CN108801506A - Semi-submersible type bottom platform stress safety prewarning monitoring system and method - Google Patents
Semi-submersible type bottom platform stress safety prewarning monitoring system and method Download PDFInfo
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Abstract
本发明公开了半潜式坐底平台应力安全预警监控系统,该系统主要包括传感器,导线以及数据采集监控系统,传感器设置在被测部件上,实时测试被测部件的应力值;数据采集监控系统实时采集各个传感器采集的数据,并进行分析和显示。据此实现的安全预警监控方法可通过实时监测坐底平台在水流冲刷条件下船体各部位纵弯造成的应力变化,并分析应力变化对平台的安全进行预警。本发明提供的方案能够实时对半潜式坐底平台应力安全进行监控预警,使施工人员能够及时了解整个半潜式坐底平台的安全状态,可及时采取有效措施,防止平台结构破坏。
The invention discloses a semi-submersible bottom platform stress safety early warning monitoring system. The system mainly includes sensors, wires and a data acquisition monitoring system. The sensor is arranged on the measured component to test the stress value of the measured component in real time; the data acquisition monitoring system The data collected by each sensor is collected in real time, analyzed and displayed. The safety early warning and monitoring method realized based on this can monitor the stress changes caused by the longitudinal bending of various parts of the hull under the condition of water scour of the platform sitting on the bottom in real time, and analyze the stress changes to provide early warning for the safety of the platform. The solution provided by the invention can monitor and warn the stress safety of the semi-submersible bottom platform in real time, so that construction personnel can know the safety status of the entire semi-submersible bottom platform in time, and can take effective measures in time to prevent platform structure damage.
Description
技术领域technical field
本发明涉及风电安装工程技术,具体涉及半潜式坐底平台的监控防护技术。The invention relates to wind power installation engineering technology, in particular to the monitoring and protection technology of a semi-submersible bottom platform.
背景技术Background technique
目前海上风电安装主要由浮式起重船和自升式起重平台完成,随着国内近 海风电的迅猛发展,现有安装设备数量略显不足,因此有必要建造或引入更多 的优质起重设备,坐底式起重平台就是其中一个较好的选择,以其相对较低的 成本和良好的稳性得到更多青睐。At present, the installation of offshore wind power is mainly completed by floating cranes and self-elevating lifting platforms. With the rapid development of domestic offshore wind power, the number of existing installation equipment is slightly insufficient, so it is necessary to build or introduce more high-quality cranes One of the better choices is the bottom-mounted lifting platform, which is more popular for its relatively low cost and good stability.
坐底式安装平台通过主动坐底,即通过调节自重使平台缓慢、稳定下沉与 海底泥面接触,利用泥面的支撑力进行风机安装作业。坐底式施工可以在最大 程度上满足吊机工作要求,降低天气和海况对吊机工作的影响,为缩短海上安 装作业周期、降低建设风险、控制施工成本创造了先决条件。在浅水区域,主 动式坐底作业方式无需桩腿、桩靴及升降锁紧装置,降低建造技术上的难点, 建造成本同浮式起重船类似,一次性投资小,在建造成本上具有较大的竞争力。The bottom-sitting installation platform actively sits on the bottom, that is, by adjusting its own weight, the platform sinks slowly and stably to contact the mud surface of the seabed, and uses the support force of the mud surface to install the wind turbine. The bottom-sitting construction can meet the working requirements of the crane to the greatest extent, reduce the impact of weather and sea conditions on the crane work, and create prerequisites for shortening the offshore installation cycle, reducing construction risks, and controlling construction costs. In shallow water areas, the active bottom-sitting operation method does not require pile legs, pile shoes, and lifting and locking devices, which reduces the difficulty of construction technology. The construction cost is similar to that of floating crane ships, and the one-time investment is small. great competitiveness.
