CN108818413A - A kind of strong magnetic permanent-magnet is fixed and attaching/detaching apparatus - Google Patents
A kind of strong magnetic permanent-magnet is fixed and attaching/detaching apparatus Download PDFInfo
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- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
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- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
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Abstract
本发明属于化工、环保等行业的设备/管道技术领域,具体涉及一种强磁性永磁体固定与拆装装置。该装置包括永磁体固定盒2、永磁体、调整垫块4、轭铁5、保护罩固定块6、保护罩7、固定盒盖8、拆装工具9。本发明所述装置,为设备/管道外加磁场提供一种有效的解决方案,既能够使永磁体形成的内部磁场最大,又能有效隔离外部漏磁。同时,在永磁体的拆装过程中,使用拆装工具能够保证其位置全程可控,拆装容易省力,操作方便。装置整体结构紧凑,安全可靠,可广泛应用于采用永磁体构成磁场的设备/管道中。
The invention belongs to the technical field of equipment/pipelines in chemical industry, environmental protection and other industries, and specifically relates to a device for fixing and disassembling a strong magnetic permanent magnet. The device includes a permanent magnet fixing box 2, a permanent magnet, an adjustment block 4, a yoke 5, a protective cover fixing block 6, a protective cover 7, a fixed box cover 8, and a disassembly tool 9. The device of the invention provides an effective solution for the external magnetic field applied to equipment/pipelines, which can not only maximize the internal magnetic field formed by the permanent magnet, but also effectively isolate the external magnetic flux leakage. At the same time, during the disassembly and assembly process of the permanent magnet, the use of disassembly and assembly tools can ensure that its position is fully controllable, and the disassembly and assembly are easy and labor-saving, and the operation is convenient. The overall structure of the device is compact, safe and reliable, and can be widely used in equipment/pipelines that use permanent magnets to form a magnetic field.
Description
技术领域technical field
本发明属于化工、环保等行业的设备/管道技术领域,具体涉及一种强磁性永磁体固定与拆装装置。The invention belongs to the technical field of equipment/pipelines in chemical industry, environmental protection and other industries, and specifically relates to a device for fixing and disassembling a strong magnetic permanent magnet.
背景技术Background technique
近年来发展起来的第三代稀土永磁材料具有高磁能积、高矫顽力、高机械强度等优点。这种强磁性永磁体可以有效减小磁路尺寸与设备体积、具有良好的功能指标与运行特性,因而广泛用于磁力设备/管道中的磁力组件。但因其磁力过大,在拆装过程中给操作人员带来很大风险。现有的强磁性永磁体固定与拆装机构,难以同时满足增强内部磁场强度、固定可靠、拆装安全等需求。The third-generation rare earth permanent magnet materials developed in recent years have the advantages of high magnetic energy product, high coercive force, and high mechanical strength. This kind of strong magnetic permanent magnet can effectively reduce the size of the magnetic circuit and the volume of the equipment, and has good functional indicators and operating characteristics, so it is widely used in magnetic components in magnetic equipment/pipelines. However, due to its excessive magnetic force, it brings great risks to operators during disassembly and assembly. The existing strong magnetic permanent magnet fixing and disassembling mechanism is difficult to meet the requirements of enhancing the internal magnetic field strength, reliable fixing, and safe disassembly and assembly at the same time.
因此,亟需研制一种强磁性永磁体固定与拆装装置,从而能够使复数个强磁性永磁体固定在设备/管道外壁,使其在设备/管道内侧产生的磁场达到最大,并且能够在拆装、使用过程中安全可靠。Therefore, there is an urgent need to develop a strong magnetic permanent magnet fixing and dismounting device, so that a plurality of strong magnetic permanent magnets can be fixed on the outer wall of the equipment/pipeline, so that the magnetic field generated inside the equipment/pipeline can reach the maximum, and can be disassembled Safe and reliable during installation and use.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种强磁性永磁体固定与拆装装置,同时满足增强内部磁场强度、固定可靠、拆装安全等需求。The technical problem to be solved by the present invention is to provide a device for fixing and disassembling a strong magnetic permanent magnet, which simultaneously meets the requirements of enhanced internal magnetic field strength, reliable fixing, and safe disassembly and assembly.
