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CN108612812A - Hybrid transmission, hybrid drive train and hybrid vehicle - Google Patents

Hybrid transmission, hybrid drive train and hybrid vehicle Download PDF

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Publication number
CN108612812A
CN108612812A CN201810282528.0A CN201810282528A CN108612812A CN 108612812 A CN108612812 A CN 108612812A CN 201810282528 A CN201810282528 A CN 201810282528A CN 108612812 A CN108612812 A CN 108612812A
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CN
China
Prior art keywords
gear
input shaft
gears
synchronizer
hybrid
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CN201810282528.0A
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Chinese (zh)
Inventor
李至浩
陈振辉
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Schaeffler Technologies AG and Co KG
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Schaeffler Technologies AG and Co KG
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Priority to CN201810282528.0A priority Critical patent/CN108612812A/en
Publication of CN108612812A publication Critical patent/CN108612812A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/54Transmission for changing ratio
    • B60K6/547Transmission for changing ratio the transmission being a stepped gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/006Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion power being selectively transmitted by parallel flow paths, e.g. dual clutch transmissions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/02Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
    • F16H3/08Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
    • F16H3/087Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts characterised by the disposition of the gears

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Hybrid Electric Vehicles (AREA)

Abstract

The invention relates to a hybrid transmission, a hybrid drive train and a hybrid vehicle, wherein the hybrid transmission comprises a first input shaft, a second input shaft and an output shaft, the first input shaft and the second input shaft are coaxially arranged, the hybrid transmission further comprises a first gear and a second gear which are arranged on the first input shaft, the first gear and the second gear are axially adjacently arranged and synchronously rotate, and the second gear is arranged at one axial end of the first input shaft; a first synchronizer disposed on the second input shaft on one side in an axial direction of the second gear and engageable with the second gear; and a third gear, a fourth gear, and a second synchronizer disposed on the output shaft, the third gear and the fourth gear being idly sleeved on the output shaft, the second synchronizer being located between the third gear and the fourth gear and being engageable with the third gear or the fourth gear, the third gear and the fourth gear being engaged with the first gear and the second gear, respectively.

Description

混合动力变速器、混合动力驱动系及混合动力车辆Hybrid transmission, hybrid drive train and hybrid vehicle

技术领域technical field

本发明涉及混合动力车辆领域。具体地,本发明涉及混合动力变速器以及包括该混合动力变速器的混合动力驱动系和混合动力车辆。The invention relates to the field of hybrid vehicles. In particular, the present invention relates to a hybrid transmission and a hybrid driveline and a hybrid vehicle including the hybrid transmission.

背景技术Background technique

混合动力车辆是指使用两种以上动力来源的车辆。最常见的油电混合动力汽车采用传统的内燃机(柴油机或汽油机)和电动机作为动力源。A hybrid vehicle is a vehicle that uses more than two sources of power. The most common gasoline-electric hybrid vehicles use a traditional internal combustion engine (diesel or gasoline) and an electric motor as power sources.

根据现有技术,已知混合动力车辆中的混合动力驱动系的多种布置。常用的一种附加型布置是将混合动力模块额外地增加在传统内燃机驱动系统的内燃机和变速器之间,其中该混合动力模块包括用于耦合或切断内燃机与电机之间的动力传输的离合器、电机、用于该混合动力模块的壳体等。由于混合动力模块额外地增加在内燃机和变速器之间,使得驱动系统的轴向长度增加,这给一些紧凑型车辆的布局和封装增加了难度。而为了使得驱动系统尽可能紧凑,又会使得混合动力模块的设计变得复杂。例如,对于配合双离合器变速器使用的混合动力模块,可能需要在电机的转子空间内设置三个离合器,集成难度高。From the prior art, various arrangements of hybrid drive trains in hybrid vehicles are known. A commonly used add-on arrangement is to additionally add a hybrid module between the internal combustion engine and the transmission of the traditional internal combustion engine drive system, wherein the hybrid module includes a clutch for coupling or cutting off the power transmission between the internal combustion engine and the electric motor, the electric motor , a casing for the hybrid power module, and the like. Since the hybrid module is additionally added between the internal combustion engine and the transmission, the axial length of the drive system increases, which makes the layout and packaging of some compact vehicles more difficult. In order to make the drive system as compact as possible, the design of the hybrid module becomes complicated. For example, for a hybrid module used with a dual-clutch transmission, it may be necessary to set three clutches in the rotor space of the electric motor, which is difficult to integrate.

现有技术中还存在如下混合动力驱动系,其中将电机集成在变速器中,形成混合动力专用变速器(DHT)。但是,现有的混合动力专用变速器通常专门地设置从电机输出轴到变速器输出轴的齿轮组,并且为纯内燃机驱动模式设置专门的倒挡齿轮组,这使得变速器的占用空间增大且制造成本增加,同时还不利于整个驱动系统的可靠性和效率。此外,现有的混合动力专用变速器在有些挡位下从内燃机到车轮的动力传输路径较长,使得系统效率降低。There are also hybrid drive trains in the prior art, in which the electric machine is integrated into the transmission to form a hybrid-specific transmission (DHT). However, the existing hybrid-specific transmissions are usually specially provided with a gear set from the output shaft of the motor to the output shaft of the transmission, and a dedicated reverse gear set is provided for the pure internal combustion engine driving mode, which increases the space occupied by the transmission and increases the manufacturing cost. increase, while also detrimental to the reliability and efficiency of the entire drive system. In addition, existing hybrid-specific transmissions have long power transmission paths from the internal combustion engine to the wheels in some gears, reducing system efficiency.

发明内容Contents of the invention

本发明的一个目的是提供一种混合动力变速器、混合动力驱动系和混合动力车辆,其能够减少变速器的组成部件,从而降低变速器复杂程度和成本并且压缩占用空间。本发明的另一个目的是提供一种混合动力变速器、混合动力驱动系和混合动力车辆,其能够缩短动力传输路径,提高能量利用效率。An object of the present invention is to provide a hybrid transmission, a hybrid drive train and a hybrid vehicle, which can reduce the components of the transmission, thereby reducing the complexity and cost of the transmission and compressing the occupied space. Another object of the present invention is to provide a hybrid transmission, a hybrid drive train and a hybrid vehicle, which can shorten a power transmission path and improve energy utilization efficiency.

根据本发明的一个方面,提供了一种混合动力变速器,其包括第一输入轴、第二输入轴和输出轴,所述第一输入轴和所述第二输入轴同轴布置,所述混合动力变速器还包括布置在所述第一输入轴上的第一齿轮和第二齿轮,所述第一齿轮和所述第二齿轮轴向相邻布置且同步旋转,所述第二齿轮布置在所述第一输入轴的轴向一端;布置在所述第二输入轴上的第一同步器,所述第一同步器位于所述第二齿轮的轴向一侧且能够与所述第二齿轮接合;布置在所述输出轴上的第三齿轮、第四齿轮以及第二同步器,所述第三齿轮和所述第四齿轮空套在所述输出轴上,所述第二同步器位于所述第三齿轮和所述第四齿轮之间且能够与所述第三齿轮或所述第四齿轮接合,所述第三齿轮和所述第四齿轮分别与所述第一齿轮和所述第二齿轮啮合。According to one aspect of the present invention, a hybrid transmission is provided, which includes a first input shaft, a second input shaft and an output shaft, the first input shaft and the second input shaft are arranged coaxially, the hybrid The power transmission further includes a first gear and a second gear arranged on the first input shaft, the first gear and the second gear are axially adjacent to each other and rotate synchronously, the second gear is arranged on the One axial end of the first input shaft; a first synchronizer arranged on the second input shaft, the first synchronizer is located on the axial side of the second gear and can be connected with the second gear Engagement; the third gear, the fourth gear and the second synchronizer arranged on the output shaft, the third gear and the fourth gear are vacantly sleeved on the output shaft, and the second synchronizer is located Between the third gear and the fourth gear and can be engaged with the third gear or the fourth gear, the third gear and the fourth gear are respectively connected with the first gear and the The second gear meshes.

根据本发明的一个实施例,其中所述第一齿轮和所述第二齿轮一体地形成或固定连接到所述第一输入轴上。According to an embodiment of the present invention, wherein the first gear and the second gear are integrally formed or fixedly connected to the first input shaft.

根据本发明的一个实施例,其中所述第一输入轴形成为空心轴,所述第二输入轴插入在所述第一输入轴内且从所述第一输入轴的所述一端延伸出一部分。According to an embodiment of the present invention, wherein the first input shaft is formed as a hollow shaft, the second input shaft is inserted into the first input shaft and a part extends from the one end of the first input shaft .

根据本发明的一个实施例,混合动力变速器还包括至少一个其他齿轮对,其包括布置在所述第二输入轴上的至少一个第五齿轮和布置在所述输出轴上的至少一个第六齿轮,所述至少一个第五齿轮和所述至少一个第六齿轮一一对应啮合以能够在所述第二输入轴和所述输出轴之间传递扭矩。According to an embodiment of the invention, the hybrid transmission further comprises at least one other gear pair comprising at least one fifth gear arranged on said second input shaft and at least one sixth gear arranged on said output shaft , the at least one fifth gear and the at least one sixth gear are engaged in one-to-one correspondence so as to be able to transmit torque between the second input shaft and the output shaft.

根据本发明的一个实施例,其中所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为一个,所述第五齿轮空套在所述第二输入轴上,位于所述第一同步器的轴向一侧且能够与所述第一同步器接合,所述第六齿轮抗扭连接在所述输出轴上。According to an embodiment of the present invention, the number of the at least one fifth gear and the at least one sixth gear is one respectively, the fifth gear is idly sleeved on the second input shaft, and is located on the second input shaft. One axial side of a synchronizer is engageable with the first synchronizer, and the sixth gear is connected to the output shaft in a rotationally fixed manner.

根据本发明的一个实施例,其中所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为至少两个,并且所述混合动力变速器还包括至少一个其他同步器,所述至少一个其他同步器布置在所述第二输入轴或所述输出轴上,并且能够与空套在所述第二输入轴或所述输出轴上的所述第五齿轮或所述第六齿轮接合。According to an embodiment of the present invention, the number of the at least one fifth gear and the at least one sixth gear are respectively at least two, and the hybrid transmission further includes at least one other synchronizer, the at least one The other synchronizer is arranged on the second input shaft or the output shaft, and is capable of engaging with the fifth gear or the sixth gear loosely sleeved on the second input shaft or the output shaft.

根据本发明的一个实施例,其中所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为两个,并且所述至少一个其他同步器的数量为一个,两个所述第五齿轮抗扭连接在所述第二输入轴上,两个所述第六齿轮空套在所述输出轴上,一个所述其他同步器布置在所述输出轴上,位于所述两个所述第六齿轮之间并且能够与所述两个所述第六齿轮中的任一个接合。According to an embodiment of the present invention, the number of the at least one fifth gear and the at least one sixth gear is two respectively, and the number of the at least one other synchronizer is one, two of the fifth The gears are anti-torsionally connected on the second input shaft, the two sixth gears are idly sleeved on the output shaft, and one of the other synchronizers is arranged on the output shaft, located between the two between the sixth gears and engageable with any one of the two sixth gears.

根据本发明的一个实施例,其中所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为三个,并且所述至少一个其他同步器的数量为一个,三个所述第五齿轮中的一个所述第五齿轮空套在所述第二输入轴上,位于所述第一同步器的轴向一侧且能够与所述第一同步器接合,与所述一个所述第五齿轮啮合的一个所述第六齿轮抗扭连接在所述输出轴上,以及三个所述第五齿轮中的另外两个所述第五齿轮抗扭连接在所述第二输入轴上,与所述另外两个所述第五齿轮啮合的两个所述第六齿轮空套在所述输出轴上,一个所述其他同步器布置在所述输出轴上,位于所述两个所述第六齿轮之间并且能够与所述两个所述第六齿轮中的任一个接合。According to an embodiment of the present invention, the number of the at least one fifth gear and the at least one sixth gear are three respectively, and the number of the at least one other synchronizer is one, three of the fifth One of the fifth gears in the gears is idly sleeved on the second input shaft, located on one side of the axial direction of the first synchronizer and can be engaged with the first synchronizer, and is connected with the one of the first synchronizers. one said sixth gear of the five-gear mesh is torsionally connected to said output shaft, and the other two said fifth gears of three said fifth gears are torsionally connected to said second input shaft, The two sixth gears meshing with the other two fifth gears are idly sleeved on the output shaft, and one of the other synchronizers is arranged on the output shaft, located between the two between the sixth gears and engageable with any one of the two sixth gears.

