configured to deliver fuel required for processing the foam to the heat-burning core 12. Specifically, the fuel delivery device 4 includes a fuel tank 42 connected to the fuel delivery nozzle 13 via a fuel delivery pipe 41, and a fuel pump 44 connected to the fuel tank 42 via a fuel pump pipe 43. The fuel tank 42 is arranged at the top end of the truck carriage and is parallel to the top of the truck carriage, the fuel tank 42 is used for containing fuel required by a machine, and the fuel pump 44 is used for filling fuel at ordinary times.
An electric control box 5 is disposed in the boxcar, and comprises a computer digital display control board (not shown in the figure), wherein the computer digital display control board comprises a start/stop integral key switch (not shown in the figure) for controlling the ignition and flameout of the ignition core 134 and for controlling the start and stop of the work comprising the temperature fan 16 and the fuel conveying device 4.
Specifically, when the vehicle-mounted movable foam plastic processing rubber head machine is used for processing foam plastic, after a start/stop integral key switch is pressed, an ignition core 134 is ignited, a fuel conveying device 4 is started in a simultaneous operation mode, fuel is conveyed to a fuel storage layer, the ignition core 134 enables the fuel to burn to generate high temperature, a temperature feeding fan 16 is started in a operation mode after a period of time is delayed for a few seconds, high-temperature air flow formed by feeding air to the fuel heating core 13 through an air feeding hole 131 is converged in a temperature collecting box 12, the high-temperature air flow in the temperature collecting box 12 is conveyed into a material pool 22 through two temperature feeding pipes 21 under the action of the air feeding of the temperature feeding fan 16, the foam plastic is put into the material pool 22 from a material discharging hole 25, the processed foam plastic falls into a die basin 24, when the die basin 24 is full, a discharging door 26 is lifted, the die basin 24 full of the plastic is pulled out by a matched iron hook (not shown in the figure), and then the processing is completed.
According to the vehicle-mounted movable foam plastic processing rubber head machine, the temperature collecting and converging device for converging high-temperature air flow is arranged in the material tank, so that the high-temperature air flow is concentrated and flows back in the material tank, the foam plastic is quickly melted, the effects of higher efficiency, energy conservation and environmental protection are achieved, and the space occupied by the vehicle-mounted movable foam plastic processing rubber head machine is small by reasonably arranging the high-temperature air flow generating device, the foam plastic processing tank, the waste gas treatment and discharge device, the electric cabinet, the fuel conveying device and the battery box in the truck carriage, the stable operation of the vehicle-mounted movable foam plastic processing rubber head machine is ensured, and the vehicle-mounted movable foam plastic processing rubber head machine is capable of saving a factory building, avoiding transportation, saving time, avoiding crushing, saving labor, saving cost, simplifying procedures, saving energy and environmental protection, improving efficiency, and realizing noise-free and odor-free scientific waste gas treatment by arranging the vehicle-mounted movable foam plastic processing rubber head machine in the truck carriage.
Further, the method further comprises the following steps: the battery box 6 comprises two 12V storage batteries (not shown in the figure), the two 12V storage batteries are connected in series to form 24V direct current, and the two storage batteries are connected in series to form 24V direct current and then connected to an inverter to convert 220V circuit, so that the vehicle-mounted movable foam plastic processing rubber head machine can continuously operate for 6 hours.
Further, the electric cabinet 5 has three power supply modes:
The electric cabinet 5 is a ground electric cabinet, and an inverter (not shown in the figure) is arranged in the ground electric cabinet and is connected with 24V direct current in the battery box 6, and the inverter inverts the 24V direct current in the electric cabinet into 220V alternating current for power supply; or the electric cabinet is powered by inverting the 24V direct current output by a truck with a battery or after a truck engine is started into 220V alternating current; or the electric cabinet also comprises an electric wire collector (not shown in the figure), and the electric cabinet is externally connected with 220V alternating current through the electric wire collector to obtain electricity and supply power.
Further, the computer digital display control board also comprises a gear key, wherein the gear key is used for controlling the temperature, the air quantity of the temperature air blower 16 and the fuel conveying quantity of the fuel conveying device 4, and is provided with a large gear, a medium gear and a small gear.
Further, as shown in fig. 1, a battery charger (not shown in the drawing) is further disposed in the electric cabinet 5, and when 220V of electricity is externally inserted into the electric wire winding device, the battery charger is turned on, so that two batteries in the battery box 6 can be charged, and when the truck is started and runs, the two batteries in the battery box 6 can also be charged.
