CN108817624A - More specification stud transportation systems - Google Patents
More specification stud transportation systems Download PDFInfo
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- CN108817624A CN108817624A CN201811074999.9A CN201811074999A CN108817624A CN 108817624 A CN108817624 A CN 108817624A CN 201811074999 A CN201811074999 A CN 201811074999A CN 108817624 A CN108817624 A CN 108817624A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/20—Stud welding
- B23K9/206—Stud welding with automatic stud supply
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Abstract
本发明公开一种多规格螺柱输送系统,包括固定外壳、旋转外壳、上料装置和多个螺柱供料装置,固定外壳轴向两端开口;固定外壳轴向两端开口处各分别对应设有旋转外壳形成贮料仓;各旋转外壳内布设有多个挡片,各旋转外壳外壁同轴固定连接有旋转轴,各旋转轴的外端活动穿设于固定设置的转轴支撑件上;旋转驱动装置与旋转轴连接以驱动旋转外壳转动;各螺柱供料装置均设置于贮料仓内;一个螺柱供料装置能够筛选出一种规格的螺柱并输送出贮料仓;上料装置上正对每个螺柱供料装置的出口均设置有一个螺柱入口;上料装置上对应每个螺柱入口均设置有一个螺柱出口。该多规格螺柱输送系统,能完成不同直径规格的多种螺柱的输送工作,结构简单,工作可靠。
The invention discloses a multi-standard stud conveying system, which comprises a fixed casing, a rotating casing, a feeding device and a plurality of stud feeding devices. The fixed casing has openings at both axial ends; A rotating shell is provided to form a storage bin; each rotating shell is equipped with a plurality of baffles, and the outer wall of each rotating shell is coaxially fixedly connected with a rotating shaft, and the outer end of each rotating shaft is movably mounted on a fixed rotating shaft support; The rotary drive device is connected with the rotary shaft to drive the rotation of the rotary shell; each stud feeding device is arranged in the storage bin; one stud feeding device can screen out a type of stud and deliver it out of the storage bin; The feeding device is provided with a stud inlet facing the outlet of each stud feeding device; the feeding device is provided with a stud outlet corresponding to each stud inlet. The multi-standard stud conveying system can complete the conveying work of various studs with different diameters and specifications, and has a simple structure and reliable operation.
Description
技术领域technical field
本发明涉及工业机器人的自动螺柱焊接装备技术领域,特别是涉及一种多规格螺柱输送系统。The invention relates to the technical field of automatic stud welding equipment for industrial robots, in particular to a multi-standard stud conveying system.
背景技术Background technique
随着以工业机器人为核心的智能化技术的飞速发展,正快速替代传统的半自动化和人工的制造设备,成为整条生产线的主体。相对于以工业机器人为核心的自动化焊接线,螺柱焊接是其中重要的工作步骤。如何在一个环岛式工位,以最少的工业机器人及辅助设备,完成将不同型号的螺柱以瞬间低电压-强电流方式准确的、牢固的固定在工件表面是目前所面对的主要挑战,而通用化的螺柱自动输送设备则为解决此技术的瓶颈。With the rapid development of intelligent technology centered on industrial robots, it is rapidly replacing traditional semi-automated and manual manufacturing equipment and becoming the main body of the entire production line. Compared with the automatic welding line with industrial robots as the core, stud welding is an important working step. How to accurately and firmly fix different types of studs on the surface of the workpiece in an instantaneous low voltage-high current mode with the least amount of industrial robots and auxiliary equipment in an island-type workstation is the main challenge at present. The generalized automatic stud conveying equipment is to solve the bottleneck of this technology.
机器人螺柱焊系统主要由工业机器人、螺柱焊钳、螺柱焊输送设备组成,传统的螺柱输送设备与机器人集成时都不具备通用化的特点,传统的螺柱焊输送主要是仓储式、弹夹式和盘式供料等,其共同存在的缺点是每个弹夹只能单独输送一种直径的螺柱。因此对于对于机器人焊接生产线的环岛制造区域在需要焊接多种螺柱的情况下,往往需要每台螺柱焊接机器人配备至与此工位焊接螺柱种类相匹配的螺柱输送设备,这大大增加了生产成本和设备调试安装与维护时间,提高了整条生产线的控制冗余度。所以急需一种适应于工业机器人螺柱焊接平台的通用化螺柱自动输送装置,解决单一螺柱输送设备效率低下、价格高昂的缺点,以最简单的方式满足现代化自动快速生产需要。The robot stud welding system is mainly composed of industrial robots, stud welding tongs, and stud welding conveying equipment. The traditional stud conveying equipment does not have the characteristics of generalization when integrated with robots. The traditional stud welding conveying is mainly warehouse-type , clip-type and disc-type feeding, etc., the common disadvantage is that each clip can only feed a stud of one diameter alone. Therefore, for the circular island manufacturing area of the robot welding production line, in the case where a variety of studs need to be welded, it is often necessary for each stud welding robot to be equipped with stud conveying equipment that matches the type of welding studs at this station, which greatly increases Reduce production costs and equipment debugging installation and maintenance time, improve the control redundancy of the entire production line. Therefore, there is an urgent need for a universal stud automatic conveying device adapted to the industrial robot stud welding platform, which can solve the shortcomings of low efficiency and high price of a single stud conveying equipment, and meet the needs of modern automatic and rapid production in the simplest way.
发明内容Contents of the invention
本发明的目的是提供一种多规格螺柱输送系统,以解决上述现有技术存在的问题,完成不同直径规格的多种螺柱的输送工作,结构简单,工作可靠。The purpose of the present invention is to provide a multi-standard stud conveying system to solve the above-mentioned problems in the prior art, complete the conveying work of various studs with different diameters and specifications, and has a simple structure and reliable operation.
为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:
本发明提供一种多规格螺柱输送系统,包括固定外壳、旋转外壳、旋转驱动装置、上料装置和多个螺柱供料装置,所述固定外壳轴向两端开口;所述固定外壳轴向两端开口处各分别对应设有一所述旋转外壳,两个所述旋转外壳与所述固定外壳形成一用于贮存螺柱的贮料仓;各所述旋转外壳的内侧壁周向布设有多个挡片,各所述旋转外壳外壁同轴固定连接有一旋转轴,各所述旋转轴的外端活动穿设于一固定设置的转轴支撑件上;所述旋转驱动装置与所述旋转轴连接以驱动所述旋转外壳转动;各所述螺柱供料装置均设置于所述贮料仓内;所述旋转外壳转动并通过所述挡片带动堆积在所述贮料仓内的螺柱上移,所述螺柱供料装置能够接收到脱离所述挡片后散落的螺柱,且一个所述螺柱供料装置能够筛选出一种规格的螺柱并输送出所述贮料仓;所述上料装置上正对每个所述螺柱供料装置的出口均设置有一个螺柱入口,所述上料装置通过所述螺柱入口与所述贮料仓连通以接收各所述螺柱供料装置筛选输出的螺柱;所述上料装置上对应每个螺柱入口均设置有一个螺柱出口,筛选出的各种规格的螺柱依次通过所述螺柱出口输出。The invention provides a multi-standard stud conveying system, which includes a fixed shell, a rotating shell, a rotary driving device, a feeding device and a plurality of stud feeding devices. The fixed shell has openings at both ends of the axial direction; Each of the openings at both ends is respectively provided with a rotating shell, and the two rotating shells and the fixed shell form a storage bin for storing studs; the inner wall of each of the rotating shells is circumferentially arranged with A plurality of baffles, each of the outer walls of the rotating shell is coaxially fixedly connected with a rotating shaft, and the outer ends of each of the rotating shafts are movably mounted on a fixed rotating shaft support; the rotating drive device and the rotating shaft connected to drive the rotating shell to rotate; each of the stud feeding devices is arranged in the storage bin; the rotating shell rotates and drives the studs accumulated in the storage bin through the blocking plate Moving up, the stud feeding device can receive the studs scattered after breaking away from the blocking plate, and one stud feeding device can screen out a type of stud and deliver it out of the storage bin ; The outlet of each of the stud feeding devices on the feeding device is provided with a stud inlet, and the feeding device communicates with the storage bin through the stud inlet to receive each stud feeding device. The stud feeding device screens the output studs; the feeding device is provided with a stud outlet corresponding to each stud inlet, and the screened studs of various specifications are output through the stud outlet in turn.
