CN108644429A - Electromagnetic valve component, mold system and the method and apparatus for opening cast gate - Google Patents
Electromagnetic valve component, mold system and the method and apparatus for opening cast gate Download PDFInfo
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- CN108644429A CN108644429A CN201810871093.3A CN201810871093A CN108644429A CN 108644429 A CN108644429 A CN 108644429A CN 201810871093 A CN201810871093 A CN 201810871093A CN 108644429 A CN108644429 A CN 108644429A
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- interface
- liquid
- fluid channel
- valve
- cast gate
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 115
- 239000012530 fluid Substances 0.000 claims abstract description 81
- 230000001105 regulatory effect Effects 0.000 claims abstract description 71
- 239000000446 fuel Substances 0.000 claims abstract description 17
- 241000222712 Kinetoplastida Species 0.000 claims description 2
- 239000000463 material Substances 0.000 description 24
- 238000004513 sizing Methods 0.000 description 24
- 238000010586 diagram Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 230000007547 defect Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/28—Closure devices therefor
- B29C45/2806—Closure devices therefor consisting of needle valve systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K13/00—Other constructional types of cut-off apparatus; Arrangements for cutting-off
- F16K13/08—Arrangements for cutting-off not used
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The present invention provides a kind of electromagnetic valve component, mold system and the method and apparatus for opening cast gate, electromagnetic valve component and comprises the following modules:Fuel tap plate, flow rate regulating valve and reversal valve;The fuel tap plate is provided with first interface and second interface, the fuel tap plate is internally provided with the first sub- fluid channel, the reversal valve is internally provided with the second sub- fluid channel, and the first sub- fluid channel and the second sub- fluid channel collectively constitute the fluid channel;The reversal valve can control the flow direction of the liquid in the second sub- fluid channel, and then control liquid and flowed into from first interface and flowed out from second interface or control liquid from second interface inflow and flowed out from first interface;The junction of first sub- fluid channel and the second sub- fluid channel is provided with flow rate regulating valve, the flow rate regulating valve can adjust flow velocity of the liquid between the first sub- fluid channel and the second sub- fluid channel, and then control flow velocity of the liquid in the fluid channel.
Description
Technical field
The present invention relates to a kind of injection mold field more particularly to electromagnetic valve component, the mold system and sides for opening cast gate
Method and device.
Background technology
Hot runner system is a kind of device of common production plastic product, and injection molding is being carried out using hot runner mould
In the process, opening or closing for cast gate can be controlled using the up and down motion of cast gate needle, i.e., if cast gate needle moves downward,
Then final cast gate needle can block cast gate, and cast gate is in closed state, and sizing material can not inject in mold cavity;And if cast gate needle
It moves upwards, then final cast gate needle can be detached from cast gate, and in opened condition, sizing material can be injected into mold cavity cast gate.
In actual production, inventor has found, when cast gate becomes opening from being closed, sizing material can be with flow velocity quickly from pouring
Mouth is injected into mold cavity, so that flow front flow velocity and pressure that sizing material is not unified, so that final production
Product are defective (for example, heat spot or weld mark etc.).Especially in the relatively high product of production appearance requirement (for example, cosmetics system
Part etc.) when, this needs strongly to be avoided.
Therefore it provides a kind of can effectively control hot runner system of the sizing material from the cast gate rate of outflow, just become one urgently
Problem to be solved.
Invention content
The purpose of the present invention is to provide a kind of electromagnetic valve component, mold system and the method and apparatus for opening cast gate.
One of in order to achieve the above-mentioned object of the invention, an embodiment of the present invention provides a kind of electromagnetic valve component, the electricity
Electromagnetic valve component includes first interface and second interface and the fluid channel that is set to inside electromagnetic valve component, the solenoid valve
Component can control liquid and flow into from first interface, be flowed out by fluid channel, again from second interface, or control liquid
It flows into from second interface, flowed out by fluid channel, again from first interface, the electromagnetic valve component further includes:Fuel tap plate, flow velocity
Regulating valve and reversal valve;The fuel tap plate is internally provided with the first sub- fluid channel, and the reversal valve is internally provided with
Two sub- fluid channels, and the first sub- fluid channel and the second sub- fluid channel collectively constitute the fluid channel;The reversal valve
It can control the flow direction of the liquid in the second sub- fluid channel, and then control liquid and flowed into from first interface and from the
Two interfaces flow out or control liquid is flowed into from second interface and flowed out from first interface;First sub- fluid channel and second
The junction of sub- fluid channel is provided with flow rate regulating valve, and it is logical in the first subflow body that the flow rate regulating valve can adjust liquid
Flow velocity between road and the second sub- fluid channel, and then control flow velocity of the liquid in the fluid channel.