根据本发明的一个实施例,其中所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为四个,并且所述至少一个其他同步器的数量为两个,四个所述第五齿轮中的两个所述第五齿轮空转连接在所述第二输入轴上,与之啮合的两个所述第六齿轮抗扭连接在所述输出轴上,两个所述其他同步器中的一个布置在所述第二输入轴上,位于所述两个所述第五齿轮之间,并且能够与所述两个所述第五齿轮中的任一者接合,四个所述第五齿轮中的另外两个所述第五齿轮抗扭连接在所述第二输入轴上,并且与之啮合的另外两个所述第六齿轮空套在所述输出轴上,两个所述其他同步器中的另一个布置在所述输出轴上,位于所述另外两个所述第六齿轮之间,并且能够与所述另外两个所述第六齿轮中的任一者接合。According to an embodiment of the present invention, the number of the at least one fifth gear and the at least one sixth gear are four respectively, and the number of the at least one other synchronizer is two, and the number of the fourth gear is four. Two of the fifth gears in the five gears are idly connected on the second input shaft, and the two sixth gears meshed with it are connected torsionally on the output shaft, and two of the other synchronizers One of them is arranged on the second input shaft, between the two fifth gears, and can be engaged with any one of the two fifth gears, and four of the fifth gears The other two fifth gears in the five gears are connected torsionally on the second input shaft, and the other two sixth gears meshed with it are sleeved on the output shaft. Another of the other synchronizers is arranged on the output shaft between the other two of the sixth gears, and is engageable with any one of the other two of the sixth gears.

根据本发明的一个实施例,其中所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为五个,并且所述至少一个其他同步器的数量为两个,所述至少一个第五齿轮中的一个齿轮空套在所述第二输入轴上,位于所述第一同步器的轴向一侧且能够与所述第一同步器接合,与之啮合的一个所述第六齿轮抗扭连接在所述输出轴上,其他所述第五齿轮中的两个所述第五齿轮空转连接在所述第二输入轴上,并且与之啮合的两个所述第六齿轮抗扭连接在所述输出轴上,两个所述其他同步器中的一个布置在所述第二输入轴上,位于所述两个所述第五齿轮之间,并且能够与所述两个所述第五齿轮中的任一者接合,其他所述第五齿轮中的另外两个所述第五齿轮抗扭连接在所述第二输入轴上,并且与之啮合的另外两个所述第六齿轮空套在所述输出轴上,两个所述其他同步器中的另一个布置在所述输出轴上,位于所述另外两个所述第六齿轮之间,并且能够与所述另外两个所述第六齿轮中的任一者接合。According to an embodiment of the present invention, wherein the number of the at least one fifth gear and the at least one sixth gear is five respectively, and the number of the at least one other synchronizer is two, the at least one sixth gear One of the five gears is vacantly sleeved on the second input shaft, located on one axial side of the first synchronizer and capable of engaging with the first synchronizer, and the sixth gear meshed with it The two fifth gears in the other fifth gears are idlingly connected on the second input shaft, and the two sixth gears meshed with it are anti-torque connected to the output shaft, one of the two other synchronizers is arranged on the second input shaft, between the two fifth gears, and is capable of communicating with the two Any one of the fifth gears is engaged, the other two fifth gears of the other fifth gears are connected torsionally on the second input shaft, and the other two sixth gears meshing with it The gear is vacantly sleeved on the output shaft, and the other of the two other synchronizers is arranged on the output shaft, between the other two sixth gears, and can be connected with the other two any one of the sixth gears.

根据本发明的一个方面,还提供了一种混合动力驱动系,其包括内燃机、电机、动力耦合单元以及如上任一实施例所述的混合动力变速器,其中,所述第一输入轴与所述电机动力连接,所述第二输入轴经由所述动力耦合单元与所述内燃机动力耦合或断开。According to one aspect of the present invention, there is also provided a hybrid drive train, which includes an internal combustion engine, an electric motor, a power coupling unit, and the hybrid transmission as described in any one of the above embodiments, wherein the first input shaft is connected to the The electric motor is power connected, and the second input shaft is power coupled or disconnected from the internal combustion engine via the power coupling unit.

根据本发明的一个实施例,其中所述电机包括转子和用于支撑所述转子的转子轮毂,所述转子轮毂与所述第一输入轴抗扭连接。According to an embodiment of the present invention, the motor includes a rotor and a rotor hub for supporting the rotor, and the rotor hub is connected to the first input shaft in a torque-proof manner.

根据本发明的一个实施例,其中所述第一输入轴形成为空心轴,所述第二输入轴插入在所述第一输入轴内且从所述第一输入轴的所述一端延伸出一部分,以及所述电机沿轴向布置在所述内燃机和所述混合动力变速器之间,并且所述动力耦合单元布置在所述电机的转子的内部空间中。According to an embodiment of the present invention, wherein the first input shaft is formed as a hollow shaft, the second input shaft is inserted into the first input shaft and a part extends from the one end of the first input shaft , and the electric machine is arranged axially between the internal combustion engine and the hybrid transmission, and the power coupling unit is arranged in an inner space of a rotor of the electric machine.

根据本发明的一个实施例,其中所述动力耦合单元是离合器。According to an embodiment of the present invention, the power coupling unit is a clutch.

本发明还提供了一种混合动力车辆,其包括如上所述的混合动力驱动系。The present invention also provides a hybrid vehicle comprising the above-mentioned hybrid drive train.

由此,根据本发明的实施例的混合动力变速器、混合动力驱动系和混合动力车辆,能够减少变速器的组成部件,从而降低变速器复杂程度和成本并且压缩占用空间。此外,根据本发明的实施例的混合动力变速器、混合动力驱动系和混合动力车辆还能够缩短动力传输路径,提高能量利用效率。Therefore, according to the hybrid transmission, the hybrid drive train and the hybrid vehicle according to the embodiments of the present invention, the components of the transmission can be reduced, thereby reducing the complexity and cost of the transmission and compressing the occupied space. In addition, the hybrid transmission, the hybrid drive train and the hybrid vehicle according to the embodiments of the present invention can also shorten the power transmission path and improve the energy utilization efficiency.

附图说明Description of drawings

下面,将结合附图对本发明的示例性实施例的特征、优点和技术效果进行描述,附图中相似的附图标记表示相似的元件,其中:In the following, the features, advantages and technical effects of exemplary embodiments of the present invention will be described with reference to the accompanying drawings, in which like reference numerals represent similar elements, wherein:

图1示出了根据本发明的一个实施例的混合动力变速器和混合动力驱动系的示意图。FIG. 1 shows a schematic diagram of a hybrid transmission and a hybrid drivetrain according to one embodiment of the present invention.

图2示出了根据本发明的另一个实施例的混合动力变速器和混合动力驱动系的示意图。FIG. 2 shows a schematic diagram of a hybrid transmission and a hybrid drivetrain according to another embodiment of the present invention.

图3A-3D示出了根据本发明的其他实施例的混合动力变速器。3A-3D illustrate hybrid transmissions according to other embodiments of the present invention.

图4A-4D示出了图3B所示的混合动力驱动系的纯电机驱动模式的控制参数和动力传输路径。4A-4D illustrate the control parameters and power transmission paths of the pure motor drive mode of the hybrid powertrain shown in FIG. 3B.

图5A-5E示出了图3B所示的混合动力驱动系的纯内燃机驱动模式的控制参数和动力传输路径。5A-5E illustrate the control parameters and power transmission path of the pure internal combustion engine driving mode of the hybrid powertrain shown in FIG. 3B.

图6A-6H示出了图3B所示的混合动力驱动系的混合驱动模式的控制参数和动力传输路径。6A-6H illustrate control parameters and power transmission paths of the hybrid drive mode of the hybrid drivetrain shown in FIG. 3B .

图7A-7B示出了图3B所示的混合动力驱动系的电机驱动行驶状态下的内燃机启动模式的控制参数和动力传输路径。7A-7B show the control parameters and the power transmission path of the internal combustion engine start mode in the motor-driven driving state of the hybrid powertrain shown in FIG. 3B .

图8示出了图3B所示的混合动力驱动系的停车充电模式的控制参数和动力传输路径。FIG. 8 shows control parameters and power transmission paths of the parking charging mode of the hybrid powertrain shown in FIG. 3B .

具体实施方式Detailed ways

下文中,参照附图描述本发明的实施例。下面的详细描述和附图用于示例性地说明本发明的原理,本发明不限于所描述的优选实施例,本发明的范围由权利要求书限定。Hereinafter, embodiments of the present invention are described with reference to the drawings. The following detailed description and accompanying drawings serve to illustrate the principles of the present invention. The present invention is not limited to the described preferred embodiments, but the scope of the present invention is defined by the claims.

根据本发明的混合动力驱动系包括内燃机ICE、电机EM和混合动力变速器,其中内燃机ICE和电机EM作为动力源,两者输出的动力经由混合动力变速器传递至车辆的车轮。The hybrid drive train according to the present invention includes an internal combustion engine ICE, an electric motor EM and a hybrid transmission, wherein the internal combustion engine ICE and the electric motor EM are used as power sources, and the output power of both is transmitted to the wheels of the vehicle through the hybrid transmission.

本发明中的内燃机ICE通常是指传统的柴油内燃机或汽油内燃机,当然也可以是使用其他替代燃料,例如压缩天然气、丙烷和乙醇燃料等的内燃机。此外,内燃机ICE可以是四缸发动机,也可以是其他缸数的发动机。The internal combustion engine ICE in the present invention usually refers to a traditional diesel internal combustion engine or a gasoline internal combustion engine, and of course it can also be an internal combustion engine using other alternative fuels, such as compressed natural gas, propane and ethanol fuel. In addition, the internal combustion engine ICE may be a four-cylinder engine or an engine with other numbers of cylinders.

电机EM除了作为动力源(以电动机模式工作)以外,还可以作为发电机将内燃机ICE输出的动力转换为电能存储在与电机电连接的电池中。电机EM将内燃机ICE输出的动力转换为电能的具体实现将在下文介绍混合动力驱动系的工作模式时详细描述。In addition to being a power source (operating in motor mode), the motor EM can also be used as a generator to convert the power output by the internal combustion engine ICE into electrical energy and store it in a battery electrically connected to the motor. The specific implementation of the electric motor EM converting the power output by the internal combustion engine ICE into electrical energy will be described in detail when introducing the working mode of the hybrid drive system below.

图1示出了根据本发明的一个实施例的混合动力驱动系。如图1所示,混合动力驱动系除了内燃机ICE、电机EM和混合动力变速器T之外,还包括离合器K0。离合器K0用于内燃机ICE与混合动力变速器T之间的动力耦合或断开。FIG. 1 shows a hybrid drive train according to one embodiment of the invention. As shown in FIG. 1 , the hybrid drive train includes a clutch K0 in addition to the internal combustion engine ICE, the electric machine EM and the hybrid transmission T. The clutch K0 is used for power coupling or disconnection between the internal combustion engine ICE and the hybrid transmission T.