基于坐底式平台的工作特点,其面临最大的挑战就是坐底后的船底冲刷, 在船舶坐底作业时,改变了周围水流的流速、流态,造成一定程度的海底冲刷, 冲刷的程度与地基状况、船舶结构、潮流变化等因素有关,当冲刷引起船底淘 空时,会引起船体结构应力大小和应力分布发生变化,由于船体结构受力非常 复杂,环境随机因素造成的结构损伤和破坏难以通过理论计算进行预测,当淘 空到一定程度造成船体强度无法承受自重和配载造成的弯矩时,可能会造成船 体结构破坏。Based on the working characteristics of the bottom-sitting platform, the biggest challenge it faces is the scour of the bottom of the ship. When the ship sits on the bottom, the flow velocity and flow pattern of the surrounding water are changed, resulting in a certain degree of seabed scour. It is related to factors such as foundation conditions, ship structure, and tidal current changes. When the scour causes the bottom of the ship to empty, it will cause changes in the stress magnitude and stress distribution of the hull structure. Because the stress on the hull structure is very complex, structural damage and destruction caused by environmental random factors are difficult. It is predicted by theoretical calculation that when the hollowing out reaches a certain level and the strength of the hull cannot withstand the bending moment caused by its own weight and stowage, it may cause damage to the hull structure.
由此可见如何有效的对坐底式安装船舶重要构件的状态进行有效的实时 监测,障坐底式安装船舶施工安全是本领域亟需解决的问题。It can be seen that how to effectively monitor the status of the important components of the bottom-mounted ship in real time, and the construction safety of the bottom-mounted ship is a problem that needs to be solved urgently in this field.
发明内容Contents of the invention
针对现有半潜式坐底平台重要构件状态的监测技术所存在的问题,需要一 种新的半潜式坐底平台的监控防护技术。In view of the problems existing in the monitoring technology of the important component status of the existing semi-submersible bottom platform, a new monitoring and protection technology for the semi-submersible bottom platform is needed.
为此,本发明所要解决的技术问题是提供一种半潜式坐底平台应力安全预 警监控系统,在此基础上,进一步提供半潜式坐底平台应力安全预警监控方法, 以实时监测坐底平台船体纵弯造成的应力变化。For this reason, the technical problem to be solved by the present invention is to provide a semi-submersible bottom platform stress safety early warning monitoring system, on this basis, further provide a semi-submersible bottom platform stress safety early warning monitoring method to monitor the bottom in real time Stress changes caused by longitudinal bending of platform hull.
为了解决上述技术问题,本发明提供的半潜式坐底平台应力安全预警监控 系统,包括:In order to solve the above technical problems, the semi-submersible bottom platform stress safety early warning monitoring system provided by the present invention includes:
传感器,所述传感器设置在被测部件上,实时测试被测部件的应力值;A sensor, the sensor is arranged on the component under test, and tests the stress value of the component under test in real time;
导线,所述导线连接传感器以及数据采集监控系统;wires, the wires are connected to the sensor and the data acquisition and monitoring system;
数据采集监控系统,所述数据采集监控系统实时采集各个传感器采集的数 据,并进行分析和显示。A data collection and monitoring system, the data collection and monitoring system collects the data collected by each sensor in real time, and analyzes and displays them.
进一步的,所述传感器沿平台甲板和/或舱室的纵向方向多点布置。Further, the sensors are arranged at multiple points along the longitudinal direction of the platform deck and/or cabin.
进一步的,所述传感器采用振弦式传感器,可埋入或焊接在被测部件上。Further, the sensor adopts a vibrating wire sensor, which can be embedded or welded on the component under test.
进一步的,所述传感器安装时设置保护盒和硅胶保护。Further, when the sensor is installed, a protective box and silica gel protection are provided.
进一步的,所述数据采集监控系统通过采集卡实时将采集信号以设定间隔 时间反映到监控屏幕,显示各个传感器的当前应力值和历史应力曲线。Further, the data collection and monitoring system reflects the collection signal to the monitoring screen at set intervals in real time through the collection card, displaying the current stress value and historical stress curve of each sensor.
进一步的,所述数据采集监控系统主要包括:Further, the data acquisition monitoring system mainly includes:
数据采集模块,通过采集卡采集各个传感器的监测数据,可以设定间隔时 间传输至显示模块;The data acquisition module collects the monitoring data of each sensor through the acquisition card, and can set the interval time to transmit to the display module;
显示模块,用于接收到的数据进行显示;A display module, used for displaying the received data;
多级预警值设定模块,用于针对不同位置传感器设置对应的多级预警值;The multi-level early warning value setting module is used to set corresponding multi-level early warning values for different position sensors;
多级分析预警模块,针对数据采集模块采集到的不同位置传感器当前应力 值分别进行预警分析和进行多级报警。The multi-level analysis and early warning module performs early warning analysis and multi-level alarms for the current stress values of different position sensors collected by the data acquisition module.