As being further improved for an embodiment of the present invention, the flow rate regulating valve is one-way throttle valve, described unidirectional
Throttle valve can control flow velocity when liquid is flowed into, flowed out by fluid channel, again from second interface from first interface, but not
Flow velocity when control liquid is flowed into, flowed out by fluid channel, again from first interface from second interface.
As being further improved for an embodiment of the present invention, the one-way throttle valve includes check valve and throttle valve;
When liquid is flowed into, flowed out by fluid channel, again from second interface from first interface, liquid can only be from throttle valve stream
It crosses and can not be flowed through from check valve;When liquid is flowed into, is flowed out by fluid channel, again from first interface from second interface,
Liquid can be flowed through from check valve.
As being further improved for an embodiment of the present invention, the liquid is gas or oil body.
As being further improved for an embodiment of the present invention, the first interface and second interface are connected to by pipeline
The electromagnetic valve component.
As being further improved for an embodiment of the present invention, have between the first sub- fluid channel and the second sub- fluid channel
There are several junctions, the flow rate regulating valve to be set to any junction.
As being further improved for an embodiment of the present invention, the flow rate regulating valve is the valve of electronic type, the stream
Fast regulating valve can be opened according to the control instruction received, close and/or control the flow velocity that liquid flows through flow rate regulating valve.
An embodiment of the present invention provides a kind of mold system, the mold system includes:
Hot runner system, mold cavity and above-mentioned electromagnetic valve component;The hot runner system include epicoele entrance, under
Chamber entrance, cast gate needle and cast gate;When liquid is flowed into from epicoele entrance and is flowed out from cavity of resorption entrance, cast gate needle blocks
Cast gate;When liquid is flowed into from cavity of resorption entrance and is flowed out from epicoele entrance, cast gate needle is detached from cast gate, and the speed being detached from
It is directly proportional to the flow velocity of liquid;The epicoele entrance is connected to the first interface of the valve member, the cavity of resorption entrance connection
The second interface of the valve member.
The embodiment of the present invention additionally provides a kind of method of the opening cast gate for above-mentioned mold system, including following step
Suddenly:Receive the instruction for being used to indicate and opening cast gate;The flow velocity of the flow rate regulating valve is adjusted to preset initial value, described in control
Oil pressure solenoid valve receives liquid from first interface, is flowed out from second interface;Continue to increase the flow velocity of the flow rate regulating valve, directly
Flow velocity to the flow rate regulating valve reaches default end value.
The embodiment of the present invention additionally provides a kind of device of the opening cast gate for above-mentioned mold system, including with lower die
Block:Command reception module is used to indicate the instruction for opening cast gate for receiving;Initialization module, for adjusting the flow velocity
The flow velocity of valve is adjusted to preset initial value, is controlled the oil pressure solenoid valve and is received liquid, from second interface stream from first interface
Go out;Flow velocity adjusts module, the flow velocity for continuing to increase the flow rate regulating valve, until the flow velocity of the flow rate regulating valve reaches
Default end value.
Compared with the existing technology, the technical effects of the invention are that:An embodiment of the present invention provides a kind of electromagnetic valve component,
Mold system and the method and apparatus for opening cast gate, electromagnetic valve component comprise the following modules:Fuel tap plate, flow rate regulating valve and commutation
Valve;The appearance of the fuel tap plate is provided with first interface and second interface, and the fuel tap plate is internally provided with the first subflow body
Channel, the reversal valve is internally provided with the second sub- fluid channel, and the first sub- fluid channel and the second sub- fluid channel are total
With the composition fluid channel;The reversal valve can control the flow direction of the liquid in the second sub- fluid channel, in turn
It controls liquid and is flowed into from first interface and flowed out from second interface or control liquid and flowed into from second interface and from first
Interface flows out;The junction of first sub- fluid channel and the second sub- fluid channel is provided with flow rate regulating valve, and the flow velocity is adjusted
Valve can adjust flow velocity of the liquid between the first sub- fluid channel and the second sub- fluid channel, and then control liquid in institute
State the flow velocity in fluid channel.