优选的,所述螺柱供料装置包括供料滑槽、螺柱接收导槽和倾斜支撑架,所述供料滑槽通过所述倾斜支撑架倾斜地安装于所述固定外壳上,所述供料滑槽的上端与所述螺柱接收导槽固定连接,所述螺柱接收导槽用于接收由所述挡片带起而散落后的螺柱并将螺柱导向至所述供料滑槽内,所述供料滑槽用于筛选出所需规格的螺柱并输送出所述贮料仓。Preferably, the stud feeding device includes a feeding chute, a stud receiving guide trough and an inclined support frame, the feeding chute is obliquely installed on the fixed shell through the inclined support frame, the The upper end of the feeding chute is fixedly connected with the stud receiving guide groove, and the stud receiving guide groove is used to receive the studs that are lifted up by the blocking plate and guide the studs to the feeding In the chute, the feeding chute is used to screen out studs of required specifications and transport them out of the storage bin.
优选的,所述供料滑槽两内侧壁的间距为筛选间距,所述筛选间距大于所需规格螺柱的螺杆外径并小于所需规格螺柱的螺柱帽外径,且所述筛选间距大于其他规格螺柱的螺柱帽外径或小于其他规格螺柱的螺杆外径。Preferably, the distance between the two inner walls of the feed chute is a screening distance, and the screening distance is greater than the outer diameter of the screw rod of the stud of the required specification and smaller than the outer diameter of the stud cap of the stud of the required specification, and the screening The spacing is larger than the outer diameter of the stud cap of other specifications of studs or smaller than the outer diameter of the screw of other specifications of studs.
优选的,所述供料滑槽包括第一侧滑轨、第二侧滑轨、宽度定位板和定位连接板,所述第一侧滑轨和所述第二侧滑轨相对平行设置于所述贮料仓内,所述宽度定位板包括定位板,所述定位板中部向外凸起形成一矩形凸起部,所述定位板的两端分别与所述第一侧滑轨和所述第二侧滑轨连接并使所述第一侧滑轨和所述第二侧滑轨紧贴于所述矩形凸起部两侧的边沿上,且所述矩形凸起部的宽度与所述筛选间距相等用于限定所述第一侧滑轨和所述第二侧滑轨的间距;所述定位连接板包括连接横板,所述连接横板的两端分别设置有一个定位部,所述定位连接板通过两个所述定位部分别与所述第一侧滑轨的外侧壁和所述第二侧滑轨的外侧壁连接并限定所述第一侧滑轨的外侧壁和所述第二侧滑轨的间距为筛选间距。Preferably, the feed chute includes a first side slide rail, a second side slide rail, a width positioning plate and a positioning connecting plate, and the first side slide rail and the second side slide rail are arranged relatively parallel to the In the storage bin, the width positioning plate includes a positioning plate, and the middle part of the positioning plate protrudes outward to form a rectangular protrusion, and the two ends of the positioning plate are respectively connected with the first side slide rail and the The second side slide rail is connected so that the first side slide rail and the second side slide rail are closely attached to the edges on both sides of the rectangular raised part, and the width of the rectangular raised part is the same as that of the described rectangular raised part. The equal screening spacing is used to limit the spacing between the first side slide rail and the second side slide rail; the positioning connecting plate includes a connecting horizontal plate, and a positioning part is respectively provided at both ends of the connecting horizontal plate, so The positioning connecting plate is respectively connected with the outer wall of the first side slide rail and the outer wall of the second side slide rail through the two positioning parts and defines the outer wall of the first side slide rail and the outer wall of the second side slide rail. The pitch of the second side rail is the screening pitch.
优选的,所述倾斜支撑架包括连接板和支撑基座,所述连接板的一端与所述供料滑槽固定连接,所述连接板的另一端上开设有第一调整孔,所述支撑基座的上端开设有第二调整孔,一连接螺栓穿过所述第一调整孔和所述第二调整孔将所述连接板和所述支撑基座连接,所述支撑基座的下端固定连接于所述固定外壳的内侧壁上。Preferably, the inclined support frame includes a connecting plate and a supporting base, one end of the connecting plate is fixedly connected with the feeding chute, the other end of the connecting plate is provided with a first adjustment hole, and the supporting The upper end of the base is provided with a second adjustment hole, and a connecting bolt passes through the first adjustment hole and the second adjustment hole to connect the connecting plate and the support base, and the lower end of the support base is fixed Connected to the inner side wall of the fixed shell.
优选的,还包括一底板,所述转轴支撑件固定设置于所述底板上,所述上料装置包括上料支撑座、上料导轨槽、上料滑块、滑槽驱动装置和导轨槽盖板,所述上料支撑座的下端固定连接于所述底板上,所述上料支撑座的上端与所述上料导轨槽固定连接,所述上料滑块由所述滑槽驱动装置驱动在所述上料导轨槽内沿所述上料导轨槽的长度方向往复移动;所述螺柱入口开设于所述上料导轨槽的侧壁上,所述上料滑块与所述螺柱入口相邻的侧壁上开设有多个螺柱容置槽,所述螺柱容置槽的个数与所述螺柱入口的个数相同,且相邻的两个所述螺柱容置槽的间距大于或小于相邻的两个所述螺柱入口的间距;所述导轨槽盖板固定连接于所述上料导轨槽上,且所述导轨槽盖板上开设有多个所述螺柱出口,所述上料滑块在所述上料导轨槽内移动过程中,能够使各所述螺柱容置槽与其对应的所述螺柱出口相连通,所述导轨槽盖板上对应每个所述螺柱出口均连接有一螺柱导管安装座,所述螺柱导管安装座上开设有导管通孔,所述导管通孔用于与焊接系统的气动输送装置连接。Preferably, it also includes a bottom plate, the rotating shaft support is fixedly arranged on the bottom plate, and the feeding device includes a feeding support seat, a feeding guide rail groove, a feeding slider, a chute drive device and a guide rail groove cover plate, the lower end of the feeding support seat is fixedly connected to the base plate, the upper end of the feeding support seat is fixedly connected to the feeding rail groove, and the feeding slider is driven by the chute driving device Move back and forth along the length direction of the feeding rail groove in the feeding rail groove; the stud inlet is opened on the side wall of the feeding rail groove, and the feeding slider and the stud A plurality of stud accommodating grooves are provided on the side wall adjacent to the entrance, the number of the stud accommodating grooves is the same as the number of the stud inlets, and two adjacent studs accommodate The distance between the grooves is larger or smaller than the distance between the two adjacent stud inlets; the guide rail groove cover is fixedly connected to the feeding guide rail groove, and the guide rail groove cover is provided with a plurality of Stud outlets, during the movement of the feeding slider in the feeding rail groove, each of the stud accommodating grooves can be connected with the corresponding stud outlets, and the rail groove cover plate Corresponding to each of the stud outlets is connected with a stud conduit mounting seat, and a conduit through hole is opened on the stud conduit mounting seat, and the conduit through hole is used to connect with the pneumatic conveying device of the welding system.
