CN108601198A - A printed circuit board and its manufacturing method - Google Patents
A printed circuit board and its manufacturing method Download PDFInfo
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- CN108601198A CN108601198A CN201810262206.XA CN201810262206A CN108601198A CN 108601198 A CN108601198 A CN 108601198A CN 201810262206 A CN201810262206 A CN 201810262206A CN 108601198 A CN108601198 A CN 108601198A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0277—Bendability or stretchability details
- H05K1/028—Bending or folding regions of flexible printed circuits
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/11—Printed elements for providing electric connections to or between printed circuits
- H05K1/118—Printed elements for providing electric connections to or between printed circuits specially for flexible printed circuits, e.g. using folded portions
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/14—Structural association of two or more printed circuits
- H05K1/147—Structural association of two or more printed circuits at least one of the printed circuits being bent or folded, e.g. by using a flexible printed circuit
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Abstract
Description
技术领域technical field
本发明涉及线路板技术领域,尤其涉及一种印制线路板及其制作方法。The invention relates to the technical field of circuit boards, in particular to a printed circuit board and a manufacturing method thereof.
背景技术Background technique
印制线路板(Printed Circuit board,PCB)系电子产品中电子元件之支撑件,用于提供各种电子元件间的电性连接。目前的印制线路板主要包括:硬性印制线路板(又称硬性线路板)、柔性印制线路板(又称柔性线路板)以及软硬结合印刷线路板(又称软硬结合板)。其中,软硬结合板由于兼具了硬性线路板的耐久性较好,以及柔性印制线路板的柔软性较好等的优点,受到了越来越多的关注。A printed circuit board (PCB) is a support for electronic components in electronic products, and is used to provide electrical connections between various electronic components. The current printed circuit boards mainly include: rigid printed circuit boards (also known as rigid circuit boards), flexible printed circuit boards (also known as flexible circuit boards) and soft-hard printed circuit boards (also known as soft-hard printed circuit boards). Among them, the rigid-flex board has received more and more attention because it has the advantages of good durability of the rigid circuit board and good flexibility of the flexible printed circuit board.
如图1所示为目前常见的软硬结合板的横截面示意图,在该软硬结合板中包括柔性线路板模块11以及位于柔性线路板模块两面的硬性线路板模块12,并且硬性线路板模块12上有开口13,用于形成软硬结合板中的至少一个柔性区。柔性线路板模块11为多层结构,依次为第一柔性绝缘层111、柔性导电层112、第二柔性绝缘层113、柔性屏蔽层114以及第三柔性绝缘层115,其中的柔性屏蔽层115采用网格状的铜或其他金属,用于信号的屏蔽以及接地。然而这种软硬结合板中柔性线路板模块11的厚度较大,不利于电子产品的轻薄化,因此如何降低柔性线路板模块的厚度是本发明所要解决的技术问题。As shown in Figure 1, it is a cross-sectional schematic diagram of a common rigid-flex board, which includes a flexible circuit board module 11 and a rigid circuit board module 12 located on both sides of the flexible circuit board module, and the rigid circuit board module 12 has an opening 13 for forming at least one flexible area in the rigid-flex board. The flexible circuit board module 11 is a multi-layer structure, which consists of a first flexible insulating layer 111, a flexible conductive layer 112, a second flexible insulating layer 113, a flexible shielding layer 114 and a third flexible insulating layer 115, wherein the flexible shielding layer 115 adopts Mesh-like copper or other metals are used for signal shielding and grounding. However, the thickness of the flexible circuit board module 11 in this kind of rigid-flex board is relatively large, which is not conducive to the thinning of electronic products. Therefore, how to reduce the thickness of the flexible circuit board module is the technical problem to be solved by the present invention.
发明内容Contents of the invention
本发明实施例提供一种印制线路板及其制作方法,以解决现有技术软硬结合板中柔性线路板模块的厚度较大的问题。Embodiments of the present invention provide a printed circuit board and a manufacturing method thereof, so as to solve the problem of relatively large thickness of a flexible circuit board module in a rigid-flex board in the prior art.