Description of the drawings
Fig. 1 is the structural schematic diagram of the mold system in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the hot runner system in the embodiment of the present invention;
Fig. 3 is the structural schematic diagram that the present embodiment includes hot runner system and electromagnetic valve component;
Fig. 4 is the principle schematic of the flow rate regulating valve in the embodiment of the present invention;
Fig. 5 is the structural schematic diagram of the fuel tap plate in the embodiment of the present invention;
Fig. 6 is the principle schematic of the flow rate regulating valve in the embodiment of the present invention;
Fig. 7 is the flow diagram of the method for the opening cast gate in the embodiment of the present invention.
Specific implementation mode
Hereinafter, the present invention will be described in detail with reference to various embodiments shown in the accompanying drawings.But these embodiments are not
The limitation present invention, structure that those skilled in the art are made according to these embodiments, method or change functionally
It changes and is included within the scope of protection of the present invention.
The term of the representation space relative position used herein such as "upper", " top ", "lower", " lower section " is for just
A unit as shown in the drawings or feature are described relative to another unit or the relationship of feature in the purpose of explanation.It is empty
Between the term of relative position can be intended to include different direction of the equipment in use or work other than orientation as shown in the figure.
For example, if the equipment in figure overturn, the unit for being described as being located at other units or feature " below " or " under " will
Positioned at other units or feature " top ".Therefore, exemplary term " lower section " can include above and below both orientation.If
It is standby to be otherwise directed (be rotated by 90 ° or other directions), and be interpreted accordingly used herein with space correlation
Description.
Also, it should be understood that although term first, second etc. can be used to describe herein various elements or
Structure, but these are described object and should not be limited by these terms.These terms are only used to by these description objects that
This is distinguished.For example, the first flow direction can be referred to as the second flow direction, and similarly the second flow direction can also
It is referred to as the first flow direction, this protection domain without departing from the application.
Fig. 1 shows that a kind of schematic diagram of common mold system, the mold system generally include hopper 1, barrel 2 and note
Moulding system 3;When in use, sizing material 11 is injected to hopper 1, sizing material 11 can be mixed, is delivered in adapted to injection system 3 by barrel 2, later
Adapted to injection system 3 can use sizing material 11 to carry out injection molding processing.
As shown in Fig. 2, adapted to injection system 3 includes hot runner system 31 and mold cavity 32.Hot runner system 31 is close to barrel 2
It is provided with sizing material entrance 311, i.e. sizing material 11 in barrel 2 is entered by sizing material entrance 311 in hot runner system 31.Hot flow path system
If system 31 includes flow distribution plate 312, xeothermic nozzle component 313 and cylinder body 314, if xeothermic nozzle component 313 and 312 phase mutual conductance of flow distribution plate
Logical, cylinder body 314 is located at 312 top of flow distribution plate;One end of flow distribution plate 312 is connected to sizing material entrance 311, to receive sizing material 11, and
Sizing material 11 is shunted by the other end and is flowed into each hot nozzle component 313;Hot nozzle component 313 and 32 phase mutual conductance of mold cavity
It is logical, to which sizing material 11 can enter in formed product mold cavity 32.Wherein, hot nozzle component 313 include cast gate 3131 and
The cast gate needle 3132 of cast gate 3131 described in opened/closed.
Cylinder body 314 includes cylinder body epicoele 3141, cylinder body cavity of resorption 3142 and the piston 3143 in the cylinder body 314, is lived
The lower end connection cast gate needle 3132 of plug 3143.Liquid flowing in cylinder body epicoele 3141 and cylinder body cavity of resorption 3142, to just
Piston 3143 can be controlled to be moved upwardly or downwardly, and then control 3132 opened/closed cast gate 3131 of cast gate needle.Specifically,
There is epicoele entrance 31411 on cylinder body epicoele 3141, there is cavity of resorption entrance 31421 on cylinder body cavity of resorption 3142.
