CN108700805A - Photosensitive polymer combination, dry film, solidfied material, printed circuit board and Photobase generator - Google Patents
Photosensitive polymer combination, dry film, solidfied material, printed circuit board and Photobase generator Download PDFInfo
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
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- G03F7/004—Photosensitive materials
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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- H05K3/28—Applying non-metallic protective coatings
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- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
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- H05K3/22—Secondary treatment of printed circuits
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Abstract
提供:灵敏度优异的感光性树脂组合物、具有由该组合物得到的树脂层的干膜、该组合物或该干膜的树脂层的固化物、具有该固化物的印刷电路板、灵敏度优异的光产碱剂。感光性树脂组合物等,所述感光性树脂组合物的特征在于,含有:下述通式(1)所示的羧酸与碱形成的离子型的光产碱剂。(式(1)中,R1~R4、X1和X2各自独立地为氢原子或取代基,X1和X2中的至少一者为吸电子基团,Y为给电子基团,B表示碱。)。
Provided: a photosensitive resin composition with excellent sensitivity, a dry film having a resin layer obtained from the composition, a cured product of the resin layer of the composition or the dry film, a printed circuit board having the cured product, and a photoalkali-generating agent with excellent sensitivity. The photosensitive resin composition, etc., is characterized in that it contains: an ionic photoalkali-generating agent formed by a carboxylic acid and a base as shown in the following general formula (1). (In formula (1), R1 to R4 , X1 and X2 are each independently a hydrogen atom or a substituent, at least one of X1 and X2 is an electron-withdrawing group, Y is an electron-donating group, and B represents a base.)
Description
技术领域technical field
本发明涉及感光性树脂组合物、干膜、固化物、印刷电路板和光产碱剂。The invention relates to a photosensitive resin composition, a dry film, a cured product, a printed circuit board and a photobase generator.
背景技术Background technique
利用由于光的作用产生碱的光产碱剂作为催化剂使树脂化学改性的方法应用于光致抗蚀剂材料、光固化材料等领域。例如,专利文献1中记载了一种感光性树脂组合物,其特征在于,含有:包含进行光脱羧的羧酸与叔胺形成的盐的光产碱剂;和,聚酰亚胺前体和/或聚苯并噁唑前体。The method of chemically modifying the resin by using the photobase generator that generates alkali due to the action of light as a catalyst is applied to the fields of photoresist materials, photocurable materials and the like. For example, a photosensitive resin composition is described in Patent Document 1, which is characterized in that it contains: a photobase generator comprising a salt of a carboxylic acid that undergoes photodecarboxylation and a tertiary amine; and a polyimide precursor and /or polybenzoxazole precursors.
现有技术文献prior art literature
专利文献patent documents
专利文献1:日本专利4830435号公报Patent Document 1: Japanese Patent No. 4830435
发明内容Contents of the invention
发明要解决的问题The problem to be solved by the invention
要求提高含有光产碱剂的感光性树脂组合物的灵敏度。如果灵敏度提高,则可以缓和用于产生碱的光照射的条件、利用碱进行热固化时的热处理的条件等反应条件,也期待能以良好的分辨率进行图案化。另外,如果灵敏度提高,则上述那样的反应条件的选择的范围拓宽,在考虑感光性树脂组合物中其他成分、涂布感光性树脂组合物的基材等其他材料的耐热性等特性的方面,期待可以选择比以往更适合的反应条件。然而,专利文献1中记载的包含进行光脱羧的羧酸与叔胺形成的盐的光产碱剂中,无法得到充分的灵敏度。It is required to improve the sensitivity of a photosensitive resin composition containing a photobase generator. If the sensitivity is improved, reaction conditions such as light irradiation conditions for generating bases and heat treatment conditions for thermal curing with bases can be relaxed, and patterning with good resolution is also expected. In addition, if the sensitivity is improved, the range of selection of the above-mentioned reaction conditions is widened, and in consideration of other components in the photosensitive resin composition, the properties of other materials such as the substrate on which the photosensitive resin composition is applied, such as heat resistance, etc. , it is expected that more suitable reaction conditions can be selected than before. However, in the photobase generator described in Patent Document 1, which includes a salt of a carboxylic acid that undergoes photodecarboxylation and a tertiary amine, sufficient sensitivity cannot be obtained.
因此,本发明的目的在于,提供:灵敏度优异的感光性树脂组合物、具有由该组合物得到的树脂层的干膜、该组合物或该干膜的树脂层的固化物、具有该固化物的印刷电路板、灵敏度优异的光产碱剂。Therefore, the object of the present invention is to provide: a photosensitive resin composition excellent in sensitivity, a dry film having a resin layer obtained from the composition, a cured product of the composition or a resin layer of the dry film, a cured product having the Printed circuit boards, photobase generators with excellent sensitivity.
用于解决问题的方案solutions to problems
本发明人等鉴于上述进行了深入研究,结果发现:通过将具有特定结构的化合物作为光产碱剂使用,可以解决上述课题,至此完成了本发明。The inventors of the present invention conducted intensive studies in view of the above, and as a result, found that the above-mentioned problems can be solved by using a compound having a specific structure as a photobase generator, and thus completed the present invention.
即,本发明的感光性树脂组合物的特征在于,含有:下述通式(1)所示的羧酸与碱形成的离子型的光产碱剂。That is, the photosensitive resin composition of this invention contains the ionic type photobase generator which the carboxylic acid represented by following General formula (1) and a base form, It is characterized by the above-mentioned.
(式(1)中,R1~R4、X1和X2各自独立地为氢原子或取代基,X1和X2中的至少一者为吸电子基团,Y为给电子基团,B表示碱。)(In formula (1), R 1 to R 4 , X 1 and X 2 are each independently a hydrogen atom or a substituent, at least one of X 1 and X 2 is an electron-withdrawing group, Y is an electron-donating group , B means base.)
本发明的感光性树脂组合物优选的是,前述光产碱剂的摩尔吸光系数为300L·mol-1·cm-1以上。In the photosensitive resin composition of the present invention, it is preferable that the photobase generator has a molar absorption coefficient of 300 L·mol −1 ·cm −1 or more.
本发明的感光性树脂组合物优选的是,前述通式(1)中,吸电子基团选自由-C≡N、-NO2、-COCH3、-F、-Cl、-Br和-I组成的组。In the photosensitive resin composition of the present invention, preferably, in the aforementioned general formula (1), the electron-withdrawing group is selected from -C≡N, -NO 2 , -COCH 3 , -F, -Cl, -Br and -I composed of groups.
本发明的感光性树脂组合物优选的是,前述通式(1)中,给电子基团选自由-CH3、-C2H5、-CH(CH3)2、-C(CH3)3、-C6H5、-OH、-OCH3和-OC6H5组成的组。In the photosensitive resin composition of the present invention, preferably, in the aforementioned general formula (1), the electron donating group is selected from -CH 3 , -C 2 H 5 , -CH(CH 3 ) 2 , -C(CH 3 ) 3 , a group consisting of -C 6 H 5 , -OH, -OCH 3 and -OC 6 H 5 .
本发明的感光性树脂组合物优选的是,还含有高分子前体。The photosensitive resin composition of the present invention preferably further contains a polymer precursor.
本发明的感光性树脂组合物优选的是,前述高分子前体为聚酰胺酸和聚酰胺酸酯中的至少任一者。In the photosensitive resin composition of the present invention, it is preferable that the aforementioned polymer precursor is at least any one of polyamic acid and polyamic acid ester.
本发明的感光性树脂组合物优选的是,前述高分子前体为具有下述通式(4-1)所示的结构的聚酰胺酸酯。In the photosensitive resin composition of the present invention, it is preferable that the aforementioned polymer precursor is a polyamic acid ester having a structure represented by the following general formula (4-1).
(式(4-1)中,R7为4价的有机基团,R8为具有脂环式骨架的基团、亚苯基、具有用亚烷基键合的二亚苯基骨架的基团和亚烷基中的任意者,R9-1和R10-1任选彼此相同或不同,为1价的有机基团或具有硅的官能团,R11为2价的有机基团,m为1以上的整数,n为0或1以上的整数。)(In formula (4-1), R 7 is a tetravalent organic group, R 8 is a group with an alicyclic skeleton, a phenylene group, a group with a diphenylene skeleton bonded with an alkylene group Any one of the group and the alkylene group, R 9-1 and R 10-1 are optionally the same or different from each other, a monovalent organic group or a functional group having silicon, R 11 is a divalent organic group, m is an integer of 1 or more, and n is an integer of 0 or 1 or more.)
本发明的感光性树脂组合物优选的是,前述通式(4-1)中的R7为包含芳香族环与脂肪族烃环的稠合环的4价的有机基团、包含芳香族基团和脂环式烃基的4价的有机基团、或包含氟原子的4价的有机基团。 In the photosensitive resin composition of the present invention, it is preferable that R in the aforementioned general formula (4-1) is a tetravalent organic group containing a condensed ring of an aromatic ring and an aliphatic hydrocarbon ring, including an aromatic group A tetravalent organic group of a group and an alicyclic hydrocarbon group, or a tetravalent organic group containing a fluorine atom.
本发明的感光性树脂组合物优选的是,前述高分子前体为具有下述通式(4-1-1)和(4-1-2)中的至少任一者所示的结构的聚酰胺酸酯。In the photosensitive resin composition of the present invention, it is preferable that the aforementioned polymer precursor is a polymer having a structure shown in at least any one of the following general formulas (4-1-1) and (4-1-2). Amic acid esters.
(式(4-1-1)中,R8为具有脂环式骨架的基团、亚苯基、具有用亚烷基键合的二亚苯基骨架的基团和亚烷基中的任意者,R9-1和R10-1任选彼此相同或不同,为1价的有机基团或具有硅的官能团,R11为2价的有机基团,m为1以上的整数,n为0或1以上的整数。)( In the formula (4-1-1), R is any of a group having an alicyclic skeleton, a phenylene group, a group having a diphenylene skeleton bonded with an alkylene group, and an alkylene group. Or, R 9-1 and R 10-1 are optionally the same or different from each other, and are a monovalent organic group or a functional group with silicon, R 11 is a divalent organic group, m is an integer of 1 or more, and n is An integer of 0 or 1 or more.)
(式(4-1-2)中,R8为具有脂环式骨架的基团、亚苯基、具有用亚烷基键合的二亚苯基骨架的基团和亚烷基中的任意者,R9-1和R10-1任选彼此相同或不同,为1价的有机基团或具有硅的官能团,R11为2价的有机基团,m为1以上的整数,n为0或1以上的整数。)( In the formula (4-1-2), R is any of a group having an alicyclic skeleton, a phenylene group, a group having a diphenylene skeleton bonded with an alkylene group, and an alkylene group. Or, R 9-1 and R 10-1 are optionally the same or different from each other, and are a monovalent organic group or a functional group with silicon, R 11 is a divalent organic group, m is an integer of 1 or more, and n is An integer of 0 or 1 or more.)
本发明的干膜的特征在于,具有树脂层,所述树脂层是将前述感光性树脂组合物涂布于薄膜并干燥而得到的。The dry film of the present invention has a resin layer obtained by applying the photosensitive resin composition to a film and drying it.
本发明的固化物的特征在于,其是将前述感光性树脂组合物或前述干膜的树脂层固化而得到的。The cured product of the present invention is obtained by curing the aforementioned photosensitive resin composition or the resin layer of the aforementioned dry film.
本发明的印刷电路板的特征在于,具有前述固化物。The printed wiring board of this invention is characterized by having the said hardened|cured material.
本发明的光产碱剂的特征在于,其为下述通式(1)所示的羧酸与碱形成的离子型。The photobase generator of the present invention is characterized in that it is an ion type formed of a carboxylic acid represented by the following general formula (1) and a base.
(式(1)中,R1~R4、X1和X2各自独立地为氢原子或取代基,X1和X2中的至少一者为吸电子基团,Y为给电子基团,B表示碱。)(In formula (1), R 1 to R 4 , X 1 and X 2 are each independently a hydrogen atom or a substituent, at least one of X 1 and X 2 is an electron-withdrawing group, Y is an electron-donating group , B means base.)
本发明的光产碱剂优选的是,前述通式(1)中,吸电子基团为-C≡N、-COCH3、-NO2、-F、-Cl、-Br和-I。Preferably, in the photobase generator of the present invention, in the aforementioned general formula (1), the electron-withdrawing groups are -C≡N, -COCH 3 , -NO 2 , -F, -Cl, -Br and -I.
本发明的光产碱剂优选的是,前述通式(1)中,给电子基团为-CH3、-C2H5、-CH(CH3)2、-C(CH3)3、-C6H5、-OH、-OCH3和-OC6H5。In the photobase generator of the present invention, preferably, in the aforementioned general formula (1), the electron-donating groups are -CH 3 , -C 2 H 5 , -CH(CH 3 ) 2 , -C(CH 3 ) 3 , -C 6 H 5 , -OH, -OCH 3 and -OC 6 H 5 .
发明的效果The effect of the invention
根据本发明,可以提供:灵敏度优异的感光性树脂组合物、具有由该组合物得到的树脂层的干膜、该组合物或该干膜的树脂层的固化物、具有该固化物的印刷电路板、灵敏度优异的光产碱剂。According to the present invention, a photosensitive resin composition excellent in sensitivity, a dry film having a resin layer obtained from the composition, a cured product of the composition or a resin layer of the dry film, and a printed circuit having the cured product can be provided. Plate, photobase generator with excellent sensitivity.