优选的,所述固定外壳上设置有一进料斗,所述进料斗与所述贮料仓连通,所述进料斗的入口处铰接有一遮挡板,所述遮挡板能够封闭所述进料斗并通过一锁紧装置锁紧于所述进料斗的入口边沿。Preferably, a feed hopper is provided on the fixed shell, the feed hopper communicates with the storage bin, and a baffle plate is hinged at the entrance of the hopper, and the baffle plate can close the feed The bucket is locked to the inlet edge of the feed hopper by a locking device.
优选的,所述固定外壳内侧壁上穿设有一用于监控所述贮料仓内的螺柱数量的料仓光电传感器,所述供料滑槽的侧壁上穿设有一用于监测所述供料滑槽内的螺柱数量和连续性的滑槽光电传感器。Preferably, a bin photoelectric sensor for monitoring the number of studs in the storage bin is pierced on the inner side wall of the fixed housing, and a photoelectric sensor for monitoring the number of studs in the storage bin is pierced on the side wall of the feeding chute. Chute photoelectric sensor for the number and continuity of studs in the feed chute.
优选的,所述转轴支撑件垂直固定设置于所述底板上,所述旋转驱动装置包括第一电机、减速器和两组同步带轮组件,所述同步带轮组件包括主动带轮、从动带轮和同步带,所述主动带轮和所述从动带轮通过所述同步带连接,所述底板上固定设置有两个电机支撑座,两个所述电机支撑座分别设置于所述贮料仓的两侧,所述第一电机和所述减速器均固定设置于一个所述电机支撑座上,两个所述电机支撑座上自由穿设有一同步传动轴,所述第一电机通过所述减速器驱动所述同步传动轴转动,两组所述同步带轮组件的所述主动带轮均固定套设于所述同步传动轴上,各所述从动带轮分别固定套设于一个所述旋转轴上。Preferably, the rotating shaft support is vertically and fixedly arranged on the bottom plate, and the rotary driving device includes a first motor, a reducer and two sets of synchronous pulley assemblies, and the synchronous pulley assembly includes a driving pulley, a driven pulley The pulley and the synchronous belt, the driving pulley and the driven pulley are connected through the synchronous belt, two motor support seats are fixedly arranged on the bottom plate, and the two motor support seats are respectively arranged on the On both sides of the storage bin, the first motor and the reducer are fixedly arranged on one of the motor support bases, and a synchronous transmission shaft is freely threaded on the two motor support bases, and the first motor The synchronous transmission shaft is driven to rotate through the reducer, the driving pulleys of the two sets of synchronous pulley assemblies are fixedly sleeved on the synchronous transmission shaft, and the driven pulleys are respectively fixedly sleeved on the synchronous transmission shaft. on one of said axes of rotation.
优选的,所述滑槽驱动装置包括第二电机、丝杠和丝母,所述上料导轨槽上固定设置有两个支撑法兰座,所述丝杠由安装于所述支撑法兰座内的轴承支承,所述第二电机通过一支撑连接柱固定连接于一个所述支撑法兰座上,所述第二电机的输出轴与所述丝杠的一端固定连接,所述丝母螺纹连接于所述丝杠上,所述丝母穿过所述上料导轨槽上的一长条形开口与所述上料滑块固定连接并带动所述上料滑块沿所述上料导轨槽的长度方向往复移动。Preferably, the chute driving device includes a second motor, a lead screw and a screw nut, and two support flange seats are fixedly arranged on the feeding rail groove, and the lead screw is installed on the support flange seat The inner bearing is supported, the second motor is fixedly connected to one of the supporting flange seats through a supporting connecting column, the output shaft of the second motor is fixedly connected to one end of the lead screw, and the nut thread Connected to the lead screw, the nut passes through a long opening in the groove of the feeding guide rail and is fixedly connected with the feeding slider and drives the feeding slider along the feeding guide rail. The longitudinal direction of the groove reciprocates.
本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:
本发明提供的多规格螺柱输送系统,旋转外壳由旋转驱动装置驱动自转,旋转外壳转动并通过挡片带动堆积在贮料仓内的螺柱上移,螺柱跟随旋转外壳转动,当螺柱运动至一定高度时,螺柱具备一定的动能,脱离挡片,沿着抛物线轨迹呈横向扇面状下落,螺柱供料装置能够接收到脱离挡片后散落的螺柱,旋转外壳在运动中将不同规格的螺柱带到螺柱供料装置上,螺柱供料装置的能够筛选出不同型号的螺柱,且一个螺柱供料装置能够筛选出一种规格的螺柱并输送出贮料仓,然后通过上料装置将各种规格的螺柱对应输出至机器人前端焊枪工位的工作以进行焊接,本发明提供的多规格螺柱输送系统,能够完成不同直径规格的多种螺柱的输送工作,结构简单,工作可靠。In the multi-standard stud conveying system provided by the present invention, the rotating shell is driven to rotate by the rotating drive device, and the rotating shell rotates and drives the studs accumulated in the storage bin to move up through the blocking plate, and the studs follow the rotation of the rotating shell. When moving to a certain height, the stud has a certain amount of kinetic energy, breaks away from the block, and falls in a horizontal sector along the parabolic trajectory. The stud feeding device can receive the scattered studs after breaking away from the block, and the rotating shell will The studs of different specifications are brought to the stud feeding device, the stud feeding device can screen out different types of studs, and a stud feeding device can screen out a type of stud and deliver the stock warehouse, and then output the studs of various specifications to the welding torch station at the front end of the robot through the feeding device for welding. The multi-standard stud delivery system provided by the present invention can complete the processing of various studs with different diameters and specifications. Conveying work, simple structure, reliable work.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明提供的多规格螺柱输送系统的总体结构图;Fig. 1 is the overall structural diagram of the multi-standard stud conveying system provided by the present invention;
图2为本发明提供的多规格螺柱输送系统的总体结构的后视图;Fig. 2 is the rear view of the overall structure of the multi-standard stud conveying system provided by the present invention;
图3为本发明提供的多规格螺柱输送系统拆去遮挡板、导轨槽盖板和螺柱导管安装座后的轴测图;Fig. 3 is an axonometric view of the multi-standard stud conveying system provided by the present invention after the baffle plate, guide rail groove cover plate and stud conduit mounting seat are removed;
图4为本发明提供的多规格螺柱输送系统中的一个螺柱供料装置结构示意图;Fig. 4 is a schematic structural view of a stud feeding device in the multi-standard stud conveying system provided by the present invention;
图5为本发明提供的多规格螺柱输送系统中的一个螺柱供料装置的俯视图;Fig. 5 is the top view of a stud feeding device in the multi-standard stud conveying system provided by the present invention;
图6为本发明提供的多规格螺柱输送系统中的一个上料装置结构装配图;Fig. 6 is a structural assembly diagram of a feeding device in the multi-standard stud conveying system provided by the present invention;