变速器T包括第一输入轴1、第二输入轴2和输出轴3,其中第一输入轴1和第二输入轴2同轴布置。具体地,第一输入轴1可以形成为空心轴,第二输入轴2可以形成为实心轴,第二输入轴2可以插入在第一输入轴1内,且从第一输入轴1的一端延伸出一部分,用于布置齿轮、同步器等部件。The transmission T includes a first input shaft 1 , a second input shaft 2 and an output shaft 3 , wherein the first input shaft 1 and the second input shaft 2 are arranged coaxially. Specifically, the first input shaft 1 can be formed as a hollow shaft, the second input shaft 2 can be formed as a solid shaft, the second input shaft 2 can be inserted into the first input shaft 1, and extend from one end of the first input shaft 1 A part is used to arrange gears, synchronizers and other components.

第一输入轴1上布置有齿轮Z11和齿轮Z12,齿轮Z11和齿轮Z12沿轴向相邻布置且同步旋转,并且齿轮Z12位于第一输入轴1的轴向末端。齿轮Z11和Z12可以形成为一体地形成或固定安装在第一输入轴1上,从而实现同步旋转。A gear Z11 and a gear Z12 are arranged on the first input shaft 1 , the gear Z11 and the gear Z12 are arranged adjacent to each other in the axial direction and rotate synchronously, and the gear Z12 is located at the axial end of the first input shaft 1 . The gears Z11 and Z12 can be integrally formed or fixedly mounted on the first input shaft 1 to achieve synchronous rotation.

第二输入轴2上布置有同步器A,该同步器A紧邻第一输入轴1的末端设置,位于齿轮Z12的轴向一侧且能够与齿轮Z12接合。当同步器A与齿轮Z12接合时,能够使第一输入轴1上的动力和第二输入轴2上的动力发生耦合。A synchronizer A is arranged on the second input shaft 2 . The synchronizer A is arranged adjacent to the end of the first input shaft 1 , located on one axial side of the gear Z12 and capable of engaging with the gear Z12 . When the synchronizer A is engaged with the gear Z12, the power on the first input shaft 1 and the power on the second input shaft 2 can be coupled.

输出轴3上布置有齿轮Z31、齿轮Z32和同步器B。具体地,齿轮Z31和齿轮Z32空套在输出轴3上,并且分别与齿轮Z11和齿轮Z12啮合。同步器B布置在齿轮Z31和Z32之间,且能够与齿轮Z31或Z32接合。同步器B与齿轮Z31接合时使齿轮Z31和输出轴3同步旋转,与齿轮Z32接合时齿轮Z32与输出轴3同步旋转,与齿轮Z31和Z32均脱离接合时,齿轮Z31和Z32与输出轴3之间无动力传递。A gear Z31 , a gear Z32 and a synchronizer B are arranged on the output shaft 3 . Specifically, the gear Z31 and the gear Z32 are loosely sleeved on the output shaft 3 and mesh with the gear Z11 and the gear Z12 respectively. The synchronizer B is arranged between the gears Z31 and Z32, and can be engaged with the gear Z31 or Z32. When the synchronizer B engages with the gear Z31, the gear Z31 and the output shaft 3 rotate synchronously; when it engages with the gear Z32, the gear Z32 rotates synchronously with the output shaft 3; There is no power transmission between them.

第一输入轴1与电机EM动力连接。具体地,如图1所示,电机EM可以包括定子S、转子R以及用于支撑转子的转子轮毂H。转子轮毂H与第一输入轴1同轴布置,且与第一输入轴1的电机端(与第一输入轴1的轴向末端相对)抗扭连接,即,转子轮毂H用作电机EM的输出轴,将电机EM的动力从第一输入轴1输入到变速器T。The first input shaft 1 is power connected with the motor EM. Specifically, as shown in FIG. 1 , the electric machine EM may include a stator S, a rotor R, and a rotor hub H for supporting the rotor. The rotor hub H is arranged coaxially with the first input shaft 1 and is torsionally connected to the motor end of the first input shaft 1 (opposite the axial end of the first input shaft 1), i.e., the rotor hub H serves as the motor EM The output shaft inputs the power of the motor EM from the first input shaft 1 to the transmission T.

第二输入轴2与内燃机ICE动力连接。具体地,内燃机ICE的输出轴经由双质量飞轮DMF、离合器K0连接到第二输入轴2,离合器K0的接合或断开可使得内燃机输出轴到第二输入轴2的动力耦合或断开。内燃机ICE、电机EM与变速器T沿轴向依次布置,并且离合器K0布置在电机EM的转子R的内部空间内,以节省轴向空间。第二输入轴2从离合器K0侧依次穿过转子轮毂H和空心的第一输入轴1,并且从第一输入轴1的变速器端伸出。The second input shaft 2 is power-connected with the internal combustion engine ICE. Specifically, the output shaft of the internal combustion engine ICE is connected to the second input shaft 2 via the dual mass flywheel DMF and the clutch K0, and the engagement or disengagement of the clutch K0 can make the power coupling or disconnection of the internal combustion engine output shaft to the second input shaft 2. The internal combustion engine ICE, the electric motor EM and the transmission T are sequentially arranged in the axial direction, and the clutch K0 is arranged in the internal space of the rotor R of the electric motor EM to save axial space. The second input shaft 2 passes through the rotor hub H and the hollow first input shaft 1 sequentially from the clutch K0 side, and protrudes from the transmission end of the first input shaft 1 .

在上述实施例的混合动力变速器和混合动力驱动系中,同步器A与齿轮Z12接合时,可以使电机EM的动力和内燃机ICE的动力耦合。此外,电机EM的动力和内燃机ICE的动力通过共用的齿轮组传递到变速器输出轴,因此,不需要设置单独的从电机输出轴到变速器输出轴的齿轮组,可以减少变速器的部件数量,有利于降低制造成本,压缩占用空间。此外,输入到变速器第一输入轴和第二输入轴的动力经由一个齿轮对即可传递到变速器输出轴,动力传输路径短,变速器效率较高。此外,设置不需要同步器即可同步旋转的齿轮Z11和齿轮Z12,可以减少同步器的数量。In the hybrid transmission and hybrid drive train of the above embodiments, when the synchronizer A is engaged with the gear Z12, the power of the electric motor EM can be coupled with the power of the internal combustion engine ICE. In addition, the power of the electric motor EM and the power of the internal combustion engine ICE are transmitted to the transmission output shaft through a shared gear set, therefore, there is no need to set a separate gear set from the motor output shaft to the transmission output shaft, which can reduce the number of parts of the transmission, which is beneficial to Reduce manufacturing cost and compress occupied space. In addition, the power input to the first input shaft and the second input shaft of the transmission can be transmitted to the output shaft of the transmission through a gear pair, the power transmission path is short, and the transmission efficiency is high. In addition, the gear Z11 and the gear Z12 that can rotate synchronously without a synchronizer can reduce the number of synchronizers.

图1所示实施例的混合动力变速器仅包括1个同步器和2个齿轮对。根据本发明的其他实施例,混合动力变速器还可以包括更多的其他齿轮对和其他同步器以增加挡位变化。具体地,混合动力变速器可以额外地包括设置在第二输入轴2和变速器输出轴3之间的至少一个其他齿轮对,以在第二输入轴2与变速器输出轴3之间传递动力。The hybrid transmission of the embodiment shown in FIG. 1 only includes 1 synchronizer and 2 gear pairs. According to other embodiments of the present invention, the hybrid transmission may also include more other gear pairs and other synchronizers to increase gear changes. Specifically, the hybrid transmission may additionally include at least one other gear pair disposed between the second input shaft 2 and the transmission output shaft 3 to transmit power between the second input shaft 2 and the transmission output shaft 3 .

图2示出了根据本发明的一个实施例的混合动力变速器和混合动力驱动系,其中至少一个其他齿轮对的数目为1。与图1所示的混合动力变速器相比,图2所示的混合动力变速器额外地包括1个其他齿轮对Z23-Z33,其中齿轮Z23空套在第二输入轴2上,位于同步器A的轴向一侧,并且能够与同步器A接合。齿轮Z33抗扭连接在输出轴3上。在图2所示的混合动力变速器中,同步器A可以与齿轮Z12接合、与齿轮Z23接合,以及与齿轮Z12和齿轮Z23均脱离接合。当同步器A与齿轮Z12接合时,能够使电机EM和内燃机ICE的动力发生耦合。当同步器A与齿轮Z23接合时,能够使齿轮Z23与第二输入轴2同步旋转,并且当同步器A与齿轮Z12和齿轮Z23均脱离接合时,电机EM和内燃机ICE的动力将相互独立地进行动力传输。FIG. 2 shows a hybrid transmission and a hybrid drive train in which at least one other gear pair is one in number according to an embodiment of the present invention. Compared with the hybrid transmission shown in FIG. 1 , the hybrid transmission shown in FIG. 2 additionally includes one other gear pair Z23-Z33, wherein the gear Z23 is idling on the second input shaft 2 and located at the side of the synchronizer A. Axially one side, and can be engaged with synchronizer A. The gear Z33 is connected to the output shaft 3 in a rotationally fixed manner. In the hybrid transmission shown in FIG. 2 , synchronizer A can be engaged with gear Z12 , engaged with gear Z23 , and disengaged with both gear Z12 and gear Z23 . When the synchronizer A is engaged with the gear Z12, the power of the electric motor EM and the internal combustion engine ICE can be coupled. When the synchronizer A is engaged with the gear Z23, the gear Z23 can be rotated synchronously with the second input shaft 2, and when the synchronizer A is disengaged from both the gear Z12 and the gear Z23, the power of the electric motor EM and the internal combustion engine ICE will be independent of each other for power transmission.

图3A-3D示出了根据本发明的其他实施例的混合动力变速器和混合动力驱动系,其中,至少一个其他齿轮对的数量至少为两个,并且混合动力变速器还包括至少一个其他同步器,该至少一个其他同步器布置在第二输入轴2或输出轴3上,并且能够与至少一个其他齿轮对中空套在第二输入轴2或输出轴3上的齿轮接合。3A-3D illustrate hybrid transmissions and hybrid drive trains according to other embodiments of the present invention, wherein the number of at least one other gear pair is at least two, and the hybrid transmission further includes at least one other synchronizer, The at least one other synchronizer is arranged on the second input shaft 2 or the output shaft 3 and can engage with at least one other gear pair hollowly sleeved on the second input shaft 2 or the output shaft 3 .

图3A所示实施例与图1所示的实施例相比,还额外地包括2个其他齿轮对Z24-Z34、Z25-Z35和1个其他同步器C,其中齿轮Z24、Z25抗扭连接在第二输入轴2上,齿轮Z34、Z35空套在输出轴3上,并且同步器C布置在输出轴3上。同步器C位于齿轮Z34和齿轮Z35之间并且能够与齿轮Z34或齿轮Z35接合。同步器C与齿轮Z34接合时使齿轮Z34与输出轴3同步旋转,与齿轮Z35接合时使齿轮Z35与输出轴3同步旋转,与齿轮Z34和齿轮Z35均脱离接合时,齿轮Z34和齿轮Z35与输出轴3之间无动力传输。Compared with the embodiment shown in FIG. 1, the embodiment shown in FIG. 3A additionally includes 2 other gear pairs Z24-Z34, Z25-Z35 and 1 other synchronizer C, wherein the gears Z24 and Z25 are connected in a torque-resistant manner. On the second input shaft 2 , the gears Z34 and Z35 are vacantly sleeved on the output shaft 3 , and the synchronizer C is arranged on the output shaft 3 . The synchronizer C is located between the gear Z34 and the gear Z35 and can be engaged with the gear Z34 or the gear Z35. When the synchronizer C engages with the gear Z34, the gear Z34 and the output shaft 3 rotate synchronously; when it engages with the gear Z35, the gear Z35 rotates synchronously with the output shaft 3; There is no power transmission between the output shafts 3.