为了解决上述技术问题,本发明是这样实现的:In order to solve the problems of the technologies described above, the present invention is achieved in that:
第一方面,提供了一种印制线路板,包括:柔性线路板模块、柔性屏蔽层以及位于所述柔性线路板两侧的硬性线路板模块,所述柔性线路板模块包括柔性导电层以及位于所述柔性导电层两侧的柔性绝缘层,其中:In a first aspect, a printed circuit board is provided, comprising: a flexible circuit board module, a flexible shielding layer, and rigid circuit board modules located on both sides of the flexible circuit board, the flexible circuit board module including a flexible conductive layer and a Flexible insulating layers on both sides of the flexible conductive layer, wherein:
所述柔性线路板模块两侧的硬性线路板模块的对应位置包括至少一个开口;The corresponding positions of the rigid circuit board modules on both sides of the flexible circuit board module include at least one opening;
所述柔性线路板模块至少一侧的柔性绝缘层对应所述开口的位置开设一缺口;A gap is opened in the flexible insulating layer on at least one side of the flexible circuit board module corresponding to the position of the opening;
所述柔性屏蔽层设置于所述开口,且覆盖于所述柔性绝缘层并且通过所述缺口与所述柔性导电层连接。The flexible shielding layer is disposed on the opening, covers the flexible insulating layer and is connected to the flexible conductive layer through the gap.
第二方面,提供了一种印制线路板的制作方法,该方法包括:In a second aspect, a method for manufacturing a printed circuit board is provided, the method comprising:
提供一柔性线路板模块,所述柔性线路板模块包括柔性导电层以及位于所述柔性导电层两侧的柔性绝缘层,并且其中一侧的柔性绝缘层上有至少一个缺口;A flexible circuit board module is provided, the flexible circuit board module includes a flexible conductive layer and flexible insulating layers located on both sides of the flexible conductive layer, and there is at least one gap on the flexible insulating layer on one side;
在所述柔性线路板模块的两侧分别制备硬性线路板模块,其中,两侧硬性线路板模块在所述缺口的对应位置均包括开口;Rigid circuit board modules are respectively prepared on both sides of the flexible circuit board module, wherein the rigid circuit board modules on both sides include openings at positions corresponding to the gaps;
在包含所述缺口一侧的开口上制作柔性屏蔽层,并将所述柔性屏蔽层通过所述缺口与所述柔性导电层连接。A flexible shielding layer is made on the opening on the side containing the notch, and the flexible shielding layer is connected to the flexible conductive layer through the notch.
在本发明实施例所提供的印制线路板中,由于柔性线路板模块只包括柔性导电层以及位于所述柔性导电层两侧的柔性绝缘层这三层,其中:柔性线路板模块两侧的硬性线路板模块的对应位置包括至少一个开口;柔性线路板模块至少一侧的柔性绝缘层对应所述开口的位置开设一缺口;柔性屏蔽层设置于所述开口,且覆盖于所述柔性绝缘层并且通过所述缺口与所述柔性导电层连接。由于该印制线路板的柔性线路板模块仅由三层构成,并通过在开口位置设置的柔性屏蔽层进行屏蔽,与现有技术相比,能够有效降低印制线路板的厚度,更加有利于电子产品的轻薄化的应用,从而解决了现有技术中的问题。In the printed circuit board provided by the embodiment of the present invention, since the flexible circuit board module only includes three layers of the flexible conductive layer and the flexible insulating layer on both sides of the flexible conductive layer, wherein: the flexible circuit board module on both sides The corresponding position of the rigid circuit board module includes at least one opening; the flexible insulating layer on at least one side of the flexible circuit board module has a gap corresponding to the position of the opening; the flexible shielding layer is arranged on the opening and covers the flexible insulating layer And it is connected with the flexible conductive layer through the gap. Since the flexible circuit board module of the printed circuit board is only composed of three layers, and is shielded by the flexible shielding layer arranged at the opening position, compared with the prior art, the thickness of the printed circuit board can be effectively reduced, which is more conducive to The application of light and thin electronic products solves the problems in the prior art.
附图说明Description of drawings
此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention, and constitute a part of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute improper limitations to the present invention. In the attached picture:
图1是现有技术中的印制线路板的横截面示意图;Fig. 1 is a schematic cross-sectional view of a printed circuit board in the prior art;
图2是本发明实施例提供的一种印制线路板的横截面示意图;2 is a schematic cross-sectional view of a printed circuit board provided by an embodiment of the present invention;
图3是本发明实施例提供的另一种印制线路板的横截面示意图;3 is a schematic cross-sectional view of another printed circuit board provided by an embodiment of the present invention;
图4是本发明实施例提供的又一种印制线路板的横截面示意图;4 is a schematic cross-sectional view of another printed circuit board provided by an embodiment of the present invention;
图5是本发明实施例提供的印制线路板制作方法的流程示意图;5 is a schematic flow diagram of a method for manufacturing a printed circuit board provided by an embodiment of the present invention;
图6是本发明实施例提供的印制线路板制作方法制备工艺流程图;Fig. 6 is a process flow chart of the preparation method of the printed circuit board provided by the embodiment of the present invention;
图7是本发明实施例提供的柔性线路板模块的横截面示意图;7 is a schematic cross-sectional view of a flexible circuit board module provided by an embodiment of the present invention;
图8是本发明实施例提供的柔性线路板模块的制备工艺流程图;Fig. 8 is a flow chart of the preparation process of the flexible circuit board module provided by the embodiment of the present invention;
图9是本发明实施例提供的硬性线路板模块的制备工艺流程图。Fig. 9 is a flow chart of the manufacturing process of the rigid circuit board module provided by the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如上所述,现有的软硬结合板中的柔性线路板模块为多层结构,如图1所示,包括柔性导电、柔性屏蔽层以及三个柔性绝缘层。由于柔性线路板模块的厚度较大,使得软硬结合板整体的厚度也较大,不利于电子产品的轻薄化。As mentioned above, the flexible circuit board module in the existing rigid-flex board has a multi-layer structure, as shown in FIG. 1 , including a flexible conductive layer, a flexible shielding layer and three flexible insulating layers. Since the thickness of the flexible circuit board module is relatively large, the overall thickness of the rigid-flex board is also relatively large, which is not conducive to the thinning and lightening of electronic products.
