CN108673002A - A kind of numerical-control full-automatic aluminium door and window positioning molding bonding machine - Google Patents
A kind of numerical-control full-automatic aluminium door and window positioning molding bonding machine Download PDFInfo
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- CN108673002A CN108673002A CN201810741299.4A CN201810741299A CN108673002A CN 108673002 A CN108673002 A CN 108673002A CN 201810741299 A CN201810741299 A CN 201810741299A CN 108673002 A CN108673002 A CN 108673002A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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Abstract
Description
技术领域technical field
本发明涉及铝门窗的加工设备技术领域,具体为一种实现了大小不同尺寸的矩形铝门窗的四角自动焊接的全数控自动铝门窗定位成型焊接机。The invention relates to the technical field of processing equipment for aluminum doors and windows, in particular to a fully numerically controlled automatic positioning and forming welding machine for aluminum doors and windows that realizes automatic welding of four corners of rectangular aluminum doors and windows of different sizes.
背景技术Background technique
目前,现有加工门窗设备一般是对铝门窗的加工,铝门窗的加工一般是先由组角机构将两条相邻的铝合金铝框完成组角,然后焊接固定,依次类推,完成其它几个角的组角,该种技术方案生产效率低,焊接缝紧密度差,缝隙易进水,良品率低。At present, the existing equipment for processing doors and windows is generally for processing aluminum doors and windows. The processing of aluminum doors and windows is generally to complete the corner assembly of two adjacent aluminum alloy aluminum frames by the corner assembly mechanism, and then weld and fix them, and so on, to complete the other several The group angle of two corners, this kind of technical solution has low production efficiency, poor welding seam tightness, easy water ingress in the gap, and low yield rate.
随着科技进步和市场的需求,四角同时完成焊接的装置陆续出现,其可以一次完成矩形铝门窗铝框的四角组角,然后分别对各角进行焊接,虽然能稳定固定铝门窗铝框的四角,但是焊接为依次对每个角进行焊接,且每次只能进行单面焊接,只能通过人工翻动铝门窗铝框才可以对其另一面进行焊接,工作效率低。With the advancement of science and technology and the demand of the market, devices that simultaneously complete the welding of the four corners have emerged one after another. It can complete the four corners of the aluminum frame of the rectangular aluminum door and window at one time, and then weld each corner separately. Although it can stably fix the four corners of the aluminum frame of the aluminum door and window , but the welding is to weld each corner in turn, and only one side can be welded each time, and the other side can only be welded by manually flipping the aluminum frame of the aluminum door and window, and the work efficiency is low.
发明内容Contents of the invention
本发明提供了一种自动完成铝门窗铝框的四角组角定位、自动双面焊接成型和自动升降取料的数控全自动铝门窗定位成型焊接机。The invention provides a numerical control automatic aluminum door and window positioning and forming welding machine which can automatically complete the positioning of the four corners of the aluminum frame of the aluminum door and window, automatic double-sided welding and forming, and automatic lifting and picking.
本发明可以通过以下技术方案来实现:The present invention can be realized through the following technical solutions:
一种数控全自动铝门窗定位成型焊接机,包括控制柜和底架,所述底架上设有第一X轴伺服移动机构、第二X轴伺服移动机构、Y轴伺服移动机构、固定定位装置和移动定位装置,所述第一X轴伺服移动机构安装在底架横向一侧,所述第一X轴伺服移动机构的两端分别安装有固定定位装置,所述固定定位装置通过第一X轴伺服移动机构驱动左右移动,所述Y轴伺服移动机构沿底架纵向方向安装在底架上,所述Y轴伺服移动机构上设有通过Y轴伺服移动机构驱动前后移动的第二X轴伺服移动机构,所述第二X轴伺服移动机构的两端安装分别安装有移动定位装置,所述移动定位装置通过第二X轴伺服移动机构驱动左右移动,所述固定定位装置和移动定位装置之间设有升降取放工件机构,所述固定定位装置和移动定位装置均包括定位底板,所述定位底板上设有定位成型板,所述定位成型板上设有呈90度角的定位角,所述定位底板沿定位角的内二等分线设有镂空焊接槽,所述定位成型板两侧均设有移动按压机构,所述移动按压机构平行设置移动导轨,所述移动导轨上设有移动滑块,所述移动滑块通过平移气缸驱动前后移动,所述移动滑块两侧均安装有侧面固定板,所述侧面固定板之间固定设有按压气缸固定板,所述按压气缸固定板上安装有按压气缸,所述按压气缸对铝框进行按压。本发明通过第一X轴伺服移动机构带动固定定位装置沿X轴方向移动,Y轴伺服移动机构带动第二X轴伺服移动机构沿Y轴方向移动,并且通过第二X轴移动机构带动移动定位装置沿X轴方向移动,从而实现固定定位装置和移动定位装置根据加工铝门窗铝框大小调整位置,实现四角同时固定,而且固定定位装置和移动定位装置均设有定位成型板,保证相邻铝框边角呈90度角固定对接,且定位底板上设有镂空焊接槽,所述镂空焊接槽与铝框边角连接缝的位置相配合,当铝门窗铝框上表面焊接完后不用翻转,直接使用焊枪从定位底板下方通过镂空焊接槽对铝门窗铝框的下表面进行焊接,提高加工效率。