Further, as shown in fig. 1, the electric cabinet 5 is further provided with a key jumper assembly (not shown), a main switch (not shown), a leakage switch (not shown), and a socket (not shown). A push button switch assembly 51 is provided on a panel of the electric cabinet 5, and the push button switch assembly includes a battery charging switch (not shown in the figure), a battery power supply switch (not shown in the figure) for switching, a truck start power supply switch (not shown in the figure) for switching, and an external 220V dc switch (not shown in the figure) for switching.
Further, as shown in fig. 1, two thermometers 52 are further provided at the lower end of the computer digital display control board, so as to display the working temperatures of the high temperature air flow generating device 1 and the foam plastic processing pool 1.
Further, in order to facilitate maintenance of the incubator, as shown in fig. 3, the incubator 12 further includes a maintenance cover 123 connected to the wall body 121, and a maintenance opening 124 provided on the wall body 121 and corresponding to the maintenance cover 123.
Further, in order to prevent the fuel from flowing back to the warm air blower 16 through the air supply pipe 15, a protection safety measure is achieved, and as shown in fig. 3, a leakage-proof protector 17 is arranged below the air supply pipe 15 at the bottom of the combustion heat core 13.
Further, in order to insulate the incubator 12 from the bottom of the vehicle cabin and to provide vibration isolation, as shown in fig. 3, a first insulating vibration isolation layer 18 is provided on the outer bottom of the wall 121.
Further, as shown in fig. 4, the nozzles of the two temperature-sending pipes 21 are provided with temperature-stabilizing wires 27, the temperature-stabilizing wires 27 can be understood as continuous heating wires, and inherit the high-temperature air flow sent by the main body, so that the air flow can be more constant temperature.
Further, in order to insulate the bottom of the tank 22 from the bottom of the car and to provide vibration protection, a second insulating vibration-proof layer 28 is applied to the bottom of the outside of the tank 22 as shown in fig. 4.
The invention improves the problems of each link generated by the traditional foam plastic processing, can recycle the foam plastic to obtain more efficient treatment, can better help the environmental protection, fire protection, urban appearance and urban appearance of cities, and particularly has great help to the treatment and recycling of disposable foam lunch boxes used in large cities daily, thereby solving the difficult problem of difficult treatment of the government without consuming a great amount of manpower and transportation resources. The invention has the following beneficial effects by being arranged in the wagon box: factory building is saved, and factory and installation of large-scale machines are not needed. Time is saved, and transportation, loading, unloading and crushing reprocessing are not needed. The labor is saved, a plurality of processing flows and complicated procedures are reduced, the work needs are fewer, and the labor is saved by several times. The cost is saved, and besides the great expense of saving factory buildings and manpower, the energy consumption of the machine is also one aspect. One of the greatest advantages of the invention is that the machine can use various fuels, such as vegetable oil, biological oil, environment-friendly oil, kerosene and diesel oil. The invention can select proper fuel according to the calculation of the national advocate safety and environmental protection and the cost, and then the 220V alternating current which is inverted by the inverter and the storage battery can be processed and produced, the traditional machine uses 380V alternating current, the electricity consumption is very large, and compared with the prior art, the energy conservation degree of the machine is at least saved by one third through the test. The efficiency is high, the operation is simple, the foamed plastic is not required to be crushed, the long temperature rising process of a machine is not required to be waited, the noise and pollution are avoided, the waste gas collection and treatment are quite proper, and the national standard emission is achieved.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (7)
1. The utility model provides a on-vehicle portable foam processing rubber head machine which characterized in that includes:
A boxcar;
the high-temperature air flow generating device is arranged in the truck carriage and comprises a box body, a temperature collecting box arranged in the box body, a heat burning core arranged at the bottom of the temperature collecting box, a fuel conveying nozzle arranged on the heat burning core and a temperature feeding fan communicated with the heat burning core through an air supply pipe, wherein the heat burning core comprises an ignition core for igniting and generating high temperature;
The foam plastic processing pool is arranged in the truck carriage and comprises a material pool communicated with the temperature collecting box through two temperature conveying pipes, a temperature collecting and converging device which is arranged in the material pool and used for converging high-temperature air flow, a discharging port is arranged above the material pool, and a discharging door which can be lifted up and down is arranged on one side of the material pool;
the exhaust gas treatment and discharge device is arranged in the truck carriage and comprises an exhaust gas collecting and conveying device communicated with the material pool, an exhaust gas purifying and treating device connected with the exhaust gas collecting and conveying device and a discharge device connected with the exhaust gas purifying and treating device;
The fuel conveying device is arranged in the truck carriage and is connected with the fuel conveying nozzle through a fuel conveying pipe, and is used for conveying fuel required by the processing of the foamed plastic to the heat burning core;
The electric control box is arranged in the truck carriage and comprises a computer digital display control board, the computer digital display control board comprises a start/stop integrated key switch, and the start/stop integrated key switch is used for controlling ignition and flameout of an ignition core and controlling work start and work stop of a temperature-sending fan and a fuel conveying device;
the heat accumulating box is of a high-temperature resistant round structure and comprises a wall body and a heat accumulating area arranged in the wall body, wherein the wall body comprises a layer Wen Ni, a layer Wen Zhuanceng and a metal wrapping layer;
The fuel delivery nozzle is arranged on the continuous fire core shell, and the fuel heating core is communicated with the temperature-sending fan through the air supply hole;
The continuous fire core shell comprises a fuel storage layer and a gas storage layer, wherein a plurality of fuel dispersing holes for dispersing and flowing out fuel are formed in the fuel storage layer, and a plurality of air dispersing holes for changing wind direction to form whirlwind are formed in the gas storage layer.
