CN108801133B - Method for detecting vehicle body characteristic line position drop - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及汽车制造过程中的检测技术,更具体地说,涉及一种检测车身特征线在不同零部件之间的位置落差的方法。The invention relates to a detection technology in the process of automobile manufacturing, and more particularly, to a method for detecting the positional difference of a feature line of a vehicle body between different parts.
背景技术Background technique
随着人们对汽车外观审美的改变和冲压工艺的改进,在车身上越来越多地使用各种装饰线来对车辆外观进行装饰。目前,车身特征线(也称筋线或腰线)已经成了汽车外观设计中不可或缺的特征。图1揭示了整车设计过程中涉及的车身特征线的示意图。With the change of people's aesthetics of automobile appearance and the improvement of stamping process, various decorative lines are used more and more on the body to decorate the appearance of the vehicle. At present, the body characteristic line (also known as the rib line or waist line) has become an indispensable feature in the design of automobile exterior. Figure 1 discloses a schematic diagram of the vehicle body characteristic lines involved in the whole vehicle design process.
然而,整个车身是由多个零部件组成,例如四个门、前后盖、侧围、翼子板、前后保险杠,以及前后大灯等,为了追求车身外观的美观及整体性,同一条特征线往往是贯穿几个零部件。图2揭示了同一特征线贯穿几个零部件的示意图。按照设计,贯穿几个零部件的同一特征线应当是保持连贯的,也就是说,在各个零部件的匹配交界处,车身特征线需要互相对齐。但实际上由于制造和装配工艺带来的偏差,两个相邻的零部件进行匹配时,同一特征线经常会存在错位的情况。However, the entire body is composed of multiple parts, such as four doors, front and rear covers, side panels, fenders, front and rear bumpers, and front and rear headlights. In order to pursue the beauty and integrity of the body appearance, the same feature Lines often run through several components. Figure 2 shows a schematic diagram of the same feature line running through several components. According to the design, the same feature line that runs through several parts should be continuous, that is, at the matching junction of each part, the body feature lines need to be aligned with each other. However, in fact, due to the deviation caused by the manufacturing and assembly process, when two adjacent parts are matched, the same feature line is often misaligned.
图3a和图3b揭示了同一特征线在不同的零部件上出现位置落差的示意图。图3b是图3a的局部放大图。从整体的角度看,两个零部件上的特征线之间存在位置落差,并没有对齐。但由于特征线通常具有一定的宽度,且特征线的截面并非规则圆弧或规则几何形状特征,所以很难确定特征线的准确位置,进而对于特征线的位置落差也很难做出具体的量化评价。这就导致特征线位置落差的问题的修正效率很低。由于没有准确的量化数据,只能依靠整体的观察感觉来评价特征线是否对齐,造成评价的准确性和效率都很低下。Figures 3a and 3b are schematic diagrams showing the position drop of the same feature line on different parts. Fig. 3b is a partial enlarged view of Fig. 3a. From the overall point of view, there is a positional gap between the feature lines on the two components and they are not aligned. However, since the feature line usually has a certain width, and the cross-section of the feature line is not a regular arc or regular geometric shape, it is difficult to determine the exact position of the feature line, and it is difficult to quantify the position drop of the feature line. Evaluation. This results in a very low correction efficiency for the problem of the position drop of the characteristic line. Since there is no accurate quantitative data, we can only rely on the overall observation to evaluate whether the feature lines are aligned, resulting in low evaluation accuracy and efficiency.
发明内容SUMMARY OF THE INVENTION
本发明旨在提出一种能够在车身零部件的匹配位置检测车身特征线落差的方法。The present invention aims to provide a method capable of detecting the drop of the characteristic line of the vehicle body at the matching position of the vehicle body parts.
根据本发明的一实施例,提出一种车身特征线位置落差的检测方法,包括:According to an embodiment of the present invention, a method for detecting a position drop of a characteristic line of a vehicle body is provided, including:
在特征线的匹配位置处做垂直于特征线的截面线;Make a section line perpendicular to the feature line at the matching position of the feature line;
在截面线上确定特征线的起点与终点;Determine the start point and end point of the feature line on the section line;
依据所述起点与终点确定截面线上的比较参考点;determining a comparison reference point on the section line according to the starting point and the ending point;
基于比较参考点确定特征线的位置落差。The position drop of the feature line is determined based on the comparison reference point.