基于此,本发明提供了一种印制线路板,能够用于解决现有技术中的问题。如图2所示,该印制线路板20包括:柔性线路板模块21、柔性屏蔽层22以及位于所述柔性线路板两侧的硬性线路板模块23,所述柔性线路板模块21包括柔性导电层211以及位于所述柔性导电层两侧的柔性绝缘层212,其中:Based on this, the present invention provides a printed circuit board, which can be used to solve the problems in the prior art. As shown in Figure 2, the printed circuit board 20 includes: a flexible circuit board module 21, a flexible shielding layer 22 and rigid circuit board modules 23 located on both sides of the flexible circuit board, the flexible circuit board module 21 includes a flexible conductive layer 211 and a flexible insulating layer 212 located on both sides of the flexible conductive layer, wherein:
所述柔性线路板模块21两侧的硬性线路板模块23的对应位置均包括至少一个开口24,从而在该开口24的位置形成了柔性区,同时开口24之外的其他位置形成了硬性区;这种对应位置可以是指,在柔性线路板模块21的某一位置上,柔性线路板模块21两侧的硬性线路板模块23均设置有开口,并且两侧的开口大小也可以相同。The corresponding positions of the rigid circuit board modules 23 on both sides of the flexible circuit board module 21 include at least one opening 24, so that a flexible area is formed at the position of the opening 24, while other positions other than the opening 24 form a rigid area; This corresponding position may mean that at a certain position of the flexible circuit board module 21 , the rigid circuit board modules 23 on both sides of the flexible circuit board module 21 are provided with openings, and the openings on both sides may also have the same size.
柔性线路板模块21至少一侧的柔性绝缘层212对应开口24的位置(柔性区内)开设一缺口25;A notch 25 is opened at the position corresponding to the opening 24 (in the flexible area) of the flexible insulating layer 212 on at least one side of the flexible circuit board module 21;
所述柔性屏蔽层22设置于所述开口24,且覆盖于所述柔性绝缘层212并且通过所述缺口25与所述柔性导电层211连接。The flexible shielding layer 22 is disposed on the opening 24 , covers the flexible insulating layer 212 and is connected to the flexible conductive layer 211 through the gap 25 .
采用本发明实施例所提供的该印制线路板20,柔性线路板模块21由柔性导电层211以及两个柔性绝缘层212构成,并通过在其中一个柔性绝缘层212上设置缺口25,使得柔性屏蔽层22与柔性导电层211能够通过缺口25进行连接,从而达到接地和屏蔽的作用。由于该印制线路板20的柔性线路板模块21仅由三层构成,相对于现有技术中五层的多层结构,有效的降低了厚度,更加有利于电子产品的轻薄化的应用,从而解决了现有技术中的问题。Using the printed circuit board 20 provided by the embodiment of the present invention, the flexible circuit board module 21 is composed of a flexible conductive layer 211 and two flexible insulating layers 212, and a gap 25 is provided on one of the flexible insulating layers 212, so that the flexible The shielding layer 22 and the flexible conductive layer 211 can be connected through the gap 25, so as to achieve the functions of grounding and shielding. Since the flexible circuit board module 21 of the printed circuit board 20 is only composed of three layers, compared with the multi-layer structure of five layers in the prior art, the thickness is effectively reduced, which is more conducive to the application of thinner and lighter electronic products, thereby The problems in the prior art are solved.