为了实现这一目的,本发明采取的技术方案是:In order to realize this object, the technical scheme that the present invention takes is:
一种强磁性永磁体固定与拆装装置,安装于设备的筒体外壁,该装置包括永磁体固定盒、永磁体、调整垫块、轭铁、保护罩固定块、保护罩、固定盒盖、拆装工具;A device for fixing and disassembling a strong magnetic permanent magnet, which is installed on the outer wall of the cylinder of the equipment. Disassembly tools;
永磁体固定盒的数量为N,永磁体固定盒的前端焊接在设备筒体外壁上,在永磁体固定盒上部设置固定盒盖;The number of permanent magnet fixing boxes is N, the front end of the permanent magnet fixing box is welded on the outer wall of the equipment cylinder, and a fixing box cover is arranged on the upper part of the permanent magnet fixing box;
轭铁焊接在永磁体固定盒后端,互相之间以焊接连接形成环形,使永磁体磁通路形成闭环,增强设备内部磁场强度;The yoke iron is welded to the rear end of the permanent magnet fixing box, and they are welded to each other to form a ring, so that the magnetic path of the permanent magnet forms a closed loop and enhances the internal magnetic field strength of the equipment;
每个永磁体固定盒内部设置一个调整垫块,通过调整垫块固定螺栓固定在轭铁上,调整垫块的位置通过旋转垫块调整螺栓前后移动;Each permanent magnet fixing box is equipped with an adjustment block, which is fixed on the yoke iron through the adjustment block fixing bolt, and the position of the adjustment block moves forward and backward by rotating the block adjustment bolt;
保护罩固定块通过固定块安装螺栓连接在轭铁上;The protective cover fixing block is connected to the yoke iron through the fixing block mounting bolt;
保护罩位于装置所有部件外,与保护罩固定块以保护罩安装螺栓连接,将装置与外界完全隔离,使铁磁性物体与永磁体之间形成安全距离;The protective cover is located outside all parts of the device, and is connected with the protective cover fixing block with protective cover installation bolts to completely isolate the device from the outside world, so that a safe distance is formed between the ferromagnetic object and the permanent magnet;
通过拆装工具进行永磁体的拆装。The permanent magnet is disassembled and assembled by the disassembly tool.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,永磁体固定盒的数量为N,N≥4。Further, in the device for fixing and disassembling a strong magnetic permanent magnet as described above, the number of permanent magnet fixing boxes is N, where N≥4.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,轭铁的材料满足系统的导磁性要求。Furthermore, in the device for fixing and disassembling a strong magnetic permanent magnet as described above, the material of the yoke satisfies the magnetic permeability requirements of the system.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,轭铁的材料为A3钢、工业纯铁中的一种。Furthermore, in the device for fixing and disassembling a strong magnetic permanent magnet as described above, the material of the yoke is one of A3 steel and industrial pure iron.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,保护罩以非铁磁性材料制成。Furthermore, in the device for fixing and disassembling a ferromagnetic permanent magnet as described above, the protective cover is made of non-ferromagnetic material.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,拆装工具包括:Further, as described above, a strong magnetic permanent magnet fixing and disassembling device, the disassembling tool includes:
旋转螺杆,通过摇动手柄沿耐磨套上下移动,旋转螺杆的前段与固定板以轴承相连,使固定板与其共同运动;Rotate the screw, move up and down along the wear-resistant sleeve by shaking the handle, the front section of the rotating screw is connected with the fixed plate with a bearing, so that the fixed plate moves together with it;
永磁体保持筒,永磁体在其内部移动,通过永磁体保持筒隔离外部的铁磁性物质,永磁体保持筒伸出的侧板上有一个安置耐磨套的开孔,一侧留有一个供垫木和永磁体进入的开口,一侧留有两个使活动夹棒通过的长孔,下端与永磁体固定盒以螺栓形式连接;The permanent magnet holding cylinder, the permanent magnet moves inside, and the ferromagnetic material outside is isolated by the permanent magnet holding cylinder. The side plate protruding from the permanent magnet holding cylinder has an opening for placing a wear-resistant sleeve, and one side is left for The opening where the skid and the permanent magnet enter, two long holes are left on one side for the movable clamp rod to pass through, and the lower end is connected with the permanent magnet fixing box in the form of bolts;
耐磨套,焊接于永磁体保持筒侧板的开孔内;The wear-resistant sleeve is welded in the opening of the side plate of the permanent magnet holding cylinder;