A numerically controlled fully automatic positioning and forming welding machine for aluminum doors and windows, including a control cabinet and an underframe, the underframe is provided with a first X-axis servo movement mechanism, a second X-axis servo movement mechanism, a Y-axis servo movement mechanism, a fixed positioning Device and mobile positioning device, the first X-axis servo moving mechanism is installed on the lateral side of the chassis, and the two ends of the first X-axis servo moving mechanism are respectively equipped with fixed positioning devices, and the fixed positioning device passes through the first The X-axis servo moving mechanism drives left and right movement, and the Y-axis servo moving mechanism is installed on the chassis along the longitudinal direction of the chassis. The Y-axis servo moving mechanism is provided with a second X moving forward and backward through the Y-axis servo moving mechanism Axis servo moving mechanism, the two ends of the second X-axis servo moving mechanism are respectively equipped with mobile positioning devices, the mobile positioning device is driven to move left and right by the second X-axis servo moving mechanism, the fixed positioning device and the mobile positioning A mechanism for lifting and placing workpieces is provided between the devices. Both the fixed positioning device and the mobile positioning device include a positioning base plate. The positioning base plate is provided with a positioning forming plate. Angle, the positioning bottom plate is provided with a hollow welding groove along the inner bisector of the positioning angle, and both sides of the positioning forming plate are provided with a moving pressing mechanism, and the moving pressing mechanism is provided with moving guide rails in parallel, on the moving guide rail A moving slider is provided, and the moving slider is driven to move forward and backward by a translation cylinder. Side fixing plates are installed on both sides of the moving slider, and a pressing cylinder fixing plate is fixed between the side fixing plates. A pressing cylinder is installed on the cylinder fixing plate, and the pressing cylinder presses the aluminum frame. In the present invention, the first X-axis servo moving mechanism drives the fixed positioning device to move along the X-axis direction, the Y-axis servo moving mechanism drives the second X-axis servo moving mechanism to move along the Y-axis direction, and the second X-axis moving mechanism drives the mobile positioning The device moves along the X-axis direction, so that the fixed positioning device and the mobile positioning device can be adjusted according to the size of the aluminum frame of the processed aluminum door and window, and the four corners can be fixed at the same time, and the fixed positioning device and the mobile positioning device are equipped with positioning forming plates to ensure that the adjacent aluminum The corners of the frame are fixed at an angle of 90 degrees, and there is a hollow welding groove on the positioning bottom plate. The hollow welding groove matches the position of the connecting seam of the corner of the aluminum frame. When the upper surface of the aluminum frame of the aluminum door and window is welded, it does not need to be turned over. Directly use the welding torch to weld the lower surface of the aluminum frame of the aluminum door and window from the bottom of the positioning base plate through the hollow welding groove, so as to improve the processing efficiency.
进一步地,所述固定定位装置和移动定位装置还均包括两个上铜压块和一个下铜块,所述上铜压块分别设于两个按压气缸的下部,所述下铜块设于定位成型板与定位底板形成的凹槽内,所述下铜块设有与镂空焊接槽相适应的焊接槽。通过上铜压块和下铜压块相配合,保证铝门窗铝框被平整按压,防止加工变形。Further, the fixed positioning device and the mobile positioning device also include two upper copper pressing blocks and a lower copper pressing block, the upper copper pressing blocks are respectively arranged at the bottom of the two pressing cylinders, and the lower copper pressing blocks are arranged at the bottom of the two pressing cylinders. In the groove formed by the positioning forming plate and the positioning bottom plate, the lower copper block is provided with a welding groove compatible with the hollow welding groove. Through the cooperation of the upper copper pressing block and the lower copper pressing block, it is ensured that the aluminum frame of the aluminum door and window is pressed evenly to prevent processing deformation.