When liquid enters cylinder body epicoele 3141, and the liquid extruding in cylinder body epicoele 3141 by epicoele entrance 31411
When liquid in cylinder body cavity of resorption 3142, the liquid in cylinder body cavity of resorption 3142 is flowed out by cavity of resorption entrance 31421, at this point, cylinder body
314 band pistons 3143 move downward, meanwhile, cast gate needle 3132 moves downward and blocks cast gate 3131, and cast gate 3131 is in close
Conjunction state, the sizing material 11 in hot nozzle component 313 can not flow into mold cavity 32.For ease of description, can by liquid by
Epicoele entrance 31411 is flowed into and is flowed out by cavity of resorption entrance 31421, at this point, cast gate 3131 is in closed state, the referred to as first flowing
Direction.
When liquid enters cylinder body cavity of resorption 3142, and the liquid extruding in cylinder body cavity of resorption 3142 by cavity of resorption entrance 31421
When liquid in cylinder body epicoele 3141, the liquid in cylinder body epicoele 3141 is flowed out by epicoele entrance 31411, at this point, cylinder body
314 band pistons 3143 move upwards, meanwhile, cast gate needle 3132 moves upwards and is detached from cast gate 3131, and cast gate 3131 is in beat
Open state, the sizing material 11 in hot nozzle component 313 flows into mold cavity 32, and cast gate needle 3132 is detached from the speed of cast gate 3131
Degree is directly proportional to the flow velocity of liquid.For ease of description, liquid can be flowed by cavity of resorption entrance 31421 and by epicoele
Entrance 31411 flows out, at this point, cast gate 3131 is in opened condition, referred to as the second flow direction.Optionally, cylinder body 314 can be oil
Cylinder, liquid can be flowing oil body or gas, and but not limited to this.
In conclusion in hot runner system 3, as long as flow direction (i.e. the first flow direction or the of control liquid
Two flow directions) it sizing material 11 can be controlled can be flowed into mold cavity 32.In practice, for the ease of control liquid
Flow direction usually can be provided with electromagnetic valve component 331 in pyroflow system, and electromagnetic valve component 331 can control flowing
The flow direction of body is controlled liquid and is flowed with the first flow direction or flowed with the second flow direction.
It is an object of the invention to provide a kind of electromagnetic valve component 331, which can not only control flowing
The flow direction of body, but also the flow velocity of liquid can be controlled.
The embodiment of the present invention one provides a kind of electromagnetic valve component, and the electromagnetic valve component includes first interface 332 and
Two interfaces 333 and the fluid channel being set to inside electromagnetic valve component, the electromagnetic valve component can control liquid from
One interface 332 is flowed into, is flowed out by fluid channel, again from second interface 333, or control liquid is flowed from second interface 333
Enter, flowed out by fluid channel, again from first interface 332;Here it is possible to understand, it is certain to set in the electromagnetic valve component
It is equipped with inverting module, which can make liquid flow into from first interface 332 and be flowed out from second interface 333, or
Person makes liquid flow into from second interface 333 and be flowed out from first interface 332;Also, the flowing of liquid is to need to consume
Energy, therefore, it is necessary to there are one the modules that energy can be provided for the flowing of liquid for setting in electromagnetic valve component.
As shown in figure 3, the electromagnetic valve component further includes:
Fuel tap plate 3311, flow rate regulating valve 334 and reversal valve 3313;
The fuel tap plate 3311 is internally provided with the first sub- fluid channel, and the reversal valve 3313 is internally provided with
Two sub- fluid channels, and the first sub- fluid channel and the second sub- fluid channel collectively constitute the fluid channel;
The reversal valve 3313 can control the flow direction of the liquid in the second sub- fluid channel, and then control flowing
Body flows into from first interface 332 and is flowed out from second interface 333 or control liquid and flowed into from second interface 333 and from the
One interface 332 flows out;
The junction of first sub- fluid channel and the second sub- fluid channel is provided with flow rate regulating valve 334, the flow velocity tune
Section valve 334 can adjust flow velocity of the liquid between the first sub- fluid channel and the second sub- fluid channel, and then control flowing
Flow velocity of the body in the fluid channel.