如图3B所示实施例与图1所示的实施例相比,还额外地包括3个其他齿轮对Z23-Z33、Z24-Z34、Z25-Z35和1个其他同步器C,其中,其他齿轮对Z23-Z33的布置与图2所示实施例中的其他齿轮对Z23-Z33的布置相同,并且其他齿轮对Z24-Z34、Z25-Z35和同步器C的布置与图3A所示实施例中的其他齿轮对Z24-Z34、Z25-Z35和其他同步器C的布置相同,齿轮对Z24-Z34、Z25-Z35相对于齿轮对Z23-Z33沿轴向布置在远离同步器A的一侧。Compared with the embodiment shown in Figure 1, the embodiment shown in Figure 3B additionally includes 3 other gear pairs Z23-Z33, Z24-Z34, Z25-Z35 and 1 other synchronizer C, wherein the other gears The arrangement of Z23-Z33 is the same as that of other gear pairs Z23-Z33 in the embodiment shown in FIG. The arrangement of the other gear pairs Z24-Z34, Z25-Z35 and other synchronizers C is the same, and the gear pairs Z24-Z34, Z25-Z35 are axially arranged on the side away from the synchronizer A relative to the gear pair Z23-Z33.

如图3C所示实施例与图1所示的实施例相比,还额外地包括4个齿轮对Z24-Z34、Z25-Z35、Z26-Z36、Z27-Z37和2个其他同步器C、D,其中齿轮对Z24-Z34、Z25-Z35和同步器C的布置与图3A所示实施例中的其他齿轮对Z24-Z34、Z25-Z35和其他同步器C的布置相同。齿轮对Z26-Z36、Z27-Z37和同步器D的布置如下。齿轮Z26、Z27空套在第二输入轴2上,同步器D布置在第二输入轴2上,位于齿轮Z26、Z27之间,并且能够与齿轮Z26或齿轮Z27接合。齿轮Z36、Z37抗扭连接在输出轴3上。当同步器D与齿轮Z26接合时,齿轮Z26与第二输入轴2同步旋转,齿轮对Z26-Z36能够在第二输入轴2与输出轴3之间传递动力;同步器D与齿轮Z27接合时,齿轮Z27与第二输入轴2同步旋转,齿轮对Z27-Z37能够在第二输入轴2与输出轴3之间传递动力;当同步器D与齿轮Z26、Z27均脱离接合时,齿轮Z26、Z27与第二输入轴2之间没有动力传输,齿轮对Z26-Z36、Z27-Z37不能用于第二输入轴2与输出轴3之间的动力传递。Compared with the embodiment shown in Figure 1, the embodiment shown in Figure 3C additionally includes 4 gear pairs Z24-Z34, Z25-Z35, Z26-Z36, Z27-Z37 and 2 other synchronizers C, D , wherein the arrangement of gear pairs Z24-Z34, Z25-Z35 and synchronizer C is the same as that of other gear pairs Z24-Z34, Z25-Z35 and other synchronizers C in the embodiment shown in FIG. 3A. The arrangement of gear pairs Z26-Z36, Z27-Z37 and synchronizer D is as follows. The gears Z26, Z27 are vacantly sleeved on the second input shaft 2, and the synchronizer D is arranged on the second input shaft 2, between the gears Z26, Z27, and can be engaged with the gear Z26 or the gear Z27. The gears Z36 and Z37 are connected to the output shaft 3 in a torsion-resistant manner. When the synchronizer D is engaged with the gear Z26, the gear Z26 rotates synchronously with the second input shaft 2, and the gear pair Z26-Z36 can transmit power between the second input shaft 2 and the output shaft 3; when the synchronizer D is engaged with the gear Z27 , the gear Z27 rotates synchronously with the second input shaft 2, and the gear pair Z27-Z37 can transmit power between the second input shaft 2 and the output shaft 3; when the synchronizer D is disengaged from the gears Z26 and Z27, the gears Z26, There is no power transmission between Z27 and the second input shaft 2 , and the gear pairs Z26-Z36 and Z27-Z37 cannot be used for power transmission between the second input shaft 2 and the output shaft 3 .

在图3C所示的实施例中,齿轮对Z26-Z36、Z27-Z37沿轴向布置在同步器A与齿轮对Z24-Z34、Z25-Z35之间。根据其他实施例,齿轮对Z26-Z36、Z27-Z37也可以沿轴向布置在齿轮对Z24-Z34、Z25-Z35的远离同步器A的一侧。In the embodiment shown in Fig. 3C, the gear pairs Z26-Z36, Z27-Z37 are arranged axially between the synchronizer A and the gear pairs Z24-Z34, Z25-Z35. According to other embodiments, the gear pairs Z26-Z36, Z27-Z37 may also be arranged on the side of the gear pairs Z24-Z34, Z25-Z35 away from the synchronizer A along the axial direction.

如图3D所示的混合动力变速器与图1所示的实施例相比,还额外地包括5个其他齿轮对Z23-Z33、Z24-Z34、Z25-Z35、Z26-Z36、Z27-Z37和2个其他同步器,其中齿轮对Z23-Z33的布置与图2所示实施例中的齿轮对Z23-Z33的布置相同,齿轮对Z24-Z34、Z25-Z35、Z26-Z36、Z27-Z37和2个其他同步器C、D与图3C所示实施例中的齿轮对Z24-Z34、Z25-Z35、Z26-Z36、Z27-Z37和同步器C、D的布置相同。Compared with the embodiment shown in FIG. 1, the hybrid transmission shown in FIG. 3D additionally includes five other gear pairs Z23-Z33, Z24-Z34, Z25-Z35, Z26-Z36, Z27-Z37 and 2 other synchronizers, wherein the arrangement of the gear pair Z23-Z33 is the same as that of the gear pair Z23-Z33 in the embodiment shown in Figure 2, and the gear pairs Z24-Z34, Z25-Z35, Z26-Z36, Z27-Z37 and 2 The arrangement of the other synchronizers C, D is the same as that of the gear pairs Z24-Z34, Z25-Z35, Z26-Z36, Z27-Z37 and the synchronizers C, D in the embodiment shown in Fig. 3C.

根据本发明的混合动力变速器还可以包括更多个其他齿轮对和更多个其他同步器。此外,其他齿轮对中的齿轮和其他同步器在第二输入轴2和输出轴3上的布置也不限于上述实施例。例如,在图3A所示的实施例中,齿轮Z24、Z25抗扭连接在第二输入轴2上,齿轮Z34、Z35空套在输出轴3上,同步器C布置在输出轴3上且位于齿轮Z34、Z35之间。根据其他实施例,齿轮Z24、Z25可以空套在第二输入轴2上,同步器C布置在第二输入轴2上且位于齿轮Z24、Z25之间,并且齿轮Z34、Z35抗扭连接在输出轴3上。根据类似地原理,图3B-3D所示的实施例可以类似地改变,从而得到其他布置。The hybrid transmission according to the present invention may also include more other gear pairs and more other synchronizers. In addition, the arrangement of gears in other gear pairs and other synchronizers on the second input shaft 2 and output shaft 3 is also not limited to the above-mentioned embodiments. For example, in the embodiment shown in FIG. 3A , the gears Z24 and Z25 are connected to the second input shaft 2 for torque resistance, the gears Z34 and Z35 are sleeved on the output shaft 3 , and the synchronizer C is arranged on the output shaft 3 and located at Between gears Z34 and Z35. According to other embodiments, the gears Z24, Z25 can be loosely sleeved on the second input shaft 2, the synchronizer C is arranged on the second input shaft 2 and is located between the gears Z24, Z25, and the gears Z34, Z35 are torque-proof connected to the output on axis 3. According to similar principles, the embodiment shown in Figs. 3B-3D can be similarly changed to obtain other arrangements.

通过控制混合动力驱动系中的内燃机ICE、电机EM、离合器K0以及同步器的状态,本发明的混合动力驱动系能够在多种工作模式之间切换操作,以适应车辆在不同工况下对驱动系统提出的要求。下面将描述图2所示实施例的混合动力驱动系的多个工作模式,根据图3B所示的混合动力驱动系的多个工作模式的描述,本领域技术人员可以根据其工作原理了解本发明的其他实施例的混合动力离合器和混合动力驱动系的工作原理。By controlling the states of the internal combustion engine ICE, the electric machine EM, the clutch K0 and the synchronizer in the hybrid drive system, the hybrid drive system of the present invention can switch between multiple operating modes to adapt to the driving force of the vehicle under different working conditions. system requirements. The multiple working modes of the hybrid drive system of the embodiment shown in FIG. 2 will be described below. According to the description of the multiple working modes of the hybrid drive system shown in FIG. 3B, those skilled in the art can understand the present invention according to its working principle Other embodiments of the hybrid clutch and hybrid driveline operating principles.

一.纯电机驱动模式1. Pure motor drive mode

在纯电动驱动模式下,电机EM作为驱动车辆行驶的唯一动力源。图3B所示的混合动力驱动系的纯电动驱动模式具体地包括前进挡模式和倒挡模式。In the pure electric driving mode, the electric motor EM serves as the sole power source for driving the vehicle. The electric-only drive mode of the hybrid powertrain shown in FIG. 3B specifically includes a forward gear mode and a reverse gear mode.

在前进挡模式下,可以车辆以不同挡位对应的速度前进,电机EM在电动机模式下正转,内燃机ICE不工作(即,内燃机ICE未输出扭矩),离合器K0打开,电机EM的动力经由第一输入轴1传递到变速器T。图3B所示的混合动力驱动系包括四个前进挡位,各前进挡位下的同步器工作状态和动力传输路径如下(参见图4A-4D)。In the forward gear mode, the vehicle can move forward at the speed corresponding to different gears, the motor EM rotates forward in the motor mode, the internal combustion engine ICE does not work (that is, the internal combustion engine ICE does not output torque), the clutch K0 is opened, and the power of the motor EM passes through the first An input shaft 1 transmits to the transmission T. The hybrid drive system shown in FIG. 3B includes four forward gears, and the working state of the synchronizer and the power transmission path in each forward gear are as follows (see FIGS. 4A-4D ).

EM1:同步器A与齿轮Z12接合,同步器B处于不接合状态,同步器C与齿轮Z35接合。电机EM的动力经由第一输入轴1、同步器A、第二输入轴2和齿轮对Z25-Z35传递到输出轴3,从而驱动车轮转动。EM1: Synchronizer A is engaged with gear Z12, synchronizer B is not engaged, and synchronizer C is engaged with gear Z35. The power of the motor EM is transmitted to the output shaft 3 via the first input shaft 1, the synchronizer A, the second input shaft 2 and the gear pair Z25-Z35, thereby driving the wheels to rotate.

EM2:同步器A处于不接合状态,同步器B与齿轮Z31接合,同步器C处于不接合状态。电机EM的动力经由第一输入轴1和齿轮对Z11-Z31传递到输出轴3,从而驱动车轮转动。EM2: Synchronizer A is not engaged, synchronizer B is engaged with gear Z31, and synchronizer C is not engaged. The power of the motor EM is transmitted to the output shaft 3 via the first input shaft 1 and the gear pair Z11-Z31, thereby driving the wheels to rotate.

EM3:同步器A与齿轮Z12接合,同步器B处于不接合状态,同步器C与齿轮Z34接合。电机EM的动力经由第一输入轴1、同步器A、第二输入轴2和齿轮对Z24-Z34传递到输出轴3,从而驱动车轮转动。EM3: Synchronizer A is engaged with gear Z12, synchronizer B is not engaged, and synchronizer C is engaged with gear Z34. The power of the motor EM is transmitted to the output shaft 3 via the first input shaft 1, the synchronizer A, the second input shaft 2 and the gear pair Z24-Z34, thereby driving the wheels to rotate.

EM4:同步器A处于不接合状态,同步器B与齿轮Z32接合,同步器C处于不接合状态。电机EM的动力经由第一输入轴1和齿轮对Z12-Z32传递到输出轴3,从而驱动车轮转动。EM4: Synchronizer A is not engaged, synchronizer B is engaged with gear Z32, and synchronizer C is not engaged. The power of the motor EM is transmitted to the output shaft 3 via the first input shaft 1 and the gear pair Z12-Z32, thereby driving the wheels to rotate.

