Rice bin and use method thereof
Technical Field
The invention belongs to the technical field of rice processing production, and particularly relates to a white rice bin and a using method thereof.
Background
The rice is a finished product prepared by the working procedures of rice cleaning, rice hulling, rice milling, finished product finishing and the like. The cleaning process is to remove various impurities mixed in the rice by proper equipment through proper process flow and proper operation method so as to improve the quality of the finished rice product, and simultaneously, iron nails, scrap iron and the like in the rice are removed by using magnets so as to ensure the production safety. The rice also needs to be color selected and surface polished.
The polished and color-selected and graded rice is injected into a traditional grain storage bin for storage so as to be processed and used at a later period; the polished surface of the rice has rice flour attached, a large amount of rice flour is difficult to remove at one time, dust is easy to diffuse when the rice enters the granary, the life safety of workers is damaged, a large amount of dust can be remained in the interior of the granary after the granary is used for a long time, the dust can pollute the rice in the granary, the environment around the granary is worsened, the quality of the rice is reduced, and the economic benefit of a factory is influenced.
According to the above problems, there is a need for a rice bin for removing dust attached to the surface of rice and preventing the dust from spreading.
Disclosure of Invention
The invention aims to provide a white rice bin and a using method thereof.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a white rice bin and a using method thereof, the white rice bin comprises a rice bin, an air compressor, an air storage tank, a dryer and a dust remover, wherein a plurality of connecting and fixing plate groups are fixed on the relative inner wall of the rice bin; the connecting and fixing plate group comprises a plurality of connecting and fixing plates; a blowing dust removal assembly in the middle of the rice bin is fixed on one surface of the connecting and fixing plate group; the other surface of the connecting and fixing plate group is fixed with a rice bin inner wall blowing dust removal assembly; a dust collection assembly is fixed on one end face of the rice bin; the blowing and dedusting assembly in the middle of the rice bin comprises a plurality of air outlet pipes and a first connecting pipe; a plurality of first round pipes penetrate and are fixed between the opposite surfaces of the plurality of air outlet pipes; second round pipes penetrate through and are fixed on the peripheral side surfaces of the plurality of first round pipes; the second round pipes penetrate through the inner wall of the rice bin; one ends of the second round pipes are communicated with the first connecting pipes; the rice bin inner wall air blowing and dust removing assembly comprises a circular ventilation pipe; the rectangular arrangement threads on the peripheral side surface of the square ventilation circular tube are connected with a first group of blowing heads; the rectangular arrangement threads on the peripheral side surface of the circular clip-shaped ventilation circular tube are connected with a second group of blowing heads; the circumferential side surface of the circular clip-shaped ventilation pipe is fixedly connected with two air inlet pipes; the two air inlet pipes penetrate through the inner wall of the rice bin; the dust collection assembly comprises a rectangular rice bin top plate; a gas-collecting hood is arranged on one surface of the rectangular rice bin top plate; a plurality of dust concentration testers are connected to one surface of the gas collecting hood through threads; a plurality of ash pumping branch pipes penetrate through and are fixed on one surface of the gas collecting hood; one end of each of the plurality of ash pumping branch pipes is fixedly provided with an ash pumping main pipe; an extension connecting pipe is fixed at one end of the ash pumping main pipe; a connecting hose is fixed at one end of the extension connecting pipe; the other end of the connecting hose is connected with an air inlet of the dust remover; a first gas transmission pipeline and a second gas transmission pipeline are fixed on one surface of the dryer; a first electromagnetic valve and a second electromagnetic valve are arranged on the first gas transmission pipeline; the first electromagnetic valve is used for controlling the on-off of the first gas transmission pipeline; the second electromagnetic valve is used for controlling the on-off of the air flow of the air blowing and dust removing assembly in the middle of the rice bin; one ends of the first connecting pipes are communicated with the first gas transmission pipeline; a third electromagnetic valve is arranged on the second gas transmission pipeline; the third electromagnetic valve is used for controlling the on-off of the air flow in the second air transmission pipeline so as to control the on-off of the air flow in the air blowing and dust removing assembly on the inner wall of the rice bin; two second gas transmission pipeline branch pipes penetrate through and are fixed on the peripheral side surface of the second gas transmission pipeline; one end of the air inlet pipe is communicated with the second gas transmission pipeline branch pipe.