进一步地,所述升降取放工件机构包括安装支架、升降杆、升降气缸、固定夹和支撑杆,所述升降杆通过安装支架安装在所述固定定位装置或移动定位装置的前侧,所述升降杆底端与升降气缸连接,所述升降杆顶端与固定夹连接,所述固定夹固定有支撑杆,所述升降气缸驱动升降杆伸缩从而带动所述支撑杆上下移动。通过升降气缸控制升降杆上下伸缩从而带动支撑杆或降下铝门窗铝框,方便操作工人取放。Further, the lifting and placing workpiece mechanism includes a mounting bracket, a lifting rod, a lifting cylinder, a fixing clip and a support rod, and the lifting rod is installed on the front side of the fixed positioning device or the mobile positioning device through the mounting bracket. The bottom end of the lifting rod is connected with the lifting cylinder, the top of the lifting rod is connected with the fixing clip, the fixing clip is fixed with a support rod, and the lifting cylinder drives the lifting rod to expand and contract so as to drive the supporting rod to move up and down. The lifting rod is controlled by the lifting cylinder to expand and contract up and down to drive the support rod or lower the aluminum frame of the aluminum door and window, which is convenient for the operator to pick and place.
进一步地,所述Y轴伺服移动机构包括两条平行设置的纵向导轨、纵向导轨滑块、纵向伺服电机和第二X轴伺服移动机构,所述纵向伺服电机设在两条纵向导轨之间,所述第二X轴伺服移动机构与纵向导轨之间设有纵向导轨滑块,所述第二X轴伺服移动机构由纵向伺服电机驱动沿纵向导轨滑移。Further, the Y-axis servo movement mechanism includes two parallel longitudinal guide rails, a longitudinal guide rail slider, a longitudinal servo motor and a second X-axis servo movement mechanism, the longitudinal servo motor is arranged between the two longitudinal guide rails, A longitudinal guide rail slider is provided between the second X-axis servo movement mechanism and the longitudinal guide rail, and the second X-axis servo movement mechanism is driven by a longitudinal servo motor to slide along the longitudinal guide rail.
进一步地,所述纵向导轨靠近第一X轴伺服移动机构的一端设有到位感应器。通过到位感应器限制Y轴伺服移动机构的移动范围。Further, an in-position sensor is provided at one end of the longitudinal guide rail close to the first X-axis servo movement mechanism. The moving range of the Y-axis servo moving mechanism is limited by the in-position sensor.
进一步地,所述纵向导轨外设有纵向导轨保护罩,所述纵向伺服电机外设有纵向伺服电机保护罩。纵向导轨保护罩和纵向伺服电机保护罩分别对纵向导轨和纵向伺服电机起到防尘保护作用Further, the longitudinal guide rail is provided with a longitudinal guide rail protective cover, and the longitudinal servo motor is provided with a longitudinal servo motor protective cover. The protective cover of the longitudinal guide rail and the protective cover of the longitudinal servo motor respectively protect the longitudinal guide rail and the longitudinal servo motor from dust
进一步地,所述第二X轴伺服移动机构包括第二X轴固定架、两条平行设置的第二X轴横向导轨、第二X轴横向导轨滑块、第二X轴横向伺服机、移动定位装置,所述第二X轴固定架安装在所述纵向导轨滑块上,所述第二横向导轨沿X轴方向安装在第二X轴固定架上,所述第二X轴横向伺服机设置在两条第二X轴横向导轨之间,所述第二X轴横向导轨一端固定设有第二固定平台,所述第二X轴横向导轨通过第二X轴横向导轨滑块与第二滑动平台固定连接,所述第二固定平台和第二滑动平台上均安装有移动定位装置,所述第二X轴横向导轨上设有风琴罩。Further, the second X-axis servo movement mechanism includes a second X-axis fixed frame, two second X-axis transverse guide rails arranged in parallel, a second X-axis transverse guide rail slider, a second X-axis transverse servo machine, a moving Positioning device, the second X-axis fixed frame is installed on the longitudinal guide rail slider, the second transverse guide rail is installed on the second X-axis fixed frame along the X-axis direction, and the second X-axis horizontal servo It is arranged between two second X-axis transverse guide rails, one end of the second X-axis transverse guide rail is fixed with a second fixed platform, and the second X-axis transverse guide rail passes through the second X-axis transverse guide rail slider and the second The sliding platform is fixedly connected, the second fixed platform and the second sliding platform are equipped with mobile positioning devices, and the second X-axis transverse guide rail is provided with an organ cover.