图7为本发明提供的多规格螺柱输送系统的工作原理示图;Fig. 7 is a working principle diagram of the multi-standard stud conveying system provided by the present invention;
图8为本发明提供的多规格螺柱输送系统中相邻的两个的螺柱供料装置结构示图;Fig. 8 is a structural diagram of two adjacent stud feeding devices in the multi-standard stud conveying system provided by the present invention;
图中:1-固定外壳;2-旋转外壳;3-转轴支撑件;4-从动带轮;5-同步带;6-主动带轮;7-第一电机;8-减速器;9-电机支撑座;10-第二电机;11-支撑连接柱;12-上料支撑座;13-上料导轨槽;14-上料滑块;15-弹性联轴器;16-料仓光电传感器;17-同步传动轴;18-螺柱接收导槽;19-定位连接板;20-第一侧滑轨;21-连接板;22-支撑基座;23-宽度定位板;24-螺柱;25-导轨槽盖板;26-螺柱导管安装座;27-遮挡板;28-滑槽光电传感器;29-丝杠;30-丝母;31-支撑法兰座;32-气管;33-挡片;34-螺柱入口;35-螺柱容置槽;36-螺柱出口;37-底板;38-进料斗。In the figure: 1-fixed shell; 2-rotating shell; 3-shaft support; 4-driven pulley; 5-synchronous belt; 6-driving pulley; 7-first motor; 8-reducer; 9- Motor support seat; 10-second motor; 11-support connecting column; 12-loading support seat; 13-feeding guide rail groove; 14-feeding slide block; 15-elastic coupling; 16-bin photoelectric sensor ;17-synchronous transmission shaft; 18-screw receiving guide groove; 19-positioning connecting plate; 20-first side slide rail; 21-connecting plate; 22-supporting base; 23-width positioning plate; ;25-rail groove cover plate; 26-stud conduit mounting seat; 27-shielding plate; 28-chute photoelectric sensor; 29-leading screw; - block; 34 - stud inlet; 35 - stud accommodating groove; 36 - stud outlet; 37 - bottom plate; 38 - feed hopper.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的目的是提供一种多规格螺柱输送系统,以解决上述现有技术存在的问题,完成不同直径规格的多种螺柱的输送工作,结构简单,工作可靠。The purpose of the present invention is to provide a multi-standard stud conveying system to solve the above-mentioned problems in the prior art, complete the conveying work of various studs with different diameters and specifications, and has a simple structure and reliable operation.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1~8所示,本发明提供一种多规格螺柱输送系统,于本发明一具体的实施例中,多规格螺柱输送系统包括固定外壳1、旋转外壳2、旋转驱动装置、上料装置和多个螺柱供料装置,固定外壳1固定设置且轴向两端开口;固定外壳1轴向两端开口处各分别对应设有一旋转外壳2,两个旋转外壳2与固定外壳1形成一用于贮存螺柱24的贮料仓;各旋转外壳2的内侧壁周向布设有多个挡片33,各旋转外壳2外壁同轴固定连接有一旋转轴,各旋转轴的外端活动穿设于一固定设置的转轴支撑件3上;旋转驱动装置与旋转轴连接以驱动旋转外壳2转动;各螺柱供料装置均设置于贮料仓内;旋转外壳2转动并通过挡片33带动堆积在贮料仓内的螺柱24上移,螺柱供料装置能够接收到脱离挡片33后散落的螺柱24,且一个螺柱供料装置能够筛选出一种规格的螺柱24并输送出贮料仓;上料装置上正对每个螺柱供料装置的出口均设置有一个螺柱入口34,上料装置通过螺柱入口34与贮料仓连通以接收各螺柱供料装置筛选输出的螺柱24;上料装置上对应每个螺柱入口34均设置有一个螺柱出口36,筛选出的各种规格的螺柱24依次通过螺柱出口36输出。As shown in Figures 1 to 8, the present invention provides a multi-standard stud conveying system. In a specific embodiment of the present invention, the multi-standard stud conveying system includes a fixed casing 1, a rotating casing 2, a rotating drive device, an upper Feeding device and a plurality of stud feeding devices, the fixed casing 1 is fixedly arranged and has openings at both ends of the axial direction; the openings at both ends of the fixed casing 1 are respectively provided with a rotating casing 2, two rotating casings 2 and the fixed casing 1 A storage bin for storing studs 24 is formed; a plurality of baffles 33 are arranged circumferentially on the inner wall of each rotating shell 2, and a rotating shaft is fixedly connected to the outer wall of each rotating shell 2, and the outer end of each rotating shaft is movable. It is installed on a fixed rotating shaft support 3; the rotating drive device is connected with the rotating shaft to drive the rotating shell 2 to rotate; each stud feeding device is arranged in the storage bin; the rotating shell 2 rotates and passes through the blocking plate 33 Drive the studs 24 accumulated in the storage bin to move upwards, the stud feeding device can receive the studs 24 scattered after breaking away from the retainer 33, and a stud feeding device can screen out a type of stud 24 And transport out the storage bin; on the feeding device, a stud inlet 34 is arranged on the outlet of each stud feeding device, and the feeding device is communicated with the storage bin through the stud inlet 34 to receive the supply of each stud. The studs 24 output by the feeding device are screened; a stud outlet 36 is provided corresponding to each stud inlet 34 on the feeding device, and the studs 24 of various specifications screened out are output through the stud outlet 36 in turn.
本发明提供的多规格螺柱输送系统,如图7所示,旋转外壳2由旋转驱动装置驱动自转,旋转外壳2转动并通过挡片33带动堆积在贮料仓内的螺柱24上移,螺柱24跟随旋转外壳2转动,当螺柱24运动至一定高度时,螺柱24具备一定的动能,脱离挡片33,沿着抛物线轨迹呈横向扇面状下落,螺柱供料装置能够接收到脱离挡片33后散落的螺柱24,旋转外壳2在运动中将不同规格的螺柱24带到螺柱供料装置上,螺柱供料装置的能够筛选出不同型号的螺柱24,且一个螺柱供料装置能够筛选出一种规格的螺柱24并输送出贮料仓,然后通过上料装置将各种规格的螺柱24对应输出至机器人前端焊枪工位的工作以进行焊接,本发明提供的多规格螺柱输送系统,能够完成不同直径规格的多种螺柱24的输送工作,结构简单,工作可靠。The multi-standard stud conveying system provided by the present invention, as shown in Figure 7, the rotating shell 2 is driven by the rotating drive device to rotate, and the rotating shell 2 rotates and drives the studs 24 accumulated in the storage bin to move upward through the blocking piece 33. The stud 24 rotates with the rotating shell 2. When the stud 24 moves to a certain height, the stud 24 has a certain kinetic energy, breaks away from the retainer 33, and falls in a horizontal sector along the parabolic trajectory. The stud feeding device can receive The studs 24 scattered after breaking away from the catch 33, the rotating shell 2 brings the studs 24 of different specifications to the stud feeding device during the movement, and the stud feeding device can screen out different types of studs 24, and A stud feeding device can screen out studs 24 of one specification and transport them out of the storage bin, and then output studs 24 of various specifications to the welding torch station at the front end of the robot for welding through the feeding device. The multi-standard stud conveying system provided by the present invention can complete the conveying work of various studs 24 with different diameters and specifications, and has a simple structure and reliable operation.