附图说明Description of drawings
图1为示出实施例1-1中合成的光产碱剂MONPA-TBD的1H-NMR的光谱的图。横轴表示化学位移(δ)、纵轴表示相对强度(ppm)。FIG. 1 is a graph showing the 1 H-NMR spectrum of the photobase generator MONPA-TBD synthesized in Example 1-1. The horizontal axis represents chemical shift (δ), and the vertical axis represents relative intensity (ppm).
图2为示出实施例1-2中合成的光产碱剂MONPA-DBU的1H-NMR的光谱的图。横轴表示化学位移(δ)、纵轴表示相对强度(ppm)。Fig. 2 is a graph showing the spectrum of 1 H-NMR of the photobase generator MONPA-DBU synthesized in Example 1-2. The horizontal axis represents chemical shift (δ), and the vertical axis represents relative intensity (ppm).
图3为示出实施例1-3中合成的光产碱剂MONPA-2E4MZ的1H-NMR的光谱的图。横轴表示化学位移(δ)、纵轴表示相对强度(ppm)。Fig. 3 is a graph showing the spectrum of 1 H-NMR of the photobase generator MONPA-2E4MZ synthesized in Example 1-3. The horizontal axis represents chemical shift (δ), and the vertical axis represents relative intensity (ppm).
图4为示出实施例1-4中合成的光产碱剂MONPA-DBA的1H-NMR的光谱的图。横轴表示化学位移(δ)、纵轴表示相对强度(ppm)。Fig. 4 is a graph showing the spectrum of 1 H-NMR of the photobase generator MONPA-DBA synthesized in Example 1-4. The horizontal axis represents chemical shift (δ), and the vertical axis represents relative intensity (ppm).
具体实施方式Detailed ways
以下,对本发明的感光性树脂组合物含有的成分进行详述。Hereinafter, the components contained in the photosensitive resin composition of the present invention will be described in detail.
[光产碱剂][Photobase Generator]
本发明中,使用下述通式(1)所示的羧酸与碱形成的离子型的光产碱剂。In the present invention, an ionic photobase generator formed of a carboxylic acid represented by the following general formula (1) and a base is used.
(式(1)中,R1~R4、X1和X2各自独立地为氢原子或取代基,X1和X2中的至少一者为吸电子基团,Y为给电子基团,B表示碱。此处,取代基是指氢原子以外的基团。)(In formula (1), R 1 to R 4 , X 1 and X 2 are each independently a hydrogen atom or a substituent, at least one of X 1 and X 2 is an electron-withdrawing group, Y is an electron-donating group , B represents a base. Here, a substituent refers to a group other than a hydrogen atom.)
前述光产碱剂具有在源自苯乙酸的苯环的间位和对位分别直接键合有吸电子基团和给电子基团的结构。凭借这样的结构,可以产生碱。The aforementioned photobase generator has a structure in which an electron-withdrawing group and an electron-donating group are directly bonded to the meta-position and para-position of the benzene ring derived from phenylacetic acid, respectively. With such a structure, a base can be generated.
另外,通过上述结构,能够制造在i射线(365nm)下灵敏度也高的光产碱剂。前述光产碱剂的i射线下的摩尔吸光系数优选为300L·mol-1·cm-1以上、更优选为500L·mol-1·cm-1以上、进一步优选为1100L·mol-1·cm-1以上。摩尔吸光系数越高,有灵敏度变得越高的倾向。摩尔吸光系数的上限值没有特别限制,从光稳定性、保存稳定性的观点出发,例如为20000L·mol-1·cm-1以下。Moreover, with the said structure, the photobase generator with high sensitivity also in i-ray (365 nm) can be manufactured. The molar absorptivity coefficient of the aforementioned photobase generator under the i-ray is preferably more than 300L·mol -1 ·cm -1 , more preferably more than 500L·mol -1 ·cm -1 , more preferably 1100L·mol -1 ·cm -1 or more. The higher the molar absorptivity, the higher the sensitivity tends to be. The upper limit of the molar absorptivity is not particularly limited, but is, for example, 20000 L·mol −1 ·cm −1 or less from the viewpoint of photostability and storage stability.
进而,前述光产碱剂的热解温度(Td)高,因此,例如涂膜干燥时的热稳定性也优异。前述光产碱剂的Td优选120℃以上、更优选150℃以上、最优选180℃以上。需要说明的是,热解温度(Td)是指,失重比率成为10%时的温度。Furthermore, since the thermal decomposition temperature (Td) of the said photobase generator is high, it is excellent also in the heat stability at the time of drying of a coating film, for example. Td of the aforementioned photobase generator is preferably 120°C or higher, more preferably 150°C or higher, and most preferably 180°C or higher. In addition, pyrolysis temperature (Td) means the temperature at which the weight loss ratio becomes 10%.
作为相对于前述光产碱剂的活性光线,可以照射可见光线、紫外线、电子束、X射线等,优选紫外线、特别是248nm、365nm、405nm、436nm的紫外线。Visible rays, ultraviolet rays, electron beams, X-rays, etc. can be irradiated as active rays for the above-mentioned photobase generator, and ultraviolet rays, especially ultraviolet rays of 248nm, 365nm, 405nm, and 436nm are preferred.
前述通式(1)中,R1、R2、X1和X2各自独立地为氢原子或取代基。作为取代基,例如可以举出卤素原子、羟基、巯基、硫基、甲硅烷基、硅烷醇基、氰基、硝基、亚硝基、亚磺基、磺基、磺酸根基、膦基、氧膦基、磷酸基、膦酰基、膦酸酯基、烷氧基、酰胺基或有机基团。In the aforementioned general formula (1), R 1 , R 2 , X 1 and X 2 are each independently a hydrogen atom or a substituent. Examples of substituents include halogen atoms, hydroxyl groups, mercapto groups, thio groups, silyl groups, silanol groups, cyano groups, nitro groups, nitroso groups, sulfinyl groups, sulfo groups, sulfonate groups, phosphino groups, Phosphinyl group, phosphoric acid group, phosphono group, phosphonate group, alkoxy group, amide group or organic group.
此处,有机基团是指,包含碳原子的基团,例如为碳数为10以下的基团,可以具有除碳原子以外的原子(例如氢原子、氧原子、氮原子、硫原子、卤素原子(氟原子、氯原子等)等)。Here, an organic group refers to a group containing carbon atoms, for example, a group having 10 or less carbon atoms, which may have atoms other than carbon atoms (such as hydrogen atoms, oxygen atoms, nitrogen atoms, sulfur atoms, halogen atoms, etc.) Atoms (fluorine atoms, chlorine atoms, etc.) etc.).
X1和X2可以采用的吸电子基团没有特别限定,例如可以举出-C≡N、-COCH3、-NO2、和-F、-Cl、-Br、-I等卤素原子。吸电子基团中,优选-NO2。需要说明的是,X1和X2中的仅一者为吸电子基团的情况下,另一者没有特别限定。The electron-withdrawing groups that can be used for X 1 and X 2 are not particularly limited, and examples thereof include -C≡N, -COCH 3 , -NO 2 , and halogen atoms such as -F, -Cl, -Br, and -I. Among the electron-withdrawing groups, -NO 2 is preferred. In addition, when only one of X1 and X2 is an electron - withdrawing group, the other is not specifically limited.
Y可以采用的给电子基团没有特别限定,例如可以举出-CH3、-C2H5、-CH(CH3)2、-C(CH3)3、-C6H5、-OH、-OCH3和-OC6H5。其中,优选-OCH3。The electron-donating group that Y can adopt is not particularly limited, and examples include -CH 3 , -C 2 H 5 , -CH(CH 3 ) 2 , -C(CH 3 ) 3 , -C 6 H 5 , -OH , -OCH 3 and -OC 6 H 5 . Among them, -OCH 3 is preferred.
R1和R2可以采用的取代基没有特别限定,例如可以举出给电子基团。R1和R2优选分别为氢原子。 The substituents that R1 and R2 can adopt are not particularly limited, and examples thereof include electron donating groups. R 1 and R 2 are preferably each a hydrogen atom.
R3和R4可以采用的取代基没有特别限定,例如为卤素原子、羟基、巯基、硫基、甲硅烷基、硅烷醇基、氰基、硝基、亚硝基、亚磺基、磺基、磺酸根基、膦基、氧膦基、膦酰基、膦酸酯基或有机基团,可以相同也可以不同。R3和R4优选分别为氢原子。 The substituents that R3 and R4 can adopt are not particularly limited, such as halogen atoms, hydroxyl groups, mercapto groups, thiol groups, silyl groups, silanol groups, cyano groups, nitro groups, nitroso groups, sulfinyl groups, and sulfo groups , sulfonate group, phosphine group, phosphinyl group, phosphono group, phosphonate group or organic group, which may be the same or different. R 3 and R 4 are preferably each a hydrogen atom.
需要说明的是,R1、R2、X1、X2和Y优选不形成环状结构。It should be noted that R 1 , R 2 , X 1 , X 2 and Y preferably do not form a ring structure.
B所示的碱没有特别限定,例如可以使用伯胺、仲胺、叔胺等胺(胺化合物)、吡啶等含氮环状化合物、肼化合物、酰胺化合物、氢氧化季铵盐等。另外,例如可以使用国际公开号WO2009/19979中公开的胺等碱。碱中,优选仲胺、叔胺、含氮环状化合物。B所示的碱优选强碱。The base represented by B is not particularly limited, and for example, amines (amine compounds) such as primary amines, secondary amines, and tertiary amines, nitrogen-containing cyclic compounds such as pyridine, hydrazine compounds, amide compounds, quaternary ammonium hydroxides, and the like can be used. In addition, for example, bases such as amines disclosed in International Publication No. WO2009/19979 can be used. Among the bases, secondary amines, tertiary amines, and nitrogen-containing cyclic compounds are preferable. The base represented by B is preferably a strong base.
作为碱,例如可以举出:下述所示那样的、1,4-二氮杂双环[2.2.2]辛烷(DABCO)、N,N-二甲基-4-氨基吡啶(DMAP)、1-氮杂双环[2.2.2]辛烷(ABCO)、1,8-双(二甲基氨基)萘(DMAN)、二氮杂双环十一碳烯(DBU)、二氮杂双环壬烯(DBN)、1,1,3,3-四甲基胍(TMG)、2-乙基-4-甲基咪唑(2E4MZ)、哌啶(PPD)、1-乙基-哌啶(EPPD)、二丁胺(DBA)、1,5,7-三氮杂双环[4.4.0]-5-癸烯(TBD)等。Examples of the base include: 1,4-diazabicyclo[2.2.2]octane (DABCO), N,N-dimethyl-4-aminopyridine (DMAP), 1-Azabicyclo[2.2.2]octane (ABCO), 1,8-bis(dimethylamino)naphthalene (DMAN), diazabicycloundecene (DBU), diazabicyclononene (DBN), 1,1,3,3-tetramethylguanidine (TMG), 2-ethyl-4-methylimidazole (2E4MZ), piperidine (PPD), 1-ethyl-piperidine (EPPD) , Dibutylamine (DBA), 1,5,7-Triazabicyclo[4.4.0]-5-decene (TBD), etc.
前述碱的pKa优选8~20、更优选10~16。The pKa of the aforementioned base is preferably 8-20, more preferably 10-16.
前述碱优选DMAP、DMAN、DBU、TMG、2E4MZ、PPD、EPPD、DBA和TBD。The aforementioned bases are preferably DMAP, DMAN, DBU, TMG, 2E4MZ, PPD, EPPD, DBA and TBD.
前述光产碱剂优选下述通式(2)所示的光产碱剂。The aforementioned photobase generator is preferably a photobase generator represented by the following general formula (2).
式(2)中,X1、X2、Y和B与式(1)同样。In formula (2), X 1 , X 2 , Y and B are the same as in formula (1).
另外,前述光产碱剂更优选下述通式(3)所示的光产碱剂。In addition, the above-mentioned photobase generator is more preferably a photobase generator represented by the following general formula (3).
式(3)中,B与式(1)同样。In formula (3), B is the same as formula (1).
以下,作为前述光产碱剂的具体例,示出用4-甲氧基-3-硝基苯乙酸(MONPA)和各种碱制备的光产碱剂,但不限定于这些。Hereinafter, as specific examples of the aforementioned photobase generator, photobase generators prepared using 4-methoxy-3-nitrophenylacetic acid (MONPA) and various bases are shown, but are not limited thereto.
前述光产碱剂可以单独使用1种,也可以组合使用2种以上。前述光产碱剂的配混量以感光性树脂组合物总量基准计优选3~50质量%、更优选10~30质量%。The said photobase generator may be used individually by 1 type, and may use it in combination of 2 or more types. As for the compounding quantity of the said photobase generator, 3-50 mass % is preferable based on the photosensitive resin composition whole quantity, More preferably, it is 10-30 mass %.
本发明的感光性树脂组合物在不有损本发明的效果的范围内可以含有除前述光产碱剂以外的光产碱剂。The photosensitive resin composition of this invention can contain photobase generators other than the said photobase generator in the range which does not impair the effect of this invention.
(高分子前体)(polymer precursor)
本发明的感光性树脂组合物中,作为以由前述光产碱剂产生的碱为催化剂进行改性的树脂成分,可以含有高分子前体。对于高分子前体,例如作为聚酰亚胺前体,可以举出具有聚酰胺酸或聚酰胺酸酯的重复单元的高分子前体。In the photosensitive resin composition of the present invention, a polymer precursor may be contained as a resin component modified using the base generated from the photobase generator as a catalyst. As a polymer precursor, the polymer precursor which has the repeating unit of a polyamic acid or a polyamic acid ester is mentioned, for example as a polyimide precursor.
前述具有聚酰胺酸或聚酰胺酸酯的重复单元的高分子前体优选用下述通式(4)表示。The polymer precursor having the repeating unit of the aforementioned polyamic acid or polyamic acid ester is preferably represented by the following general formula (4).