2. The vehicle-mounted movable foam plastic processing rubber head machine according to claim 1, wherein,
The temperature-collecting and converging device comprises a temperature-collecting plate which is arranged in the material pool and positioned above the pipe orifices of the two temperature-sending pipes, a return air plate which is arranged on the right side of the inner top end of the material pool and a wind shield which is arranged on the left side of the inner top end of the material pool.
3. The vehicle-mounted movable foam plastic processing rubber head machine according to claim 1, wherein,
The foam plastic processing pool further comprises two mold basins arranged at the bottom of the material pool, and the two mold basins are used for containing processed foam plastic.
4. The vehicle-mounted movable foam plastic processing rubber head machine according to claim 1, wherein,
The exhaust gas collecting device comprises an exhaust gas collecting cover and an exhaust fan connected with the exhaust gas collecting cover through an exhaust pipe, and the exhaust fan is connected with the exhaust gas purifying treatment device.
5. The vehicle-mounted movable foam plastic processing rubber head machine according to claim 1, wherein,
The waste gas purifying treatment device is provided with three layers of filter cotton layers and five layers of active carbon layers.
6. The vehicle-mounted movable foam plastic processing rubber head machine according to claim 1, wherein,
The fuel delivery device comprises a fuel tank connected with the fuel delivery nozzle through a fuel delivery pipe and a fuel pump connected with the fuel tank through a fuel pumping pipe.
7. The vehicle-mounted mobile foam plastic processing head machine of claim 1, further comprising: the battery box is arranged in the truck carriage and comprises two 12V storage batteries, and the two 12V storage batteries are connected in series to form 24V direct current;
the electric cabinet has three power supply modes:
The electric cabinet is a grounded electric cabinet, an inverter is arranged in the electric cabinet, the inverter is connected with 24V direct current in the battery cabinet, and the inverter inverts the 24V direct current into 220V alternating current to supply power;
Or alternatively
The electric cabinet is powered by converting 24V direct current output by a truck after the truck is provided with a battery or a truck engine is started into 220V alternating current; or alternatively
The electric cabinet also comprises an electric wire winding device, and the electric cabinet is externally connected with 220V alternating current through the electric wire winding device to obtain electricity and supply power.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810597808.0A CN108819078B (en) | 2018-06-11 | 2018-06-11 | Vehicle-mounted movable foam plastic processing rubber head machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810597808.0A CN108819078B (en) | 2018-06-11 | 2018-06-11 | Vehicle-mounted movable foam plastic processing rubber head machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108819078A CN108819078A (en) | 2018-11-16 |
| CN108819078B true CN108819078B (en) | 2024-06-28 |
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| CN100553929C (en) * | 2002-04-15 | 2009-10-28 | 陶氏环球技术公司 | Improved vehicle structural members and methods of making the same |
| US7481637B2 (en) * | 2004-05-12 | 2009-01-27 | Woodbridge Foam Corporation | Vented mold and method for producing molded article |
| DE102011111744B4 (en) * | 2011-08-24 | 2013-09-05 | Daimler Ag | Control box module and manufacturing process |
| MX2014008530A (en) * | 2012-01-13 | 2014-08-21 | Johnson Controls Tech Co | Systems and methods for manufacturing foam parts. |
| CN206870240U (en) * | 2017-02-22 | 2018-01-12 | 广东合即得能源科技有限公司 | The packaged type micro foaming injection moulding machine of cogeneration |
| CN110076950A (en) * | 2019-06-03 | 2019-08-02 | 温州恒来新能源科技有限公司 | A kind of combustion gas energy steam-type foamed plastics integrally forming machine |
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