在实际应用中,该柔性线路板模块21的柔性导电层211可以是导电金属材料制作的金属导电层,比如将导电金属制作成厚度小于某个阈值时,可以作为该柔性导电层211;柔性导电层211也可以是其它导电材料制作,比如导电碳材料制备的导电层等,具体制作该柔性导电层所使用的材料可以根据成本、导电性能等要求进行选定。需要说明的是,由于铜、银等具有良好的导电性能,并且制作成本相对较低,通常可以采用铜或银作为制作该柔性导电层211的材料。以铜为例,可以将薄铜板(厚度较小时增加柔性)通过蚀刻等方式制作成导电线路,从而作为该柔性导电层211。In practical applications, the flexible conductive layer 211 of the flexible circuit board module 21 can be a metal conductive layer made of a conductive metal material. For example, when the conductive metal is made to have a thickness less than a certain threshold, it can be used as the flexible conductive layer 211; Layer 211 can also be made of other conductive materials, such as a conductive layer made of conductive carbon material, etc. The material used to make the flexible conductive layer can be selected according to requirements such as cost and conductivity. It should be noted that, since copper, silver, etc. have good electrical conductivity, and the manufacturing cost is relatively low, usually copper or silver can be used as the material for manufacturing the flexible conductive layer 211 . Taking copper as an example, a thin copper plate (which increases flexibility when the thickness is small) can be made into a conductive circuit by etching or other methods, so as to serve as the flexible conductive layer 211 .
柔性线路板模块21的两个柔性绝缘层212可以采用相同的材料制作,也可以采用不同的材料制作,制作的方式也可以相同或不同。为了便于说明,这里可以将柔性屏蔽层22覆盖的柔性绝缘层212称之为第一柔性绝缘层,另一侧的柔性绝缘层212称之为第二柔性绝缘层,通常可以以绝缘的有机柔性材料制作该第二柔性绝缘层,具体材料的选择可以根据绝缘性能的需求来确定,比如可以采用高绝缘性能的聚酰亚胺薄膜(Polyimide Film,PI)作为制作第二柔性绝缘层的材料,此时所制作的第二柔性绝缘层为聚酰亚胺薄膜PI绝缘层;当然,对于第一柔性绝缘层也可以采用绝缘的有机柔性材料进行制作,常用的材料也可以采用聚酰亚胺薄膜(Polyimide Film,PI),也可以根据绝缘性能的需要采用其他绝缘的有机柔性材料。The two flexible insulating layers 212 of the flexible circuit board module 21 can be made of the same material or different materials, and the ways of making them can also be the same or different. For ease of description, the flexible insulating layer 212 covered by the flexible shielding layer 22 may be referred to as the first flexible insulating layer, and the flexible insulating layer 212 on the other side may be referred to as the second flexible insulating layer. Materials are used to make the second flexible insulating layer, and the selection of specific materials can be determined according to the requirements of insulating performance, such as polyimide film (Polyimide Film, PI) with high insulating performance can be used as the material for making the second flexible insulating layer, The second flexible insulating layer made at this time is a polyimide film PI insulating layer; of course, the first flexible insulating layer can also be made of insulating organic flexible materials, and commonly used materials can also be made of polyimide film (Polyimide Film, PI), and other insulating organic flexible materials can also be used according to the needs of insulation performance.
由于绝缘的有机柔性材料柔韧性较高,并且多次弯折也并易于出现断裂等问题,因此第一柔性绝缘层和第二柔性绝缘层采用绝缘有机柔性材料进行制备,能够提高整体的弯折性能。特别是,第一柔性绝缘层和第二柔性绝缘层均可采用聚酰亚胺薄膜PI,由于聚酰亚胺薄膜PI具有优良的绝缘性能,在某些对绝缘性能要求较高的场景下较为适用。Since the insulating organic flexible material has high flexibility and is prone to breakage after repeated bending, the first flexible insulating layer and the second flexible insulating layer are made of insulating organic flexible material, which can improve the overall bending performance. performance. In particular, polyimide film PI can be used for both the first flexible insulating layer and the second flexible insulating layer. Since polyimide film PI has excellent insulating properties, it is more suitable in some scenarios that require high insulating properties. Be applicable.
在印制线路板20的应用过程中,柔性屏蔽层22能够屏蔽外部干扰信号,也能通过该柔性屏蔽层22实现接地。该柔性屏蔽层22可以为多层结构,比如可以为双层结构,包括有机绝缘层以及金属层,其中的金属层通过缺口25与柔性导电层211连接,有机绝缘层覆盖在金属层之上;当然在实际应用中,为了增强屏蔽效果,柔性屏蔽层22也可以在上述双层结构之外增加其他层,比如在有机绝缘层之上再增加另外金属层等。During the application of the printed circuit board 20 , the flexible shielding layer 22 can shield external interference signals, and can also be grounded through the flexible shielding layer 22 . The flexible shielding layer 22 can be a multi-layer structure, such as a double-layer structure, including an organic insulating layer and a metal layer, wherein the metal layer is connected to the flexible conductive layer 211 through the gap 25, and the organic insulating layer covers the metal layer; Of course, in practical applications, in order to enhance the shielding effect, the flexible shielding layer 22 may also add other layers in addition to the above-mentioned double-layer structure, such as adding another metal layer on top of the organic insulating layer.