式(4)中,R7为4价的有机基团,R8为2价的有机基团,R11为2价的有机基团。作为R11,例如可以举出:包含酚基、烷基酚基、(甲基)丙烯酸酯基、环状烷基、环状烯基、羟基酰胺酸基、芳香族或脂肪族酯基、酰胺基、酰胺酰亚胺基、碳酸酯基、硅氧烷基、环氧烷、氨基甲酸酯基、环氧基、氧杂环丁基等作为构成成分的基团。此处,有机基团是指,包含碳原子的基团。In formula (4), R 7 is a tetravalent organic group, R 8 is a divalent organic group, and R 11 is a divalent organic group. Examples of R 11 include: phenol group, alkylphenol group, (meth)acrylate group, cyclic alkyl group, cyclic alkenyl group, hydroxyamic acid group, aromatic or aliphatic ester group, amide group, amidoimide group, carbonate group, siloxane group, alkylene oxide group, urethane group, epoxy group, oxetanyl group, etc. as constituent groups. Here, an organic group refers to a group containing carbon atoms.
m为1以上的整数,n为0或1以上的整数。此处,高分子前体的优选的数均分子量为1000~100万、更优选5000~50万、进而更优选1万~20万。m is an integer of 1 or more, and n is an integer of 0 or 1 or more. Here, the preferred number average molecular weight of the polymer precursor is 1,000 to 1,000,000, more preferably 5,000 to 500,000, and still more preferably 10,000 to 200,000.
式(4)中,R7和R8根据用途选自芳香族基团、优选碳原子数6~32的芳香族基团、或脂肪族基团、优选碳原子数4~20的脂肪族基团。R7和R8优选为高分子前体的制造中使用的后述的酸二酐和二胺中所含的取代基R7和R8。In formula (4), R 7 and R 8 are selected from aromatic groups, preferably aromatic groups with 6 to 32 carbon atoms, or aliphatic groups, preferably aliphatic groups with 4 to 20 carbon atoms according to the application group. R 7 and R 8 are preferably substituents R 7 and R 8 contained in acid dianhydrides and diamines described later used in the production of the polymer precursor.
另外,通过短波长光将感光性树脂组合物形成图案的情况下,从聚合物的吸收特性的观点出发,作为R7和R8,优选使用脂肪族基团。另外,例如,使用含有氟的基团作为R7和R8的情况下,可以提高光吸收的低波长化或介电特性。Moreover, when patterning a photosensitive resin composition with short-wavelength light, it is preferable to use an aliphatic group as R7 and R8 from a viewpoint of the absorption characteristic of a polymer. In addition, for example, when a fluorine-containing group is used as R 7 and R 8 , the wavelength reduction of light absorption and dielectric properties can be improved.
本发明中,根据用途而选择高分子前体的结构是重要的。In the present invention, it is important to select the structure of the polymer precursor according to the application.
需要说明的是,R7的4价表示仅用于与酸键合的价数,R7可以具有取代基。同样地,R8的2价表示仅用于与胺键合的价数,此外可以进一步具有取代基。It should be noted that the 4 valency of R 7 represents only the valence for bonding with an acid, and R 7 may have a substituent. Similarly, the divalence of R 8 represents a valence only for bonding with an amine, and may further have a substituent.
R9和R10为氢原子或1价的有机基团或具有硅的官能团。R 9 and R 10 are a hydrogen atom or a monovalent organic group or a functional group having silicon.
R9和R10为1价的有机基团的情况下,例如可以举出烷基、烯基、炔基、芳基等。R9和R10为1价的具有硅的官能团的情况下,例如可以举出硅氧烷基、硅烷基、硅烷醇基等。而且也可以使R9和R10仅一部分为氢或一价的有机基团,由此,可以控制溶解性。When R 9 and R 10 are monovalent organic groups, examples thereof include alkyl groups, alkenyl groups, alkynyl groups, and aryl groups. When R 9 and R 10 are monovalent silicon-containing functional groups, examples thereof include siloxane groups, silane groups, and silanol groups. Furthermore, only a part of R 9 and R 10 may be hydrogen or a monovalent organic group, thereby controlling the solubility.
作为高分子前体,适合使用R9和R10为氢原子那样的聚酰胺酸。由此,碱显影性变良好,可以得到良好的图案。As a polymer precursor, polyamic acid in which R 9 and R 10 are hydrogen atoms is suitably used. Thereby, alkali developability becomes favorable and a favorable pattern can be obtained.
(聚酰胺酸)(polyamic acid)
聚酰胺酸可以通过应用以往公知的方法而制备。例如,可以仅通过将酸二酐和二胺在溶液中混合而制备。可以以1步的反应合成,可以容易且以低成本得到,无需进一步的修饰,因此,优选使用。高分子前体的合成方法没有特别限定,可以应用公知的方法。The polyamic acid can be produced by applying a conventionally known method. For example, it can be produced only by mixing an acid dianhydride and a diamine in a solution. It can be synthesized by a one-step reaction, can be obtained easily and at low cost, and does not require further modification, so it is preferably used. The synthesis method of the polymer precursor is not particularly limited, and known methods can be applied.
作为本发明中能使用的四羧酸二酐的例子,可以举出下述通式(5)所示的四羧酸二酐。但是,下述所示的具体例为一例,只要不违背本发明的主旨就当然可以使用公知的物质。As an example of the tetracarboxylic dianhydride which can be used in this invention, the tetracarboxylic dianhydride represented by following general formula (5) is mentioned. However, the specific example shown below is an example, and a well-known thing can be used, of course, as long as it does not deviate from the summary of this invention.
(式中的R7如上述所示。)(R in the formula is as shown above.)
需要说明的是,本实施方式的聚酰胺酸中的重复单元中的R7基优选源自作为聚酰胺酸制造的原料使用的四羧酸二酐的R7。In addition, it is preferable that the R7 group in the repeating unit in the polyamic acid of this embodiment originates in R7 of the tetracarboxylic dianhydride used as a raw material for polyamic-acid manufacture.
作为能用于制造上述高分子前体的酸二酐,例如可以举出:1,3,3a,4,5,9b-六氢-5(四氢-2,5-二氧代-3-呋喃基)萘并[1,2-c]呋喃-1,3-二酮、亚乙基四羧酸二酐、丁烷四羧酸二酐、环丁烷四羧酸二酐、甲基环丁烷四羧酸二酐、环戊烷四羧酸二酐等脂肪族四羧酸二酐;均苯四酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、2,2’,3,3’-二苯甲酮四羧酸二酐、2,3’,3,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-联苯四羧酸二酐、2,2’,3,3’-联苯四羧酸二酐、2,3’,3,4’-联苯四羧酸二酐、2,2’,6,6’-联苯四羧酸二酐、2,2-双(3,4-二羧基苯基)丙烷二酐、2,2-双(2,3-二羧基苯基)丙烷二酐、双(3,4-二羧基苯基)醚二酐、双(3,4-二羧基苯基)砜二酐、1,1-双(2,3-二羧基苯基)乙烷二酐、双(2,3-二羧基苯基)甲烷二酐、双(3,4-二羧基苯基)甲烷二酐、2,2-双(3,4-二羧基苯基)-1,1,1,3,3,3-六氟丙烷二酐、2,2-双(2,3-二羧基苯基)-1,1,1,3,3,3-六氟丙烷二酐、1,3-双〔(3,4-二羧基)苯甲酰基〕苯二酐、1,4-双〔(3,4-二羧基)苯甲酰基〕苯二酐、2,2-双{4-〔4-(1,2-二羧基)苯氧基〕苯基}丙烷二酐、2,2-双{4-〔3-(1,2-二羧基)苯氧基〕苯基}丙烷二酐、双{4-〔4-(1,2-二羧基)苯氧基〕苯基}酮二酐、双{4-〔3-(1,2-二羧基)苯氧基〕苯基}酮二酐、4,4’-双〔4-(1,2-二羧基)苯氧基〕联苯二酐、4,4’-双〔3-(1,2-二羧基)苯氧基〕联苯二酐、双{4-〔4-(1,2-二羧基)苯氧基〕苯基}酮二酐、双{4-〔3-(1,2-二羧基)苯氧基〕苯基}酮二酐、双{4-〔4-(1,2-二羧基)苯氧基〕苯基}砜二酐、双{4-〔3-(1,2-二羧基)苯氧基〕苯基}砜二酐、双{4-〔4-(1,2-二羧基)苯氧基〕苯基}硫醚二酐、双{4-〔3-(1,2-二羧基)苯氧基〕苯基}硫醚二酐、2,2-双{4-〔4-(1,2-二羧基)苯氧基〕苯基}-1,1,1,3,3,3-六氟丙烷二酐、2,2-双{4-〔3-(1,2-二羧基)苯氧基〕苯基}-1,1,1,3,3,3-六氟丙烷二酐、2,3,6,7-萘四羧酸二酐、1,1,1,3,3,3-六氟-2,2-双(2,3-或3,4-二羧基苯基)丙烷二酐、1,4,5,8-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、1,2,3,4-苯四羧酸二酐、3,4,9,10-苝四羧酸二酐、2,3,6,7-蒽四羧酸二酐、1,2,7,8-菲四羧酸二酐、吡啶四羧酸二酐、磺酰基二邻苯二甲酸酐、间三联苯基-3,3’,4,4’-四羧酸二酐、对三联苯基-3,3’,4,4’-四羧酸二酐等芳香族四羧酸二酐等。Examples of acid dianhydrides that can be used to produce the above-mentioned polymer precursors include: 1,3,3a,4,5,9b-hexahydro-5(tetrahydro-2,5-dioxo-3- Furyl)naphtho[1,2-c]furan-1,3-dione, ethylene tetracarboxylic dianhydride, butane tetracarboxylic dianhydride, cyclobutane tetracarboxylic dianhydride, methyl cyclobutane tetracarboxylic dianhydride Aliphatic tetracarboxylic dianhydrides such as butane tetracarboxylic dianhydride and cyclopentane tetracarboxylic dianhydride; pyromellitic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic anhydride, 2,2',3,3'-benzophenone tetracarboxylic dianhydride, 2,3',3,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4 '-Biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 2,3',3,4'-biphenyltetracarboxylic dianhydride, 2,2' ,6,6'-biphenyltetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane di anhydride, bis(3,4-dicarboxyphenyl) ether dianhydride, bis(3,4-dicarboxyphenyl)sulfone dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane di anhydride, bis(2,3-dicarboxyphenyl)methane dianhydride, bis(3,4-dicarboxyphenyl)methane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)-1, 1,1,3,3,3-hexafluoropropane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)-1,1,1,3,3,3-hexafluoropropane dianhydride, 1,3-bis[(3,4-dicarboxy)benzoyl]phthalic anhydride, 1,4-bis[(3,4-dicarboxy)benzoyl]phthalic anhydride, 2,2-bis{ 4-[4-(1,2-dicarboxy)phenoxy]phenyl}propane dianhydride, 2,2-bis{4-[3-(1,2-dicarboxy)phenoxy]phenyl} Propane dianhydride, bis{4-[4-(1,2-dicarboxy)phenoxy]phenyl}ketone dianhydride, bis{4-[3-(1,2-dicarboxy)phenoxy]benzene Base} ketone dianhydride, 4,4'-bis[4-(1,2-dicarboxy)phenoxy]biphenyl dianhydride, 4,4'-bis[3-(1,2-dicarboxy)benzene Oxy]biphenyl dianhydride, bis{4-[4-(1,2-dicarboxy)phenoxy]phenyl}ketone dianhydride, bis{4-[3-(1,2-dicarboxy)benzene Oxy]phenyl}ketone dianhydride, bis{4-[4-(1,2-dicarboxy)phenoxy]phenyl}sulfone dianhydride, bis{4-[3-(1,2-dicarboxy )phenoxy]phenyl}sulfone dianhydride, bis{4-[4-(1,2-dicarboxy)phenoxy]phenyl}sulfide dianhydride, bis{4-[3-(1,2 -Dicarboxy)phenoxy]phenyl}sulfide dianhydride, 2,2-bis{4-[4-(1,2-dicarboxy)phenoxy]phenyl}-1,1,1,3 ,3,3-Hexafluoropropane dianhydride, 2,2-bis{4-[3-(1,2-dicarboxy)phenoxy]phenyl}-1,1,1,3,3,3- Hexafluoropropane dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(2,3- or 3,4 -two Carboxyphenyl) propane dianhydride, 1,4,5,8-naphthalene tetracarboxylic dianhydride, 1,2,5,6-naphthalene tetracarboxylic dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride Dianhydride, 3,4,9,10-perylene tetracarboxylic dianhydride, 2,3,6,7-anthracene tetracarboxylic dianhydride, 1,2,7,8-phenanthrene tetracarboxylic dianhydride, pyridine tetracarboxylic dianhydride Carboxylic dianhydride, sulfonyl diphthalic anhydride, m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, p-terphenyl-3,3',4,4'- Aromatic tetracarboxylic dianhydrides, such as tetracarboxylic dianhydride, etc.