在一个实施例中,该检测方法还包括通过光学设备获取车身零部件表面的点云信息,基于点云信息进行上述的检测方法。In one embodiment, the detection method further includes acquiring point cloud information on the surface of the vehicle body parts through an optical device, and performing the above detection method based on the point cloud information.
在一个实施例中,在截面线上确定特征线的起点与终点包括:In one embodiment, determining the start and end points of the feature line on the section line includes:
沿截面线构建曲率值曲线;Build a curvature value curve along the section line;
找到截面线的曲率的突变点,突变点为截面线上特征线的起点和终点。Find the sudden change point of the curvature of the section line, the sudden change point is the starting point and the end point of the characteristic line on the section line.
在一个实施例中,依据起点与终点确定截面线上的比较参考点包括:In one embodiment, determining the comparison reference point on the section line according to the start point and the end point includes:
在起点处构建起点切线,起点切线与截面线相切且起点为切点;Construct the starting point tangent at the starting point, the starting point tangent is tangent to the section line and the starting point is the tangent point;
在终点处构建终点切线,终点切线与截面线相切且终点为切点;Construct the end point tangent at the end point, the end point tangent is tangent to the section line and the end point is the tangent point;
确定起点切线和终点切线的交点;Determine the intersection of the start point tangent and the end point tangent;
确定交点在截面线上的投影点,投影点为比较参考点。Determine the projection point of the intersection point on the section line, and the projection point is the reference point for comparison.
在一个实施例中,确定交点在截面线上的投影点包括:In one embodiment, determining the projection point of the intersection point on the section line includes:
找到穿过交点且与截面线垂直的垂线;Find the vertical line that passes through the intersection and is perpendicular to the section line;
垂线与截面线的交点为投影点。The intersection of the vertical line and the section line is the projection point.
在一个实施例中,该检测方法还包括:设置基准坐标系,将各个比较参考点置于基准坐标系中获得坐标值,基于坐标值计算特征线的位置落差值。In one embodiment, the detection method further includes: setting a reference coordinate system, placing each comparison reference point in the reference coordinate system to obtain a coordinate value, and calculating a position drop value of the characteristic line based on the coordinate value.
本发明的车身特征线位置落差的检测方法能以统一地方式确定比较参考点,并将各个比较参考点放在同一个基准坐标系中,能够获得量化的位置落差数据,便于进行评价和修正。The method for detecting the position difference of the vehicle body feature line of the present invention can determine the comparison reference points in a unified manner, and put each comparison reference point in the same reference coordinate system, and can obtain quantified position difference data, which is convenient for evaluation and correction.
附图说明Description of drawings
本发明上述的以及其他的特征、性质和优势将通过下面结合附图和实施例的描述而变的更加明显,在附图中相同的附图标记始终表示相同的特征,其中:The above and other features, properties and advantages of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, in which like reference numerals refer to like features throughout, wherein:
图1揭示了整车设计过程中涉及的车身特征线的示意图。Figure 1 discloses a schematic diagram of the vehicle body characteristic lines involved in the whole vehicle design process.
图2揭示了同一特征线贯穿几个零部件的示意图。Figure 2 shows a schematic diagram of the same feature line running through several components.
图3a和图3b揭示了同一特征线在不同的零部件上出现位置落差的示意图。Figures 3a and 3b are schematic diagrams showing the position drop of the same feature line on different parts.
图4揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中特征线的截面线的示意图。FIG. 4 discloses a schematic diagram of a cross-sectional line of a feature line in a method for detecting a position drop of a feature line of a vehicle body according to an embodiment of the present invention.
图5揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中截面线的曲率值曲线的示意图。5 discloses a schematic diagram of a curvature value curve of a cross-sectional line in a method for detecting a position drop of a characteristic line of a vehicle body according to an embodiment of the present invention.
图6揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中特征线的起点和终点的示意图。6 discloses a schematic diagram of the starting point and the end point of the characteristic line in the method for detecting the position drop of the characteristic line of the vehicle body according to an embodiment of the present invention.
图7揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中起点切线和终点切线的示意图。FIG. 7 discloses a schematic diagram of a starting point tangent and an ending point tangent in a method for detecting a position drop of a feature line of a vehicle body according to an embodiment of the present invention.