于本发明另一具体的实施例中,多规格螺柱输送系统的旋转外壳2的周向边沿与固定外壳1的周向边沿在固定外壳1的轴向上存在一旋转间隙,使得旋转外壳2相对于固定外壳1可自由旋转,且螺柱24不会自贮料仓内漏出。旋转外壳22内绕圆心均布有8个挡片33。In another specific embodiment of the present invention, there is a rotation gap between the circumferential edge of the rotating shell 2 of the multi-standard stud delivery system and the circumferential edge of the fixed shell 1 in the axial direction of the fixed shell 1, so that the rotating shell 2 It can freely rotate relative to the fixed shell 1, and the stud 24 will not leak out from the storage bin. Eight blocking pieces 33 are evenly distributed around the center of the circle in the rotating housing 22 .
于本发明另一具体的实施例中,多规格螺柱输送系统的螺柱供料装置包括供料滑槽、螺柱接收导槽18和倾斜支撑架,供料滑槽通过倾斜支撑架倾斜地安装于固定外壳1上,供料滑槽的上端与螺柱接收导槽18固定连接,螺柱接收导槽18用于接收由挡片33带起而散落后的螺柱24并将螺柱24导向至供料滑槽内,供料滑槽用于筛选出所需规格的螺柱24,供料滑槽的出料端与螺柱入口34对接以将筛选出的螺柱24输送出贮料仓。供料滑槽和螺柱接收导槽18均倾斜设置,螺柱接收导槽18包括一槽底板和分别连接于槽底板两侧的两个槽侧板,槽底板平行于供料滑槽上部边沿以与供料滑槽保持相同的倾斜角度,槽底板的宽度与供料滑槽的槽宽相同,且两个槽侧板呈敞口分布,以便于接收由挡片33带起而散落后的螺柱24并将螺柱24导向至供料滑槽内。In another specific embodiment of the present invention, the stud feeding device of the multi-standard stud conveying system includes a feeding chute, a stud receiving guide groove 18 and an inclined support frame, and the feeding chute is tilted through the inclined support frame. Installed on the fixed shell 1, the upper end of the feeding chute is fixedly connected with the stud receiving guide groove 18, and the stud receiving guide groove 18 is used to receive the stud 24 that is lifted and scattered by the catch 33 and the stud 24 Guided into the feeding chute, the feeding chute is used to screen out the studs 24 of required specifications, and the discharge end of the feeding chute is docked with the stud inlet 34 to transport the screened studs 24 out of the storage warehouse. The feeding chute and the stud receiving guide groove 18 are all obliquely arranged, and the stud receiving guide groove 18 includes a groove bottom plate and two groove side plates respectively connected to both sides of the groove bottom plate, and the groove bottom plate is parallel to the upper edge of the feeding chute Keep the same angle of inclination with the supply chute, the width of the bottom plate of the chute is the same as the width of the supply chute, and the two side plates of the chute are open to receive the scatter after being picked up by the baffle 33. stud 24 and guides the stud 24 into the feed chute.
于本发明另一具体的实施例中,多规格螺柱输送系统的供料滑槽两内侧壁的间距为筛选间距,由于焊接用的螺柱24包括具有螺纹的螺杆和设置于螺杆端部的螺柱帽,且不同螺柱帽的外径尺寸均略大于螺杆外径1.5-2.5mm,本实施例中的筛选间距大于所需规格螺柱24的螺杆外径并小于所需规格螺柱24的螺柱帽外径,且筛选间距大于其他规格螺柱24的螺柱帽外径或小于其他规格螺柱24的螺杆外径。当螺柱接收导槽18上的螺柱24符合尺寸要求时,螺柱24会自动滑入至供料滑槽内;而螺柱24螺杆外径大于所需规格螺柱24的螺杆外径,则该螺柱24就不进入供料滑槽内,会滚落到贮料仓内的底端重新进行过滤;而相对于螺杆尺寸小于所需螺柱尺寸的螺柱24,供料滑槽的宽度保证大于该种规格的螺柱24的螺柱帽尺寸,使该种规格的螺柱24通过供料滑槽漏到贮料仓内的底端,重新进行过滤。只有符合所需尺寸要求的螺柱24才能螺柱帽朝上、螺杆朝下沿着供料滑槽依次在重力作用下自动向下滑动。In another specific embodiment of the present invention, the distance between the two inner walls of the feeding chute of the multi-standard stud conveying system is the screening distance, because the stud 24 for welding includes a screw with thread and a screw that is arranged at the end of the screw. Stud caps, and the outer diameters of different stud caps are slightly larger than the outer diameter of the screw by 1.5-2.5mm, and the screening distance in this embodiment is greater than the outer diameter of the stud 24 of the required specification and smaller than the outer diameter of the stud 24 of the required specification The outer diameter of the stud cap, and the screening pitch is larger than the outer diameter of the stud cap of other specifications of studs 24 or smaller than the outer diameter of the screw of studs 24 of other specifications. When the stud 24 on the stud receiving guide groove 18 meets the size requirements, the stud 24 can automatically slide into the feeding chute; Then this stud 24 will not enter in the feed chute, and will roll down to the bottom in the storage bin to filter again; Width is guaranteed to be greater than the stud cap size of the stud 24 of this specification, so that the stud 24 of this specification leaks to the bottom in the storage bin through the feeding chute, and filters again. Only the studs 24 that meet the required size requirements can have the stud caps upwards and the screw rods downwards to slide down automatically under the action of gravity successively along the feeding chute.