它们可以单独使用或混合2种以上使用。而且,作为特别优选使用的四羧酸二酐,可以举出1,3,3a,4,5,9b-六氢-5(四氢-2,5-二氧代-3-呋喃基)萘并[1,2-c]呋喃-1,3-二酮、均苯四酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-联苯四羧酸二酐、2,2’,6,6’-联苯四羧酸二酐、双(3,4-二羧基苯基)醚二酐、2,2-双(3,4-二羧基苯基)-1,1,1,3,3,3-六氟丙烷二酐。These can be used individually or in mixture of 2 or more types. Furthermore, 1,3,3a,4,5,9b-hexahydro-5(tetrahydro-2,5-dioxo-3-furyl)naphthalene can be mentioned as a particularly preferably used tetracarboxylic dianhydride. And[1,2-c]furan-1,3-dione, pyromellitic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4 ,4'-biphenyltetracarboxylic dianhydride, 2,2',6,6'-biphenyltetracarboxylic dianhydride, bis(3,4-dicarboxyphenyl)ether dianhydride, 2,2-bis (3,4-dicarboxyphenyl)-1,1,1,3,3,3-hexafluoropropane dianhydride.
使用导入了氟的酸二酐、具有脂环骨架的酸二酐作为组合使用的酸二酐时,可以在不怎么破坏透明性的情况下,调整溶解性、热膨胀率等物性。另外,使用均苯四酸酐、3,3’,4,4’-联苯四羧酸二酐、1,4,5,8-萘四羧酸二酐等刚性的酸二酐时,最终得到的聚酰亚胺的线热膨胀系数变小,但有妨碍透明性提高的倾向,因此,可以边注意共聚比例边组合使用。When a fluorine-introduced acid dianhydride or an acid dianhydride having an alicyclic skeleton is used as an acid dianhydride used in combination, physical properties such as solubility and thermal expansion coefficient can be adjusted without greatly impairing transparency. In addition, when rigid acid dianhydrides such as pyromellitic anhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, and 1,4,5,8-naphthalenetetracarboxylic dianhydride are used, the final The linear thermal expansion coefficient of the polyimide becomes small, but it tends to hinder the improvement of transparency, so it can be used in combination while paying attention to the copolymerization ratio.
酸二酐的多个羧基可以存在于单一的芳香环上,也可以存在于多个芳香环上,例如可以使用下述式所示的酸二酐。A plurality of carboxyl groups of an acid dianhydride may exist on a single aromatic ring or may exist on a plurality of aromatic rings, for example, an acid dianhydride represented by the following formula can be used.
本发明中能使用的胺可以举出下述通式(6)所示的二胺。但是,下述是一例,只要不违背本发明的主旨,就当然可以使用公知的二胺。Amines that can be used in the present invention include diamines represented by the following general formula (6). However, the following is an example, and it is of course possible to use known diamines as long as they do not deviate from the spirit of the present invention.
H2N-R8-NH2 (6)H 2 NR 8 -NH 2 (6)
(式中的R8如上述所示。)(R in the formula is as shown above.)
作为R8基为2价的芳香族基团时的二胺的例子,可以举出对苯二胺、3,3’-二甲基-4,4’-二氨基联苯、2,2’-二甲基-4,4’-二氨基联苯、3,3’-二甲氧基-4,4’-二氨基联苯、3,3’-二氯-4,4’-二氨基联苯、9,10-双(4-氨基苯基)蒽、4,4’-二氨基二苯甲酮、4,4’-二氨基二苯基砜、3,3’-二氨基二苯基砜、4,4’-二氨基二苯基亚砜、1,3-双(3-氨基苯氧基)苯、双〔4-(4-氨基苯氧基)苯基〕砜、双〔4-(3-氨基苯氧基)苯基〕砜、4,4’-双(4-氨基苯氧基)联苯、4,4’-双(3-氨基苯氧基)联苯、双〔4-(4-氨基苯氧基)苯基〕醚、1,1,1,3,3,3-六氟-2,2-双(4-氨基苯基)丙烷、1,1,1,3,3,3-六氟-2,2-双〔4-(4-氨基苯氧基)苯基〕丙烷、1,1,1,3,3,3-六氟-2,2-双(3-氨基-4-甲基苯基)丙烷、间苯二胺、4,4’-二氨基二苯基醚、4,4’-二氨基二苯基硫醚、3,4’-二氨基二苯基醚、1,4-双(4-氨基苯氧基)苯、1,3-双(4-氨基苯氧基)苯。Examples of diamines when the R group is a divalent aromatic group include p-phenylenediamine, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-Dimethyl-4,4'-diaminobiphenyl,3,3'-dimethoxy-4,4'-diaminobiphenyl,3,3'-dichloro-4,4'-diamino Biphenyl, 9,10-bis(4-aminophenyl)anthracene, 4,4'-diaminobenzophenone, 4,4'-diaminodiphenylsulfone, 3,3'-diaminodiphenyl sulfone, 4,4'-diaminodiphenylsulfoxide, 1,3-bis(3-aminophenoxy)benzene, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[ 4-(3-aminophenoxy)phenyl]sulfone, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(3-aminophenoxy)biphenyl, bis [4-(4-aminophenoxy)phenyl]ether, 1,1,1,3,3,3-hexafluoro-2,2-bis(4-aminophenyl)propane, 1,1,1 ,3,3,3-Hexafluoro-2,2-bis[4-(4-aminophenoxy)phenyl]propane, 1,1,1,3,3,3-Hexafluoro-2,2- Bis(3-amino-4-methylphenyl)propane, m-phenylenediamine, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylsulfide, 3,4'- Diaminodiphenyl ether, 1,4-bis(4-aminophenoxy)benzene, 1,3-bis(4-aminophenoxy)benzene.
作为R8基为2价的脂肪族基团时的二胺的例子,可以举出1,1-间苯二甲胺、1,3-丙二胺、四亚甲基二胺、五亚甲基二胺、六亚甲基二胺、七亚甲基二胺、八亚甲基二胺、九亚甲基二胺、4,4-二氨基七亚甲基二胺、1,4-二氨基环己烷、异佛尔酮二胺、四氢二环戊二烯基二胺、六氢-4,7-甲基亚茚满基二亚甲基二胺、三环[6.2.1.02,7]-十一烯二甲基二胺、4,4’-亚甲基双(环己胺)、异佛尔酮二胺。Examples of diamines when the R group is a divalent aliphatic group include 1,1-m-xylylenediamine, 1,3-propylenediamine, tetramethylenediamine, pentamethylene base diamine, hexamethylene diamine, hepta methylene diamine, octamethylene diamine, nonamethylene diamine, 4,4-diamino hepta methylene diamine, 1,4-di Aminocyclohexane, isophoronediamine, tetrahydrodicyclopentadienyldiamine, hexahydro-4,7-methylindanylidene dimethylenediamine, tricyclo[6.2.1.02, 7]-Undecenedimethyldiamine, 4,4'-methylenebis(cyclohexylamine), isophoronediamine.
另外,作为另一例,可以举出下述通式(11)所示的二氨基聚硅氧烷等。Moreover, as another example, the diamino polysiloxane etc. which are represented by following General formula (11) are mentioned.
其中,式中,R28和R29各自独立地表示二价的烃基,R30和R31各自独立地表示一价的烃基。p为1以上、优选1~10的整数。Wherein, in the formula, R 28 and R 29 each independently represent a divalent hydrocarbon group, and R 30 and R 31 each independently represent a monovalent hydrocarbon group. p is 1 or more, preferably an integer of 1-10.
具体而言,作为上述式(11)中的R28和R29,可以举出亚甲基、亚乙基、亚丙基等碳数1~7的亚烷基、亚苯基等碳数6~18的亚芳基等,作为R30和R31,可以举出甲基、乙基等碳数1~7的烷基、苯基等碳数6~12的芳基等。Specifically, examples of R 28 and R 29 in the above formula (11) include alkylene groups having 1 to 7 carbons such as methylene, ethylene, and propylene, and alkylenes having 6 carbons such as phenylene. An arylene group of ∼18, etc., examples of R 30 and R 31 include an alkyl group having 1 to 7 carbons such as a methyl group and an ethyl group, an aryl group having 6 to 12 carbons such as a phenyl group, and the like.
另外,作为高分子前体,也可以适宜使用聚酰胺酸酯。聚酰胺酸酯可以通过公知的方法得到。Moreover, polyamic acid ester can also be used suitably as a polymer precursor. Polyamic acid ester can be obtained by a well-known method.
例如,使3,3’-二苯甲酮四羧酸二酐等酸酐与乙醇等醇反应形成半酯。使用氯化亚砜使该半酯形成二酯二酰氯。使该二酯二酰氯与3,5-二氨基苯甲酸等二胺反应,从而得到聚酰胺酸的酯。For example, an acid anhydride such as 3,3'-benzophenone tetracarboxylic dianhydride is reacted with an alcohol such as ethanol to form a half ester. The half-ester is formed using thionyl chloride to form the diester diacid chloride. The ester of polyamic acid is obtained by making this diester diacid chloride react with diamines, such as 3, 5- diaminobenzoic acid.
感光性树脂组合物中,作为至少一部分中具有聚酰胺酸或聚酰胺酸酯的重复单元的高分子前体,可以使用单一种类的材料,也可以以混合物的形式使用多种。另外,也可以为R7和R8中的至少任一者分别由多个结构形成的、共聚物。In the photosensitive resin composition, a single type of material may be used as a polymer precursor having a repeating unit of polyamic acid or polyamic acid ester in at least a part, or a plurality of types may be used as a mixture. In addition, it may be a copolymer in which at least one of R 7 and R 8 each has a plurality of structures.
另外,使上述酸酐与醇反应而得到的半酯与异佛尔酮二异氰酸酯等二异氰酸酯反应,从而可以得到聚酰胺酸酯。需要说明的是,与使用上述二胺的合成方法相比,使用二异氰酸酯的合成方法可以简便地合成聚酰胺酸酯。Moreover, polyamic acid ester can be obtained by reacting the said acid anhydride and the half ester obtained by reacting alcohol with diisocyanate, such as isophorone diisocyanate. In addition, compared with the synthesis method using the said diamine, the synthesis method using a diisocyanate can synthesize|combine polyamic acid ester simply.
作为能用于得到聚酰胺酸酯的二异氰酸酯,可以举出下述通式(7)所示的二异氰酸酯。但是,下述为一例,只要不违背本发明的主旨,就可以使用公知的二异氰酸酯。The diisocyanate represented by following general formula (7) is mentioned as diisocyanate which can be used for obtaining polyamic acid ester. However, the following is an example, and a known diisocyanate can be used as long as it does not deviate from the spirit of the present invention.
OCN-R8-NCO (7)OCN-R 8 -NCO (7)
(式中的R8如上述所示。)(R in the formula is as shown above.)
作为前述二异氰酸酯,可以举出异佛尔酮二异氰酸酯(ITI)、甲苯二异氰酸酯(TDI)、4,4’-二异氰酸亚甲基二苯酯(MDI)、2,2-双(4-异氰酸根合苯基)六氟丙烷、六亚甲基二异氰酸酯(HMDI)等。Examples of the aforementioned diisocyanate include isophorone diisocyanate (ITI), toluene diisocyanate (TDI), 4,4'-methylenediphenyl diisocyanate (MDI), 2,2-bis( 4-isocyanatophenyl)hexafluoropropane, hexamethylene diisocyanate (HMDI) and the like.
前述高分子前体优选为具有下述通式(4-1)所示的结构的聚酰胺酸酯。It is preferable that the said polymer precursor is the polyamic acid ester which has the structure shown by following general formula (4-1).
(式(4-1)中,与前述通式(4)同样地,R7为4价的有机基团,R8为2价的有机基团,R11为2价的有机基团,m为1以上的整数,n为0或1以上的整数。R9-1和R10-1任选彼此相同或不同,为1价的有机基团或具有硅的官能团。R8优选为具有脂环式骨架的基团、亚苯基、具有用亚烷基键合的二亚苯基骨架的基团和亚烷基中的任意者。)(In formula (4-1), like aforementioned general formula (4), R 7 is a 4-valent organic group, R 8 is a 2-valent organic group, R 11 is a 2-valent organic group, m is an integer of 1 or more, and n is an integer of 0 or 1 or more. R 9-1 and R 10-1 are optionally the same or different from each other, and are monovalent organic groups or functional groups with silicon. R 8 is preferably a Any of a cyclic skeleton group, a phenylene group, a group having a diphenylene skeleton bonded with an alkylene group, and an alkylene group.)
式(4-1)中,R7所示的4价的有机基团没有特别限定,根据用途而选择即可。例如可以举出:芳香族基团、优选碳原子数6~32的芳香族基团、或脂肪族基团、优选碳原子数4~20的脂肪族基团。R7优选为前述高分子前体的制造中使用的前述通式(5)所示的酸二酐中所含的取代基R7。In formula (4-1), the tetravalent organic group represented by R 7 is not particularly limited, and may be selected according to the application. Examples thereof include aromatic groups, preferably aromatic groups having 6 to 32 carbon atoms, or aliphatic groups, preferably aliphatic groups having 4 to 20 carbon atoms. R 7 is preferably a substituent R 7 contained in the acid dianhydride represented by the aforementioned general formula (5) used in the production of the aforementioned polymer precursor.
对于具有前述通式(4-1)所示的结构的聚酰胺酸酯,从分辨率的观点出发,R7特别优选为包含芳香族环与脂肪族烃环的稠合环的4价的有机基团、包含芳香族基团和脂环式烃基的4价的有机基团、或包含氟原子的4价的有机基团。For the polyamic acid ester having the structure shown in aforementioned general formula (4-1), from the point of view of resolution, R Especially preferably is the quaternary organic compound that comprises the condensed ring of aromatic ring and aliphatic hydrocarbon ring group, a tetravalent organic group containing an aromatic group and an alicyclic hydrocarbon group, or a tetravalent organic group containing a fluorine atom.
前述包含氟原子的4价的有机基团优选具有芳香族基团(优选苯基、萘基、特别是苯基),优选具有三氟甲基和芳香族基团。The aforementioned tetravalent organic group containing fluorine atoms preferably has an aromatic group (preferably phenyl, naphthyl, especially phenyl), and preferably has a trifluoromethyl group and an aromatic group.