Here, in the electromagnetic valve component 331, synchronization, liquid is in first interface 332 and second interface 333
The flow velocity of flowing be it is equal, therefore, flow rate regulating valve 334 adjust liquid flow through the speed of second interface 333 while,
Also the speed that liquid flows through first interface 332 is indirectly had adjusted.Here, the electromagnetic valve component 331 can include more
Group fuel tap plate 3311, flow rate regulating valve 334, reversal valve 3313, first interface 332 and second interface 333, from independent can controlling
Make the opening and closing of multiple cast gates 3131.The electromagnetic valve component 331 can also include one group of fuel tap plate 3311, multigroup flow velocity
Regulating valve 334, reversal valve 3313, first interface 332 and second interface 333, multigroup flow rate regulating valve 334, reversal valve
3313, first interface 332 and second interface 333 share one group of fuel tap plate 3311, and every group of flow rate regulating valve 334, change
It can the independent opening and closing for controlling a cast gate 3131 to valve 3313, first interface 332 and second interface 333.
When in use, it needs respectively to enter the first, second interface with epicoele entrance 31411, the cavity of resorption of hot runner system 31
Mouth 31421 is connected, for example, in figure 3, first interface 332 is connected with epicoele entrance 31411, second interface 333 and cavity of resorption
Entrance 31421 is connected, it is to be understood that Fig. 3 is only an example, and another optional scheme is:First interface 332
It is connected with cavity of resorption entrance 31421, second interface 333 is connected with epicoele entrance 31411.
Optionally, the outer surface of the first, second interface is provided with screw thread, in epicoele entrance 31411, cavity of resorption entrance
31421 inner surface is also equipped with corresponding screw thread, therefore, can be entered the first, second interface with epicoele by the screw thread
Mouth 31411, cavity of resorption entrance 31421 are connected.
The operation principle of the electromagnetic valve component 331 is illustrated below based on Fig. 3, in figure 3, first interface 332 and epicoele
Entrance 31411 is connected, and second interface 333 is connected with cavity of resorption entrance 31421, and there are two types of situations:(1) in use,
If necessary to be closed cast gate 3131, then liquid is controlled by electromagnetic valve component 331 and flowed out from first interface 332, flowed later
Body is flowed into from epicoele entrance 31411 and is flowed out by cavity of resorption entrance 31421, then is flowed into from second interface 333, at this point, in hot flow path
In system 31, the flow direction of liquid is the first flow direction, and therefore, cast gate 3131 is in eventually closed state, it is possible to understand that
It is in the process, adjusting need not to be made to flow rate regulating valve 334, or flow rate regulating valve 334 is made to be in maximum flow rate
State;(2) in use, if necessary to open cast gate 3131, firstly, it is necessary to by the flow velocity of flow rate regulating valve 334
Adjust to a desired value, then by electromagnetic valve component 331 control liquid from second interface 333 flow out, later liquid from
Cavity of resorption entrance 31421 is flowed into and is flowed out by epicoele entrance 31411, is flowed into from first interface 332, at this point, in hot runner system
In 31, the flow direction of liquid is the second flow direction, and therefore, cast gate needle 3132 moves upwards and eventually disengage from cast gate 3131,
Therefore, in the process, the flow velocity for continuing to adjust flow rate regulating valve 334 is needed, for example, at the beginning, the desired value is adjusted
To a minimum value, then slowly increase the flow velocity (can at the uniform velocity increase) of flow rate regulating valve 334, so as to control cast gate valve
The speed that needle 3132 moves upwards, i.e., at the beginning so that sizing material 11 is flowed out from cast gate 3131 with the flow velocity of very little, and flow velocity is slow later
Slow to increase, therefore, sizing material has unified flow front flow velocity and pressure, to avoid final product have defect (such as:
Heat spot or weld mark etc.).
Here, flow rate regulating valve 334 can with various types of valves, such as:Throttle valve, one-way throttle valve etc..And it should
Flow rate regulating valve 334 can be to be adjusted manually (for example, be provided with speed governing knob in the flow rate regulating valve 334, for can
To rotate speed governing knob, and then adjust the flow velocity that liquid flows through flow rate regulating valve 334), or electronically controlled (example
Such as, which receives when including the regulating command of flow speed value, can adjust liquid with the flow speed value and flow through
The flow velocity of fast regulating valve 334).