于本发明另一具体的实施例中,为了保证供料滑槽的尺寸精度,如图4~5所示,多规格螺柱输送系统的供料滑槽包括第一侧滑轨20、第二侧滑轨、宽度定位板23和定位连接板19,第一侧滑轨20和第二侧滑轨相对平行设置于贮料仓内,宽度定位板23包括定位板,定位板中部向外凸起形成一矩形凸起部,定位板的两端分别通过定位销与第一侧滑轨20和第二侧滑轨连接并使第一侧滑轨20和第二侧滑轨紧贴于矩形凸起部两侧的边沿上,且矩形凸起部的宽度与筛选间距相等用于限定第一侧滑轨20和第二侧滑轨的间距;定位连接板19包括连接横板,连接横板的两端分别设置有一个定位部,定位连接板19的两个定位部分别通过螺钉与第一侧滑轨20的外侧壁和第二侧滑轨的外侧壁连接并限定第一侧滑轨20的外侧壁和第二侧滑轨的间距为筛选间距,筛选间距为所对应的螺柱24的螺杆外径+(0.5-1)mm。当供料滑槽的槽宽的尺寸需要调整时,只需要更换与所需尺寸规格的螺柱24螺杆外径尺寸相对应的宽度定位板和定位连接板19进行安装调整即可。In another specific embodiment of the present invention, in order to ensure the dimensional accuracy of the feeding chute, as shown in FIGS. Side slide rail, width positioning plate 23 and positioning connecting plate 19, the first side slide rail 20 and the second side slide rail are arranged relatively parallel in the storage bin, the width positioning plate 23 comprises a positioning plate, and the middle part of the positioning plate protrudes outward A rectangular protrusion is formed, and the two ends of the positioning plate are respectively connected with the first side slide rail 20 and the second side slide rail through the positioning pins so that the first side slide rail 20 and the second side slide rail are closely attached to the rectangular protrusion. On the edges of both sides of the portion, and the width of the rectangular raised portion is equal to the screening pitch for limiting the distance between the first side slide rail 20 and the second side slide rail; the positioning connecting plate 19 comprises a connecting horizontal plate, and the two connecting horizontal plates Two positioning parts of the positioning connecting plate 19 are respectively connected with the outer side wall of the first side slide rail 20 and the outer side wall of the second side slide rail 20 by screws and define the outer side of the first side slide rail 20. The distance between the wall and the second side slide rail is the screening distance, and the screening distance is the screw outer diameter of the corresponding stud 24 + (0.5-1) mm. When the size of the groove width of feed chute needs to be adjusted, only need to change the width positioning plate corresponding to the stud 24 screw rod outer diameter dimensions of required size specifications and the positioning connecting plate 19 to install and adjust.
于本发明另一具体的实施例中,为了便于调整螺柱供料装置的倾斜角度,以适应不同型号螺柱24在滑槽内的滑动性能,多规格螺柱输送系统的倾斜支撑架包括连接板21和支撑基座22,连接板21的一端与供料滑槽固定连接,连接板21的另一端上开设有第一调整孔,支撑基座22的上端开设有第二调整孔,一连接螺栓穿过第一调整孔和第二调整孔将连接板21和支撑基座22连接,支撑基座22的下端固定连接于固定外壳1的内侧壁上。松开连接螺栓即可调整螺柱供料装置的倾斜角度,调整好角度后,拧紧连接螺栓锁定该倾斜角度。In another specific embodiment of the present invention, in order to facilitate the adjustment of the inclination angle of the stud feeding device to adapt to the sliding performance of different types of studs 24 in the chute, the inclined support frame of the multi-standard stud delivery system includes a connection Plate 21 and support base 22, one end of connecting plate 21 is fixedly connected with the feeding chute, the other end of connecting plate 21 is provided with a first adjustment hole, and the upper end of support base 22 is provided with a second adjustment hole, a connection Bolts pass through the first adjustment hole and the second adjustment hole to connect the connecting plate 21 and the support base 22 , and the lower end of the support base 22 is fixedly connected to the inner side wall of the fixed housing 1 . The inclination angle of the stud feeding device can be adjusted by loosening the connecting bolt, and after the angle is adjusted, tighten the connecting bolt to lock the inclination angle.
于本发明另一具体的实施例中,多规格螺柱输送系统还包括一底板37,固定外壳1固定连接于底板37上,转轴支撑件固定设置于底板37上,如图6所示,上料装置包括上料支撑座12、上料导轨槽13、上料滑块14、滑槽驱动装置和导轨槽盖板25,上料支撑座12的下端固定连接于底板37上,上料支撑座12的上端与上料导轨槽13固定连接,上料滑块14由滑槽驱动装置驱动在上料导轨槽13内沿上料导轨槽13的长度方向往复移动;螺柱入口34开设于上料导轨槽13的侧壁上,上料滑块14与螺柱入口34相邻的侧壁上开设有多个螺柱容置槽35,螺柱容置槽35的个数与螺柱入口34的个数相同,且相邻的两个螺柱容置槽35的间距大于或小于相邻的两个螺柱入口34的间距;导轨槽盖板25固定连接于上料导轨槽13上,且导轨槽盖板25上开设有多个螺柱出口36,上料滑块14在上料导轨槽13内移动过程中,能够使各螺柱容置槽35与其对应的螺柱出口36相连通,导轨槽盖板25上对应每个螺柱出口36均连接有一螺柱导管安装座26,螺柱导管安装座26上开设有导管通孔,导管通孔用于通过气管32与焊接系统的气动输送装置连接。In another specific embodiment of the present invention, the multi-standard stud conveying system also includes a bottom plate 37, the fixed shell 1 is fixedly connected to the bottom plate 37, and the rotating shaft support is fixedly arranged on the bottom plate 37, as shown in FIG. 6, the upper The feeding device comprises a feeding support seat 12, a feeding guide rail groove 13, a feeding slide block 14, a chute driving device and a guide rail groove cover plate 25, and the lower end of the feeding supporting seat 12 is fixedly connected on the base plate 37, and the feeding support seat The upper end of 12 is fixedly connected with the feeding rail groove 13, and the feeding slider 14 is driven by the chute driving device to move back and forth along the length direction of the feeding rail groove 13 in the feeding rail groove 13; the stud inlet 34 is opened on the feeding rail groove 13 On the side wall of the rail groove 13, a plurality of stud accommodating grooves 35 are provided on the side wall adjacent to the feeding slider 14 and the stud inlet 34, and the number of the stud accommodating grooves 35 is the same as that of the stud inlet 34. The number is the same, and the spacing between two adjacent stud accommodating grooves 35 is greater than or less than the spacing between two adjacent stud inlets 34; A plurality of stud outlets 36 are provided on the slot cover plate 25, and during the moving process of the feeding slider 14 in the feeding rail groove 13, each stud accommodating groove 35 can be communicated with its corresponding stud outlets 36, and the guide rail Each stud outlet 36 on the slot cover plate 25 is connected with a stud conduit installation seat 26, and the stud conduit installation seat 26 is provided with a conduit through hole, which is used to pass through the air pipe 32 and the pneumatic conveying device of the welding system connect.