具有前述通式(4-1)所示的结构的聚酰胺酸酯优选具有下述通式(4-1-1)和(4-1-2)中的至少任一者所示的结构。It is preferable that the polyamic acid ester which has the structure shown by said general formula (4-1) has the structure shown by any one of following general formula (4-1-1) and (4-1-2).
(式(4-1-1)中,R8、R9-1、R10-1、R11、m和n与式(4-1)同样。)(In formula (4-1-1), R 8 , R 9-1 , R 10-1 , R 11 , m and n are the same as those in formula (4-1).)
(式(4-1-2)中,R8、R9-1、R10-1、R11、m和n与式(4-1)同样。)(In formula (4-1-2), R 8 , R 9-1 , R 10-1 , R 11 , m and n are the same as those in formula (4-1).)
式(4-1)中的R8优选为具有脂环式骨架的基团、亚苯基、具有用亚烷基键合的二亚苯基骨架的基团和亚烷基中的任意者。前述亚苯基和亚烷基分别跟式(4-1)中与R8键合的2个氮原子直接键合。另一方面,前述脂环式骨架、和前述用亚烷基键合的二亚苯基骨架可以跟式(4-1)中与R8键合的2个氮原子直接键合,也可以不键合。R8优选为前述高分子前体的制造中使用的前述通式(6)所示的二胺或前述通式(7)所示的二异氰酸酯中所含的取代基R8。R 8 in the formula (4-1) is preferably any of a group having an alicyclic skeleton, a phenylene group, a group having a diphenylene skeleton bonded with an alkylene group, and an alkylene group. The aforementioned phenylene group and alkylene group are respectively directly bonded to the two nitrogen atoms bonded to R 8 in the formula (4-1). On the other hand, the aforementioned alicyclic skeleton and the aforementioned diphenylene skeleton bonded to an alkylene group may be directly bonded to the two nitrogen atoms bonded to R in formula (4-1), or may not Bond. R 8 is preferably a substituent R 8 contained in the diamine represented by the aforementioned general formula (6) or the diisocyanate represented by the aforementioned general formula (7) used in the production of the aforementioned polymer precursor.
R8中的前述具有脂环式骨架的基团可以具有取代基,也可以形成稠合环。前述具有脂环式骨架的基团优选用下述通式(8A)表示。The aforementioned group having an alicyclic skeleton in R 8 may have a substituent, or may form a condensed ring. The aforementioned group having an alicyclic skeleton is preferably represented by the following general formula (8A).
(式(8A)中,n1表示0~10的整数,R8A1为脂肪族基团,优选表示碳数1~5的亚烷基、更优选表示亚甲基,R8A2分别独立地为脂肪族基团或芳香族基团,优选表示甲基、乙基等脂肪族基团。)(In formula (8A), n1 represents an integer of 0 to 10, R 8A1 is an aliphatic group, preferably represents an alkylene group with 1 to 5 carbons, more preferably represents a methylene group, and R 8A2 is independently an aliphatic group group or an aromatic group, preferably an aliphatic group such as a methyl group or an ethyl group.)
R8中的前述亚苯基可以具有取代基,也可以形成稠合环。前述亚苯基优选用下述通式(8B)表示。The aforementioned phenylene group in R 8 may have a substituent or may form a condensed ring. The aforementioned phenylene group is preferably represented by the following general formula (8B).
(式(8B)中,n2表示0~4的整数,R8B1分别独立地为脂肪族基团或芳香族基团,优选表示甲基、乙基等脂肪族基团。)(In formula (8B), n represents an integer of 0 to 4, and R 8B1 are each independently an aliphatic group or an aromatic group, preferably representing an aliphatic group such as a methyl group or an ethyl group.)
R8中的前述具有用亚烷基键合的二亚苯基骨架的基团可以具有取代基,也可以形成稠合环。前述具有用亚烷基键合的二亚苯基骨架的基团优选用下述通式(8C)表示。The aforementioned group having a diphenylene skeleton bonded with an alkylene group in R 8 may have a substituent, or may form a condensed ring. The aforementioned group having a diphenylene skeleton bonded with an alkylene group is preferably represented by the following general formula (8C).
(式(8C)中,n3和n4分别独立地表示0~4的整数,R8C1和R8C2分别独立地为脂肪族基团或芳香族基团,优选表示甲基、乙基等脂肪族基团,R8C3表示碳数1~5的亚烷基。)(In formula (8C), n3 and n4 independently represent the integer of 0~4 respectively, R 8C1 and R 8C2 are respectively independently aliphatic group or aromatic group, preferably represent the aliphatic group such as methyl, ethyl group, R 8C3 represents an alkylene group with 1 to 5 carbons.)
式(8C)中的R8C3的亚烷基可以具有脂肪族基团或芳香族基团等取代基。The R 8C3 alkylene group in formula (8C) may have a substituent such as an aliphatic group or an aromatic group.
R8中的前述亚烷基优选碳数1~10的亚烷基、更优选碳数2~8的亚烷基。需要说明的是,R8中的前述亚烷基可以具有脂肪族基团或芳香族基团等取代基。The aforementioned alkylene group in R 8 is preferably an alkylene group having 1 to 10 carbon atoms, more preferably an alkylene group having 2 to 8 carbon atoms. It should be noted that the aforementioned alkylene group in R 8 may have a substituent such as an aliphatic group or an aromatic group.
为了分辨率优异,R8优选具有脂环式骨架的基团,更优选具有脂环式骨架、且不具有芳香族骨架的基团。For excellent resolution, R 8 is preferably a group having an alicyclic skeleton, more preferably a group having an alicyclic skeleton and not having an aromatic skeleton.
本发明中,式(4-1)中的R9-1和R10-1分别独立地为1价的有机基团或具有硅的官能团。作为R9-1和R10-1中的前述1价的有机基团,例如可以举出烷基、烯基、炔基、芳基等。作为R9-1和R10-1中的前述1价的具有硅的官能团,例如可以举出硅氧烷基、硅烷基、硅烷醇基等。In the present invention, R 9-1 and R 10-1 in formula (4-1) are each independently a monovalent organic group or a functional group having silicon. Examples of the aforementioned monovalent organic group in R 9-1 and R 10-1 include an alkyl group, an alkenyl group, an alkynyl group, an aryl group, and the like. Examples of the monovalent silicon-containing functional group in R 9-1 and R 10-1 include siloxane groups, silane groups, silanol groups, and the like.
从聚酰胺酸酯的合成时的溶解性的观点出发,式(4-1)中的R9-1和R10-1优选烷基。作为烷基,例如可以举出甲基、乙基、丙基、丁基、戊基、己基等。此处烷基优选丁基、戊基或己基。R 9-1 and R 10-1 in formula (4-1) are preferably alkyl groups from the viewpoint of solubility at the time of synthesis of polyamic acid ester. As an alkyl group, a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group etc. are mentioned, for example. Alkyl here is preferably butyl, pentyl or hexyl.
本发明中,式(4-1)中的R11为2价的有机基团,例如可以举出包含芳香族或脂肪族酯基、酰胺基、酰胺酰亚胺基、硅氧烷基、环氧基、氧杂环丁基等作为至少一部分构成的基团。In the present invention, R 11 in formula (4-1) is a divalent organic group, for example, include aromatic or aliphatic ester group, amide group, amidoimide group, siloxane group, ring An oxy group, an oxetanyl group, etc. constitute at least a part of the group.
以下,对本发明的感光性树脂组合物中能配混的其他成分进行说明。Hereinafter, other components that can be blended in the photosensitive resin composition of the present invention will be described.
本发明的感光性树脂组合物中可以使用的溶剂只要能使光产碱剂、高分子前体和其他添加剂溶解就没有特别限制。作为一例,可以举出N,N’-二甲基甲酰胺、N-甲基吡咯烷酮、N-乙基-2-吡咯烷酮、N,N’-二甲基乙酰胺、二乙二醇二甲醚、环戊酮、γ-丁内酯、α-乙酰基-γ-丁内酯、四甲基脲、1,3-二甲基-2-咪唑啉、N-环己基-2-吡咯烷酮、二甲基亚砜、六甲基磷酰胺、吡啶、γ-丁内酯、二乙二醇单甲醚。它们可以单独使用,也可以将2种以上混合而使用。使用的溶剂的量没有特别限定,例如,根据涂布膜厚、粘度而相对于高分子前体100质量份以50~9000质量份的范围使用即可。The solvent usable in the photosensitive resin composition of the present invention is not particularly limited as long as it can dissolve a photobase generator, a polymer precursor, and other additives. Examples include N,N'-dimethylformamide, N-methylpyrrolidone, N-ethyl-2-pyrrolidone, N,N'-dimethylacetamide, diglyme , cyclopentanone, γ-butyrolactone, α-acetyl-γ-butyrolactone, tetramethylurea, 1,3-dimethyl-2-imidazoline, N-cyclohexyl-2-pyrrolidone, di Methyl sulfoxide, hexamethylphosphoramide, pyridine, γ-butyrolactone, diethylene glycol monomethyl ether. These may be used individually or in mixture of 2 or more types. The amount of the solvent to be used is not particularly limited, and may be used in a range of 50 to 9000 parts by mass relative to 100 parts by mass of the polymer precursor depending on the coating film thickness and viscosity, for example.
为了进一步提高光灵敏度,也可以在本发明的感光性树脂组合物中添加敏化剂。作为敏化剂,例如可以举出米蚩酮、4,4’-双(二乙基氨基)二苯甲酮、2,5-双(4’-二乙基氨基亚苄基)环戊烷、2,6-双(4’-二乙基氨基亚苄基)环己酮、2,6-双(4’-二甲基氨基亚苄基)-4-甲基环己酮、2,6-双(4’-二乙基氨基亚苄基)-4-甲基环己酮、4,4’-双(二甲基氨基)查耳酮、4,4’-双(二乙基氨基)查耳酮、对二甲基氨基肉桂叉基茚满酮、对二甲基氨基苄叉基茚满酮、2-(对二甲基氨基苯基亚联苯基)-苯并噻唑、2-(对二甲基氨基苯基亚乙烯基)苯并噻唑、2-(对二甲基氨基苯基亚乙烯基)异萘并噻唑、1,3-双(4’-二甲基氨基亚苄基)丙酮、1,3-双(4’-二乙基氨基亚苄基)丙酮、3,3’-羰基-双(7-二乙基氨基香豆素)、3-乙酰基-7-二甲基氨基香豆素、3-乙氧基羰基-7-二甲基氨基香豆素、3-苄氧基羰基-7-二甲基氨基香豆素、3-甲氧基羰基-7-二乙基氨基香豆素、3-乙氧基羰基-7-二乙基氨基香豆素、N-苯基-N’-乙基乙醇胺、N-苯基二乙醇胺、N-对甲苯基二乙醇胺、N-苯基乙醇胺、4-吗啉基二苯甲酮、二甲基氨基苯甲酸异戊酯、二乙基氨基苯甲酸异戊酯、2-巯基苯并咪唑、1-苯基-5-巯基四唑、2-巯基苯并噻唑、2-(对二甲基氨基苯乙烯基)苯并噁唑、2-(对二甲基氨基苯乙烯基)苯并噻唑、2-(对二甲基氨基苯乙烯基)萘并(1,2-d)噻唑、2-(对二甲基氨基苯甲酰基)苯乙烯等,从灵敏度的方面出发,优选使用4-(1-甲基乙基)-9H-噻吨-9-酮等噻吨酮类。它们可以单独使用或以2~5种的组合使用。敏化剂相对于高分子前体100质量份优选使用0.1~10质量份。In order to further improve photosensitivity, you may add a sensitizer to the photosensitive resin composition of this invention. Examples of sensitizers include Michler's ketone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzylidene)cyclopentane , 2,6-bis(4'-diethylaminobenzylidene)cyclohexanone, 2,6-bis(4'-dimethylaminobenzylidene)-4-methylcyclohexanone, 2, 6-bis(4'-diethylaminobenzylidene)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4,4'-bis(diethyl Amino) chalcone, p-dimethylaminocinnamylidene indanone, p-dimethylaminobenzylidene indanone, 2-(p-dimethylaminophenylbiphenylene)-benzothiazole, 2-(p-Dimethylaminophenylvinylidene)benzothiazole, 2-(p-Dimethylaminophenylvinylidene)isonaphthothiazole, 1,3-bis(4'-dimethylamino Benzylidene) acetone, 1,3-bis(4'-diethylaminobenzylidene)acetone, 3,3'-carbonyl-bis(7-diethylaminocoumarin), 3-acetyl- 7-Dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl -7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin, N-phenyl-N'-ethylethanolamine, N-phenyldiethanolamine, N-p Tolyldiethanolamine, N-phenylethanolamine, 4-morpholinobenzophenone, isoamyl dimethylaminobenzoate, isoamyl diethylaminobenzoate, 2-mercaptobenzimidazole, 1- Phenyl-5-mercaptotetrazole, 2-mercaptobenzothiazole, 2-(p-dimethylaminostyryl)benzoxazole, 2-(p-dimethylaminostyryl)benzothiazole, 2 -(p-dimethylaminostyryl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminobenzoyl)styrene, etc. From the viewpoint of sensitivity, it is preferable to use 4-(1 Thioxanthones such as -methylethyl)-9H-thioxanth-9-one. These can be used individually or in combination of 2-5 types. It is preferable to use 0.1-10 mass parts of sensitizers with respect to 100 mass parts of polymer precursors.