图8揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中确定起点切线和终点切线的交点的示意图。FIG. 8 discloses a schematic diagram of determining the intersection point of the starting point tangent and the ending point tangent in the method for detecting the position drop of the vehicle body characteristic line according to an embodiment of the present invention.
图9揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中确定比较参考点的示意图。FIG. 9 shows a schematic diagram of determining a comparison reference point in a method for detecting a position drop of a characteristic line of a vehicle body according to an embodiment of the present invention.
图10揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中确定位置落差值的示意图。FIG. 10 shows a schematic diagram of determining the position drop value in the method for detecting the position drop of the vehicle body feature line according to an embodiment of the present invention.
具体实施方式Detailed ways
本发明旨在提出一种能够对车身特征线的位置落差进行检测的方法,在一个实施例中,该方法包括如下的步骤:The present invention aims to provide a method for detecting the positional difference of the characteristic line of the vehicle body. In one embodiment, the method includes the following steps:
102.通过光学设备获取车身零部件表面的点云信息。在一个实施例中,该检测方法是基于点云信息进行。102. Obtain point cloud information on the surface of body parts through optical equipment. In one embodiment, the detection method is based on point cloud information.
104.在特征线的匹配位置处做垂直于特征线的截面线。图4揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中特征线的截面线的示意图。参考图4所示,在相邻的零部件的匹配位置,做垂直于特征线202的截面线204。通常特征线具有曲面,所以截面线204是曲线。104. Make a section line perpendicular to the feature line at the matching position of the feature line. FIG. 4 discloses a schematic diagram of a cross-sectional line of a feature line in a method for detecting a position drop of a feature line of a vehicle body according to an embodiment of the present invention. Referring to FIG. 4 , at the matching positions of adjacent components, a
106.在截面线上确定特征线的起点与终点。在一个实施例中,在截面线上确定特征线的起点与终点包括如下的步骤:106. Determine the start and end points of the feature line on the section line. In one embodiment, determining the start point and end point of the feature line on the section line includes the following steps:
沿截面线构建曲率值曲线。图5揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中截面线的曲率值曲线的示意图。参考图5所示,沿着截面线204构建曲率值曲线206。Constructs a curvature value curve along the section line. 5 discloses a schematic diagram of a curvature value curve of a cross-sectional line in a method for detecting a position drop of a characteristic line of a vehicle body according to an embodiment of the present invention. Referring to FIG. 5 , a
找到截面线的曲率的突变点,突变点为截面线上特征线的起点和终点。由于特征线是从车身表面突出或者凹陷,因此特征线与车身表面的交界处存在较为明显的分界。从截面线的曲率值曲线的角度看,就是特征线与车身表面的交界处存在截面曲率的突变。因此,截面线曲率值突变的点即为特征线的起点和终点。图6揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中特征线的起点和终点的示意图。参考图6所示,依据截面线曲率值的突变点,确定特征线的起点208和终点210。Find the sudden change point of the curvature of the section line, the sudden change point is the starting point and the end point of the characteristic line on the section line. Since the feature line is protruding or recessed from the surface of the vehicle body, there is a relatively obvious demarcation at the junction between the feature line and the surface of the vehicle body. From the perspective of the curvature value curve of the section line, there is a sudden change in the section curvature at the junction between the characteristic line and the body surface. Therefore, the point where the curvature value of the section line suddenly changes is the start and end points of the characteristic line. 6 discloses a schematic diagram of the starting point and the end point of the characteristic line in the method for detecting the position drop of the characteristic line of the vehicle body according to an embodiment of the present invention. Referring to FIG. 6 , the
108.依据起点与终点确定截面线上的比较参考点。在一个实施例中,依据起点与终点确定截面线上的比较参考点包括如下的步骤:108. Determine the comparison reference point on the section line based on the start and end points. In one embodiment, determining the comparison reference point on the section line according to the start point and the end point includes the following steps:
在起点处构建起点切线,起点切线与截面线相切且起点为切点。Builds a start tangent at the start point, the start tangent is tangent to the section line and the start point is the tangent point.
在终点处构建终点切线,终点切线与截面线相切且终点为切点。Constructs an end tangent at the end point, where the end tangent is tangent to the section line and the end point is the tangent point.