上料导轨槽13与上料支撑座12通过螺钉相连接,并与供料滑槽位于同一倾斜平面,保证螺柱24能够顺利由供料滑槽进入至上料滑块14中的螺柱容置槽35,螺柱容置槽35为与螺柱24配合的T形阶梯通槽,上料导轨槽13为一个两相对侧开口的矩形壳体,上料导轨槽13对上料滑块14滑动导向。上料导轨槽13与螺柱供料装置相对的一侧对应于每个螺柱供料装置均加工有一个螺柱入口34,螺柱入口34为能够使螺柱供料装置筛选出的螺柱24通过矩形开口,矩形开口的数量与螺柱供料装置数量相同,而各矩形开口中心线的距离也与螺柱供料装置布置的中心线距离相同,其宽度保证供料滑槽外侧壁之间的距离一样。螺柱容置槽35数量同样与螺柱供料装置数量相同,但是相邻的两个螺柱容置槽35的间距大于或小于相邻的两个螺柱入口34的间距,优选为相邻的两个螺柱容置槽35的间距大于相邻的两个螺柱入口34的间距,能够使得上料滑块14只有一个螺柱容置槽35与螺柱入口34相对应,另外螺柱容置槽35和螺柱入口34均不对应,保证螺柱24能够顺利输送而不会发生卡滞。The feeding rail groove 13 is connected with the feeding support seat 12 by screws, and is located on the same inclined plane as the feeding chute, so as to ensure that the studs 24 can smoothly enter the stud accommodation in the feeding slider 14 from the feeding chute. Groove 35, stud accommodating groove 35 is the T-shaped stepped channel that cooperates with stud 24, and feeding guide rail groove 13 is a rectangular shell with two opposite side openings, and feeding guide rail groove 13 slides to feeding slide block 14 guide. The opposite side of the feeding rail groove 13 and the stud feeding device is all processed with a stud inlet 34 corresponding to each stud feeding device, and the stud inlet 34 is a stud that can be screened out by the stud feeding device 24 Through the rectangular opening, the number of rectangular openings is the same as the number of stud feeding devices, and the distance between the center lines of each rectangular opening is also the same as the center line distance of the stud feeding device arrangement, and its width ensures that the distance between the outer wall of the feeding chute same distance between. The number of stud accommodation grooves 35 is also the same as the number of stud feeding devices, but the distance between two adjacent stud accommodation grooves 35 is greater than or smaller than the distance between two adjacent stud inlets 34, preferably adjacent The distance between the two stud accommodating grooves 35 is greater than the distance between two adjacent stud inlets 34, so that the feeding slider 14 has only one stud accommodating groove 35 corresponding to the stud inlet 34. In addition, the stud The accommodating groove 35 and the stud inlet 34 do not correspond to each other, so as to ensure that the stud 24 can be transported smoothly without being stuck.
于本发明另一具体的实施例中,多规格螺柱输送系统的固定外壳1上设置有一进料斗38,进料斗38与贮料仓连通,进料斗38的入口处通过铰链铰接有一遮挡板27,遮挡板27能够封闭进料斗38并通过一锁紧装置锁紧于进料斗38的入口边沿上。通过进料斗38方便一次性添加不同型号的螺柱24,遮挡板27为刚性较好的透明挡板,加料完毕,遮挡板27通过锁紧装置锁紧于进料斗38的入口边沿,能够封闭进料斗38,并防止螺柱24在飞速运动中从进料斗38飞出伤人。需要加增加螺柱24时,关闭多规格螺柱输送系统后,打开遮挡板27进行填料工作。In another specific embodiment of the present invention, a feed hopper 38 is arranged on the fixed shell 1 of the multi-standard stud conveying system, and the feed hopper 38 communicates with the storage bin, and the entrance of the feed hopper 38 is hinged with a The baffle plate 27, the baffle plate 27 can close the feed hopper 38 and is locked on the inlet edge of the feed hopper 38 by a locking device. It is convenient to add different types of studs 24 at one time through the feeding hopper 38. The shielding plate 27 is a transparent baffle with good rigidity. Enclose the feed hopper 38, and prevent the stud 24 from flying out of the feed hopper 38 and hurting people in the rapid motion. When needing to increase the stud 24, after closing the multi-standard stud conveying system, open the shielding plate 27 and carry out the stuffing work.
于本发明另一具体的实施例中,多规格螺柱输送系统的固定外壳1内侧壁上穿设有一用于监控贮料仓内的螺柱24数量的料仓光电传感器16,供料滑槽的侧壁上穿设有一用于监测供料滑槽内的螺柱24数量和连续性的滑槽光电传感器28。料仓光电传感器16的高度为固定外壳1外径的1/4,当贮料仓内螺柱24数量下降,料仓光电传感器16的光感增强,触动相应的警报,从而提醒技术人员停机上料。In another specific embodiment of the present invention, the inner wall of the fixed housing 1 of the multi-standard stud delivery system is pierced with a silo photoelectric sensor 16 for monitoring the number of studs 24 in the storage silo, and the feed chute A chute photoelectric sensor 28 for monitoring the quantity and continuity of the studs 24 in the feed chute is perforated on the side wall. The height of the silo photoelectric sensor 16 is 1/4 of the outer diameter of the fixed shell 1. When the number of studs 24 in the storage silo decreases, the light sensitivity of the silo photoelectric sensor 16 increases, triggering a corresponding alarm, thereby reminding the technicians to stop the machine. material.
于本发明另一具体的实施例中,多规格螺柱输送系统的转轴支撑件3垂直固定设置于底板上,转轴支撑件3为支撑立柱,旋转驱动装置包括第一电机7、减速器8和两组同步带轮组件,同步带轮组件包括主动带轮6、从动带轮4和同步带5,主动带轮6和从动带轮4通过同步带5连接,底板37上固定设置有两个电机支撑座9,两个电机支撑座9分别设置于贮料仓的两侧,第一电机7和减速器8均固定设置于一个电机支撑座9上,两个电机支撑座9上自由穿设有一同步传动轴17,第一电机7通过减速器8驱动同步传动轴17转动,两组同步带轮组件的主动带轮6均固定套设于同步传动轴17上,各从动带轮4分别固定套设于一个旋转轴上。第一电机7带动两个同步带轮组件同步同速转动,通过同步带轮组件将动力传动给旋转外壳2,完成两个旋转外壳2的同步同速旋转工作。In another specific embodiment of the present invention, the rotating shaft support 3 of the multi-standard stud conveying system is fixed vertically on the bottom plate, the rotating shaft supporting member 3 is a supporting column, and the rotary driving device includes a first motor 7, a reducer 8 and Two sets of synchronous pulley assemblies, the synchronous pulley assembly includes a driving pulley 6, a driven pulley 4 and a synchronous belt 5, the driving pulley 6 and the driven pulley 4 are connected by a synchronous belt 5, and the bottom plate 37 is fixedly provided with two Two motor support bases 9, two motor support bases 9 are respectively arranged on both sides of the storage bin, the first motor 7 and the reducer 8 are all fixedly arranged on one motor support base 9, and the two motor support bases 9 are freely worn There is a synchronous transmission shaft 17, the first motor 7 drives the synchronous transmission shaft 17 to rotate through the reducer 8, the driving pulleys 6 of the two sets of synchronous pulley assemblies are fixedly sleeved on the synchronous transmission shaft 17, and each driven pulley 4 They are respectively fixedly sleeved on a rotating shaft. The first motor 7 drives the two synchronous pulley assemblies to rotate synchronously and at the same speed, and the power is transmitted to the rotating shell 2 through the synchronous pulley assembly, so as to complete the synchronous rotation of the two rotating shells 2 at the same speed.