另外,柔性导电层211在缺口25部分,还可以对该缺口25部分的柔性导电层211进行表面处理,通过喷射或镀金的方式生成表面层,用于对该部分的柔性导电层211进行活化。其中喷射或镀金的材料可以是金属细小颗粒,具体地金属可以是Ni、Au、Ag等导电性能优良的金属,从而提高活化的效果。In addition, the flexible conductive layer 211 at the notch 25 can also be surface-treated to form a surface layer by spraying or gold plating to activate the flexible conductive layer 211 at this part. The material for spraying or gold-plating can be fine metal particles, specifically, the metal can be Ni, Au, Ag and other metals with excellent electrical conductivity, so as to improve the activation effect.
在实际应用中,当柔性屏蔽层22为有机绝缘层以及金属层组成的双层结构时,金属层所采用的具体金属可以具体为Ni、铜、Ag等导电性能较好的金属;覆盖在金属层之上的有机绝缘层,也可以采用聚酰亚胺薄膜PI等绝缘性能良好的绝缘柔性材料,当然由于柔性屏蔽层22位于柔性区,在实际应用中可能会频繁的弯折,因此该有机绝缘层也可以选用其他弯折性能良好的有机绝缘材料。In practical applications, when the flexible shielding layer 22 is a double-layer structure composed of an organic insulating layer and a metal layer, the specific metal used in the metal layer can be specifically Ni, copper, Ag and other metals with better conductivity; The organic insulating layer above the layer can also use insulating flexible materials with good insulating properties such as polyimide film PI. Of course, because the flexible shielding layer 22 is located in the flexible area, it may be bent frequently in practical applications. Therefore, the organic The insulating layer can also be selected from other organic insulating materials with good bending properties.
通常为了便于制备柔性屏蔽层22,可以将柔性屏蔽膜在硬性区和柔性区进行整体覆盖,然后采用胶粘或者压合的方式整体生成柔性屏蔽层22,此时的柔性屏蔽层22如图3所示,同时覆盖了硬性区和柔性区。这种通过屏蔽膜整体生成柔性屏蔽层22的方式,制作成本较低、制作工艺较为简单,另外由于屏蔽膜通常较薄,即使采用屏蔽膜在硬性区和柔性区整体生成柔性屏蔽层22,该印制线路板20的厚度相对于现有技术中的印制线路板也较薄,也能解决现有技术中的问题。Usually, in order to facilitate the preparation of the flexible shielding layer 22, the flexible shielding film can be integrally covered on the hard area and the flexible area, and then the flexible shielding layer 22 is formed as a whole by gluing or pressing. At this time, the flexible shielding layer 22 is shown in Figure 3 As shown, both hard and flexible regions are covered. This way of forming the flexible shielding layer 22 through the shielding film as a whole has lower manufacturing cost and simpler manufacturing process. In addition, since the shielding film is usually thin, even if the shielding film is used to integrally generate the flexible shielding layer 22 in the hard area and the flexible area, the The thickness of the printed wiring board 20 is also thinner than that of the prior art, which can also solve the problems of the prior art.
需要说明的是,缺口25的面积可以小于或等于对应的开口24的面积。一种可选的方式是,缺口25的面积小于对应的开口24的面积,此时,柔性区内柔性线路板21的柔性绝缘层22上,部分区域形成缺口25。It should be noted that the area of the notch 25 may be smaller than or equal to the area of the corresponding opening 24 . An optional way is that the area of the notch 25 is smaller than the area of the corresponding opening 24 , at this time, the notch 25 is formed in a partial area on the flexible insulating layer 22 of the flexible circuit board 21 in the flexible area.
对于印制线路板20中的硬性线路板模块23,也可以为多层结构,比如可以为硬性绝缘层231以及硬性导电层232所组成的两层结构,如图4所示,硬性绝缘层231与同侧的柔性绝缘层212连接;当然硬性线路板模块23还可以在上述双层结构的基础上增加其它层,比如在硬性导电层232之上增加保护层,用于保护硬性导电层232。For the rigid circuit board module 23 in the printed circuit board 20, it can also be a multilayer structure, such as a two-layer structure composed of a rigid insulating layer 231 and a rigid conductive layer 232, as shown in Figure 4, the rigid insulating layer 231 It is connected to the flexible insulating layer 212 on the same side; of course, the rigid circuit board module 23 can also add other layers on the basis of the above-mentioned double-layer structure, such as adding a protective layer on the rigid conductive layer 232 to protect the rigid conductive layer 232.