进一步的,所述预警监控系统还包括声光报警系统,所述声光报警系统受 控于数据采集监控系统,可在监控系统监测到触发报警值时,自动对报警器下 达声光报警指令。Further, the early warning monitoring system also includes an audible and visual alarm system, which is controlled by the data acquisition and monitoring system, and can automatically issue an audible and visual alarm command to the alarm when the monitoring system detects a trigger alarm value.
为了解决上述技术问题,本发明提供的半潜式坐底平台应力安全预警监控 方法,通过实时监测坐底平台在水流冲刷条件下船体各部位纵弯造成的应力变 化,并分析应力变化对平台的安全进行预警。In order to solve the above technical problems, the semi-submersible bottom platform stress safety early warning monitoring method provided by the present invention monitors the stress changes caused by the longitudinal bending of various parts of the hull of the bottom platform under the condition of water erosion in real time, and analyzes the impact of stress changes on the platform. Security warning.
进一步的,所述预警监控方法基于坐底、下潜、上浮、漂浮等工况计算, 确定监测点的应力范围,结合现场工艺试验的实测结果,确定不同位置传感器 的多级报警值;通过将不同位置的传感器监测到的当前应力值与其对应的多级 报警值进行对比分析,进行多级报警。Further, the early warning monitoring method is based on the calculation of working conditions such as sitting on the bottom, diving, floating, floating, etc., to determine the stress range of the monitoring point, combined with the actual measurement results of the field process test, to determine the multi-level alarm value of the sensors at different positions; The current stress values monitored by sensors at different positions are compared and analyzed with their corresponding multi-level alarm values, and multi-level alarms are performed.
本发明提供的方案能够实时对半潜式坐底平台应力安全进行监控预警,使 施工人员能够及时了解整个半潜式坐底平台的安全状态,可及时采取有效措施, 防止平台结构破坏。The solution provided by the invention can monitor and warn the stress safety of the semi-submersible bottom platform in real time, so that the construction personnel can know the safety status of the whole semi-submersible bottom platform in time, and can take effective measures in time to prevent the damage of the platform structure.
附图说明Description of drawings
以下结合附图和具体实施方式来进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明实例中半潜式坐底平台应力安全预警监控系统的系统框图;Fig. 1 is the system block diagram of the stress safety early warning and monitoring system of the semi-submersible bottom platform in the example of the present invention;
图2为本发明实例中对半潜式坐底平台应力安全进行监控预警的实施流程 图。Fig. 2 is the implementation flowchart of monitoring and early warning to the stress safety of the semi-submersible bottom platform in the example of the present invention.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解, 下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.
根据对坐底式安装船已经发生的事故案例分析,主要原因是船舶工况发生 变化时,施工人员无法及时了解船体受力变化,进而延误应对措施。According to the case analysis of the accidents that have occurred on the bottom-mounted installation ship, the main reason is that when the ship’s working conditions change, the construction personnel cannot timely understand the change of the ship’s force, which delays the response measures.
据此,本实例通过对船体结构重要构件的状态进行实时监测,根据结构受 力变化的趋势,实现对船体结构的安全进行预警,继而能够实现在危险发生的 最开始防微杜渐,有效保障坐底式安装船舶施工安全。Accordingly, this example realizes the early warning of the safety of the hull structure through real-time monitoring of the state of the important components of the hull structure according to the trend of structural force changes, and then can prevent the slightest delay at the very beginning of the danger, and effectively guarantee the safety of the bottom-mounted type. Install ship construction safety.
基于上述原理,本实例方案具体通过实时监测半潜式坐底平台(以下简称 平台)在水流冲刷条件下船体纵弯造成的应力变化,并通过分析监测到的应力 变化来判别冲刷对平台的影响,实现对平台的安全进行预警,使施工人员及时 采取有效措施,防止平台结构破坏。Based on the above principles, this example scheme specifically monitors the stress changes caused by the longitudinal bending of the hull of the semi-submersible bottom-sitting platform (hereinafter referred to as the platform) under the condition of water erosion in real time, and judges the influence of scour on the platform by analyzing the monitored stress changes , to realize the early warning of the safety of the platform, so that the construction personnel can take effective measures in time to prevent the damage of the platform structure.
参见图1,其所示为本实例提供的半潜式坐底平台应力安全预警监控系统 100的组成示意图。该预警监控系统100能够对平台的结构应力进行实时监测。Referring to Fig. 1, it shows the composition diagram of the semi-submersible bottom platform stress safety early warning monitoring system 100 provided by this example. The early warning monitoring system 100 can monitor the structural stress of the platform in real time.