进一步地,所述第二固定平台和第二滑动平台之间设有链轨槽,所述链轨槽内有链轨,所述链轨一端与链轨槽靠近第二固定平台的一端固定连接,另一端与通过连接杆与第二滑动平台连接。通过链轨精准限制滑动平台移动距离,提高铝门窗铝框固定位置的精准度。Further, a chain rail groove is provided between the second fixed platform and the second sliding platform, and there is a chain rail in the chain rail groove, and one end of the chain rail is fixedly connected to an end of the chain rail groove close to the second fixed platform , and the other end is connected with the second sliding platform through a connecting rod. The movement distance of the sliding platform is precisely limited by the chain rail, and the accuracy of the fixed position of the aluminum frame of the aluminum door and window is improved.
进一步地,所述第一X轴伺服移动机构包括第一X轴固定架、两条平行设置的第一X轴横向导轨、第一X轴横向导轨滑块、第一X轴横向伺服机、固定定位装置,所述第一X轴固定架安装在底架上,所述两条平行设置的第一X轴横向导轨沿X轴方向安装在第一X轴固定架上,所述两条平行设置的第一X轴横向导轨之间设有第一X轴横向伺服机,所述第一X轴横向导轨通过第一X轴横向导轨滑块与第一滑动平台连接,所述第一X轴横向伺服机驱动第一X轴横向导轨滑块移动,所述第一X周横向导轨另一端固定设有第一固定平台,所述第一固定平台和第一滑动平台上均安装有固定定位装置,所述第一X轴横向导轨上设有风琴罩。Further, the first X-axis servo movement mechanism includes a first X-axis fixing frame, two first X-axis transverse guide rails arranged in parallel, a first X-axis transverse guide rail slider, a first X-axis transverse servo machine, a fixed Positioning device, the first X-axis fixing frame is installed on the chassis, the two parallel first X-axis transverse guide rails are installed on the first X-axis fixing frame along the X-axis direction, and the two parallel A first X-axis transverse servo is arranged between the first X-axis transverse guide rails, and the first X-axis transverse guide rail is connected with the first sliding platform through the first X-axis transverse guide rail slider, and the first X-axis transverse guide rail is connected with the first sliding platform. The servo machine drives the slider of the first X-axis horizontal guide rail to move, and the other end of the first X-circumferential horizontal guide rail is fixed with a first fixed platform, and a fixed positioning device is installed on the first fixed platform and the first sliding platform, An organ cover is arranged on the first X-axis transverse guide rail.
进一步地,所述第一X轴伺服移动机构和第二X轴伺服移动机构后侧均设有焊接机器人,所述平移气缸、按压气缸、升降气缸、纵向伺服机、第一X轴横向伺服机、第二X轴横向伺服机和焊接机器人均与控制柜连接,采用控制柜连接操控方便操作人员在方便的位置操作,而焊接机器人的机械手臂可灵活转动,适应不同位置焊接,工作灵活性强。Further, the first X-axis servo moving mechanism and the second X-axis servo moving mechanism are equipped with a welding robot on the rear side, and the translation cylinder, pressing cylinder, lifting cylinder, longitudinal servo machine, and first X-axis horizontal servo machine , The second X-axis horizontal servo machine and the welding robot are connected to the control cabinet. The control cabinet is used to connect and control the operator to operate at a convenient position, and the mechanical arm of the welding robot can rotate flexibly to adapt to welding in different positions, and the work is flexible. .
本发明数控全自动铝门窗定位成型焊接机,具有如下的有益效果:The CNC automatic aluminum door and window positioning forming welding machine of the present invention has the following beneficial effects:
第一、实现四角一次定位成型;本发明通过第一X轴伺服移动机构、第二X轴伺服移动机构和Y轴伺服移动机构分别带动固定定位装置和移动定位装置前后或左右移动,根据待加工铝门窗铝框大小调整固定定位装置和移动定位装置之间的间距后,将待加工铝门窗铝框分别放置在固定定位装置移动定位装置上,通过平移气缸驱动按压气缸到按压位置,再由按压气缸控制上铜压块下压将铝框压平,实现四角一次定位成型,且加工过程中不容易变形;First, to realize the one-time positioning and forming of the four corners; the present invention drives the fixed positioning device and the mobile positioning device to move back and forth or left and right respectively through the first X-axis servo moving mechanism, the second X-axis servo moving mechanism and the Y-axis servo moving mechanism, according to the processing After adjusting the distance between the fixed positioning device and the mobile positioning device for the size of the aluminum frame of the aluminum door and window, place the aluminum frame of the aluminum door and window to be processed on the mobile positioning device of the fixed positioning device respectively, and drive the pressing cylinder to the pressing position through the translational cylinder, and then press The cylinder controls the upper copper pressure block to press down to flatten the aluminum frame, realizing the positioning and forming of the four corners at one time, and it is not easy to deform during the processing;
第二、同时完成双面焊接;本发明通过在定位底板上设有镂空焊接槽,焊枪都会铝门窗铝框上表面焊接完后从定位底板下方通过缕空焊接槽对铝门窗铝框下表面进行焊接,无需人工翻面后再焊接另一面;Second, complete double-sided welding at the same time; the present invention is provided with a hollow welding groove on the positioning base plate, and after welding the upper surface of the aluminum frame of the aluminum door and window, the welding torch can carry out the welding process on the lower surface of the aluminum frame of the aluminum door and window from the bottom of the positioning base plate through the hollow welding groove. Welding, no need to manually turn over and then weld the other side;
第三、自动化程度高,良品率高;本发明通过将定位成型装置结构进行改进,实现设备自动化完成铝门窗铝框四角定位、自动焊接并通过升降取放工件机构方便操作人员快速更换加工工件,且焊接部位平整无错位,良品率高。Third, the degree of automation is high, and the rate of good products is high; the invention improves the structure of the positioning forming device to realize the automatic positioning of the four corners of the aluminum doors and windows, the aluminum frame, automatic welding, and the lifting and placing of the workpiece mechanism to facilitate the operator to quickly replace the processed workpiece. And the welding part is flat without dislocation, and the yield rate is high.