在倒挡模式下,内燃机ICE、离合器K0的工作状态与前进挡模式相同,与前进挡模式不同的是,在倒挡模式下,电机EM在电动机模式下反转。倒挡模式具有与前进挡模式对应的四个挡位。在各个倒挡位下,同步器的工作状态以及动力传输路径与对应的前进挡位相同。In the reverse gear mode, the working state of the internal combustion engine ICE and the clutch K0 is the same as that in the forward gear mode. The difference from the forward gear mode is that in the reverse gear mode, the electric motor EM reverses in the electric motor mode. The reverse mode has four gears corresponding to the forward mode. In each reverse gear, the working state of the synchronizer and the power transmission path are the same as those of the corresponding forward gear.

可见,根据本发明的混合动力变速器可以使混合动力驱动系在纯电机驱动模式下可实现多个挡位的驱动。由此,即使在纯电机驱动模式下也可以根据不同的负载选择适合的挡位来驱动车辆,可以优化车辆在纯电机驱动模式下的动力使用。It can be seen that the hybrid transmission according to the present invention can enable the hybrid drive train to drive in multiple gears in the pure motor drive mode. Therefore, even in the pure motor drive mode, an appropriate gear can be selected according to different loads to drive the vehicle, and the power usage of the vehicle in the pure motor drive mode can be optimized.

二.纯内燃机驱动模式2. Pure internal combustion engine drive mode

在纯内燃机驱动模式下,内燃机ICE作为驱动车辆行驶的唯一动力源。电池电量不足,无法利用电机EM作为驱动车辆行驶的动力源时,可以控制驱动系统在纯内燃机驱动模式下工作。In the pure internal combustion engine driving mode, the internal combustion engine ICE serves as the sole power source for driving the vehicle. When the battery power is insufficient and the electric motor EM cannot be used as the power source for driving the vehicle, the driving system can be controlled to work in the pure internal combustion engine driving mode.

在纯内燃机驱动模式下,内燃机ICE工作,离合器K0接合,内燃机ICE的输出扭矩经由离合器K0传递到第二输入轴2,从而输入到变速器T。纯内燃机驱动模式仅具有前进挡模式,而未设置倒挡模式。具体地,纯内燃机驱动模式具有5个前进挡位,各个前进挡位下的同步器工作状态和动力传输路径如下(参见图5A-5E)。In the pure internal combustion engine driving mode, the internal combustion engine ICE works, the clutch K0 is engaged, and the output torque of the internal combustion engine ICE is transmitted to the second input shaft 2 via the clutch K0 , and then input to the transmission T. The pure internal combustion engine drive mode only has a forward gear mode, and no reverse gear mode is set. Specifically, the pure internal combustion engine driving mode has 5 forward gears, and the working state of the synchronizer and the power transmission path in each forward gear are as follows (see FIGS. 5A-5E ).

ICE1:同步器A处于不接合状态,同步器B处于不接合状态,同步器C与齿轮Z35接合。内燃机ICE的动力经由第二输入轴2和齿轮对Z25-Z35传递到输出轴3,从而驱动车轮转动。ICE1: Synchronizer A is not engaged, synchronizer B is not engaged, and synchronizer C is engaged with gear Z35. The power of the internal combustion engine ICE is transmitted to the output shaft 3 via the second input shaft 2 and the gear pair Z25-Z35, thereby driving the wheels to rotate.

ICE2:同步器A与齿轮Z12接合,同步器B与齿轮Z31接合,同步器C处于不接合状态。内燃机ICE的动力依次经由第二输入轴2、同步器A、第一输入轴1和齿轮对Z11-Z31传递到输出轴3,从而驱动车轮转动。ICE2: Synchronizer A is engaged with gear Z12, synchronizer B is engaged with gear Z31, and synchronizer C is not engaged. The power of the internal combustion engine ICE is sequentially transmitted to the output shaft 3 through the second input shaft 2, the synchronizer A, the first input shaft 1 and the gear pair Z11-Z31, thereby driving the wheels to rotate.

ICE3:同步器A与齿轮Z23接合,同步器B处于不接合状态,同步器C处于不接合状态。内燃机ICE的动力依次经由第二输入轴2、同步器A和齿轮对Z23-Z33传递到输出轴3,从而驱动车轮转动。ICE3: Synchronizer A is engaged with gear Z23, Synchronizer B is not engaged, and Synchronizer C is not engaged. The power of the internal combustion engine ICE is sequentially transmitted to the output shaft 3 through the second input shaft 2, the synchronizer A and the gear pair Z23-Z33, thereby driving the wheels to rotate.

ICE4:同步器A处于不接合状态,同步器B处于不接合状态,同步器C与齿轮Z34接合。内燃机ICE的动力经由第二输入轴2和齿轮对Z24-Z34传递到输出轴3,从而驱动车轮转动。ICE4: Synchronizer A is not engaged, synchronizer B is not engaged, and synchronizer C is engaged with gear Z34. The power of the internal combustion engine ICE is transmitted to the output shaft 3 via the second input shaft 2 and the gear pair Z24-Z34, thereby driving the wheels to rotate.

ICE5:同步器A与齿轮Z12接合,同步器B与齿轮Z32接合,同步器C处于不接合状态。内燃机ICE依次经由第二输入轴2、同步器A、齿轮对Z12-Z32传递到输出轴3,从而驱动车轮转动。ICE5: Synchronizer A is engaged with gear Z12, synchronizer B is engaged with gear Z32, and synchronizer C is not engaged. The internal combustion engine ICE is sequentially transmitted to the output shaft 3 via the second input shaft 2, the synchronizer A, and the gear pair Z12-Z32, thereby driving the wheels to rotate.

根据本发明的混合动力变速器和混合动力驱动系,未设置用于内燃机驱动的倒挡齿轮组及相应的同步器,而是在纯内燃机驱动模式下通过控制内燃机ICE、电机EM、离合器K0和同步器A、B、C的状态,利用电机驱动的倒挡模式来实现车辆的倒车。因此,可以省略专用于内燃机驱动的倒挡齿轮组和同步器。此外,通过设置不需要同步器而同步旋转的两个齿轮,可减少同步器的使用数量。因此,根据本发明的混合动力变速器和混合动力驱动系,能够以较少的齿轮组和同步器实现与现有技术相同的挡位数量,从而可以降低变速器的复杂程度和制造成本,并且压缩变速器的占用空间。According to the hybrid transmission and hybrid drive system of the present invention, the reverse gear set and the corresponding synchronizer for internal combustion engine drive are not provided, but by controlling the internal combustion engine ICE, the electric motor EM, the clutch K0 and the synchronous According to the states of the switches A, B, and C, the motor-driven reverse gear mode is used to realize the reverse of the vehicle. Therefore, the reverse gear set and synchronizer dedicated to internal combustion engine drive can be omitted. Also, by providing two gears that rotate synchronously without a synchronizer, the number of synchronizers used can be reduced. Therefore, according to the hybrid transmission and the hybrid drive system of the present invention, the same number of gears as in the prior art can be realized with fewer gear sets and synchronizers, thereby reducing the complexity and manufacturing cost of the transmission, and compressing the transmission. occupied space.

三.混合驱动模式3. Hybrid drive mode

当电机EM不足以提供车辆行驶所需的动力时,内燃机ICE可介入,和电机EM作为共同驱动车辆行驶的动力源,混合动力驱动系以混合驱动模式驱动车辆行驶。When the electric motor EM is not enough to provide the power required for the vehicle to run, the internal combustion engine ICE can intervene, and the electric motor EM serves as a power source for driving the vehicle together, and the hybrid drive system drives the vehicle in a hybrid driving mode.

根据图3B所示的混合动力驱动系,可以在以下八种混合驱动模式下工作。在这八种混合驱动模式下,电机EM在电动机模式下工作,电机EM的动力从第一输入轴1传递到变速器T;内燃机ICE工作,离合器K0接合,内燃机ICE的动力经由离合器K0传递到第二输入轴2。八种混合驱动模式下的同步器状态和动力传输路径如下(参见图6A-6H)。According to the hybrid drive train shown in FIG. 3B, it is possible to work in the following eight hybrid drive modes. In these eight hybrid driving modes, the electric motor EM works in the electric motor mode, and the power of the electric motor EM is transmitted from the first input shaft 1 to the transmission T; the internal combustion engine ICE is working, the clutch K0 is engaged, and the power of the internal combustion engine ICE is transmitted to the first input shaft 1 through the clutch K0. Two input shaft 2. The synchronizer states and power transmission paths in the eight hybrid driving modes are as follows (see FIGS. 6A-6H ).

混合驱动模式1(EM1+ICE1):同步器A与齿轮Z12接合,同步器B处于不接合状态,并且同步器C与齿轮Z35接合;电机EM的动力传递到第一输入轴1并经由同步器A耦合到第二输入轴2,内燃机ICE的动力传递到第二输入轴2,电机EM和内燃机ICE的动力耦合经由齿轮对Z25-Z35传递到输出轴3。Hybrid driving mode 1 (EM1+ICE1): synchronizer A is engaged with gear Z12, synchronizer B is not engaged, and synchronizer C is engaged with gear Z35; the power of the motor EM is transmitted to the first input shaft 1 and passed through the synchronizer A is coupled to the second input shaft 2, the power of the internal combustion engine ICE is transmitted to the second input shaft 2, and the power coupling of the electric motor EM and the internal combustion engine ICE is transmitted to the output shaft 3 via the gear pair Z25-Z35.

混合驱动模式2(EM2+ICE1):同步器A处于不接合状态,同步器B与齿轮Z31接合,并且同步器C与齿轮Z35接合;电机EM的动力经由第一输入轴1和齿轮对Z11-Z31传递到输出轴3,并且内燃机ICE的动力经由第二输入轴2和齿轮对Z25-Z35传递到输出轴3,电机EM和内燃机ICE的动力耦合带动输出轴3转动,从而驱动车轮转动。Hybrid drive mode 2 (EM2+ICE1): Synchronizer A is in a non-engaged state, synchronizer B is engaged with gear Z31, and synchronizer C is engaged with gear Z35; the power of the motor EM passes through the first input shaft 1 and the gear pair Z11- Z31 is transmitted to the output shaft 3, and the power of the internal combustion engine ICE is transmitted to the output shaft 3 via the second input shaft 2 and the gear pair Z25-Z35. The power coupling of the motor EM and the internal combustion engine ICE drives the output shaft 3 to rotate, thereby driving the wheels to rotate.

混合驱动模式3(EM2+ICE2):同步器A与齿轮Z12接合,同步器B与齿轮Z31接合,并且同步器C处于不接合状态;电机EM的动力传递到第一输入轴1,内燃机ICE的动力从第二输入轴2经由同步器A耦合到第一输入轴1,电机EM和内燃机ICE的动力耦合从第一输入轴1经由齿轮对Z11-Z31传递到输出轴3,从而驱动车轮转动。Hybrid drive mode 3 (EM2+ICE2): synchronizer A is engaged with gear Z12, synchronizer B is engaged with gear Z31, and synchronizer C is not engaged; the power of the motor EM is transmitted to the first input shaft 1, and the power of the internal combustion engine ICE The power is coupled from the second input shaft 2 to the first input shaft 1 via the synchronizer A, and the power coupling of the electric motor EM and the internal combustion engine ICE is transmitted from the first input shaft 1 to the output shaft 3 via the gear pair Z11-Z31, thereby driving the wheels to rotate.

混合驱动模式4(EM2+ICE3):同步器A与齿轮Z23接合,同步器B与齿轮Z31接合,并且同步器C处于不接合状态;电机EM从第一输入轴1经由齿轮对Z11-Z31传递到输出轴3,内燃机ICE的动力从第二输入轴2经由同步器A和齿轮对Z23-Z33传递到输出轴3,电机EM和内燃机ICE的动力耦合带动输出轴3转动,从而驱动车轮转动。Hybrid drive mode 4 (EM2+ICE3): synchronizer A is engaged with gear Z23, synchronizer B is engaged with gear Z31, and synchronizer C is not engaged; the motor EM is transmitted from the first input shaft 1 via the gear pair Z11-Z31 To the output shaft 3, the power of the internal combustion engine ICE is transmitted from the second input shaft 2 to the output shaft 3 via the synchronizer A and the gear pair Z23-Z33. The power coupling of the motor EM and the internal combustion engine ICE drives the output shaft 3 to rotate, thereby driving the wheels to rotate.