另外,为了提高与基材的粘接性,本发明的感光性树脂组合物中还可以配混粘接助剂。作为粘接助剂,只要不违背本发明的主旨就可以使用公知的粘接助剂。例如可以举出γ-氨基丙基二甲氧基硅烷、N-(β-氨基乙基)-γ-氨基丙基甲基二甲氧基硅烷、γ-环氧丙氧基丙基甲基二甲氧基硅烷、γ-巯基丙基甲基二甲氧基硅烷、N-[3-(三乙氧基甲硅烷基)丙基]邻苯二甲酰胺酸、二苯甲酮四羧酸二酐与(三乙氧基甲硅烷基)丙胺的反应产物等。粘接助剂的配混量相对于高分子前体100质量份优选0.5~10质量份的范围。Moreover, in order to improve the adhesiveness with a base material, the photosensitive resin composition of this invention can also mix|blend an adhesion auxiliary agent. As an adhesion auxiliary agent, well-known adhesion auxiliary agents can be used as long as it does not deviate from the summary of this invention. Examples include γ-aminopropyldimethoxysilane, N-(β-aminoethyl)-γ-aminopropylmethyldimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, Methoxysilane, γ-mercaptopropylmethyldimethoxysilane, N-[3-(triethoxysilyl)propyl]phthalic acid, benzophenone tetracarboxylic acid di The reaction product of anhydride and (triethoxysilyl) propylamine, etc. It is preferable that the compounding quantity of an adhesion auxiliary agent exists in the range of 0.5-10 mass parts with respect to 100 mass parts of polymer precursors.
另外,本发明的感光性树脂组合物中,也可以添加碱增殖剂。形成厚膜的图案时,从表面至下方要求相同程度的光产碱剂的分解率。此时,为了提高灵敏度,优选添加碱增殖剂。例如可以使用日本特开2012-237776号公报、日本特开2006-282657号公报等中公开的碱增殖剂。Moreover, you may add a base multiplying agent to the photosensitive resin composition of this invention. When forming a pattern of a thick film, the same degree of decomposition rate of the photobase generator is required from the surface to the bottom. In this case, in order to improve the sensitivity, it is preferable to add a base multiplying agent. For example, base multiplying agents disclosed in JP-A-2012-237776, JP-A-2006-282657, etc. can be used.
需要说明的是,在不大幅破坏固化后的膜特性的范围内,在本发明的感光性树脂组合物中可以加入通过光而产生酸的其他感光性成分。在本发明的感光性树脂组合物中加入具有1个或2个以上烯属不饱和键的化合物时,可以添加光自由基产生剂。In addition, other photosensitive components which generate acid by light can be added to the photosensitive resin composition of this invention within the range which does not significantly impair the film characteristic after hardening. When adding a compound having one or more ethylenically unsaturated bonds to the photosensitive resin composition of the present invention, a photoradical generator may be added.
为了对本发明的感光性树脂组合物赋予加工特性、各种功能性,此外可以配混各种有机或无机的低分子或高分子化合物。例如可以使用染料、表面活性剂、流平剂、增塑剂、微粒等。微粒中包含聚苯乙烯、聚四氟乙烯等有机微粒、胶体二氧化硅、碳、层状硅酸盐等无机微粒等,它们可以为多孔质、中空结构。作为用于得到多孔质形状、中空结构的具体的材料,有各种颜料、填料和纤维等。In addition, various organic or inorganic low-molecular or high-molecular compounds may be compounded in order to impart processing characteristics and various functionalities to the photosensitive resin composition of the present invention. For example, dyes, surfactants, leveling agents, plasticizers, microparticles, etc. can be used. The microparticles include organic microparticles such as polystyrene and polytetrafluoroethylene, inorganic microparticles such as colloidal silica, carbon, and layered silicate, and they may have a porous or hollow structure. Specific materials for obtaining a porous shape and a hollow structure include various pigments, fillers, fibers, and the like.
本发明的干膜具有树脂层,所述树脂层是通过在载体膜(支撑体)上涂布本发明的感光性树脂组合物并干燥而得到的。干膜的形成如下:将本发明的感光性树脂组合物用上述有机溶剂稀释,调整为适当的粘度,然后用逗点涂布机、刮刀涂布机、唇口涂布机、棒涂机、压涂机、逆式涂布机、传递辊涂布机、凹版涂布机、喷涂机等在载体膜上以均匀的厚度涂布。之后,将涂布的感光性树脂组合物通常在50~130℃的温度下进行1~30分钟干燥,从而可以形成树脂层。对于涂布膜厚,没有特别限制,一般以干燥后的膜厚计、在10~150μm、优选20~60μm的范围内适宜选择。The dry film of the present invention has a resin layer obtained by coating and drying the photosensitive resin composition of the present invention on a carrier film (support). The formation of the dry film is as follows: the photosensitive resin composition of the present invention is diluted with the above-mentioned organic solvent, adjusted to an appropriate viscosity, and then coated with a comma coater, knife coater, lip coater, rod coater, Die coater, reverse coater, transfer roll coater, gravure coater, spray coater, etc. to coat the carrier film with a uniform thickness. Thereafter, the applied photosensitive resin composition is usually dried at a temperature of 50 to 130° C. for 1 to 30 minutes to form a resin layer. The coating film thickness is not particularly limited, but is generally suitably selected within the range of 10 to 150 μm, preferably 20 to 60 μm, in terms of the film thickness after drying.
作为载体膜,使用塑料薄膜,优选使用聚对苯二甲酸乙二醇酯等聚酯薄膜、聚酰亚胺薄膜、聚酰胺酰亚胺薄膜、聚丙烯薄膜、聚苯乙烯薄膜等塑料薄膜。对于载体膜的厚度,没有特别限制,一般在10~150μm的范围内适宜选择。As the carrier film, a plastic film is used, preferably a polyester film such as polyethylene terephthalate, a polyimide film, a polyamideimide film, a polypropylene film, a polystyrene film or the like. The thickness of the carrier film is not particularly limited, and is generally suitably selected within the range of 10 to 150 μm.
在载体膜上形成包含本发明的感光性树脂组合物的树脂层后,出于防止灰尘附着于膜的表面等目的,进而,优选在膜的表面层叠能剥离的保护膜。作为能剥离的保护膜,例如可以使用聚乙烯薄膜、聚四氟乙烯薄膜、聚丙烯薄膜、经表面处理的纸等。作为保护膜,将保护膜剥离时,只要小于树脂层与载体膜的粘接力即可。After forming a resin layer containing the photosensitive resin composition of the present invention on a carrier film, it is further preferable to laminate a peelable protective film on the surface of the film for the purpose of preventing dust from adhering to the surface of the film. As a peelable protective film, a polyethylene film, a polytetrafluoroethylene film, a polypropylene film, surface-treated paper, etc. can be used, for example. When peeling a protective film as a protective film, what is necessary is just to be less than the adhesive force of a resin layer and a carrier film.
接着,关于作为使用本发明的感光性树脂组合物的固化物的图案膜的制造方法,作为一例,针对配混聚酰亚胺前体即聚酰胺酸酯作为高分子前体的情况进行说明。Next, the case where polyamic acid ester which is a polyimide precursor is compounded as a polymer precursor is demonstrated as an example about the manufacturing method of the pattern film which is a hardened|cured material which used the photosensitive resin composition of this invention.
首先,作为步骤1,将感光性树脂组合物涂布于基材上并干燥,从而得到涂膜。作为将感光性树脂组合物涂布于基材上的方法,可以使用以往感光性树脂组合物的涂布中使用的方法、例如用旋涂机、棒涂机、刮刀涂布机、帘幕涂布机、丝网印刷机等进行涂布的方法;用喷涂机进行喷雾涂布的方法;以及喷墨法等。作为涂膜的干燥方法,使用利用风干、烘箱或热板的加热干燥、真空干燥等方法。另外,涂膜的干燥期望在不引起感光性树脂组合物中的聚酰胺酸酯的酰亚胺化的条件下进行。具体而言,可以在20~140℃下、以1分钟~1小时的条件进行自然干燥、送风干燥、或加热干燥。优选在热板上进行1~20分钟干燥。另外,也可以进行真空干燥,此时,可以在室温下、以1分钟~1小时的条件进行。First, as step 1, a photosensitive resin composition is applied on a substrate and dried to obtain a coating film. As the method of coating the photosensitive resin composition on the base material, the method used in the coating of the conventional photosensitive resin composition can be used, for example, a spin coater, a bar coater, a knife coater, a curtain coater, etc. A method of coating with a cloth machine, a screen printing machine, etc.; a method of spray coating with a spray coater; and an inkjet method, etc. As a drying method of the coating film, methods such as air drying, heat drying in an oven or a hot plate, and vacuum drying are used. Moreover, it is desirable to perform drying of a coating film on the condition which does not cause imidization of the polyamic acid ester in a photosensitive resin composition. Specifically, natural drying, air drying, or heat drying can be performed at 20 to 140° C. for 1 minute to 1 hour. Drying is preferably performed on a hot plate for 1 to 20 minutes. In addition, vacuum drying may also be performed, and in this case, it may be performed at room temperature for 1 minute to 1 hour.
对基材没有特别限制,可以广泛用于硅晶圆、布线基板、各种树脂、金属、半导体装置的钝化保护膜等。The base material is not particularly limited, and it can be widely used for silicon wafers, wiring boards, various resins, metals, passivation protective films for semiconductor devices, and the like.
另外,其特征在于,由于能进行低温下的酰亚胺化,因此能广泛用于印刷电路板的基板等不适于高温处理的构件、材料。In addition, since imidization can be performed at low temperature, it is characterized in that it can be widely used for members and materials that are not suitable for high-temperature treatment, such as substrates of printed circuit boards.
接着,作为步骤2,将上述涂膜借助具有图案的光掩模进行曝光、或直接进行曝光。曝光光线使用能使光产碱剂活化而产生碱的波长的光线。如上述,适宜使用敏化剂时,可以调节光灵敏度。作为曝光装置,可以使用接触式对准器、镜像投影、步进曝光装置、激光直描曝光装置等。Next, as step 2, the said coating film is exposed through the photomask which has a pattern, or it exposes directly. As the exposure light, light having a wavelength capable of activating the photobase generator to generate a base is used. As mentioned above, when a sensitizer is used appropriately, photosensitivity can be adjusted. As the exposure apparatus, a contact aligner, mirror projection, stepper exposure apparatus, laser direct tracing exposure apparatus, or the like can be used.
接着,作为步骤3,以利用涂膜中产生的碱促进涂膜的酰亚胺化的方式进行加热。由此,上述步骤2中在曝光部产生的碱成为催化剂,聚酰胺酸酯部分地酰亚胺化。加热时间和加热温度根据使用的聚酰胺酸酯、涂布膜厚、光产碱剂的种类而适宜变更。典型地,10μm左右的涂布膜厚的情况下,在110~200℃下为2~10分钟左右。加热温度过低时,无法有效地达成部分的酰亚胺化。另一方面,加热温度过高时,未曝光部的酰亚胺化进行,会减小曝光部与未曝光部的溶解性的差异,有对图案形成造成妨碍的担心。Next, as Step 3, heating is performed so that the imidization of the coating film is accelerated by the alkali generated in the coating film. Thereby, the base which arose in the exposure part in the said process 2 becomes a catalyst, and a polyamic acid ester is partially imidized. Heating time and heating temperature are suitably changed according to the polyamic acid ester used, coating film thickness, and the kind of photobase generator. Typically, in the case of a coating film thickness of about 10 μm, it is about 2 to 10 minutes at 110 to 200° C. When the heating temperature is too low, partial imidation cannot be effectively achieved. On the other hand, if the heating temperature is too high, the imidization of the unexposed area will proceed, and the difference in solubility between the exposed area and the unexposed area will be reduced, which may hinder pattern formation.
接着,作为步骤4,将涂膜用显影液进行处理。由此,可以在基材上形成包含聚酰胺酸酯和部分地酰亚胺化了的聚酰亚胺的图案膜。Next, as step 4, the coating film is treated with a developing solution. Thereby, the pattern film containing polyamic acid ester and partially imidized polyimide can be formed on a base material.
作为显影中使用的方法,可以从以往已知的光致抗蚀剂的显影方法、例如旋转喷涂法、桨法、伴有超声波处理的浸渍法等中选择任意的方法。作为显影液,可以举出氢氧化钠、碳酸钠、硅酸钠、氨水等无机碱类、乙胺、二乙胺、三乙胺、三乙醇胺等有机胺类、四甲基氢氧化铵、四丁基氢氧化铵等季铵盐类等的水溶液。另外,根据需要,可以在它们中添加适当量的甲醇、乙醇、异丙醇等水溶性有机溶剂、表面活性剂形成水溶液而使用。之后,根据需要将涂膜利用冲洗液进行清洗得到图案膜。作为冲洗液,可以单独使用或组合使用:蒸馏水、甲醇、乙醇、异丙醇等。As the method used for development, any method can be selected from conventionally known photoresist development methods, such as spin spray method, paddle method, dipping method with ultrasonic treatment, and the like. Examples of developing solutions include inorganic bases such as sodium hydroxide, sodium carbonate, sodium silicate, and ammonia water, organic amines such as ethylamine, diethylamine, triethylamine, and triethanolamine, tetramethylammonium hydroxide, tetramethylammonium hydroxide, and the like. Aqueous solutions of quaternary ammonium salts such as butyl ammonium hydroxide, etc. In addition, if necessary, an appropriate amount of a water-soluble organic solvent such as methanol, ethanol, and isopropanol, or a surfactant can be added to form an aqueous solution and used. Thereafter, if necessary, the coating film is washed with a rinse solution to obtain a patterned film. As rinsing fluids, distilled water, methanol, ethanol, isopropanol, etc. can be used alone or in combination.