垫木,通过活动夹棒固定于永磁体保持筒内,与固定板下方的一对活动夹棒将永磁体夹住,限制其活动;The skid is fixed in the permanent magnet holding cylinder through movable clamping rods, and clamps the permanent magnet with a pair of movable clamping rods under the fixed plate to limit its movement;
两对活动夹棒,通过螺纹与固定板连接,上方一对穿过并固定垫木,下方一对托住永磁体;Two pairs of movable clamping rods are connected to the fixed plate through threads, the upper pair passes through and fixes the skid, and the lower pair supports the permanent magnet;
固定板,上端通过轴承与旋转螺杆相连,四个螺纹孔内旋入两对活动夹棒,使夹棒随固定板一同上下运动;The upper end of the fixed plate is connected with the rotating screw through bearings, and two pairs of movable clamping rods are screwed into the four threaded holes, so that the clamping rods move up and down together with the fixed plate;
小摇把,旋入永磁体固定盒一侧的螺母内,用以在拆卸过程中辅助调整永磁体的位置,在永磁体安装时辅助保持永磁体的位置,在永磁体拆卸时使永磁体离开固定盒。Small handle, screwed into the nut on one side of the permanent magnet fixing box, used to assist in adjusting the position of the permanent magnet during disassembly, assist in maintaining the position of the permanent magnet when installing the permanent magnet, and make the permanent magnet leave when the permanent magnet is disassembled Fixed box.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,单个永磁体的安装过程如下:Further, for a strong magnetic permanent magnet fixing and disassembling device as described above, the installation process of a single permanent magnet is as follows:
将永磁体从永磁体保持筒一侧的开口处插入垫木与固定板下方一对活动夹棒之间,摇动旋转螺杆使其下降至完全离开开口处;Insert the permanent magnet from the opening on one side of the permanent magnet holding cylinder between the skid and a pair of movable clamping rods under the fixed plate, and shake the rotating screw to drop it completely away from the opening;
将拆装工具通过永磁体保持筒下方的4个定位孔与永磁体固定盒连接;Connect the disassembly tool to the permanent magnet fixing box through the four positioning holes under the permanent magnet holding cylinder;
将小摇把旋入永磁体固定盒内至极限位置;Screw the small handle into the permanent magnet fixing box to the limit position;
继续摇动旋转螺杆,至设定位置后将固定板下方的一对活动夹棒移出固定板,继续摇动旋转螺杆与小摇把,至将永磁体完全压入永磁体固定盒;Continue to shake the rotating screw until the set position is reached, move the pair of movable clamping rods under the fixing plate out of the fixing plate, continue shaking the rotating screw and the small handle until the permanent magnet is completely pressed into the permanent magnet fixing box;
移开拆装工具,永磁体固定盒内的永磁体一端吸在调整垫块上,将垫块固定螺栓旋出,旋紧垫块调整螺栓,将永磁体推向设备筒体;Remove the disassembly tool, one end of the permanent magnet in the permanent magnet fixing box is sucked on the adjustment pad, unscrew the pad fixing bolt, tighten the pad adjustment bolt, and push the permanent magnet to the equipment cylinder;
将固定盒盖盖上,完成单个永磁体的安装。Close the fixed box cover to complete the installation of a single permanent magnet.
进一步的,如上所述的一种强磁性永磁体固定与拆装装置,单个永磁体的拆卸过程是安装过程的反向过程。Further, in the device for fixing and disassembling a strong magnetic permanent magnet as described above, the dismounting process of a single permanent magnet is the reverse process of the installation process.
本发明的有益效果在于:本发明所述装置,为设备/管道外加磁场提供一种有效的解决方案,既能够使永磁体形成的内部磁场最大,又能有效隔离外部漏磁。同时,在永磁体的拆装过程中,使用拆装工具能够保证其位置全程可控,拆装容易省力,操作方便。装置整体结构紧凑,安全可靠,可广泛应用于采用永磁体构成磁场的设备/管道中。The beneficial effects of the present invention are: the device of the present invention provides an effective solution for the external magnetic field applied to the equipment/pipeline, which can not only maximize the internal magnetic field formed by the permanent magnet, but also effectively isolate the external magnetic flux leakage. At the same time, during the disassembly and assembly process of the permanent magnet, the use of disassembly and assembly tools can ensure that its position is fully controllable, and the disassembly and assembly are easy and labor-saving, and the operation is convenient. The overall structure of the device is compact, safe and reliable, and can be widely used in equipment/pipelines that use permanent magnets to form a magnetic field.