Furthermore, a plurality of fixed supporting legs are fixed on the surface of the rice bin; a control panel is fixed on one surface of the fixed supporting leg; a plurality of dust concentration displays are fixed on one surface of the control plate; and a plurality of self-locking button switches are fixed on one surface of the control panel.
Further, a first air duct is connected to an air outlet of the air compressor through threads; the other end of the first air duct is in threaded connection with an air inlet of the air storage tank; a second air guide pipe is connected to the air outlet of the air storage tank through threads; the other end of the second air duct is in threaded connection with an air inlet of the dryer.
Furthermore, the cross section of the air outlet pipe is of a triangular structure, so that the air outlet pipe cannot collect materials; the two surfaces of the air outlet pipe are provided with small air outlet holes; one surface of the air outlet pipe is fixedly connected with one surface of the connecting and fixing plate.
Furthermore, the square-shaped circular ventilation pipe is of a square-shaped structure; the circumferential side surface of the circular clip-shaped ventilation circular tube is fixedly connected with one surface of the connecting and fixing plate.
Furthermore, the cross section of the gas collecting hood is of a trapezoidal structure; a plurality of feeding pipes are arranged on one surface of the rectangular rice bin top plate.
Furthermore, the included angle between the first group of blowheads and the second group of blowheads is 60 degrees; the included angle between the first group of blowing heads and the inner wall of the rice bin is 60 degrees; the included angle between the second group of blowing heads and the inner wall of the rice bin is 60 degrees; the tail ends of the air outlet nozzles of the first group of air blowing heads and the second group of air blowing heads are both flat strip-shaped structures, air is blown through flat openings, and the coverage area is wide.
Further, the method comprises the following steps:
feeding and dedusting are carried out on SS001 when rice enters a bin, when processed rice is added into the rice bin from a feeding pipe, a dust concentration tester detects the dust concentration in the rice bin, a dust concentration displayer displays the dust concentration value, when the dust concentration exceeds the standard, a deduster is started to suck dust in the rice bin to achieve the aim of dedusting, and when the dust concentration displayer displays that the dust concentration reaches the standard, the deduster is closed;
SS002 is stored and dedusted when the bin is full, the deduster, the air compressor, the dryer, the first electromagnetic valve, the second electromagnetic valve, the dust concentration tester and the dust concentration display are started in sequence, high-pressure dry gas blows high-speed gas to rice in the bin through a gas outlet pipe in a blowing dedusting assembly in the middle of the bin, gaps among the rice in the bin become large and form a fluid state, dust on the surface of the rice is separated from the rice, the dust rises along with airflow through gaps among the rice, a gas collecting hood collects the dust, the dust is extracted through the deduster, and when the dust concentration display shows that the dust concentration reaches the standard, the first electromagnetic valve, the second electromagnetic valve, the dryer, the air compressor and the deduster are closed in sequence;
SS003 when the storehouse is exhausted to carry on the dust removal of clearing the storehouse, start the dust catcher, air compressor, drier, third electromagnetic valve, dust concentration tester and dust concentration display sequentially, the high-pressure dry gas blows the dust that the inner wall of the rice bin impacted the inner wall of the rice bin to the high-speed air current through the first group of blowheads and second group of blowheads in the assembly of dust removal of blowing of inner wall of the rice bin, the dust breaks away from the inner wall of the rice bin and disperses in the rice bin, the dust catcher takes the dust in the rice bin out through the dust absorption assembly, the dust volume in the rice bin reduces, close the dust catcher when the dust concentration display shows that the dust concentration reaches the standard.
The invention has the following beneficial effects:
1. according to the invention, the designed blowing dust removal assembly in the middle of the rice bin is used for introducing dry high-pressure airflow into the rice in the rice bin to expand gaps among the rice, the airflow separates dust on the surface of the rice from the rice, the dust flows out of the rice bin along with the airflow, and the dust is extracted by the dust collection assembly, so that the purpose of removing the dust on the surface of the rice is achieved.
2. According to the invention, the air flow impact is carried out on the interior of the rice bin through the rice bin inner wall air blowing dust removal assembly, the dust is separated from the rice bin inner wall, and the dust is extracted through the dust collection assembly, so that the purpose of removing the dust in the rice bin is achieved.