另外,为了进一步增加绝缘效果,可以进一步将硬性绝缘层231划分为多层结构,比如可以划分为两层结构,分别为第一硬性绝缘层2311和第二硬性绝缘层2312,此时硬性线路板模块23由硬性导电层232、第一硬性绝缘层2311和第二硬性绝缘层2312组成,第二硬性绝缘层2312与柔性绝缘层212连接。第一硬性绝缘层2311和第二硬性绝缘层2312可以采用不同的硬性绝缘材料制作,比如可以采用聚丙烯板PP制作第二硬性绝缘层2312,采用环氧玻璃纤维板FR4制作第一硬性绝缘层2311。In addition, in order to further increase the insulation effect, the hard insulating layer 231 can be further divided into a multi-layer structure, for example, it can be divided into a two-layer structure, which are respectively the first hard insulating layer 2311 and the second hard insulating layer 2312. At this time, the rigid circuit board The module 23 is composed of a rigid conductive layer 232 , a first rigid insulating layer 2311 and a second rigid insulating layer 2312 , and the second rigid insulating layer 2312 is connected to the flexible insulating layer 212 . The first rigid insulating layer 2311 and the second rigid insulating layer 2312 can be made of different rigid insulating materials, for example, the second rigid insulating layer 2312 can be made of polypropylene board PP, and the first rigid insulating layer 2311 can be made of epoxy glass fiber board FR4 .
本发明还提供了一种印制线路板的制作方法,能够用于制作上述的印制线路板20,因此也能够解决现有技术中的问题,这里对此不再赘述,其中对于该方法实施例中,若有不清楚之处可以参考本申请所提供的印制线路板20实施例部分。下面结合图5的方法流程图以及图6的制备工艺流程图进行具体说明,该方法的步骤包括:The present invention also provides a method for manufacturing a printed circuit board, which can be used to manufacture the above-mentioned printed circuit board 20, so it can also solve the problems in the prior art, and will not go into details here, wherein the method is implemented In the example, if there is any unclear point, you can refer to the part of the embodiment of the printed circuit board 20 provided in this application. Below in conjunction with the method flow chart of Fig. 5 and the preparation process flow chart of Fig. 6 carry out specific description, the step of this method comprises:
步骤S301:提供一柔性线路板模块。Step S301: providing a flexible circuit board module.
这里所提供的柔性线路板模块可以是与上述的柔性线路板模块21具有相同的结构,如图7所示,该柔性线路板模块21包括柔性导电层211以及位于所述柔性导电层211两侧的柔性绝缘层212,并且其中一侧的柔性绝缘层上有至少一个缺口25。这里的至少一个通常可以是多个,也就是说柔性线路板模块21一侧的柔性绝缘层上可以是多个缺口25。另外这里所说的柔性线路板模块21一侧,可以是该柔性线路板模块21两侧中的任意一侧,也可以是指定的某一侧,这里并不对此进行限定。The flexible circuit board module provided here may have the same structure as the above-mentioned flexible circuit board module 21. As shown in FIG. The flexible insulating layer 212, and there is at least one gap 25 on one side of the flexible insulating layer. Here, at least one can generally be multiple, that is to say, there can be multiple gaps 25 on the flexible insulating layer on one side of the flexible circuit board module 21 . In addition, the side of the flexible circuit board module 21 mentioned here may be any one of the two sides of the flexible circuit board module 21, or may be a specified side, which is not limited here.
与上述所提供的印制线路板20相同,这里的柔性导电层211两侧的柔性绝缘层212可以采用相同或不同的柔性绝缘材料制备,这里对于制备材料就不再赘述。Same as the printed circuit board 20 provided above, the flexible insulating layer 212 on both sides of the flexible conductive layer 211 here can be made of the same or different flexible insulating materials, and the preparation materials will not be repeated here.
需要说明的是,对于所提供的柔性线路板模块21,这里也可以对其制备方式进行具体描述。所提供的柔性线路板模块21的制备过程中可以如图8所示,包括如下步骤:It should be noted that, for the provided flexible circuit board module 21 , its preparation method can also be specifically described here. The preparation process of the provided flexible circuit board module 21 can be shown in Figure 8, including the following steps:
第一步,可以提供一提供一柔性绝缘膜212'。In the first step, a flexible insulating film 212' may be provided.
第二步,通过模具冲切在所述柔性绝缘膜212'上制作缺口25,从而制作出带缺口25柔性绝缘膜(也即有缺口的柔性绝缘层212)。In the second step, the notch 25 is made on the flexible insulating film 212 ′ by die cutting, so as to make the flexible insulating film with the notch 25 (that is, the flexible insulating layer 212 with the notch).