附图说明Description of drawings
图1为本发明数控全自动铝门窗定位成型焊接机结构示意图;Fig. 1 is the structure schematic diagram of numerical control automatic aluminum door and window positioning forming welding machine of the present invention;
图2为本发明数控全自动铝门窗定位成型焊接机的定位装置结构示意图;Fig. 2 is the structural schematic diagram of the positioning device of the CNC automatic aluminum door and window positioning forming welding machine of the present invention;
图3为本发明数控全自动铝门窗定位成型焊接机的第一X轴伺服移动机构和第二X轴伺服移动机构结构示意图;Fig. 3 is a structural schematic diagram of the first X-axis servo moving mechanism and the second X-axis servo moving mechanism of the CNC automatic aluminum door and window positioning forming welding machine of the present invention;
图4为本发明数控全自动铝门窗定位成型焊接机的Y轴伺服移动机构。Fig. 4 is the Y-axis servo moving mechanism of the CNC automatic aluminum door and window positioning forming welding machine of the present invention.
如附图所示:1、第一X轴伺服移动机构;11、第一X轴固定架;12、第一X轴横向导轨;13、第一X轴横向导轨滑块;14、第一X轴横向伺服机;15、第一滑动平台;16、第一固定平台;2、第二X轴伺服移动机构;21、第二X轴固定架;22、第二X轴横向导轨;23、第二X轴横向导轨滑块;24、第二X轴横向伺服机;25、第二固定平台;26、第二滑动平台;27、链轨槽;28、链轨;29、连接杆;3、Y轴伺服移动机构;31、纵向导轨;32、纵向导轨滑块;33、纵向伺服电机;34、到位感应器;35、纵向导轨保护罩;36、纵向伺服电机保护罩;4、固定定位装置;5、移动定位装置;51、定位底板;52、定位成型板;53、定位角;54、镂空焊接槽;55、按压机构;551、移动导轨;552、移动滑块;553、平移气缸;554、侧面固定板;555、按压气缸固定板;556、按压气缸;557、上铜压块;558、下铜压块;559、焊接槽;6、升降取放工件机构;61、安装支架;62、升降杆;63、升降气缸;64、固定夹;65、支撑杆;7、风琴罩;8、底架;9、焊接机器人;10、控制柜。As shown in the drawings: 1. The first X-axis servo moving mechanism; 11. The first X-axis fixed frame; 12. The first X-axis transverse guide rail; 13. The first X-axis transverse guide rail slider; 14. The first X-axis 15. The first sliding platform; 16. The first fixed platform; 2. The second X-axis servo moving mechanism; 21. The second X-axis fixed frame; 22. The second X-axis transverse guide rail; 23. The first Two X-axis horizontal guide rail sliders; 24, the second X-axis horizontal servo machine; 25, the second fixed platform; 26, the second sliding platform; 27, chain rail grooves; 28, chain rails; 29, connecting rods; 3, Y-axis servo moving mechanism; 31. Longitudinal guide rail; 32. Longitudinal guide rail slider; 33. Longitudinal servo motor; 34. Position sensor; 35. Longitudinal guide rail protective cover; 36. Longitudinal servo motor protective cover; 4. Fixed positioning device 5, mobile positioning device; 51, positioning bottom plate; 52, positioning forming plate; 53, positioning angle; 54, hollow welding groove; 55, pressing mechanism; 551, moving guide rail; 552, moving slider; 554, side fixed plate; 555, press cylinder fixed plate; 556, press cylinder; 557, upper copper briquetting block; 558, lower copper briquetting block; 559, welding groove; 62. Lifting rod; 63. Lifting cylinder; 64. Fixing clip; 65. Support rod; 7. Organ cover; 8. Underframe; 9. Welding robot; 10. Control cabinet.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明的技术方案,下面结合实施例及附图对本发明作进一步详细的说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the embodiments and accompanying drawings.