由图可知,该预警监控系统100主要由传感器110,导线120,数据采集 监控系统130以及声光报警系统140四部分组成。As can be seen from the figure, the early warning monitoring system 100 is mainly composed of four parts: a sensor 110, a wire 120, a data acquisition monitoring system 130 and an audible and visual alarm system 140.
其中,传感器110,用于实施监测所在部位的应力值。该传感器110优选 采用振弦式传感器,可以埋入或焊接在被测部件上。优选的,本实例在甲板和 舱室的纵向方向布置若干的传感器110,通过监测这些部位的应力能够有效反 应船体坐底后沿船纵向水流冲刷可能造成的纵弯破坏。Wherein, the sensor 110 is used to monitor the stress value of the location. The sensor 110 is preferably a vibrating wire sensor, which can be embedded or welded on the tested component. Preferably, in this example, several sensors 110 are arranged in the longitudinal direction of the deck and the cabin, and by monitoring the stress at these positions, the longitudinal bending damage that may be caused by the longitudinal water flow of the ship after the hull sits on the bottom can be effectively reflected.
如此设置的传感器110能够有效避免粘贴剂老化、脱落等问题。此外,它 还有结构简单、精度高、抗干扰能力强以及对电缆要求低等诸多优点。The sensor 110 arranged in this way can effectively avoid problems such as aging and falling off of the adhesive. In addition, it has many advantages such as simple structure, high precision, strong anti-interference ability and low requirements for cables.
另外,本方案中传感器110在安装时采取保护盒和硅胶保护等措施。In addition, in this solution, the sensor 110 takes measures such as a protective box and silica gel protection during installation.
本实例中的导线120用于连接传感器110和数据采集监控系统130,以将 传感器110获取到的数据及时传至数据采集监控系统130。该导线120优选使 用船用控制软电缆,这样具有良好防腐蚀性能。The wire 120 in this example is used to connect the sensor 110 and the data acquisition and monitoring system 130, so that the data acquired by the sensor 110 is transmitted to the data acquisition and monitoring system 130 in time. The wire 120 preferably uses a marine control flexible cable, which has good corrosion resistance.
本实例中的数据采集监控系统130为整个控制系统的数据处理及分析中心。 该系统基于LabVIEW构成,能够实时采集各个传感器采集的数据,并进行分 析和显示。The data collection and monitoring system 130 in this example is the data processing and analysis center of the entire control system. The system is based on LabVIEW, which can collect the data collected by each sensor in real time, analyze and display.
该数据采集监控系统130可以通过采集卡实时将采集信号以设定间隔时间 反映到监控屏幕,显示各个传感器的当前应力值和历史应力曲线。由此可方便 操作人员查看,同时数据直接保存至本地电脑,便于后续处理分析。The data collection and monitoring system 130 can reflect the collection signal to the monitoring screen at set intervals in real time through the collection card, displaying the current stress value and historical stress curve of each sensor. In this way, it is convenient for the operator to view, and at the same time, the data is directly saved to the local computer, which is convenient for subsequent processing and analysis.
进一步的,该数据采集监控系统130主要包括:数据采集模块131、显示 模块132、多级预警值设定模块133、以及多级分析预警模块134。Further, the data acquisition monitoring system 130 mainly includes: a data acquisition module 131, a display module 132, a multi-level early warning value setting module 133, and a multi-level analysis early warning module 134.
其中,数据采集模块131通过采集卡采集各个传感器的监测数据,可以设 定间隔时间传输至显示模块132。Wherein, the data collection module 131 collects the monitoring data of each sensor through the collection card, and can set the interval time to transmit to the display module 132.
显示模块132用于接收到的数据进行显示。如可显示各个传感器的当前应 力值和历史应力曲线。The display module 132 is used for displaying the received data. For example, the current stress value and historical stress curve of each sensor can be displayed.
多级预警值设定模块133,用于针对不同位置传感器设置对应的多级预警 值。该模块基于坐底、下潜、上浮、漂浮等工况计算,确定监测点的应力范围, 再结合现场工艺试验的实测结果来确定不同位置传感器的多级报警值。The multi-level early warning value setting module 133 is used for setting corresponding multi-level early warning values for different position sensors. This module determines the stress range of the monitoring point based on the calculation of working conditions such as sitting on the bottom, diving, floating, etc., and then combines the actual measurement results of the field process test to determine the multi-level alarm values of sensors at different positions.