混合驱动模式5(EM2+ICE4):同步器A处于不接合状态,同步器B与齿轮Z31接合,并且同步器C与齿轮Z34接合;电机EM的动力从第一输入轴1经由齿轮对Z11-Z31传递到输出轴3,内燃机ICE的动力经由第二输入轴2和齿轮对Z24-Z34传递到输出轴3,电机EM和内燃机ICE的动力耦合带动输出轴3转动,从而驱动车轮转动。Hybrid driving mode 5 (EM2+ICE4): Synchronizer A is in a non-engaged state, synchronizer B is engaged with gear Z31, and synchronizer C is engaged with gear Z34; the power of the motor EM is transmitted from the first input shaft 1 via the gear pair Z11- Z31 is transmitted to the output shaft 3, and the power of the internal combustion engine ICE is transmitted to the output shaft 3 through the second input shaft 2 and the gear pair Z24-Z34. The power coupling of the motor EM and the internal combustion engine ICE drives the output shaft 3 to rotate, thereby driving the wheels to rotate.

混合驱动模式6(EM3+ICE4):同步器A与齿轮Z12接合,同步器B处于不接合状态,并且同步器C与齿轮Z34接合;电机EM的动力从第一输入轴1输入并通过同步器A耦合到第二输入轴2,内燃机ICE的动力从第二输入轴2输入,电机EM和内燃机ICE的动力耦合经由齿轮对Z24-Z34传递到输出轴3,从而驱动车轮转动。Hybrid drive mode 6 (EM3+ICE4): Synchronizer A is engaged with gear Z12, synchronizer B is not engaged, and synchronizer C is engaged with gear Z34; the power of motor EM is input from the first input shaft 1 and passes through the synchronizer A is coupled to the second input shaft 2, the power of the internal combustion engine ICE is input from the second input shaft 2, and the power coupling of the electric motor EM and the internal combustion engine ICE is transmitted to the output shaft 3 via the gear pair Z24-Z34, thereby driving the wheels to rotate.

混合驱动模式7(EM4+ICE4):同步器A处于不接合状态,同步器B与齿轮Z32接合,并且同步器C与齿轮Z34接合;电机EM的动力从第一输入轴1经由齿轮对Z12-Z32传递到输出轴3,内燃机ICE的动力从第二输入轴2经由齿轮对Z24-Z34传递到输出轴3,电机EM和内燃机ICE的动力耦合带动输出轴3转动,从而驱动车轮转动。Hybrid drive mode 7 (EM4+ICE4): Synchronizer A is in a non-engaged state, synchronizer B is engaged with gear Z32, and synchronizer C is engaged with gear Z34; the power of the motor EM is from the first input shaft 1 via the gear pair Z12- Z32 is transmitted to the output shaft 3, and the power of the internal combustion engine ICE is transmitted from the second input shaft 2 to the output shaft 3 via the gear pair Z24-Z34. The power coupling of the motor EM and the internal combustion engine ICE drives the output shaft 3 to rotate, thereby driving the wheels to rotate.

混合驱动模式8(EM4+ICE5):同步器A与齿轮Z12接合,同步器B与齿轮Z32接合,并且同步器C处于不接合状态;电机EM的动力从第一输入轴1输入,内燃机ICE的动力从第二输入轴2输入并经由同步器A耦合到第一输入轴1,电机EM和内燃机ICE的动力耦合从第一输入轴1经由齿轮对Z12-Z32传递到输出轴3,从而驱动车轮转动。Hybrid drive mode 8 (EM4+ICE5): synchronizer A is engaged with gear Z12, synchronizer B is engaged with gear Z32, and synchronizer C is not engaged; the power of the motor EM is input from the first input shaft 1, and the power of the internal combustion engine ICE Power is input from the second input shaft 2 and coupled to the first input shaft 1 via a synchronizer A, and the power coupling of the electric motor EM and the internal combustion engine ICE is transmitted from the first input shaft 1 to the output shaft 3 via the gear pair Z12-Z32, thereby driving the wheels turn.

在混合驱动模式下,内燃机ICE和电机EM可以同时输出扭矩驱动车轮转动。由此,可设置扭矩补偿功能,以在内燃机ICE和电机EM中的一者进行换挡时,另一者可以提供扭矩补偿,避免换挡时变速器输出轴上的扭矩突变,使换挡时车辆行驶更加平稳。例如,当混合动力驱动系从ICE1挡位切换到ICE2挡位时,由于需要切换同步器的工作状态,从内燃机ICE传递到变速器输出轴的扭矩会发生中断,导致变速器输出轴上的扭矩发生变化。如果此时电机EM以EM2挡位驱动车辆行驶,ICE1到ICE2的挡位切换不会中断电机EM到变速器输出轴的扭矩输出,因此,可通过增大电机EM的输出扭矩,在ICE1到ICE2的挡位切换期间对变速器输出轴进行扭矩补偿;即使电机EM处于非工作状态(例如在纯内燃机驱动模式下的换挡),也可以在换挡期间通过启动电机EM对变速器输出轴进行扭矩补偿。反之,当混合动力驱动系切换电机驱动挡位时,可适当增大内燃机ICE的输出扭矩进行扭矩补偿。需要注意的是,上述扭矩补偿受到电机和内燃机驱动的挡位限制,即,扭矩补偿可实现的前提是,在切换电机和内燃机的任一者的挡位时,另一者到变速器输出轴的扭矩传输不会受到影响。In the hybrid driving mode, the internal combustion engine ICE and the electric motor EM can simultaneously output torque to drive the wheels to rotate. Thus, the torque compensation function can be set so that when one of the internal combustion engine ICE and the electric motor EM shifts gears, the other can provide torque compensation to avoid a sudden change in torque on the output shaft of the transmission when shifting gears, so that the vehicle The ride is smoother. For example, when the hybrid drive system is switched from ICE1 gear to ICE2 gear, due to the need to switch the working state of the synchronizer, the torque transmitted from the internal combustion engine ICE to the transmission output shaft will be interrupted, resulting in a change in the torque on the transmission output shaft . If the motor EM drives the vehicle in EM2 gear at this time, the gear shift from ICE1 to ICE2 will not interrupt the torque output from the motor EM to the output shaft of the transmission. Therefore, by increasing the output torque of the motor EM, the ICE1 to ICE2 Torque compensation is performed on the transmission output shaft during gear shifting; even if the motor EM is in a non-working state (such as shifting in pure internal combustion engine drive mode), torque compensation can be performed on the transmission output shaft by starting the motor EM during gear shifting. Conversely, when the hybrid drive system switches the motor drive gear, the output torque of the internal combustion engine ICE can be appropriately increased for torque compensation. It should be noted that the above-mentioned torque compensation is limited by the gears driven by the motor and the internal combustion engine, that is, the premise that torque compensation can be realized is that when switching the gears of either the motor or the internal combustion engine, the other is connected to the output shaft of the transmission. Torque transmission is not affected.

此外,从上述混合驱动模式的描述中可见,当内燃机的驱动挡位为ICE4挡位时,电机驱动挡位可以在EM2、EM3和EM4之间切换。由此,根据本发明的混合动力变速器和混合动力驱动系可以实现在内燃机驱动挡位不变的情况下改变电机驱动挡位,因此,即使在混合驱动模式下也可以针对不同的负载灵活地调节电机挡位,优化电机动力的使用。In addition, it can be seen from the above description of the hybrid driving mode that when the driving gear of the internal combustion engine is the ICE4 gear, the motor driving gear can be switched among EM2, EM3 and EM4. Thus, the hybrid transmission and the hybrid drive system according to the present invention can change the motor drive gear while the internal combustion engine drive gear remains unchanged, so even in the hybrid drive mode, it can be flexibly adjusted for different loads Motor gear, optimize the use of motor power.

四.电机驱动行驶状态下的内燃机ICE启动模式4. ICE start-up mode of internal combustion engine under motor-driven driving state

在电机驱动行驶状态下的内燃机ICE启动模式下,电机EM在电动机模式下工作,电机EM输出的一部分动力用来驱动车辆行驶,另一部分动力用来启动内燃机ICE,以使内燃机ICE介入提供车辆行驶所需动力。In the starting mode of the internal combustion engine ICE under the driving state of the electric motor, the electric motor EM works in the electric motor mode, and part of the power output by the electric motor EM is used to drive the vehicle, and the other part of the power is used to start the internal combustion engine ICE, so that the internal combustion engine ICE intervenes to provide vehicle driving required power.

在电机驱动行驶状态下启动内燃机ICE时,电机EM在电动机模式下工作,并且使离合器K0接合。电机EM在EM1和EM2挡位驱动车辆行驶时启动内燃机ICE的动力传输路径如下(参见图7A-7B)。When starting the internal combustion engine ICE in motor-driven driving, the electric machine EM operates in motor mode and engages the clutch K0. The power transmission path for starting the internal combustion engine ICE when the electric motor EM drives the vehicle in EM1 and EM2 gears is as follows (see FIGS. 7A-7B ).

EM1挡位的ICE启动模式:同步器A与齿轮Z12接合,同步器B处于不接合状态,同步器C与齿轮Z35接合。电机EM的输出扭矩一部分经由第一输入轴1、同步器A、第二输入轴2和齿轮对Z25-Z35传递到输出轴3以驱动车轮转动,另一部分经由第一输入轴1、同步器A、第二输入轴2、离合器K0传递到内燃机ICE的输出轴,由此启动内燃机ICE。ICE start mode of EM1 gear: synchronizer A is engaged with gear Z12, synchronizer B is not engaged, and synchronizer C is engaged with gear Z35. A part of the output torque of the motor EM is transmitted to the output shaft 3 through the first input shaft 1, the synchronizer A, the second input shaft 2 and the gear pair Z25-Z35 to drive the wheel to rotate, and the other part is transmitted through the first input shaft 1, the synchronizer A , the second input shaft 2, the clutch K0 is transmitted to the output shaft of the internal combustion engine ICE, thereby starting the internal combustion engine ICE.

EM2挡位的ICE启动模式:同步器A与齿轮Z12接合,同步器B与齿轮Z31接合,同步器C处于不接合状态。电机EM的输出扭矩一部分经由第一输入轴1和齿轮对Z11-Z31传递到输出轴3,另一部分经由第一输入轴1、同步器A、第二输入轴2、离合器K0传递到内燃机ICE的输出轴,由此启动内燃机ICE。ICE start mode of EM2 gear: synchronizer A is engaged with gear Z12, synchronizer B is engaged with gear Z31, and synchronizer C is not engaged. Part of the output torque of the motor EM is transmitted to the output shaft 3 through the first input shaft 1 and the gear pair Z11-Z31, and the other part is transmitted to the internal combustion engine ICE through the first input shaft 1, synchronizer A, second input shaft 2, and clutch K0. output shaft, thereby starting the internal combustion engine ICE.

电机EM还能够在以EM3和EM4挡位驱动车辆行驶时启动内燃机ICE。本领域技术人员可依据在电机EM1和EM2挡位的内燃机ICE启动模式,了解在EM3和EM4挡位的内燃机ICE启动模式下电机EM、离合器K0、同步器A、B、C的工作状态以及动力传输路径。The electric machine EM can also start the internal combustion engine ICE when the vehicle is driven in EM3 and EM4 gears. Those skilled in the art can understand the working state and power of the motor EM, clutch K0, synchronizer A, B, C under the internal combustion engine ICE start mode of the EM3 and EM4 gear according to the internal combustion engine ICE start mode at the motor EM1 and EM2 gears transfer path.