于本发明另一具体的实施例中,多规格螺柱输送系统的滑槽驱动装置包括第二电机10、丝杠29和丝母30,上料导轨槽13上固定设置有两个支撑法兰座31,丝杠29由安装于支撑法兰座31内的轴承支承,第二电机10通过一支撑连接柱11固定连接于一个支撑法兰座31上,第二电机10的输出轴与丝杠29的一端固定连接,丝母30螺纹连接于丝杠29上,丝母30穿过上料导轨槽13上的一侧的长条形的开口与上料滑块14固定连接并带动上料滑块14沿上料导轨槽13的长度方向往复移动。滑动式上料结构的丝母30通过螺钉与上料滑块14相连接,而丝杠29由两个支撑法兰座31和轴承安装于上料导轨槽13下方,第二电机10通过弹性联轴器15与丝杠29一端相连并为丝杠29提供动力。In another specific embodiment of the present invention, the chute driving device of the multi-standard stud conveying system includes a second motor 10, a screw 29 and a screw nut 30, and two supporting flanges are fixedly arranged on the feeding rail groove 13 Seat 31, leading screw 29 is supported by the bearing that is installed in supporting flange seat 31, and second motor 10 is fixedly connected on a supporting flange seat 31 by a supporting connecting column 11, and the output shaft of second motor 10 and leading screw One end of 29 is fixedly connected, and the screw nut 30 is threadedly connected on the leading screw 29, and the screw nut 30 passes through the elongated opening on one side of the feeding guide rail groove 13 and is fixedly connected with the feeding slider 14 and drives the feeding slider. The block 14 moves back and forth along the length direction of the feeding rail groove 13 . The screw nut 30 of the sliding feeding structure is connected with the feeding slider 14 by screws, and the lead screw 29 is installed below the feeding rail groove 13 by two supporting flange seats 31 and bearings, and the second motor 10 is connected by an elastic coupling. The shaft device 15 is connected with one end of the leading screw 29 and provides power for the leading screw 29 .
于本发明一具体的实施例中,多规格螺柱输送系统的工作过程为:In a specific embodiment of the present invention, the working process of the multi-standard stud conveying system is:
第一电机7转动,同步带轮组件将第一电机7动力传递到旋转外壳2上,旋转外壳2上沿周向分布的不同挡片33将贮料仓内的螺柱24从仓底带到顶端,使螺柱24在旋转力作用下在贮料仓内沿抛物线的形式运动和跳动。此时,呈V形的螺柱接收导槽18收集掉落下来的螺柱24,同时利用V形槽结构使螺柱24都沿着螺柱接收导槽18的倾斜方向摆放。由于螺柱供料装置是倾斜布置,且螺柱接收导槽18表面加工光滑,所以螺柱24受到重力作用向下滑到供料滑槽处。只有符合所需尺寸要求的螺柱24才能螺柱帽朝上、螺杆朝下沿着供料滑槽依次在重力作用下自动向下滑动。当螺柱24沿着供料滑槽滑动到上料导轨槽13上所对应的螺柱入口34位置时停止,等待第二电机10驱动的上料滑块14运动,并使螺柱容置槽35与其对应的螺柱入口34相连通,一个所需尺寸的螺柱24经过螺柱入口34进入上料滑块14上对应的螺柱容置槽35内;然后再被丝杠29带到相应的螺柱导管安装座26处,在焊接系统的气动输送装置气压作动下被抽入气动输送装置内并运动到机器人焊枪的终端,完成整个系统的供料工作。The first motor 7 rotates, and the synchronous pulley assembly transmits the power of the first motor 7 to the rotating casing 2, and the different catch pieces 33 distributed along the circumferential direction on the rotating casing 2 will bring the studs 24 in the storage bin from the bottom of the bin to the rotating casing 2. The top makes the stud 24 move and jump in the form of a parabola in the storage bin under the action of the rotating force. At this time, the V-shaped stud receiving guide groove 18 collects the fallen studs 24 , and the V-shaped groove structure is used to make the studs 24 be placed along the inclined direction of the stud receiving guide groove 18 . Since the stud feeding device is arranged obliquely and the surface of the stud receiving guide groove 18 is smooth, the stud 24 slides down to the feeding chute under the action of gravity. Only the studs 24 that meet the required size requirements can have the stud cap upwards and the screw rods slide down automatically under the action of gravity successively along the feeding chute. When the stud 24 slides along the feeding chute to the corresponding stud inlet 34 position on the feeding rail groove 13, it stops, waiting for the movement of the feeding slider 14 driven by the second motor 10, and making the stud accommodating groove 35 communicates with its corresponding stud inlet 34, and a stud 24 of a required size enters the corresponding stud accommodating groove 35 on the feeding slider 14 through the stud inlet 34; The stud conduit mounting seat 26 of the welding system is drawn into the pneumatic conveying device under the air pressure of the pneumatic conveying device of the welding system and moves to the terminal of the robot welding torch to complete the feeding work of the whole system.
需要说明的是,本发明中的多规格螺柱输送系统一般可适应2-3种螺柱同时供料,对应设置有2-3套螺柱供料装置,相应的螺柱入口、螺柱容置槽、螺柱出口和螺柱导管安装座对应设置2-3个;如果另有拓展螺柱型号要求,只需增加固定外壳的轴向尺寸,添加配合相应型号的螺柱供料装置,将上料导轨槽和上料滑块替换成具有匹配对应规格螺柱尺寸及数量的工位的上料导轨槽和上料滑块即可,其中对于3种以上螺柱的螺柱供料装置,布置在腔体内两侧的螺柱供料装置结构如图8中的左侧图,而布置在中间的螺柱供料装置采用图8中的右侧图,其区别在螺柱接收导槽的槽侧板与固定外壳的轴线的角度上:于两侧布置的螺柱接收导槽的外侧的槽侧板与固定外壳的轴线呈30°角,内侧固定外壳的轴线呈竖直布置;中间的螺柱接收导槽两侧的槽侧板都与固定外壳的轴线呈30°角对称布置的方式,从而能够提高螺柱掉落至螺柱接收导槽上的概率。It should be noted that the multi-standard stud conveying system in the present invention can generally be adapted to feed 2-3 kinds of studs at the same time, and there are 2-3 sets of stud feeding devices correspondingly, and the corresponding stud inlets, stud capacity There are 2-3 sets of slots, stud outlets and stud conduit mounting seats; if there are additional requirements for the expansion of the stud model, it is only necessary to increase the axial dimension of the fixed shell and add a stud feeding device that matches the corresponding model. The feeding guide rail groove and feeding slider can be replaced with the feeding guide rail groove and feeding slider with stations matching the stud size and quantity of the corresponding specifications. Among them, for the stud feeding device with more than 3 kinds of studs, The structure of the stud feeding device arranged on both sides of the cavity is shown in the left diagram in Figure 8, while the stud feeding device arranged in the middle adopts the right diagram in Figure 8, and the difference lies in the structure of the stud receiving guide groove The angle between the groove side plate and the axis of the fixed shell: the groove side plate on the outside of the stud receiving guide groove arranged on both sides is at an angle of 30° to the axis of the fixed shell, and the axis of the fixed shell inside is arranged vertically; the middle one The groove side plates on both sides of the stud receiving guide groove are symmetrically arranged at an angle of 30° to the axis of the fixed housing, so that the probability of the stud falling onto the stud receiving guide groove can be improved.
本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to the present invention The idea of the invention will have changes in the specific implementation and scope of application. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims (10)
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|---|---|---|---|---|
| US4074425A (en) * | 1976-03-19 | 1978-02-21 | Sanyo Machine Works, Ltd. | Apparatus for automatically feeding and setting stud bolts |
| CN1065636A (en) * | 1991-03-30 | 1992-10-28 | 青山好高 | The control setup of feed speed of parts |
| CN102049388A (en) * | 2009-11-10 | 2011-05-11 | 天津北科精工自动化科技发展有限责任公司 | Device for automatically separating and delivering bolts |
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