如图**所示,一种数控全自动铝门窗定位成型焊接机,包括控制柜10和底架8,所述底架8上设有第一X轴伺服移动机构1、第二X轴伺服移动机构2、Y轴伺服移动机构3、固定定位装置4和移动定位装置5,所述第一X轴伺服移动机构1安装在底架8横向一侧,所述第一X轴伺服移动机构1的两端分别安装有固定定位装置4,所述固定定位装置4通过第一X轴伺服移动机构1驱动左右移动,所述Y轴伺服移动机构3沿底架8纵向方向安装在底架8上,所述Y轴伺服移动机构3上设有通过Y轴伺服移动机构3驱动前后移动的第二X轴伺服移动机构2,所述第二X轴伺服移动机构3的两端安装分别安装有移动定位装置5,所述移动定位装置5通过第二X轴伺服移动机构3驱动左右移动,所述固定定位装置4和移动定位装置5之间设有升降取放工件机构6,所述固定定位装置4和移动定位装置5均包括定位底板51,所述定位底板51上设有定位成型板52,所述定位成型板52上设有呈90度角的定位角53,所述定位底板51沿定位角53的内二等分线设有镂空焊接槽54,所述定位成型板52两侧均设有移动按压机构55,所述移动按压机构55平行设置移动导轨551,所述移动导轨551上设有移动滑块552,所述移动滑块552通过平移气缸553驱动前后移动,所述移动滑块552两侧均安装有侧面固定板554,所述侧面固定板554之间固定设有按压气缸固定板555,所述按压气缸固定板555上安装有按压气缸556,所述按压气缸556对铝框进行按压。所述固定定位装置4和移动定位装置5还均包括两个上铜压块557和一个下铜块558,所述上铜压块557分别设于两个按压气缸556的下部,所述下铜块558设于定位成型板52与定位底板51形成的凹槽内,所述下铜块558设有与镂空焊接槽54相适应的焊接槽559。As shown in Figure **, a CNC automatic aluminum door and window positioning forming welding machine includes a control cabinet 10 and an underframe 8, and the underframe 8 is provided with a first X-axis servo moving mechanism 1, a second X-axis servo The moving mechanism 2, the Y-axis servo moving mechanism 3, the fixed positioning device 4 and the moving positioning device 5, the first X-axis servo moving mechanism 1 is installed on the lateral side of the chassis 8, and the first X-axis servo moving mechanism 1 Fixed positioning devices 4 are respectively installed at both ends of the two ends, and the fixed positioning device 4 is driven to move left and right by the first X-axis servo moving mechanism 1, and the Y-axis servo moving mechanism 3 is installed on the bottom frame 8 along the longitudinal direction of the bottom frame 8 , the Y-axis servo movement mechanism 3 is provided with a second X-axis servo movement mechanism 2 driven by the Y-axis servo movement mechanism 3 to move back and forth, and the two ends of the second X-axis servo movement mechanism 3 are respectively equipped with moving Positioning device 5, the mobile positioning device 5 is driven to move left and right by the second X-axis servo movement mechanism 3, a lifting and placing workpiece mechanism 6 is arranged between the fixed positioning device 4 and the mobile positioning device 5, and the fixed positioning device 4 and the mobile positioning device 5 all include a positioning base plate 51, the positioning base plate 51 is provided with a positioning forming plate 52, and the positioning forming plate 52 is provided with a positioning angle 53 at an angle of 90 degrees, and the positioning base plate 51 is positioned along the The inner bisector of the angle 53 is provided with a hollow welding groove 54, and both sides of the positioning forming plate 52 are provided with a moving pressing mechanism 55, and the moving pressing mechanism 55 is provided with a moving guide rail 551 in parallel, and the moving guide rail 551 is provided with There is a moving slider 552, and the moving slider 552 is driven to move forward and backward by a translation cylinder 553. Side fixing plates 554 are installed on both sides of the moving slider 552, and a pressing cylinder is fixed between the side fixing plates 554. plate 555, and the pressing cylinder 556 is mounted on the fixing plate 555, and the pressing cylinder 556 presses the aluminum frame. The fixed positioning device 4 and the mobile positioning device 5 also include two upper copper pressing blocks 557 and a lower copper pressing block 558, the upper copper pressing blocks 557 are respectively arranged on the lower parts of the two pressing cylinders 556, and the lower copper pressing blocks 557 The block 558 is set in the groove formed by the positioning forming plate 52 and the positioning bottom plate 51 , and the lower copper block 558 is provided with a welding groove 559 adapted to the hollow welding groove 54 .