另外,作为显影液,例如可以使用N-甲基-2-吡咯烷酮、N-乙酰基-2-吡咯烷酮、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺、二甲基亚砜、γ-丁内酯、六甲基磷酰三胺、甲醇、乙醇、异丙醇、甲基卡必醇、乙基卡必醇、甲苯、二甲苯、乳酸乙酯、丙酮酸乙酯、丙二醇单甲醚乙酸酯、甲基-3-甲氧基丙酸酯、乙基-3-乙氧基丙酸酯、2-庚酮、乙酸乙酯、二丙酮醇等有机溶剂。In addition, as a developer, for example, N-methyl-2-pyrrolidone, N-acetyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethyl Sulfoxide, γ-butyrolactone, hexamethylphosphoric triamide, methanol, ethanol, isopropanol, methyl carbitol, ethyl carbitol, toluene, xylene, ethyl lactate, ethyl pyruvate , propylene glycol monomethyl ether acetate, methyl-3-methoxypropionate, ethyl-3-ethoxypropionate, 2-heptanone, ethyl acetate, diacetone alcohol and other organic solvents.
之后,作为步骤5,将图案膜进行加热。加热温度以能使聚酰亚胺的图案膜固化的方式适宜设定。例如,在非活性气体中、以150~300℃进行5~120分钟左右的加热。加热温度的更优选的范围为150~250℃、进一步优选的范围为180~220℃。加热例如通过使用热板、烘箱、能设定温度程序的升温式烘箱而进行。作为此时的气氛(气体),可以使用空气,也可以使用氮气、氩气等非活性气体。Then, as step 5, the patterned film is heated. The heating temperature is suitably set so that the pattern film of polyimide can be hardened. For example, heating is performed at 150 to 300° C. for about 5 to 120 minutes in an inert gas. The more preferable range of heating temperature is 150-250 degreeC, and the more preferable range is 180-220 degreeC. Heating is performed by using, for example, a hot plate, an oven, or a temperature-raising oven capable of setting a temperature program. As the atmosphere (gas) at this time, air may be used, and an inert gas such as nitrogen or argon may be used.
本发明的感光性树脂组合物的用途没有特别限定,例如可以举出印刷墨、粘接剂、填充剂、电子材料、光电路部件、成形材料、抗蚀剂材料、建筑材料、三维造形、光学构件等使用树脂材料的公知的各种领域·制品等。特别是适合用作聚酰亚胺膜的耐热性、尺寸稳定性、绝缘性等特性被认为有效的广泛的领域/制品、例如涂料或印刷墨、或滤色器、柔性显示器用薄膜、半导体元件装置、电子部件、层间绝缘膜、阻焊膜等布线覆盖膜、光电路、光电路部件、防反射膜、全息照相、光学构件或建筑材料的形成材料。Applications of the photosensitive resin composition of the present invention are not particularly limited, and examples include printing inks, adhesives, fillers, electronic materials, optical circuit components, molding materials, resist materials, building materials, three-dimensional modeling, optical Various known fields and products using resin materials for members and the like. In particular, it is suitable for a wide range of fields/products where polyimide film properties such as heat resistance, dimensional stability, and insulation are considered to be effective, such as paints or printing inks, or color filters, films for flexible displays, and semiconductors. Forming materials for component devices, electronic components, interlayer insulating films, solder resists, and other wiring cover films, optical circuits, optical circuit components, antireflection films, holograms, optical members, and building materials.
特别是,含有聚酰亚胺前体作为高分子前体的情况下,本发明的感光性树脂组合物主要作为图案形成材料(抗蚀剂)使用,由此形成的图案膜作为包含聚酰亚胺的永久膜发挥作为赋予耐热性、绝缘性的成分的作用,例如,适合形成滤色器、柔性显示器用薄膜、电子部件、半导体装置、层间绝缘膜、阻焊膜、覆盖膜等布线覆盖膜、锡堤、光电路、光电路部件、防反射膜、其他光学构件或电子构件。In particular, when a polyimide precursor is contained as a polymer precursor, the photosensitive resin composition of the present invention is mainly used as a pattern forming material (resist), and the patterned film formed thereby serves as a The permanent film of amine functions as a component that imparts heat resistance and insulation. For example, it is suitable for forming wiring such as color filters, films for flexible displays, electronic components, semiconductor devices, interlayer insulating films, solder resist films, and cover films. Cover film, tin bank, optical circuit, optical circuit part, anti-reflection film, other optical members or electronic members.
本发明中,前述产碱剂可以将下述通式(8)所示的羧酸与碱混合而制造。In the present invention, the base generator can be produced by mixing a carboxylic acid represented by the following general formula (8) with a base.
前述羧酸更优选下述通式(9)所示的羧酸、进一步优选下述式(10)所示的4-甲氧基-3-硝基苯乙酸(MONPA)。The aforementioned carboxylic acid is more preferably a carboxylic acid represented by the following general formula (9), and still more preferably 4-methoxy-3-nitrophenylacetic acid (MONPA) represented by the following formula (10).
式(8)、(9)中,R1~R4、X1、X2、Y与前述通式(1)同样。In the formulas (8) and (9), R 1 to R 4 , X 1 , X 2 , and Y are the same as those in the aforementioned general formula (1).
作为前述碱,可以使用前述通式(1)中B所示的碱。As the aforementioned base, a base represented by B in the aforementioned general formula (1) can be used.
前述羧酸与碱的混合优选避光且在羧酸的溶液中滴加碱的溶液而进行。The above-mentioned mixing of the carboxylic acid and the base is preferably performed by adding a solution of the base dropwise to a solution of the carboxylic acid in the absence of light.
实施例Example
以下,利用实施例对本发明更详细地进行说明,但本发明不限定于下述实施例。需要说明的是,以下中“份”和“%”只要没有特别说明全部为质量基准。Hereinafter, although an Example demonstrates this invention in more detail, this invention is not limited to a following Example. It should be noted that the "parts" and "%" in the following are all based on mass unless otherwise specified.
[羧酸的合成][Synthesis of carboxylic acid]
(参考合成例1:4-甲氧基-3-硝基苯乙酸(MONPA)的合成)(Refer to Synthesis Example 1: Synthesis of 4-methoxy-3-nitrophenylacetic acid (MONPA))
在500ml二口茄型瓶中,于0℃,将浓硝酸(67质量%)30ml和4-甲氧基苯乙酸(MOPA)3.32g(20.0mmol)混合,搅拌(室温、6h)。在冷水中滴加所得混合物,进行抽滤后,用冷水清洗,得到作为淡黄色的固体物的4-甲氧基-3-硝基苯乙酸(MONPA)(产量:2.51g、收率:60%)。In a 500ml two-necked eggplant-shaped bottle, 30ml of concentrated nitric acid (67% by mass) and 3.32g (20.0mmol) of 4-methoxyphenylacetic acid (MOPA) were mixed at 0°C, and stirred (room temperature, 6h). The resulting mixture was added dropwise in cold water, and after suction filtration, washed with cold water to obtain 4-methoxy-3-nitrophenylacetic acid (MONPA) as a pale yellow solid (output: 2.51 g, yield: 60 %).
[光产碱剂的合成][Synthesis of Photobase Generator]
(实施例1-1:MOMPA-TBD的合成)(Example 1-1: Synthesis of MOMPA-TBD)
在50ml茄型瓶中,将溶解于10ml的干燥乙醇的上述中合成的4-甲氧基-3-硝基苯乙酸(MONPA)0.300g(1.42mmol)、和溶解于10ml的干乙醇的1,5,7-三氮杂双环[4.4.0]-5-癸烯(TBD)0.198g(1.42mmol)混合,在室温下搅拌一晩。将所得混合物浓缩,用EtOH/Et2O再沉淀,得到作为橙色的粘性液体的MOMPA-TBD(产量:0.289g、收率:58%)。将1H-NMR(300MHz、CDCl3)的图示于图1,另外,将峰的解析结果示于下述。In a 50ml eggplant-shaped bottle, dissolve 0.300g (1.42mmol) of 4-methoxy-3-nitrophenylacetic acid (MONPA) synthesized above in 10ml of dry ethanol, and 1 , 5,7-Triazabicyclo[4.4.0]-5-decene (TBD) 0.198g (1.42mmol) was mixed and stirred overnight at room temperature. The resulting mixture was concentrated and reprecipitated with EtOH/ Et2O to obtain MOMPA-TBD as an orange viscous liquid (yield: 0.289 g, yield: 58%). The chart of 1 H-NMR (300 MHz, CDCl 3 ) is shown in FIG. 1 , and the analysis results of the peaks are shown below.
δ1.96(quint,J=5.9Hz,4H,-CH2-),3.1-3.4(m,8H,-NCH2-),3.53(s,2H,Bn-H),3.92(s,3H,-OCH3),7.00(d,J=8.6Hz,1H,Ar-H),7.51(dd,J=8.6,2.2Hz,1H,Ar-H),7.85(d,J=2.2Hz,1H,Ar-H),10.64(br,1.4H,NH).δ1.96(quint, J=5.9Hz, 4H, -CH 2 -), 3.1-3.4(m, 8H, -NCH 2 -), 3.53(s, 2H, Bn-H), 3.92(s, 3H, -OCH 3 ),7.00(d,J=8.6Hz,1H,Ar-H),7.51(dd,J=8.6,2.2Hz,1H,Ar-H),7.85(d,J=2.2Hz,1H, Ar-H),10.64(br,1.4H,NH).
(实施例1-2:MOMPA-DBU的合成)(Example 1-2: Synthesis of MOMPA-DBU)
将合成例1中的1,5,7-三氮杂双环[4.4.0]-5-癸烯(TBD)0.198g(1.42mmol)改变为二氮杂双环十一碳烯(DBU)0.216g(1.42mmol),除此之外,用与合成例1相同的方法,得到作为橙色的粘性液体的MOMPA-DBU(产量:0.419g、收率:81%)。将1H-NMR(300MHz、CDCl3)的图示于图2,另外,将峰的解析结果示于下述。Change 0.198 g (1.42 mmol) of 1,5,7-triazabicyclo[4.4.0]-5-decene (TBD) in Synthesis Example 1 to 0.216 g of diazabicycloundecene (DBU) (1.42 mmol), except that, MOMPA-DBU was obtained as an orange viscous liquid in the same manner as in Synthesis Example 1 (amount: 0.419 g, yield: 81%). The chart of 1 H-NMR (300 MHz, CDCl 3 ) is shown in FIG. 2 , and the analysis results of the peaks are shown below.
δ1.6-1.8(m,6.7H,-CH2-),1.99(quint,J=6.0Hz,2H,-CH2-),2.7-2.9(m,2H,-CH2-),3.3-3.5(m,6H,-NCH2-),3.56(s,2H,Bn-H),3.92(s,3H,-OCH3),6.99(d,J=8.6Hz,1H,Ar-H),7.53(dd,J=8.6,2.2Hz,1H,Ar-H),7.86(d,J=2.2Hz,1H,Ar-H).δ1.6-1.8 (m, 6.7H, -CH 2 -), 1.99 (quint, J=6.0Hz, 2H, -CH 2 -), 2.7-2.9 (m, 2H, -CH 2 -), 3.3- 3.5(m,6H,-NCH 2 -),3.56(s,2H,Bn-H),3.92(s,3H,-OCH 3 ),6.99(d,J=8.6Hz,1H,Ar-H), 7.53(dd, J=8.6, 2.2Hz, 1H, Ar-H), 7.86(d, J=2.2Hz, 1H, Ar-H).
(实施例1-3:MOMPA-2E4MZ的合成)(Example 1-3: Synthesis of MOMPA-2E4MZ)
将合成例1中的1,5,7-三氮杂双环[4.4.0]-5-癸烯(TBD)0.198g(1.42mmol)改变为2-乙基-4-甲基咪唑(2E4MZ)0.156g(1.42mmol),除此之外,用与合成例1相同的方法,得到作为橙色的粘性液体的MOMPA-2E4MZ(产量:0.186g、收率:41%)。将1H-NMR(300MHz、CDCl3)的图示于图3,另外,将峰的解析结果示于下述。Change 0.198g (1.42mmol) of 1,5,7-triazabicyclo[4.4.0]-5-decene (TBD) in Synthesis Example 1 to 2-ethyl-4-methylimidazole (2E4MZ) Except for 0.156 g (1.42 mmol), MOMPA-2E4MZ was obtained as an orange viscous liquid in the same manner as in Synthesis Example 1 (amount: 0.186 g, yield: 41%). The chart of 1 H-NMR (300 MHz, CDCl 3 ) is shown in FIG. 3 , and the analysis results of the peaks are shown below.
δ1.12(t,J=7.6Hz,6H,-CH2CH3),2.15(s,3H,-CH3),2.65(q,J=7.6Hz,2H,-CH2CH3),3.61(s,2H,Bn-H),3.93(s,3H,-OCH3),6.56(s,1H,Im-H),7.01(d,J=8.6Hz,1H,Ar-H),7.48(dd,J=8.6,2.2Hz,1H,Ar-H),7.82(d,J=2.2Hz,1H,Ar-H).δ1.12(t, J=7.6Hz, 6H, -CH 2 CH 3 ), 2.15(s, 3H, -CH 3 ), 2.65(q, J=7.6Hz, 2H, -CH 2 CH 3 ), 3.61 (s, 2H, Bn-H), 3.93 (s, 3H, -OCH 3 ), 6.56 (s, 1H, Im-H), 7.01 (d, J=8.6Hz, 1H, Ar-H), 7.48 ( dd,J=8.6,2.2Hz,1H,Ar-H),7.82(d,J=2.2Hz,1H,Ar-H).