多级分析预警模块134,针对数据采集模块131采集到的不同位置传感器 当前应力值和历史应力曲线分别进行预警分析和进行多级报警。该多级分析预 警模块134实时将数据采集模块131采集到的不同位置传感器当前应力值分别 与多级预警值设定模块133确定的不同位置传感器的多级报警值进行对比分析, 根据对比分析结果进行不同级别预警。The multi-level analysis and early warning module 134 performs early warning analysis and multi-level alarms respectively for the current stress values and historical stress curves of different position sensors collected by the data acquisition module 131. The multi-level analysis and early warning module 134 compares and analyzes the current stress values of different position sensors collected by the data acquisition module 131 in real time with the multi-level alarm values of different position sensors determined by the multi-level early warning value setting module 133, according to the comparative analysis results different levels of warnings.
本实例中的声光报警系统140,其与数据采集监控系统130连接,用于在 监控系统监测到触发报警值时,自动对报警器下达声光报警指令,使操作人员 及时发现险情。The sound and light alarm system 140 in this example is connected with the data acquisition and monitoring system 130, and is used to automatically issue sound and light alarm instructions to the alarm when the monitoring system monitors the trigger alarm value, so that the operator can find danger in time.
据此构成的半潜式坐底平台应力安全预警监控系统100,其在对半潜式坐 底平台进行监测预警的具体实施过程如下:The semi-submersible bottom platform stress safety early warning monitoring system 100 formed accordingly, its concrete implementation process of monitoring and early warning to the semi-submersible bottom platform is as follows:
(1)通过有限元计算,针对船体坐底后沿船纵向水流冲刷可能造成的纵 弯破坏,在甲板和舱室的纵向方向合理确定监测点的布置位置。根据确定的布 置位置进行传感器设置,可以埋入或焊接在相应的位置上。(1) Through finite element calculations, in view of the longitudinal bending damage that may be caused by the water flow along the longitudinal direction of the ship after the hull sits on the bottom, the arrangement positions of the monitoring points are reasonably determined in the longitudinal direction of the deck and cabin. The sensor is set according to the determined layout position, which can be buried or welded at the corresponding position.
(2)基于坐底、下潜、上浮、漂浮等工况计算,确定监测点的应力范围, 结合现场工艺试验的实测结果,确定不同位置传感器的两级报警值。(2) Determine the stress range of the monitoring point based on the calculation of working conditions such as sitting on the bottom, diving, floating, and floating, and combine the actual measurement results of the field process test to determine the two-level alarm values of sensors at different positions.
(3)监测系统通过采集卡实时将各个传感器的采集信号以设定间隔时间 反映到监控屏幕,显示各个传感器的当前应力值和历史应力曲线;针对不同位 置的传感器当前应力值和历史应力曲线进行预警分析,若工作中的传感器当前 应力值达到或超过其对应的一级级报警值,则触发一级报警,此时应停止当前 活动,并及时采取措施;若工作中的传感器当前应力值达到或超过其对应的二 级级报警值,则触发二级报警,此时平台结构应力值比较危险,必须停止当前 作业并采取措施。(3) The monitoring system reflects the acquisition signals of each sensor to the monitoring screen at set intervals in real time through the acquisition card, and displays the current stress value and historical stress curve of each sensor; for the current stress value and historical stress curve of sensors at different positions Early warning analysis, if the current stress value of the working sensor reaches or exceeds its corresponding first-level alarm value, a first-level alarm will be triggered. At this time, the current activity should be stopped and measures should be taken in time; if the current stress value of the working sensor reaches or exceeds its corresponding secondary alarm value, a secondary alarm is triggered. At this time, the stress value of the platform structure is relatively dangerous, and the current operation must be stopped and measures must be taken.
(4)对监测系统采集的数据定期进行整理,结合工况记录,对现场冲刷 工况进行分析。(4) Regularly collate the data collected by the monitoring system, and analyze the on-site scour conditions in combination with the working condition records.
由此可知,通过本方案能够有效判别冲刷对平台的影响,使施工人员及时 采取有效措施,防止平台结构破坏。It can be seen that the impact of scour on the platform can be effectively judged through this scheme, so that the construction personnel can take effective measures in time to prevent the platform structure from being damaged.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业 的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中 描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明 还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本 发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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