图7揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中起点切线和终点切线的示意图。参考图7所示,在起点208处构建起点切线212,起点切线212与截面线204相切且起点208为切点。在终点210处构建终点切线214,终点切线214与截面线204相切且终点210为切点。FIG. 7 discloses a schematic diagram of a starting point tangent and an ending point tangent in a method for detecting a position drop of a feature line of a vehicle body according to an embodiment of the present invention. Referring to FIG. 7, a
确定起点切线和终点切线的交点。图8揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中确定起点切线和终点切线的交点的示意图。将起点切线212和终点切线214分别朝着内侧延长(所谓内侧是指朝向特征线内部的方向),确定起点切线212和终点切线214的交点216。Determines the intersection of the start and end tangents. FIG. 8 discloses a schematic diagram of determining the intersection point of the starting point tangent and the ending point tangent in the method for detecting the position drop of the vehicle body characteristic line according to an embodiment of the present invention. The
确定交点在截面线上的投影点,投影点为比较参考点。图9揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中确定比较参考点的示意图。在一个实施例中,确定交点在截面线上的投影点包括如下的步骤:找到穿过交点216且与截面线垂直的垂线。垂线与截面线204的交点为投影点218。Determine the projection point of the intersection point on the section line, and the projection point is the reference point for comparison. FIG. 9 shows a schematic diagram of determining a comparison reference point in a method for detecting a position drop of a characteristic line of a vehicle body according to an embodiment of the present invention. In one embodiment, determining the projection point of the intersection point on the section line includes the step of finding a vertical line passing through the
110.基于比较参考点确定特征线的位置落差。在一个实施例中,该检测方法还包括如下的步骤:设置基准坐标系,将各个比较参考点置于基准坐标系中获得坐标值,基于坐标值计算特征线的位置落差值。图10揭示了根据本发明的一实施例的车身特征线位置落差的检测方法中确定位置落差值的示意图。参考图10所示,前门部件的比较参考点A在基准坐标系中Z向的坐标为+706.44mm,后门部件的比较参考点B在基准坐标系中Z向的坐标为+704.10mm。由于比较参考点A和B是置于同一个基准坐标系中,因此可以确定比较参考点A和B在Z向上存在位置落差,位置落差值为(706.44-704.10)mm。依据上述的位置落差值,可以对零部件进行调整,使得各个部件的比较参考点互相对齐。110. Determine the position drop of the feature line based on the comparison reference point. In one embodiment, the detection method further includes the steps of: setting a reference coordinate system, placing each comparison reference point in the reference coordinate system to obtain coordinate values, and calculating the position drop value of the characteristic line based on the coordinate values. FIG. 10 shows a schematic diagram of determining the position drop value in the method for detecting the position drop of the vehicle body feature line according to an embodiment of the present invention. Referring to FIG. 10 , the comparison reference point A of the front door component has a Z coordinate of +706.44mm in the reference coordinate system, and the comparison reference point B of the rear door component has a Z coordinate of +704.10mm in the reference coordinate system. Since the comparison reference points A and B are placed in the same reference coordinate system, it can be determined that there is a position drop between the comparison reference points A and B in the Z direction, and the position drop value is (706.44-704.10) mm. According to the above position drop value, the components can be adjusted so that the comparison reference points of each component are aligned with each other.
本发明的车身特征线位置落差的检测方法能以统一地方式确定比较参考点,并将各个比较参考点放在同一个基准坐标系中,能够获得量化的位置落差数据,便于进行评价和修正。The method for detecting the position difference of the vehicle body feature line of the present invention can determine the comparison reference points in a unified manner, and put each comparison reference point in the same reference coordinate system, and can obtain quantified position difference data, which is convenient for evaluation and correction.
上述实施例是提供给熟悉本领域内的人员来实现或使用本发明的,熟悉本领域的人员可在不脱离本发明的发明思想的情况下,对上述实施例做出种种修改或变化,因而本发明的保护范围并不被上述实施例所限,而应该是符合权利要求书提到的创新性特征的最大范围。The above-mentioned embodiments are provided for those skilled in the art to realize or use the present invention. Those skilled in the art can make various modifications or changes to the above-mentioned embodiments without departing from the inventive concept of the present invention. The protection scope of the present invention is not limited by the above-mentioned embodiments, but should be the maximum scope conforming to the innovative features mentioned in the claims.
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