在具体制作带缺口25柔性绝缘膜过程中,可以采用Prepreg或Bonding sheet模具冲型,将Prepreg或Bonding sheet和冲型模具进行对位,采用模具冲切的方式,将贴合于开盖区域的Prepreg或Bonding sheet进行冲切。In the specific production process of the flexible insulating film with a gap of 25, the Prepreg or Bonding sheet mold can be used to punch the shape, and the Prepreg or Bonding sheet and the punching mold can be aligned, and the mold punching method can be used to fit the mold in the opening area. Prepreg or Bonding sheet for punching.
第三步,在制作出带缺口25柔性绝缘膜之后,将其覆盖至所提供的柔性导电层211的一侧,从而作为柔性绝缘层212,其中,该柔性导电层211的另一侧也覆盖有柔性绝缘层212,从而制作出该柔性线路板模块21。In the third step, after making the flexible insulating film with the notch 25, it is covered to one side of the provided flexible conductive layer 211, thereby serving as the flexible insulating layer 212, wherein the other side of the flexible conductive layer 211 is also covered There is a flexible insulating layer 212, so that the flexible circuit board module 21 is produced.
当然将带缺口25柔性绝缘膜覆盖至柔性导电层211的一侧的方式,可以是通过胶粘或者压合的方式,当然也可以是其他的方式。Of course, the method of covering the flexible insulating film with the notch 25 on one side of the flexible conductive layer 211 may be by gluing or pressing, and of course other methods may also be used.
对于柔性导电层211的另一侧覆盖有柔性绝缘层212,该柔性导电层211可以通过如下方式制作,提供一金属层,该金属层的一侧覆盖有柔性绝缘层,然后通过蚀刻的方式在该金属层的另一侧上制作导电线路,从而形成了该柔性导电层211,这里的有柔性绝缘层可以通过也可以采用胶粘或者压合的方式附着在金属层。For the other side of the flexible conductive layer 211 is covered with a flexible insulating layer 212, the flexible conductive layer 211 can be produced in the following manner, a metal layer is provided, one side of the metal layer is covered with a flexible insulating layer, and then etched on Conductive lines are made on the other side of the metal layer, thereby forming the flexible conductive layer 211 , where the flexible insulating layer can be attached to the metal layer by means of gluing or pressing.
步骤S302:在所提供的柔性线路板模块的两侧分别制备硬性线路板模块,其中,两侧硬性线路板模块在缺口的对应位置均包括开口。Step S302: Prepare rigid circuit board modules on both sides of the provided flexible circuit board module, wherein the rigid circuit board modules on both sides include openings at positions corresponding to the notches.
这里所制备的硬性线路板模块可以与上述实施例所提供的硬性线路板模块23相同。柔性线路板模块21两侧硬性线路板模块在缺口25的对应位置均包括开口24,从而可以在开口24位置形成柔性区以及柔性区之外的硬性区,其中开口24的面积大于或等于缺口25的面积,并且缺口25的位置范围全部落入相应开口24的范围内。The rigid circuit board module prepared here may be the same as the rigid circuit board module 23 provided in the above embodiment. The rigid circuit board modules on both sides of the flexible circuit board module 21 include openings 24 at the corresponding positions of the notch 25, so that a flexible area and a rigid area outside the flexible area can be formed at the position of the opening 24, wherein the area of the opening 24 is greater than or equal to the area of the notch 25 area, and the position range of the notch 25 all falls within the range of the corresponding opening 24.
实际应用中,在所提供的柔性线路板模块21的两侧分别制备硬性线路板模块23的方式可以有多种,比如可以线在柔性线路板模块21的两侧分别压合硬性线路板模块23,然后在硬性线路板模块23的对应位置上制作出开口24,其中具体制作出开口24的方式可以是,通过镭射或模具冲型,在硬性线路板模块的对应位置上制作出开口24。In practical applications, there may be various ways of preparing the rigid circuit board module 23 on both sides of the provided flexible circuit board module 21, for example, the rigid circuit board module 23 may be respectively pressed on both sides of the flexible circuit board module 21 , and then make the opening 24 on the corresponding position of the rigid circuit board module 23, wherein the specific way of making the opening 24 can be to make the opening 24 on the corresponding position of the rigid circuit board module by laser or die punching.
另外,由于硬性线路板模块23通常也为多层结构,还可以根据具体结构的不同采用不同的方式在所提供的柔性线路板模块21的两侧分别制备硬性线路板模块23。In addition, since the rigid circuit board module 23 is usually also a multi-layer structure, the rigid circuit board modules 23 can be prepared on both sides of the provided flexible circuit board module 21 in different ways according to the specific structure.