此外,根据本发明的混合动力变速器和混合动力驱动系可以在变速器的任何内燃机ICE挡位上启动内燃机ICE。例如,可以在电机EM以EM1挡位驱动车辆时,以ICE1挡位启动内燃机ICE,在电机EM以EM2挡位驱动车辆时,以ICE1-ICE4挡位启动内燃机ICE等,只要内燃机ICE的启动挡位不会中断电机EM所在挡位的正常扭矩传递即可。Furthermore, the hybrid transmission and hybrid drivetrain according to the present invention can start the internal combustion engine ICE in any internal combustion engine ICE gear of the transmission. For example, when the motor EM drives the vehicle with the EM1 gear, the internal combustion engine ICE can be started with the ICE1 gear, and when the motor EM drives the vehicle with the EM2 gear, the internal combustion engine ICE can be started with the ICE1-ICE4 gear, etc. It is only necessary that the position does not interrupt the normal torque transmission of the gear where the motor EM is located.

五、停车充电模式5. Parking charging mode

停车充电模式下,车辆静止,内燃机ICE驱动电机EM发电,为电池充电。In the parking charging mode, the vehicle is stationary, and the internal combustion engine ICE drives the electric motor EM to generate electricity to charge the battery.

在停车充电模式下,内燃机ICE工作,电机EM用作发电机,同步器A与齿轮Z12接合,同步器B处于不接合状态,并且同步器C处于不接合状态。内燃机ICE的动力经由第二输入轴2、同步器A、第一输入轴1传递到电机EM的转子轮毂,由此驱动电机EM的转子转动,使电机EM发电,为电池充电(参见图8)。In the parking charging mode, the internal combustion engine ICE works, the electric motor EM acts as a generator, the synchronizer A is engaged with the gear Z12, the synchronizer B is in a disengaged state, and the synchronizer C is in a disengaged state. The power of the internal combustion engine ICE is transmitted to the rotor hub of the electric motor EM via the second input shaft 2, the synchronizer A, and the first input shaft 1, thereby driving the rotor of the electric motor EM to rotate, so that the electric motor EM generates electricity and charges the battery (see Figure 8) .

六.能量回收模式6. Energy recovery mode

在能量回收模式下,电机EM在发电机模式下工作,经驱动系统中的动能转换成电能,以进行能量回收,提高驱动系统的能量利用率。In the energy recovery mode, the motor EM works in the generator mode, and the kinetic energy in the drive system is converted into electric energy for energy recovery and improves the energy utilization rate of the drive system.

能量回收模式的适用条件包括两种:1)车辆处于滑行工况,即油门踏板和制动踏板均被释放,驱动系统中的任一动力源均不提供车辆行驶所需动力;2)车辆处于制动工况。The applicable conditions of the energy recovery mode include two types: 1) the vehicle is in a coasting condition, that is, both the accelerator pedal and the brake pedal are released, and any power source in the drive system does not provide the power required for the vehicle to run; 2) the vehicle is in the Braking conditions.

车辆处于滑行工况(车辆会行驶,称之为溜车)和制动工况时,车轮会在传动系的作用下带动变速器输出轴3旋转,旋转的输出轴3可以驱动电机EM发电,为电池充电,实现能量回收。When the vehicle is in the coasting condition (the vehicle will be running, called rolling) and braking condition, the wheels will drive the transmission output shaft 3 to rotate under the action of the transmission system, and the rotating output shaft 3 can drive the motor EM to generate electricity for Battery charging for energy recovery.

在能量回收模式下,离合器K0处于分离状态,电机EM在发电机模式下工作,内燃机ICE不工作;同步器A、同步器C处于不接合状态,同步器B与齿轮Z31接合,变速器输出轴3的扭矩经由齿轮对Z31-Z11和第一输入轴1传递到电机EM的转子轮毂,由此使电机EM发电。In the energy recovery mode, the clutch K0 is in the disengaged state, the motor EM works in the generator mode, and the internal combustion engine ICE does not work; the synchronizer A and the synchronizer C are not engaged, the synchronizer B is engaged with the gear Z31, and the transmission output shaft 3 The torque of is transmitted to the rotor hub of the electric motor EM via the gear pair Z31-Z11 and the first input shaft 1, thereby causing the electric motor EM to generate electricity.

经由齿轮对Z31-Z11将变速器输出轴的扭矩传递到电机EM,使得车轮的能量以最短的传输路径传递到电机EM,可提高能量回收效率。The torque of the transmission output shaft is transmitted to the motor EM via the gear pair Z31-Z11, so that the energy of the wheels is transmitted to the motor EM with the shortest transmission path, which can improve the energy recovery efficiency.

根据本发明的实施例的混合动力变速器和混合动力驱动系,可以使电机EM的动力和内燃机ICE的动力通过共用的齿轮组传递到变速器输出轴,因此,不需要设置单独的从电机输出轴到变速器输出轴的齿轮组,可以减少变速器的部件数量,有利于降低制造成本,压缩占用空间。此外,输入到变速器第一输入轴和第二输入轴的动力经由一个齿轮对即可传递到变速器输出轴,动力传输路径短,可提高能量使用效率。According to the hybrid transmission and the hybrid drive system of the embodiments of the present invention, the power of the electric motor EM and the internal combustion engine ICE can be transmitted to the transmission output shaft through a shared gear set, therefore, there is no need to set a separate drive from the motor output shaft to the transmission output shaft. The gear set of the output shaft of the transmission can reduce the number of parts of the transmission, which is beneficial to reduce the manufacturing cost and compress the occupied space. In addition, the power input to the first input shaft and the second input shaft of the transmission can be transmitted to the output shaft of the transmission through a gear pair, the power transmission path is short, and the energy utilization efficiency can be improved.

此外,根据本发明的混合动力变速器和混合动力驱动系,可以在纯电机驱动模式下可实现多个挡位的驱动。由此,即使在纯电机驱动模式下也可以根据不同的负载选择适合的挡位来驱动车辆,可以优化车辆在纯电机驱动模式下的动力使用。In addition, according to the hybrid transmission and the hybrid drive system of the present invention, the driving of multiple gears can be realized in the pure motor driving mode. Therefore, even in the pure motor drive mode, an appropriate gear can be selected according to different loads to drive the vehicle, and the power usage of the vehicle in the pure motor drive mode can be optimized.

此外,根据本发明的混合动力变速器和混合动力驱动系,未设置用于内燃机驱动的倒挡齿轮组,在内燃机驱动模式下通过电机驱动的倒挡模式来实现车辆的倒车。因此,可以省略专用于内燃机驱动的倒挡齿轮组和同步器。此外,通过设置不需要同步器而同步旋转的两个齿轮,可减少同步器的使用数量。因此,根据本发明的混合动力变速器和混合动力驱动系能够以较少的齿轮组和同步器实现与现有技术相同的挡位数量,从而可以降低变速器的复杂程度和制造成本,压缩变速器的占用空间。In addition, according to the hybrid transmission and the hybrid drive system of the present invention, there is no reverse gear set for internal combustion engine driving, and the reverse of the vehicle is realized through the electric motor driving reverse gear in the internal combustion engine driving mode. Therefore, the reverse gear set and synchronizer dedicated to internal combustion engine drive can be omitted. Also, by providing two gears that rotate synchronously without a synchronizer, the number of synchronizers used can be reduced. Therefore, the hybrid transmission and the hybrid drive train according to the present invention can achieve the same number of gears as the prior art with fewer gear sets and synchronizers, thereby reducing the complexity and manufacturing cost of the transmission and reducing the occupation of the transmission. space.

此外,根据本发明的混合动力变速器和混合动力驱动系,可以在内燃机ICE和电机EM中的一者换挡时不中断另一者到变速器输出轴的扭矩传递,因此可以在内燃机ICE和电机EM中的任一者换挡时进行扭矩补偿,使换挡时车辆行驶更加平稳。In addition, according to the hybrid transmission and the hybrid drive system of the present invention, it is possible to shift one of the internal combustion engine ICE and the electric motor EM without interrupting the torque transmission from the other to the transmission output shaft, so that the internal combustion engine ICE and the electric motor EM can Torque compensation is performed when any one of them shifts gears, so that the vehicle runs more smoothly when shifting gears.

此外,根据本发明的混合动力变速器和混合动力驱动系,可以实现在内燃机驱动挡位不变的情况下改变电机驱动挡位,因此,即使在混合驱动模式下也可以针对不同的负载灵活地调节电机挡位,优化电机的动力使用。In addition, according to the hybrid transmission and the hybrid drive system of the present invention, it is possible to change the driving gear of the electric motor while the driving gear of the internal combustion engine remains unchanged, so even in the hybrid driving mode, it can be flexibly adjusted for different loads Motor gear, optimize the power usage of the motor.

尽管已经参考示例性实施例描述了本发明,但是应理解,本发明并不限于上述实施例的构造和方法。相反,本发明意在覆盖各种修改例和等同配置。另外,尽管在各种示例性结合体和构造中示出了所公开发明的各种元件和方法步骤,但是包括更多、更少的元件或方法的其它组合也落在本发明的范围之内。While the invention has been described with reference to exemplary embodiments, it should be understood that the invention is not limited to the constructions and methods of the above-described embodiments. On the contrary, the invention is intended to cover various modification examples and equivalent arrangements. In addition, while the various elements and method steps of the disclosed invention are shown in various exemplary combinations and configurations, other combinations, including more, less, or method steps, are also within the scope of the invention .

Claims (15)