3. According to the invention, the dust in the rice bin is collected by the dust collection assembly and is extracted by the dust collector and the pipeline, so that the dust is prevented from dispersing outside the rice bin to pollute the air.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a rice bin and a method for using the same according to the present invention;
FIG. 2 is a schematic view of the construction of the dust extraction assembly and duster of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is a schematic structural view of a blowing and dedusting assembly in the middle of the rice bin;
FIG. 5 is a schematic structural view of a blowing and dedusting assembly for the inner wall of the rice bin;
FIG. 6 is a schematic view of the dust collection assembly;
in the drawings, the components represented by the respective reference numerals are listed below:
1-rice bin, 2-air compressor, 3-air storage tank, 4-dryer, 5-dust remover, 6-rice bin middle air blowing and dust removing component, 7-rice bin inner wall air blowing and dust removing component, 8-dust collecting component, 9-first electromagnetic valve, 10-second electromagnetic valve, 11-third electromagnetic valve, 12-first group of blowing heads, 13-second group of blowing heads, 14-dust concentration tester, 101-fixed supporting leg, 102-control panel, 103-dust concentration display, 104-self-locking button switch, 105-connecting fixed plate, 201-first air duct, 301-second air duct, 401-first air duct, 402-second air duct, 403-second air duct branch pipe, 501-connecting hose, 601-an air outlet pipe, 602-a first connecting pipe, 603-a first round pipe, 604-a second round pipe, 701-a square ventilation round pipe, 702-an air inlet pipe, 801-a rectangular rice bin top plate, 802-a gas collecting hood, 803-an ash pumping branch pipe, 804-an ash pumping main pipe, 805-an extension connecting pipe and 806-a feeding pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the invention relates to a rice bin and a using method thereof, comprising a rice bin 1, an air compressor 2, an air storage tank 3, a dryer 4 and a dust remover 5, wherein two connecting and fixing plate groups are fixed on one relative inner wall of the rice bin 1; the connecting and fixing plate group comprises nine connecting and fixing plates 105; a blowing dust removal component 6 in the middle of the rice bin is fixed on one surface of the connecting and fixing plate group; the other surface of the connecting and fixing plate group is fixed with a rice bin inner wall blowing dust removal component 7; a dust collection component 8 is fixed on one end surface of the rice bin 1;
the blowing and dedusting assembly 6 in the middle of the rice bin comprises nine air outlet pipes 601 and a first connecting pipe 602; eight first circular tubes 603 penetrate and are fixed between the opposite surfaces of the nine air outlet pipes 601; the peripheral side surfaces of the eight first round tubes 603 are fixedly provided with second round tubes 604 in a penetrating way; the three second round pipes 604 all penetrate through one inner wall of the rice bin 1; one end of each of the two second circular tubes 604 is communicated with the first connecting tube 602;
the rice bin inner wall air blowing and dust removing assembly 7 comprises a circular ventilating round pipe 701; the side surface of the circular rectangular ventilation pipe 701 is in rectangular arrangement and is in threaded connection with a first group of blowheads 12; the side surface of the circular rectangular ventilation pipe 701 is in rectangular arrangement and is in threaded connection with a second group of blowing heads 13; two air inlet pipes 702 are fixedly connected to the peripheral side surface of the circular rectangular ventilation pipe 701; the two air inlet pipes 702 both penetrate through one inner wall of the rice bin 1;
the dust collection assembly 8 comprises a rectangular rice bin top plate 801; a gas-collecting hood 802 is arranged on one surface of a rectangular rice bin top plate 801; two dust concentration testers 14 are connected to one surface of the gas-collecting hood 802 through threads; five ash-pumping branch pipes 803 are fixedly penetrated on one surface of the gas-collecting hood 802; one end of each of the five ash pumping branch pipes 803 is fixed with an ash pumping main pipe 804; an extension connecting pipe 805 is fixed at one end of the ash pumping main pipe 804; one end of the extension connecting pipe 805 is fixed with a connecting hose 501; the other end of the connecting hose 501 is connected with an air inlet of the dust remover 5;
a first gas transmission pipeline 401 and a second gas transmission pipeline 402 are fixed on one surface of the dryer 4; a first electromagnetic valve 9 and a second electromagnetic valve 10 are arranged on the first gas transmission pipeline 401; the first electromagnetic valve 9 is used for controlling the on-off of the first gas transmission pipeline 401; the second electromagnetic valve 10 is used for controlling the on-off of the air flow of the air blowing and dust removing assembly 6 in the middle of the rice bin; one ends of the two first connecting pipes 602 are both communicated with the first gas transmission pipeline 401; the second gas transmission pipeline 402 is provided with a third electromagnetic valve 11; the third electromagnetic valve 11 is used for controlling the on-off of the air flow in the second air transmission pipeline 402 so as to control the on-off of the air flow in the rice bin inner wall blowing and dedusting assembly 7; two second gas transmission pipeline branch pipes 403 penetrate through the peripheral side surface of the second gas transmission pipeline 402; one end of the air inlet pipe 702 is communicated with the second gas transmission pipeline branch pipe 403.