(实施例1-4:MOMPA-DBA的合成)(Example 1-4: Synthesis of MOMPA-DBA)
将合成例1中的1,5,7-三氮杂双环[4.4.0]-5-癸烯(TBD)0.198g(1.42mmol)改变为二丁胺(DBA)0.184g(1.42mmol),除此之外,用与合成例1相同的方法,得到作为橙色的固体物的MOMPA-DBA(产量:0.473g、收率:98%)。将1H-NMR(300MHz、CDCl3)的图示于图4,另外,将峰的解析结果示于下述。1,5,7-Triazabicyclo[4.4.0]-5-decene (TBD) 0.198g (1.42mmol) in Synthesis Example 1 was changed to dibutylamine (DBA) 0.184g (1.42mmol), Other than that, MOMPA-DBA was obtained as an orange solid in the same manner as in Synthesis Example 1 (amount: 0.473 g, yield: 98%). The chart of 1 H-NMR (300 MHz, CDCl 3 ) is shown in FIG. 4 , and the analysis results of the peaks are shown below.
δ0.86(t,J=7.3Hz,6H,-CH3),1.26(sext,J=7.3Hz,4H,-CH2-),1.4-1.6(m,4H,-CH2-),2.6-2.7(m,4H,-CH2-),3.47(s,2H,Bn-H),3.93(s,3H,-OCH3),6.99(d,J=8.6Hz,1H,Ar-H),7.44(dd,J=8.6,2.2Hz,1H,Ar-H),7.81(d,J=2.2Hz,1H,Ar-H).δ0.86(t, J=7.3Hz, 6H, -CH 3 ), 1.26(sext, J=7.3Hz, 4H, -CH 2 -), 1.4-1.6(m, 4H, -CH 2 -), 2.6 -2.7(m,4H,-CH 2 -),3.47(s,2H,Bn-H),3.93(s,3H,-OCH 3 ),6.99(d,J=8.6Hz,1H,Ar-H) ,7.44(dd,J=8.6,2.2Hz,1H,Ar-H),7.81(d,J=2.2Hz,1H,Ar-H).
(比较例1-1:日本专利第4830435号中记载的光产碱剂的合成)(Comparative Example 1-1: Synthesis of photobase generator described in Japanese Patent No. 4830435)
将酮洛芬5.09g(20mmol)和1,4-二氮杂双环[2.2.2]辛烷1.12g(10mmol)投入烧瓶,在50℃下加热,缓慢投入环己烷直至酮洛芬和1,4-二氮杂双环[2.2.2]辛烷完全溶解。之后,冷却时,得到白色的沉淀。在45℃下进行2小时减压干燥,得到下述所示的光产碱剂。Ketoprofen 5.09g (20mmol) and 1,4-diazabicyclo [2.2.2] octane 1.12g (10mmol) were dropped into the flask, heated at 50°C, slowly dropped into cyclohexane until ketoprofen and 1 ,4-diazabicyclo[2.2.2]octane was completely dissolved. Afterwards, upon cooling, a white precipitate was obtained. It dried under reduced pressure at 45 degreeC for 2 hours, and obtained the photobase generator shown below.
[光产碱剂的摩尔吸光系数的测定][Determination of Molar Absorption Coefficient of Photobase Generator]
对于上述中合成的各光产碱剂,使用株式会社岛津制作所制MultiSpec-1500,测定UV-vis光谱,测定i射线(365nm)下的摩尔吸光系数。溶液比色皿使用石英制且光路长1cm的比色皿。需要说明的是,摩尔吸光系数是溶液的吸光度除以吸收层的厚度和溶质的摩尔浓度而得到的值。将结果示于表1。For each photobase generator synthesized above, the UV-vis spectrum was measured using MultiSpec-1500 manufactured by Shimadzu Corporation, and the molar absorptivity at i-ray (365 nm) was measured. A cuvette made of quartz and having an optical path length of 1 cm was used as a cuvette for the solution. The molar absorptivity is a value obtained by dividing the absorbance of the solution by the thickness of the absorbing layer and the molar concentration of the solute. The results are shown in Table 1.
[表1][Table 1]
可知,满足前述通式(1)的实施例1-1~1-4的光产碱剂的i射线下的摩尔吸光系数高。It turns out that the photobase generators of Examples 1-1 to 1-4 satisfying the aforementioned general formula (1) have high molar absorptivity coefficients under i-rays.
[光产碱剂的耐热性的评价][Evaluation of heat resistance of photobase generator]
对于实施例1-1的光产碱剂(MONPA-TBD),使用Mac Science公司制TG-DTA2000S,进行TG-DTA测定(升温速度5℃/分钟),确认了直至200℃附近稳定。About the photobase generator (MONPA-TBD) of Example 1-1, TG-DTA measurement was performed using TG-DTA2000S manufactured by Mac Science (5 degreeC/min of heating rate), and it confirmed that it was stable up to 200 degreeC vicinity.
[聚酰胺酸酯的合成][Synthesis of polyamic acid ester]
(合成例1:聚酰胺酸酯A-1的合成)(synthesis example 1: synthesis of polyamic acid ester A-1)
在作为酸二酐的6FDA(4,4’-(六氟异丙叉基)二邻苯二甲酸酐)5g中加入干燥叔丁醇约25g并回流。回流开始后约30分钟得到基本透明的液体。进而,回流约5小时,冷却,用孔径0.7μm的过滤器进行过滤去除杂质。减压干燥,将叔丁醇完全去除,以白色晶体的形式得到表1中记载的酸酐的半酯。About 25 g of dry tert-butanol was added to 5 g of 6FDA (4,4'-(hexafluoroisopropylidene) diphthalic anhydride) as an acid dianhydride, and the mixture was refluxed. A substantially clear liquid was obtained about 30 minutes after the initiation of reflux. Further, it was refluxed for about 5 hours, cooled, and filtered through a filter with a pore size of 0.7 μm to remove impurities. After drying under reduced pressure, tert-butanol was completely removed to obtain half esters of acid anhydrides listed in Table 1 as white crystals.
在容量100ml的三口烧瓶中投入表1中记载的酸酐的半酯5mmol和无水3-甲基-1-苯基-2-磷杂环戊烯1-氧化物0.0125mmol后,边流入氮气,边用10ml的脱水环丁砜溶解。使作为二异氰酸酯的无水ITI(异佛尔酮二异氰酸酯)5mmol用5ml脱水环丁砜溶解,用约5分钟滴加至烧瓶中。使混合溶液以200℃、3小时反应,用MeOH 500ml沉淀。将包含沉淀的溶液过滤,进行干燥,得到高分子前体聚合物。将所得聚合物溶解于DMAc(N,N-二甲基乙酰胺),用MeOH再沉淀。进行过滤、干燥,以脱水DMAc为溶剂,制作15质量%的聚酰胺酸酯A-1溶液。After dropping into a three-necked flask with a capacity of 100 ml, 5 mmol of the half ester of the acid anhydride recorded in Table 1 and 0.0125 mmol of anhydrous 3-methyl-1-phenyl-2-phosphole 1-oxide, nitrogen gas was flowed in, While dissolving with 10ml of dehydrated sulfolane. 5 mmol of anhydrous ITI (isophorone diisocyanate) which is a diisocyanate was dissolved in 5 ml of dehydrated sulfolane, and it was added dropwise to the flask over about 5 minutes. The mixed solution was reacted at 200° C. for 3 hours, and precipitated with 500 ml of MeOH. The solution containing the precipitate was filtered and dried to obtain a high molecular precursor polymer. The resulting polymer was dissolved in DMAc (N,N-dimethylacetamide), and reprecipitated with MeOH. Filtration and drying were performed, and the polyamic acid ester A-1 solution of 15 mass % was produced using dehydrated DMAc as a solvent.
[表2][Table 2]
(合成例2:聚酰胺酸酯A-2的合成)(synthesis example 2: synthesis of polyamic acid ester A-2)
作为酸二酐,将6FDA变更为TDA(1,3,3a,4,5,9b-六氢-5(四氢-2,5-二氧代-3-呋喃基)萘并[1,2-c]呋喃-1,3-二酮),除此之外,与合成例1同样地制作聚酰胺酸酯A-2溶液。As the acid dianhydride, 6FDA was changed to TDA(1,3,3a,4,5,9b-hexahydro-5(tetrahydro-2,5-dioxo-3-furyl)naphtho[1,2 -c] except that furan-1,3-dione), it carried out similarly to the synthesis example 1, and produced the polyamic acid ester A-2 solution.
[表3][table 3]
(合成例3:聚酰胺酸酯A-3的合成)(Synthesis example 3: synthesis of polyamic acid ester A-3)
将3,3’,4,4’-二苯基醚四羧酸二酐(ODPA)7.75g和4,4’-二氨基二苯基醚(DDE)4.86g溶解于N-甲基吡咯烷酮(NMP)30g,在60℃下搅拌4小时,之后在室温下搅拌一晩,得到聚酰胺酸。向其中,在水冷下,加入三氟乙酸酐9.45g,在室温下搅拌3小时,加入乙醇1.73g。在蒸馏水中滴加该反应液,过滤并收集沉淀物,进行减压干燥,从而制作聚酰胺酸酯A-3的溶液。聚酰胺酸酯A-3的数均分子量为27000。7.75 g of 3,3', 4,4'-diphenyl ether tetracarboxylic dianhydride (ODPA) and 4.86 g of 4,4'-diaminodiphenyl ether (DDE) were dissolved in N-methylpyrrolidone ( NMP) 30 g, stirred at 60° C. for 4 hours, then stirred overnight at room temperature to obtain a polyamic acid. To this, under water cooling, 9.45 g of trifluoroacetic anhydride was added, stirred at room temperature for 3 hours, and 1.73 g of ethanol was added. This reaction liquid was dripped in distilled water, the deposit was collected by filtration, and it dried under reduced pressure, and produced the solution of polyamic acid ester A-3. The number average molecular weight of polyamic acid ester A-3 was 27000.
(实施例2-1)(Example 2-1)
以下述表中记载的配混比(质量比),相对于上述中得到的聚酰胺酸酯的溶液配混光产碱剂并溶解,得到实施例和比较例的感光性树脂组合物。需要说明的是,表中的聚酰胺酸酯的配混量表示固体成分量。With the compounding ratio (mass ratio) described in the following table, the photobase generator was compounded and dissolved with respect to the solution of the polyamic acid ester obtained above, and the photosensitive resin composition of the Example and the comparative example was obtained. In addition, the compounding quantity of the polyamic acid ester in a table shows solid content quantity.
通过旋涂在4英寸的硅晶圆上涂布下述表中的实施例2-1的感光性树脂组合物,在80℃的热板上加热20分钟,形成厚度10μm的感光性树脂组合物膜。对于该膜,利用装有i射线滤光器的高压汞灯曝光装置,通过掩模图案,以0~1000mJ/cm2的范围的光量进行曝光。曝光后,在140℃的热板上加热10分钟,接着,浸渍于以重量比1:1混合有四甲基氢氧化铵2.38%水溶液与2-丙醇的显影液90秒,进而水洗20秒,从而进行图案显影。Apply the photosensitive resin composition of Example 2-1 in the following table on a 4-inch silicon wafer by spin coating, and heat it on a hot plate at 80°C for 20 minutes to form a photosensitive resin composition with a thickness of 10 μm membrane. This film was exposed with a light amount in the range of 0 to 1000 mJ/cm 2 through a mask pattern using a high-pressure mercury lamp exposure apparatus equipped with an i-ray filter. After exposure, heat on a hot plate at 140°C for 10 minutes, then immerse in a developer mixed with a 2.38% aqueous solution of tetramethylammonium hydroxide and 2-propanol at a weight ratio of 1:1 for 90 seconds, and then wash with water for 20 seconds , thereby performing pattern development.
其结果,可以确认通过进行曝光量150mJ/cm2以上的光照射从而形成图案。As a result, it was confirmed that a pattern was formed by light irradiation with an exposure amount of 150 mJ/cm 2 or more.
(实施例2-2~2-9、比较例2-1~2-3)(Examples 2-2 to 2-9, Comparative Examples 2-1 to 2-3)
通过与实施例2-1同样的步骤,以下述表中记载的配混比(质量比)和曝光量实施显影试验,确认图案形成的曝光量。By the procedure similar to Example 2-1, the image development test was implemented with the compounding ratio (mass ratio) and exposure amount described in the following table, and the exposure amount of pattern formation was confirmed.
[表4][Table 4]
*1:在1000mJ/cm2下也无法进行图案形成。*1: Pattern formation was not possible even at 1000mJ/cm 2 .
可知,含有满足前述通式(1)的光产碱剂的实施例的感光性树脂组合物的灵敏度优异,虽然为低温的固化条件,但是图案形成性优异。It turns out that the photosensitive resin composition of the Example containing the photobase generator which satisfies the said general formula (1) is excellent in sensitivity, and it turns out that it is excellent in pattern formability although it is low-temperature curing conditions.
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| CN101970572A (en) * | 2007-08-09 | 2011-02-09 | 积水化学工业株式会社 | Photocurable composition |
| JP2011080032A (en) * | 2009-09-08 | 2011-04-21 | Tokyo Univ Of Science | New compound, base generating agent, and photosensitive resin composition containing the base generating agent |
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| CN101970572A (en) * | 2007-08-09 | 2011-02-09 | 积水化学工业株式会社 | Photocurable composition |
| JP2011080032A (en) * | 2009-09-08 | 2011-04-21 | Tokyo Univ Of Science | New compound, base generating agent, and photosensitive resin composition containing the base generating agent |
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