Optionally, reversal valve 3313 can be electronically controlled, and regulating command is flowed to when reversal valve 3313 receives first
When, control liquid is flowed into from first interface 332 and is flowed out from second interface 333;When reversal valve 3313 receives the second flow direction
When regulating command, control liquid is flowed into from second interface 333 and is flowed out from first interface 332.
Preferably, the flow rate regulating valve 334 is one-way throttle valve, and the one-way throttle valve can control liquid from the
Flow velocity when one interface 332 is flowed into, flowed out by fluid channel, again from second interface 333, but do not control liquid and connect from second
Flow velocity when mouth 333 is flowed into, flowed out by fluid channel, again from first interface 332.Fig. 4 shows one kind of one-way throttle valve
Principle schematic, the i.e. one-way throttle valve are that check valve and throttle valve are formed in parallel.
Preferably, the one-way throttle valve includes check valve and throttle valve;When liquid from first interface 332 flow into,
When being flowed out by fluid channel, again from second interface 333, liquid can only be flowed through from throttle valve and can not be flowed through from check valve;
When liquid is flowed into, flowed out by fluid channel, again from first interface 332 from second interface 333, liquid can be from unidirectional
Valve flows through.
In Fig. 4, when liquid flows to B from A, check valve blocks, and liquid can only be flowed through from throttle valve, therefore,
Throttle valve can adjust the flow velocity of liquid;And when liquid flows to A from B, then liquid can be flowed through from check valve, because
This, throttle valve can not just adjust the flow velocity of liquid.
Preferably, the liquid is gas or oil body.
Preferably, as shown in figure 3, the first interface 332 and second interface 333 are connected to the oil pressure electricity by pipeline
Magnet valve 331.
Preferably, the flow rate regulating valve is the valve of electronic type, and the flow rate regulating valve can be according to the control received
Instruction unpack, closing and/or control liquid processed flow through the flow velocity of flow rate regulating valve.
Preferably, there are several junctions, the flow velocity to adjust between the first sub- fluid channel and the second sub- fluid channel
Valve is set to any junction.
Here, as shown in Figure 5, Figure 6, the first sub- fluid channel in fuel tap plate 3311 and second in reversal valve 3313
Connecting interface between sub- fluid channel is hole 5a/8a/6a/7a;The principle of flow rate regulating valve 334 is as shown in fig. 6, in the flow velocity
There are tetra- channels P/T/B/A in regulating valve 334, and be provided with one-way throttle valve in channel B, and P channel corresponding aperture 5a, T
Channel corresponding aperture 8a, channel B corresponding aperture 6a, A channel corresponding aperture 7a, in Fig. 5, Fig. 6, flow rate regulating valve be set to channel B with
Between the 6a of hole.Then the first flow direction is:Hole 1a → hole 2a → hole 3a → hole 5a → channel P → channel B → hole 6a → hole 10a →
Hole 9a → hole 7a → channel A → channel T → hole 8a → hole 11a;Second flow direction is:Hole 1a → hole 2a → hole 3a → hole 5a →
Channel P → channel A → hole 7a → hole 9a → hole 10a → hole 6a → channel B → channel T → hole 8a → hole 11a.
Second embodiment of the present invention provides a kind of mold systems, as shown in Figure 2 and Figure 3, including with lower module:Hot flow path system
Valve member 33 in system 31, mold cavity 32 and embodiment one;
The hot runner system 31 includes epicoele entrance 31411, cavity of resorption entrance 31421, cast gate needle 3132 and cast gate
3131;When liquid is flowed into from epicoele entrance 31411 and is flowed out from cavity of resorption entrance 31421, cast gate needle 3132 blocks cast gate
3131;
When liquid is flowed into from cavity of resorption entrance 31421 and is flowed out from epicoele entrance 31411, cast gate needle 3132 is detached from
Cast gate 3131, and the distance being detached from is directly proportional to the flow velocity of liquid;
The epicoele entrance 31411 is connected to the first interface 332 of the valve member 33, and the cavity of resorption entrance 31421 connects
Lead to the second interface 333 of the valve member 33.