1.一种混合动力变速器,其包括第一输入轴、第二输入轴和输出轴,所述第一输入轴和所述第二输入轴同轴布置,所述混合动力变速器还包括:1. A hybrid transmission, which comprises a first input shaft, a second input shaft and an output shaft, the first input shaft and the second input shaft are coaxially arranged, and the hybrid transmission further comprises: 布置在所述第一输入轴上的第一齿轮和第二齿轮,所述第一齿轮和所述第二齿轮轴向相邻布置且同步旋转,所述第二齿轮布置在所述第一输入轴的轴向一端;a first gear and a second gear arranged on the first input shaft, the first gear and the second gear are arranged axially adjacent to each other and rotate synchronously, the second gear is arranged on the first input shaft the axial end of the shaft; 布置在所述第二输入轴上的第一同步器,所述第一同步器位于所述第二齿轮的轴向一侧且能够与所述第二齿轮接合;a first synchronizer arranged on the second input shaft, the first synchronizer is located on one side of the axial direction of the second gear and can be engaged with the second gear; 布置在所述输出轴上的第三齿轮、第四齿轮以及第二同步器,所述第三齿轮和所述第四齿轮空套在所述输出轴上,所述第二同步器位于所述第三齿轮和所述第四齿轮之间且能够与所述第三齿轮或所述第四齿轮接合,所述第三齿轮和所述第四齿轮分别与所述第一齿轮和所述第二齿轮啮合。The third gear, the fourth gear and the second synchronizer arranged on the output shaft, the third gear and the fourth gear are loosely sleeved on the output shaft, and the second synchronizer is located on the Between the third gear and the fourth gear and can be engaged with the third gear or the fourth gear, the third gear and the fourth gear are connected with the first gear and the second gear respectively. gears meshing. 2.根据权利要求1所述的混合动力变速器,其中,2. The hybrid transmission of claim 1, wherein: 所述第一齿轮和所述第二齿轮一体地形成或固定连接到所述第一输入轴上。The first gear and the second gear are integrally formed or fixedly connected to the first input shaft. 3.根据权利要求1或2所述的混合动力变速器,其中,3. A hybrid transmission according to claim 1 or 2, wherein: 所述第一输入轴形成为空心轴,所述第二输入轴插入在所述第一输入轴内且从所述第一输入轴的所述一端延伸出一部分。The first input shaft is formed as a hollow shaft, and the second input shaft is inserted into the first input shaft and partly extends from the one end of the first input shaft. 4.根据权利要求1或2所述的混合动力变速器,还包括:4. The hybrid transmission according to claim 1 or 2, further comprising: 至少一个其他齿轮对,其包括布置在所述第二输入轴上的至少一个第五齿轮和布置在所述输出轴上的至少一个第六齿轮,所述至少一个第五齿轮和所述至少一个第六齿轮一一对应啮合以能够在所述第二输入轴和所述输出轴之间传递扭矩。at least one other gear pair comprising at least one fifth gear arranged on said second input shaft and at least one sixth gear arranged on said output shaft, said at least one fifth gear and said at least one The sixth gears are in one-to-one engagement to be able to transmit torque between the second input shaft and the output shaft. 5.根据权利要求4所述的混合动力变速器,其中,5. The hybrid transmission of claim 4, wherein: 所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为一个,所述第五齿轮空套在所述第二输入轴上,位于所述第一同步器的轴向一侧且能够与所述第一同步器接合,所述第六齿轮抗扭连接在所述输出轴上。The number of the at least one fifth gear and the at least one sixth gear is one respectively, the fifth gear is idly sleeved on the second input shaft, located on one axial side of the first synchronizer and Engageable with the first synchronizer, the sixth gear is rotationally connected to the output shaft. 6.根据权利要求1或2所述的混合动力变速器,其中,6. A hybrid transmission according to claim 1 or 2, wherein: 所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为至少两个,并且所述混合动力变速器还包括至少一个其他同步器,所述至少一个其他同步器布置在所述第二输入轴或所述输出轴上,并且能够与空套在所述第二输入轴或所述输出轴上的所述第五齿轮或所述第六齿轮接合。The number of the at least one fifth gear and the at least one sixth gear is at least two respectively, and the hybrid transmission further includes at least one other synchronizer, and the at least one other synchronizer is arranged on the second on the input shaft or the output shaft, and can be engaged with the fifth gear or the sixth gear that is sleeved on the second input shaft or the output shaft. 7.根据权利要求6所述的混合动力变速器,其中,7. The hybrid transmission of claim 6, wherein: 所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为两个,并且所述至少一个其他同步器的数量为一个,The number of the at least one fifth gear and the at least one sixth gear is two respectively, and the number of the at least one other synchronizer is one, 两个所述第五齿轮抗扭连接在所述第二输入轴上,两个所述第六齿轮空套在所述输出轴上,一个所述其他同步器布置在所述输出轴上,位于所述两个所述第六齿轮之间并且能够与所述两个所述第六齿轮中的任一个接合。The two fifth gears are connected torsionally on the second input shaft, the two sixth gears are loosely sleeved on the output shaft, and one of the other synchronizers is arranged on the output shaft, located at The two sixth gears are between and engageable with any one of the two sixth gears. 8.根据权利要求6所述的混合动力变速器,其中,8. The hybrid transmission of claim 6, wherein: 所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为三个,并且所述至少一个其他同步器的数量为一个,The number of the at least one fifth gear and the at least one sixth gear is three respectively, and the number of the at least one other synchronizer is one, 三个所述第五齿轮中的一个所述第五齿轮空套在所述第二输入轴上,位于所述第一同步器的轴向一侧且能够与所述第一同步器接合,与所述一个所述第五齿轮啮合的一个所述第六齿轮抗扭连接在所述输出轴上,以及One of the three fifth gears is idly sleeved on the second input shaft, located on one axial side of the first synchronizer and capable of engaging with the first synchronizer, and said one said fifth gear meshing one said sixth gear is torque-proof connected to said output shaft, and 三个所述第五齿轮中的另外两个所述第五齿轮抗扭连接在所述第二输入轴上,与所述另外两个所述第五齿轮啮合的两个所述第六齿轮空套在所述输出轴上,一个所述其他同步器布置在所述输出轴上,位于所述两个所述第六齿轮之间并且能够与所述两个所述第六齿轮中的任一个接合。The other two fifth gears in the three fifth gears are connected torsionally on the second input shaft, and the two sixth gears meshing with the other two fifth gears are idle. Sleeved on the output shaft, one of the other synchronizers is arranged on the output shaft, located between the two sixth gears and can be connected with any one of the two sixth gears join. 9.根据权利要求6所述的混合动力变速器,其中,9. The hybrid transmission of claim 6, wherein: 所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为四个,并且所述至少一个其他同步器的数量为两个,The number of the at least one fifth gear and the at least one sixth gear is four respectively, and the number of the at least one other synchronizer is two, 四个所述第五齿轮中的两个所述第五齿轮空转连接在所述第二输入轴上,与之啮合的两个所述第六齿轮抗扭连接在所述输出轴上,两个所述其他同步器中的一个布置在所述第二输入轴上,位于所述两个所述第五齿轮之间,并且能够与所述两个所述第五齿轮中的任一者接合,Two of the fifth gears in the four fifth gears are idly connected to the second input shaft, and the two sixth gears meshed with it are connected torsionally on the output shaft. one of said other synchronizers is arranged on said second input shaft between said two said fifth gears and engageable with any one of said two said fifth gears, 四个所述第五齿轮中的另外两个所述第五齿轮抗扭连接在所述第二输入轴上,并且与之啮合的另外两个所述第六齿轮空套在所述输出轴上,两个所述其他同步器中的另一个布置在所述输出轴上,位于所述另外两个所述第六齿轮之间,并且能够与所述另外两个所述第六齿轮中的任一者接合。The other two fifth gears among the four fifth gears are connected torsionally on the second input shaft, and the other two sixth gears meshed with it are loosely sleeved on the output shaft , the other of the two other synchronizers is arranged on the output shaft, between the other two sixth gears, and can communicate with any of the other two sixth gears One joins. 10.根据权利要求6所述的混合动力变速器,其中,10. The hybrid transmission of claim 6, wherein: 所述至少一个第五齿轮和所述至少一个第六齿轮的数量分别为五个,并且所述至少一个其他同步器的数量为两个,The number of said at least one fifth gear and said at least one sixth gear is five respectively, and the number of said at least one other synchronizer is two, 所述至少一个第五齿轮中的一个齿轮空套在所述第二输入轴上,位于所述第一同步器的轴向一侧且能够与所述第一同步器接合,与之啮合的一个所述第六齿轮抗扭连接在所述输出轴上,One of the at least one fifth gear is idly sleeved on the second input shaft, located on one side of the axial direction of the first synchronizer and capable of engaging with the first synchronizer, and one of the gears engaged with it The sixth gear is connected to the output shaft in a torque-resistant manner, 其他所述第五齿轮中的两个所述第五齿轮空转连接在所述第二输入轴上,并且与之啮合的两个所述第六齿轮抗扭连接在所述输出轴上,两个所述其他同步器中的一个布置在所述第二输入轴上,位于所述两个所述第五齿轮之间,并且能够与所述两个所述第五齿轮中的任一者接合,Two of the fifth gears in the other fifth gears are idly connected to the second input shaft, and the two sixth gears meshed with it are connected torsionally on the output shaft. one of said other synchronizers is arranged on said second input shaft between said two said fifth gears and engageable with any one of said two said fifth gears, 其他所述第五齿轮中的另外两个所述第五齿轮抗扭连接在所述第二输入轴上,并且与之啮合的另外两个所述第六齿轮空套在所述输出轴上,两个所述其他同步器中的另一个布置在所述输出轴上,位于所述另外两个所述第六齿轮之间,并且能够与所述另外两个所述第六齿轮中的任一者接合。The other two fifth gears among the other fifth gears are connected torsionally on the second input shaft, and the other two sixth gears meshed with it are loosely sleeved on the output shaft, The other of the two other synchronizers is arranged on the output shaft, between the other two sixth gears, and can communicate with any one of the other two sixth gears. Those who join. 11.一种混合动力驱动系,其包括内燃机、电机、动力耦合单元,以及如权利要求1-10中任一项所述的混合动力变速器,其中,所述第一输入轴与所述电机动力连接,所述第二输入轴经由所述动力耦合单元与所述内燃机动力耦合或断开。11. A hybrid drive train, comprising an internal combustion engine, an electric motor, a power coupling unit, and a hybrid transmission according to any one of claims 1-10, wherein the first input shaft and the electric motor power connected, the second input shaft is power-coupled or disconnected from the internal combustion engine via the power coupling unit. 12.根据权利要求11所述的混合动力驱动系,其中,12. The hybrid drivetrain of claim 11, wherein: 所述电机包括转子和用于支撑所述转子的转子轮毂,所述转子轮毂与所述第一输入轴抗扭连接。The electric machine includes a rotor and a rotor hub for supporting the rotor, and the rotor hub is connected to the first input shaft in a rotationally fixed manner. 13.根据权利要求12所述的混合动力驱动系,其中,13. The hybrid drivetrain of claim 12, wherein: 所述第一输入轴形成为空心轴,所述第二输入轴插入在所述第一输入轴内且从所述第一输入轴的所述一端延伸出一部分,以及The first input shaft is formed as a hollow shaft, the second input shaft is inserted into the first input shaft and partly extends from the one end of the first input shaft, and 所述电机沿轴向布置在所述内燃机和所述混合动力变速器之间,并且所述动力耦合单元布置在所述电机的转子的内部空间中。The electric machine is arranged axially between the internal combustion engine and the hybrid transmission, and the power coupling unit is arranged in an inner space of a rotor of the electric machine. 14.根据权利要求13所述的混合动力驱动系,其中,14. The hybrid drivetrain of claim 13, wherein: 所述动力耦合单元是离合器。The power coupling unit is a clutch. 15.一种混合动力车辆,所述车辆包括如权利要求11-14中任一项所述的混合动力驱动系。15. A hybrid vehicle comprising a hybrid drive train as claimed in any one of claims 11-14.
CN201810282528.0A 2018-04-02 2018-04-02 Hybrid transmission, hybrid drive train and hybrid vehicle Pending CN108612812A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
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WO2020224385A1 (en) * 2019-05-03 2020-11-12 Ningbo Geely Automobile Research & Development Co., Ltd. Transmission, single-clutch powertrain system, and method for operating a single-clutch powertrain system
CN111976460A (en) * 2019-05-22 2020-11-24 上海汽车集团股份有限公司 An automobile and its hybrid drive mechanism
CN113474577A (en) * 2019-03-05 2021-10-01 采埃孚股份公司 Hybrid transmission and motor vehicle
US20220153125A1 (en) * 2019-03-05 2022-05-19 Zf Friedrichshafen Ag Hybrid Transmission Device and Motor Vehicle
US20220176798A1 (en) * 2019-03-05 2022-06-09 Zf Friedrichshafen Ag Hybrid Transmission Assembly, Motor Vehicle Powertrain, and Motor Vehicle
CN116066531A (en) * 2023-01-12 2023-05-05 苏州绿控传动科技股份有限公司 A hybrid transmission transmission system
CN117429249A (en) * 2023-12-06 2024-01-23 捷孚瑞(常州)新能源汽车科技有限公司 Double-synchronizer two-gear hybrid power driving system

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113474577A (en) * 2019-03-05 2021-10-01 采埃孚股份公司 Hybrid transmission and motor vehicle
US20220153125A1 (en) * 2019-03-05 2022-05-19 Zf Friedrichshafen Ag Hybrid Transmission Device and Motor Vehicle
US20220176798A1 (en) * 2019-03-05 2022-06-09 Zf Friedrichshafen Ag Hybrid Transmission Assembly, Motor Vehicle Powertrain, and Motor Vehicle
WO2020224385A1 (en) * 2019-05-03 2020-11-12 Ningbo Geely Automobile Research & Development Co., Ltd. Transmission, single-clutch powertrain system, and method for operating a single-clutch powertrain system
US11999236B2 (en) 2019-05-03 2024-06-04 Ningbo Geely Automobile Research & Dev Co., Ltd. Transmission, single-clutch powertrain system, and method for operating a single-clutch powertrain system
CN111976460A (en) * 2019-05-22 2020-11-24 上海汽车集团股份有限公司 An automobile and its hybrid drive mechanism
CN116066531A (en) * 2023-01-12 2023-05-05 苏州绿控传动科技股份有限公司 A hybrid transmission transmission system
CN117429249A (en) * 2023-12-06 2024-01-23 捷孚瑞(常州)新能源汽车科技有限公司 Double-synchronizer two-gear hybrid power driving system

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