Wherein ten fixed supporting legs 101 are fixed on one surface of the rice bin 1; a control panel 102 is fixed on one surface of the fixed supporting leg 101; two dust concentration displays 103 are fixed on one surface of the control plate 102; three latching push-button switches 104 are secured to a surface of the control panel 102.
Wherein, the air outlet of the air compressor 2 is connected with a first air duct 201 by screw thread; the other end of the first air duct 201 is in threaded connection with an air inlet of the air storage tank 3; a second air duct 301 is connected to the air outlet of the air storage tank 3 through threads; the other end of the second air duct 301 is connected with the air inlet of the dryer 4 through screw threads.
The cross section of the air outlet pipe 601 is of a triangular structure, and the air outlet pipe cannot collect materials; the two surfaces of the air outlet pipe 601 are both provided with air outlet small holes 606; one surface of the outlet pipe 601 is fixedly connected with one surface of the connecting and fixing plate 105.
Wherein, the circular clip-shaped ventilating pipe 701 has a structure like a Chinese character 'kou'; the circumferential side surface of the circular ventilation pipe 701 is fixedly connected with one surface of the connecting and fixing plate 105.
Wherein, the cross section of the gas collecting hood 802 is a trapezoid structure; two feeding pipes 806 are arranged on one surface of the rectangular rice bin top plate 801.
Wherein, the included angle between the first group of blowheads 12 and the second group of blowheads 13 is 60 degrees; the included angle between the first group of blowheads 12 and the inner wall of the rice bin 1 is 60 degrees; the included angle between the second group of blowheads 13 and the inner wall of the rice bin 1 is 60 degrees; the tail ends of the air outlets of the first group of blowing heads 12 and the second group of blowing heads 13 are both in flat strip-shaped structures, and the flat openings blow air, so that the coverage area is wide.
The method comprises the following steps:
SS001 feeds and removes dust when rice enters the bin, when processed rice is added into the rice bin 1 from the feeding pipe 806, the dust concentration tester 14 detects the dust concentration in the rice bin 1, the dust concentration display 103 displays the dust concentration value, when the dust concentration exceeds the standard, the dust remover 5 is started to suck dust in the rice bin 1 to achieve the purpose of removing dust, and when the dust concentration display 103 displays that the dust concentration reaches the standard, the dust remover 5 is closed;
SS002 is stored and dedusted when the storage bin is full, the deduster 5, the air compressor 2, the drier 4, the first electromagnetic valve 9, the second electromagnetic valve 10, the dust concentration tester 14 and the dust concentration display 103 are started in sequence, high-pressure dry gas blows high-speed gas to rice in the rice bin through a gas outlet pipe 601 in the blowing and dedusting assembly 6 in the middle of the rice bin, gaps among the rice in the rice bin 1 are enlarged to form a fluid state, dust on the surface of the rice is separated from the rice, the dust rises along with the gas flow through gaps among the rice, the gas collecting hood 802 collects the dust, the dust is extracted through the deduster 5, and when the dust concentration display 103 displays that the dust concentration reaches the standard, the first electromagnetic valve 9, the second electromagnetic valve 10, the drier 4, the air compressor 2 and the deduster 5 are closed in sequence;
SS003 when the warehouse is finished and is cleaned and removed dust, start 5 dust catcher, air compressor 2, drier 4, third electromagnetic valve 11, dust concentration tester 14 and dust concentration display 103 sequentially, the high-pressure dry gas blows the dust that the inner wall of the rice bin 1 impacts the inner wall of the rice bin 1 in the high-speed air current to the inner wall of the rice bin through the first group of blowheads 12 and the second group of blowheads 13 in the assembly 7 of dust removal of blowing of the inner wall of the rice bin, the dust breaks away from the inner wall of the rice bin 1 and disperses in the rice bin 1, the dust catcher 5 sucks the dust in the rice bin 1 through the assembly 8 of dust absorption, the dust quantity in the rice bin 1 is reduced, close 5 dust catcher when the dust concentration display 103 shows that the dust concentration reaches the standard.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.