Here, when the flow direction of liquid is the second flow direction, cast gate needle 3132 is detached from cast gate 3131, and be detached from
Speed is directly proportional to the flow velocity of liquid, i.e. the flow velocity of liquid is faster, and speed of the cast gate needle 3132 far from cast gate 3131 is got over
Soon, the flow velocity of the sizing material 11 to be flowed out from cast gate 3131 is faster;Conversely, the flow velocity of liquid is slower, cast gate needle 3132
Speed far from cast gate 3131 is slower, to which the flow velocity of the sizing material 11 flowed out from cast gate 3131 is slower.
Therefore, the flow velocity of flow rate regulating valve 334 can be flowed through by controlling liquid, so that it may pour to control the outflow of sizing material 11
The flow velocity of mouth 3131, so as to effectively avoid some product defects (for example, heat spot or weld mark etc.).
The embodiment of the present invention three provides a kind of method of the opening cast gate of the mold system for described in embodiment two,
As shown in fig. 7, comprises following steps:
Step 701:Receive the instruction for being used to indicate and opening cast gate 3131;
Step 702:The flow velocity of the flow rate regulating valve 334 is adjusted to preset initial value, the oil pressure solenoid valve is controlled
331 receive liquid from first interface 332, are flowed out from second interface 333;
Step 703:Continue to increase the flow velocity of the flow rate regulating valve 334, until the flow velocity of the flow rate regulating valve 334 reaches
To default end value.
In the method for above-mentioned opening cast gate, the flow velocity of fluid is adjusted to a very little speed first, control later is flowed
Kinetoplast is flowed with the second flow direction, so that cast gate needle 3132 is detached from cast gate 3131 with the speed of very little, so that
Sizing material 11 flows out cast gate 3131 with the speed of very little, so as to effectively avoid some product defects (for example, heat spot or molten
Lapping defect etc.).Later, in the speed for being stepped up liquid, that is, it is stepped up the distance that cast gate needle 3132 is detached from cast gate 3131,
Namely it is stepped up the speed of liquid outflow cast gate 3131.
Preferably, the flow velocity for increasing the flow rate regulating valve 334, including:It is described to increase with constant increment value
The flow velocity of flow rate regulating valve 334.All it is the uniform speed for increasing liquid i.e. when increasing the speed of liquid every time, to
Cast gate needle 3132 is controlled to be at the uniform velocity detached from cast gate.
The embodiment of the present invention additionally provides the device of the opening cast gate of the mold system described in a kind of embodiment two, including
With lower module:
Command reception module is used to indicate the instruction for opening cast gate for receiving;
Initialization module controls the oil pressure for adjusting the flow velocity of the flow rate regulating valve 334 to preset initial value
Solenoid valve 331 receives liquid from first interface 332, is flowed out from second interface 333;
Flow velocity adjusts module, the flow velocity for continuing to increase the flow rate regulating valve 334, until the flow rate regulating valve
334 flow velocity reaches default end value.
Optionally, the flow velocity adjusts module, is additionally operable to:Increase the flow rate regulating valve 334 with constant increment value
Flow velocity.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
As a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can for bright book
With the other embodiment of understanding.
The series of detailed descriptions listed above only for the present invention feasible embodiment specifically
Bright, they are all without departing from equivalent implementations made by technical spirit of the present invention not to limit the scope of the invention
Or change should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of electromagnetic valve component, which is characterized in that the electromagnetic valve component includes first interface and second interface and setting
Fluid channel inside electromagnetic valve component, the electromagnetic valve component can control liquid and be flowed into, through overcurrent from first interface
Body channel is flowed out from second interface again, or control liquid is flowed into from second interface, connect by fluid channel, again from first
Mouth outflow, the electromagnetic valve component further include:
Fuel tap plate, flow rate regulating valve and reversal valve;
The fuel tap plate is internally provided with the first sub- fluid channel, and the second subflow body that is internally provided with of the reversal valve leads to
Road, and the first sub- fluid channel and the second sub- fluid channel collectively constitute the fluid channel;
The reversal valve can control the flow direction of the liquid in the second sub- fluid channel, and then control liquid from first
Interface flows into and is flowed out from second interface or control liquid and flows into from second interface and flowed out from first interface;
The junction of first sub- fluid channel and the second sub- fluid channel is provided with flow rate regulating valve, and the flow rate regulating valve can
Flow velocity of the liquid between the first sub- fluid channel and the second sub- fluid channel is adjusted, and then controls liquid in the fluid
Flow velocity in channel.