如图**所示,所述升降取放工件机构6包括安装支架61、升降杆62、升降气缸63、固定夹64和支撑杆65,所述升降杆62通过安装支架61安装在所述固定定位装置4或移动定位装置5的前侧,所述升降杆62底端与升降气缸63连接,所述升降杆62顶端与固定夹64连接,所述固定夹64固定有支撑杆65,所述升降气缸63驱动升降杆62伸缩从而带动所述支撑杆65上下移动。As shown in Figure **, the lifting and placing workpiece mechanism 6 includes a mounting bracket 61, a lifting rod 62, a lifting cylinder 63, a fixing clip 64 and a support rod 65, and the lifting rod 62 is installed on the fixed mounting bracket 61. The front side of the positioning device 4 or the mobile positioning device 5, the bottom end of the lifting rod 62 is connected with the lifting cylinder 63, and the top end of the lifting rod 62 is connected with the fixing clip 64, and the fixing clip 64 is fixed with a support rod 65. The lifting cylinder 63 drives the lifting rod 62 to expand and contract, thereby driving the support rod 65 to move up and down.
如图**所示,所述Y轴伺服移动机构3包括两条平行设置的纵向导轨31、纵向导轨滑块32、纵向伺服电机33和第二X轴伺服移动机构2,所述纵向伺服电机33设在两条纵向导轨31之间,所述第二X轴伺服移动机构2与纵向导轨31之间设有纵向导轨滑块32,所述第二X轴伺服移动机构2由纵向伺服电机33驱动沿纵向导轨31滑移。所述纵向导轨31靠近第一X轴伺服移动机构1的一端设有到位感应器34。所述纵向导轨(1外设有纵向导轨保护罩35,所述纵向伺服电机33外设有纵向伺服电机保护罩36。As shown in Figure **, the Y-axis servo movement mechanism 3 includes two parallel longitudinal guide rails 31, a longitudinal guide rail slider 32, a longitudinal servo motor 33 and a second X-axis servo movement mechanism 2, the longitudinal servo motor 33 is arranged between two longitudinal guide rails 31, and a longitudinal guide rail slider 32 is arranged between the second X-axis servo moving mechanism 2 and the longitudinal guide rails 31, and the second X-axis servo moving mechanism 2 is driven by a longitudinal servo motor 33 The drive slides along the longitudinal rail 31 . An in-position sensor 34 is provided at one end of the longitudinal guide rail 31 close to the first X-axis servo movement mechanism 1 . The longitudinal guide rail (1) is provided with a longitudinal guide rail protective cover 35, and the longitudinal servo motor 33 is provided with a longitudinal servo motor protective cover 36.
如图**所示,所述第二X轴伺服移动机构2包括第二X轴固定架21、两条平行设置的第二X轴横向导轨22、第二X轴横向导轨滑块23、第二X轴横向伺服机24、移动定位装置5,所述第二X轴固定架21安装在所述纵向导轨滑块32上,所述第二X轴横向导轨22沿X轴方向安装在第二X轴固定架21上,所述第二X轴横向伺服机24设置在两条第二X轴横向导轨22之间,所述第二X轴横向导轨22一端固定设有第二固定平台25,所述第二X轴横向导轨22通过第二X轴横向导轨滑块23与第二滑动平台26固定连接,所述第二固定平台25和第二滑动平台26上均安装有移动定位装置5,所述第二X轴横向导轨22上设有风琴罩7。所述第二固定平台25和第二滑动平台26之间设有链轨槽27,所述链轨槽27内有链轨28,所述链轨28一端与链轨槽27靠近第二固定平台25的一端固定连接,另一端与通过连接杆29与第二滑动平台26连接。As shown in Figure **, the second X-axis servo moving mechanism 2 includes a second X-axis fixing frame 21, two second X-axis transverse guide rails 22 arranged in parallel, a second X-axis transverse guide rail slider 23, a second X-axis transverse guide rail 23, Two X-axis horizontal servo machines 24, mobile positioning device 5, the second X-axis fixed frame 21 is installed on the longitudinal guide rail slider 32, and the second X-axis horizontal guide rail 22 is installed on the second X-axis direction along the X-axis direction. On the X-axis fixing frame 21, the second X-axis transverse servo machine 24 is arranged between two second X-axis transverse guide rails 22, and one end of the second X-axis transverse guide rail 22 is fixed with a second fixed platform 25, The second X-axis transverse guide rail 22 is fixedly connected to the second sliding platform 26 through the second X-axis transverse guide rail slider 23, and the second fixed platform 25 and the second sliding platform 26 are equipped with a mobile positioning device 5, The organ cover 7 is arranged on the second X-axis transverse guide rail 22 . A chain rail groove 27 is provided between the second fixed platform 25 and the second sliding platform 26, a chain rail 28 is arranged in the chain rail groove 27, and one end of the chain rail 28 and the chain rail groove 27 are close to the second fixed platform One end of 25 is fixedly connected, and the other end is connected with the second slide platform 26 through connecting rod 29 .