附图说明Description of drawings
图1为本发明的俯视图;Fig. 1 is the top view of the present invention;
图2为本发明的A-A剖视图;Fig. 2 is A-A sectional view of the present invention;
图3为本发明的B-B剖视图;Fig. 3 is B-B sectional view of the present invention;
图4为本发明拆装工具示意图;Fig. 4 is a schematic diagram of dismounting tool of the present invention;
图5为本发明调整垫原理图;Fig. 5 is a schematic diagram of the adjustment pad of the present invention;
图中主要部件:1、设备筒体/管道筒体,2、永磁体固定盒,3、永磁体,4、调整垫块,5、轭铁,501、垫块调整螺栓,502、垫块固定螺栓,6、保护罩固定块,601、固定块安装螺栓,602、保护罩安装螺栓,7、保护罩,8、固定盒盖,9、拆装工具,901、旋转螺杆,902、永磁体保持筒,903、耐磨套,904、垫木,905、活动夹棒,906、固定板,907、小摇把。Main components in the figure: 1. Equipment cylinder/pipeline cylinder, 2. Permanent magnet fixing box, 3. Permanent magnet, 4. Adjusting pad, 5. Yoke, 501, pad adjusting bolt, 502, pad fixing Bolt, 6, protective cover fixed block, 601, fixed block mounting bolt, 602, protective cover mounting bolt, 7, protective cover, 8, fixed box cover, 9, disassembly tool, 901, rotating screw rod, 902, permanent magnet keeps Tube, 903, wear-resistant cover, 904, skid, 905, movable clamp rod, 906, fixed plate, 907, small crank.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明技术方案进行详细说明。The technical solution of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明一种强磁性永磁体固定与拆装装置,安装于设备的筒体外壁,该装置包括永磁体固定盒2、永磁体、调整垫块4、轭铁5、保护罩固定块6、保护罩7、固定盒盖8、拆装工具9;As shown in Figure 1, a strong magnetic permanent magnet fixing and disassembling device of the present invention is installed on the outer wall of the cylinder of the equipment. Cover fixing block 6, protective cover 7, fixed box cover 8, dismounting tool 9;
永磁体固定盒2的数量为N,永磁体固定盒2的前端焊接在设备筒体外壁上,在永磁体固定盒2上部设置固定盒盖8;在本实施例中,永磁体固定盒2的数量为N,N≥4;The quantity of the permanent magnet fixed box 2 is N, and the front end of the permanent magnet fixed box 2 is welded on the outer wall of the equipment cylinder, and the fixed box cover 8 is set on the permanent magnet fixed box 2 top; in the present embodiment, the permanent magnet fixed box 2 The quantity is N, N≥4;
轭铁5焊接在永磁体固定盒2后端,互相之间以焊接连接形成环形,使永磁体磁通路形成闭环,增强设备内部磁场强度;在本实施例中,轭铁5的材料为A3钢、工业纯铁中的一种;The yoke 5 is welded to the rear end of the permanent magnet fixing box 2, and is connected to each other to form a ring, so that the magnetic path of the permanent magnet forms a closed loop and enhances the internal magnetic field strength of the equipment; in the present embodiment, the material of the yoke 5 is A3 steel , one of industrial pure iron;
每个永磁体固定盒2内部设置一个调整垫块4,通过调整垫块固定螺栓502固定在轭铁5上,调整垫块4的位置通过旋转垫块调整螺栓501前后移动;Each permanent magnet fixing box 2 is provided with an adjusting pad 4 inside, which is fixed on the yoke 5 by adjusting the pad fixing bolt 502, and the position of the adjusting pad 4 moves back and forth by rotating the pad adjusting bolt 501;
保护罩固定块6通过固定块安装螺栓601连接在轭铁5上;The protective cover fixing block 6 is connected to the yoke iron 5 through the fixing block mounting bolt 601;
保护罩7位于装置所有部件外,与保护罩固定块6以保护罩安装螺栓602连接,将装置与外界完全隔离,使铁磁性物体与永磁体之间形成安全距离;在本实施例中,保护罩7以非铁磁性材料制成;The protective cover 7 is located outside all parts of the device, and is connected with the protective cover fixing block 6 with the protective cover mounting bolts 602 to completely isolate the device from the outside world, so that a safe distance is formed between the ferromagnetic object and the permanent magnet; in this embodiment, the protective cover Cover 7 is made of non-ferromagnetic material;
通过拆装工具9进行永磁体的拆装。在本实施例中,拆装工具9包括:Carry out the dismounting of permanent magnet by dismounting tool 9. In this embodiment, the assembly and disassembly tool 9 includes:
旋转螺杆901,通过摇动手柄沿耐磨套903上下移动,旋转螺杆901的前段与固定板906以轴承相连,使固定板906与其共同运动;The rotating screw 901 moves up and down along the wear-resistant sleeve 903 by shaking the handle, and the front section of the rotating screw 901 is connected with the fixed plate 906 with a bearing, so that the fixed plate 906 moves together with it;