2. electromagnetic valve component according to claim 1, it is characterised in that:
The flow rate regulating valve is one-way throttle valve, and the one-way throttle valve can control liquid and flow into, pass through from first interface
Flow velocity when crossing fluid channel, being flowed out again from second interface, but do not control liquid and flowed into from second interface, is logical by fluid
Road, flow velocity when being flowed out again from first interface.
3. electromagnetic valve component according to claim 2, it is characterised in that:
The one-way throttle valve includes check valve and throttle valve;
When liquid is flowed into, flowed out by fluid channel, again from second interface from first interface, liquid can only be from throttle valve
It flows through and can not be flowed through from check valve;
When liquid is flowed into, flowed out by fluid channel, again from first interface from second interface, liquid can be from check valve
It flows through.
4. electromagnetic valve component according to claim 1, it is characterised in that:
The liquid is gas or oil body.
5. electromagnetic valve component according to claim 1, it is characterised in that:
The first interface and second interface are connected to the electromagnetic valve component by pipeline.
6. electromagnetic valve component according to claim 1, it is characterised in that:
There are several junctions, the flow rate regulating valve is set to any between first sub- fluid channel and the second sub- fluid channel
Junction.
7. electromagnetic valve component according to claim 1, it is characterised in that:
The flow rate regulating valve is the valve of electronic type, the flow rate regulating valve can open according to the control instruction that is received,
Close and/or control the flow velocity that liquid flows through flow rate regulating valve.
8. a kind of mold system, which is characterized in that the mold system includes:
Hot runner system, mold cavity and claim 1-7 any one of them electromagnetic valve components;
The hot runner system includes epicoele entrance, cavity of resorption entrance, cast gate needle and cast gate;When liquid is from epicoele entrance stream
When entering and being flowed out from cavity of resorption entrance, cast gate needle blocks cast gate;
When liquid flows into and when flow out from epicoele entrance, cast gate needle is detached from cast gate from cavity of resorption entrance, and the speed that is detached from and
The flow velocity of liquid is directly proportional;
The epicoele entrance is connected to the first interface of the valve member, and the cavity of resorption entrance is connected to the second of the valve member
Interface.
9. a kind of method of opening cast gate for mold system according to any one of claims 8, which is characterized in that including following step
Suddenly:
Receive the instruction for being used to indicate and opening cast gate;
The flow velocity of the flow rate regulating valve is adjusted to preset initial value, controls the oil pressure solenoid valve from first interface receiving stream
Kinetoplast is flowed out from second interface;
Continue to increase the flow velocity of the flow rate regulating valve, until the flow velocity of the flow rate regulating valve reaches default end value.
10. a kind of device of opening cast gate for mold system according to any one of claims 8, which is characterized in that including with lower die
Block:
Command reception module is used to indicate the instruction for opening cast gate for receiving;
Initialization module controls the oil pressure solenoid valve for adjusting the flow velocity of the flow rate regulating valve to preset initial value
Liquid is received from first interface, is flowed out from second interface;
Flow velocity adjusts module, the flow velocity for continuing to increase the flow rate regulating valve, until the flow velocity of the flow rate regulating valve reaches
To default end value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810871093.3A CN108644429A (en) | 2018-08-02 | 2018-08-02 | Electromagnetic valve component, mold system and the method and apparatus for opening cast gate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810871093.3A CN108644429A (en) | 2018-08-02 | 2018-08-02 | Electromagnetic valve component, mold system and the method and apparatus for opening cast gate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108644429A true CN108644429A (en) | 2018-10-12 |
Family
ID=63760570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810871093.3A Withdrawn CN108644429A (en) | 2018-08-02 | 2018-08-02 | Electromagnetic valve component, mold system and the method and apparatus for opening cast gate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108644429A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361098A (en) * | 2020-03-16 | 2020-07-03 | 李金国 | Self-Spoiler Injection Mould Gating System |
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