如图**所示,所述第一X轴伺服移动机构1包括第一X轴固定架11、两条平行设置的第一X轴横向导轨12、第一X轴横向导轨滑块13、第一X轴横向伺服机14、固定定位装置4,所述第一X轴固定架11安装在底架8上,所述两条平行设置的第一X轴横向导轨12沿X轴方向安装在第一X轴固定架11上,所述两条平行设置的第一X轴横向导轨12之间设有第一X轴横向伺服机14,所述第一X轴横向导轨12通过第一X轴横向导轨滑块13与第一滑动平台15连接,所述第一X轴横向伺服机14驱动第一X轴横向导轨滑块13移动,所述第一X周横向导轨12另一端固定设有第一固定平台16,所述第一固定平台15和第一滑动平台16上均安装有固定定位装置,所述第一X轴横向导轨12上设有风琴罩7。As shown in Figure **, the first X-axis servo moving mechanism 1 includes a first X-axis fixing frame 11, two first X-axis transverse guide rails 12 arranged in parallel, a first X-axis transverse guide rail slider 13, a first X-axis transverse guide rail 13, a An X-axis horizontal servo machine 14, a fixed positioning device 4, the first X-axis fixing frame 11 is installed on the chassis 8, and the two first X-axis horizontal guide rails 12 arranged in parallel are installed on the second axis along the X-axis direction. On an X-axis fixed frame 11, a first X-axis lateral servo 14 is arranged between the two first X-axis lateral guide rails 12 arranged in parallel, and the first X-axis lateral guide rail 12 passes through the first X-axis lateral The guide rail slider 13 is connected with the first sliding platform 15, the first X-axis lateral servo machine 14 drives the first X-axis lateral guide rail slider 13 to move, and the other end of the first X-circumferential lateral guide rail 12 is fixed with a first The fixed platform 16, the first fixed platform 15 and the first sliding platform 16 are equipped with fixed positioning devices, and the first X-axis transverse guide rail 12 is provided with an organ cover 7 .
如图**所示,所述第一X轴伺服移动机构1和第二X轴伺服移动机构2后侧均设有焊接机器人9,所述平移气缸553、按压气缸556、升降气缸63、纵向伺服机33、第一X轴横向伺服机14、第二X轴横向伺服机24和焊接机器人9均与控制柜10连接。As shown in Figure **, the first X-axis servo movement mechanism 1 and the second X-axis servo movement mechanism 2 are equipped with a welding robot 9 on the rear side, the translation cylinder 553, the pressing cylinder 556, the lifting cylinder 63, the longitudinal The servo machine 33 , the first X-axis horizontal servo machine 14 , the second X-axis horizontal servo machine 24 and the welding robot 9 are all connected to the control cabinet 10 .
以上所述,仅为本发明的较佳实施例而已,并非对本发明作任何形式上的限制;凡本行业的普通技术人员均可按说明书附图所示和以上所述而顺畅地实施本发明;但是,凡熟悉本专业的技术人员在不脱离本发明技术方案范围内,可利用以上所揭示的技术内容而作出的些许更动、修饰与演变的等同变化,均为本发明的等效实施例;同时,凡依据本发明的实质技术对以上实施例所作的任何等同变化的更动、修饰与演变等,均仍属于本发明的技术方案的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form; all those skilled in the art can smoothly implement the present invention as shown in the attached drawings and the above descriptions. However, any equivalent change, modification and evolution that can be made by those skilled in the art without departing from the scope of the technical solution of the present invention by using the technical content disclosed above are all equivalent implementations of the present invention Example; at the same time, any modification, modification and evolution of any equivalent changes made to the above embodiments according to the substantive technology of the present invention still belong to the protection scope of the technical solution of the present invention.
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Application publication date: 20181019 |