永磁体保持筒902,永磁体在其内部移动,通过永磁体保持筒902隔离外部的铁磁性物质,永磁体保持筒902伸出的侧板上有一个安置耐磨套903的开孔,一侧留有一个供垫木904和永磁体3进入的开口,一侧留有两个使活动夹棒905通过的长孔,下端与永磁体固定盒2以螺栓形式连接;The permanent magnet holding cylinder 902, the permanent magnet moves inside it, and the external ferromagnetic material is isolated by the permanent magnet holding cylinder 902. There is an opening for placing the wear-resistant sleeve 903 on the side plate protruding from the permanent magnet holding cylinder 902. There is an opening for the skid 904 and the permanent magnet 3 to enter, and two long holes for the movable clamp rod 905 to pass through are left on one side, and the lower end is connected with the permanent magnet fixing box 2 in the form of bolts;
耐磨套903,焊接于永磁体保持筒902侧板的开孔内;The wear-resistant sleeve 903 is welded in the opening of the side plate of the permanent magnet holding cylinder 902;
垫木904,通过活动夹棒905固定于永磁体保持筒902内,与固定板906下方的一对活动夹棒将永磁体3夹住,限制其活动;The skid 904 is fixed in the permanent magnet holding cylinder 902 through the movable clamp rod 905, and clamps the permanent magnet 3 with a pair of movable clamp rods below the fixed plate 906 to limit its movement;
两对活动夹棒905,通过螺纹与固定板906连接,上方一对穿过并固定垫木,下方一对托住永磁体3;Two pairs of movable clamp rods 905 are connected to the fixed plate 906 through threads, the upper pair passes through and fixes the skid, and the lower pair supports the permanent magnet 3;
固定板906,上端通过轴承与旋转螺杆901相连,四个螺纹孔内旋入两对活动夹棒905,使夹棒随固定板一同上下运动;The upper end of the fixed plate 906 is connected with the rotating screw rod 901 through bearings, and two pairs of movable clamping rods 905 are screwed into the four threaded holes, so that the clamping rods move up and down together with the fixed plate;
小摇把907,旋入永磁体固定盒2一侧的螺母内,用以在拆卸过程中辅助调整永磁体3的位置,在永磁体3安装时辅助保持永磁体的位置,在永磁体3拆卸时使永磁体3离开固定盒。The small crank 907 is screwed into the nut on one side of the permanent magnet fixing box 2 to assist in adjusting the position of the permanent magnet 3 during the disassembly process, and to assist in maintaining the position of the permanent magnet when the permanent magnet 3 is installed. Make permanent magnet 3 leave fixed box during.
上述一种强磁性永磁体固定与拆装装置,单个永磁体的安装过程如下:The above-mentioned strong magnetic permanent magnet fixing and disassembling device, the installation process of a single permanent magnet is as follows:
将永磁体3从永磁体保持筒902一侧的开口处插入垫木904与固定板906下方一对活动夹棒905之间,摇动旋转螺杆901使其下降至完全离开开口处;Insert the permanent magnet 3 from the opening on one side of the permanent magnet holding cylinder 902 between the skid 904 and a pair of movable clamping rods 905 below the fixed plate 906, and shake the rotating screw 901 to make it drop completely away from the opening;
将拆装工具9通过永磁体保持筒902下方的4个定位孔与永磁体固定盒2连接;Connect the dismounting tool 9 to the permanent magnet fixing box 2 through the four positioning holes below the permanent magnet holding cylinder 902;
将小摇把907旋入永磁体固定盒2内至极限位置;Screw the small handle 907 into the permanent magnet fixing box 2 to the limit position;
继续摇动旋转螺杆901,至设定位置后将固定板906下方的一对活动夹棒905移出固定板906,继续摇动旋转螺杆901与小摇把907,至将永磁体3完全压入永磁体固定盒2;Continue to shake the rotating screw 901, and move the pair of movable clamp rods 905 below the fixed plate 906 out of the fixed plate 906 after reaching the set position, continue to shake the rotating screw 901 and the small handle 907 until the permanent magnet 3 is completely pressed into the permanent magnet and fixed. box 2;
移开拆装工具9,永磁体固定盒2内的永磁体3一端吸在调整垫块4上,将垫块固定螺栓502旋出,旋紧垫块调整螺栓501,将永磁体3推向设备筒体;Remove the dismounting tool 9, one end of the permanent magnet 3 in the permanent magnet fixing box 2 is sucked on the adjustment pad 4, unscrew the pad fixing bolt 502, tighten the pad adjustment bolt 501, and push the permanent magnet 3 to the equipment barrel;
将固定盒盖8盖上,完成单个永磁体3的安装。Cover the fixed box cover 8 to complete the installation of the single permanent magnet 3.
单个永磁体3的拆卸过程是上述安装过程的反向过程。The dismounting process of a single permanent magnet 3 is the reverse process of the above-mentioned installation process.
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