比如,该硬性线路板模块23具体为采用聚丙烯板PP制作第二硬性绝缘层231",并且第一硬性绝缘层2311采用环氧玻璃纤维板FR4制作。此时,在柔性线路板模块21上制备该硬性线路板模块时,可以先将聚丙烯板PP通过模具冲压等方式制作出开口24,然后将制作出开口24的聚丙烯板PP压合至柔性线路板模块21上,作为该第二硬性绝缘层2312;然后逐层压合环氧玻璃纤维板FR4以及硬性导电板232',在压合环氧玻璃纤维板FR4以及硬性导电板之后,采用镭射或模具冲型等方式,在环氧玻璃纤维板FR4以及硬性导电板上制作出开口24,分别作为第一硬性绝缘层2311以及硬性导电层232。如图9所示为该制备过程的流程示意图,其中的硬性导电板232'可以具体为铜板,第一硬性绝缘层2311采用的制备材料为环氧玻璃纤维板FR4,第二硬性绝缘层2312采用的制备材料为聚丙烯板PP。For example, the rigid circuit board module 23 is specifically made of polypropylene board PP to make the second rigid insulating layer 231″, and the first rigid insulating layer 2311 is made of epoxy glass fiber board FR4. At this time, the flexible circuit board module 21 is prepared For the rigid circuit board module, the opening 24 can be made from the polypropylene plate PP by die stamping, etc., and then the polypropylene plate PP with the opening 24 can be pressed onto the flexible circuit board module 21 as the second rigid circuit board module. Insulating layer 2312; then laminate epoxy glass fiber board FR4 and rigid conductive plate 232' layer by layer, after laminating epoxy glass fiber board FR4 and rigid conductive board, use laser or mold punching, etc., on epoxy glass fiber board FR4 And the opening 24 is made on the rigid conductive plate, respectively as the first rigid insulating layer 2311 and the rigid conductive layer 232. As shown in Figure 9, it is a schematic flow chart of the preparation process, wherein the rigid conductive plate 232' can be specifically a copper plate, the first The preparation material used for the first rigid insulating layer 2311 is epoxy glass fiber board FR4, and the preparation material used for the second rigid insulating layer 2312 is polypropylene board PP.
步骤S303:在包含缺口一侧的开口上制作柔性屏蔽层,并将柔性屏蔽层通过所述缺口与所述柔性导电层连接。Step S303: making a flexible shielding layer on the opening on the side containing the notch, and connecting the flexible shielding layer to the flexible conductive layer through the notch.
实际应用中,根据柔性屏蔽层22结构的不同可以有多种制备方式,比如当柔性屏蔽层22只是覆盖在缺口25一侧的开口24内时,可以采用将柔性屏蔽层材料制作成于开口24相匹配的小块,然后将小块通过压合的方式覆盖至包含缺口25的开口24上。这种方式所制作出的印制线路板由于硬性区上不包括柔性屏蔽层22,因此厚度较薄,但制作过程较为复杂,在轻薄化要求较高的场景下可以使用。当然也可以采用其他的方式将柔性屏蔽层制作在缺口25一侧的柔性区内,这里并不对此进行限定。In practical applications, there are various preparation methods according to the structure of the flexible shielding layer 22. For example, when the flexible shielding layer 22 only covers the opening 24 on one side of the notch 25, the material of the flexible shielding layer can be made into the opening 24. matching small pieces, and then cover the small piece on the opening 24 including the notch 25 by pressing. The printed circuit board manufactured in this way is relatively thin because the rigid area does not include the flexible shielding layer 22 , but the manufacturing process is relatively complicated, and it can be used in scenarios with high requirements for lightness and thinness. Of course, other ways can also be used to make the flexible shielding layer in the flexible area on one side of the notch 25, which is not limited here.
当柔性屏蔽层覆盖在缺口25一侧的柔性区以及硬性区时,可以通过在缺口25一侧上直接胶粘或压合柔性屏蔽膜,制作柔性屏蔽层22。这种方式所制备出的印制线路板,相对于柔性屏蔽层22只是覆盖在缺口25一侧的硬性区内时较厚,由于柔性屏蔽膜整体厚度较薄,相对于现有数而言也能够降低整体厚度,并且这种通过柔性屏蔽膜的整体压合的制备方式,工艺简单,制作成本较低。因此在实际应用中,可以根据制作成本、厚度等需求,选择具体地制作方式。When the flexible shielding layer covers the flexible area and the hard area on the side of the notch 25 , the flexible shielding layer 22 can be made by directly gluing or pressing the flexible shielding film on the side of the notch 25 . Compared with the flexible shielding layer 22, the printed circuit board prepared in this way is thicker when it only covers the hard area on one side of the gap 25. Since the overall thickness of the flexible shielding film is relatively thin, it can also The overall thickness is reduced, and the preparation method through integral pressing of the flexible shielding film has simple process and low production cost. Therefore, in practical applications, a specific manufacturing method can be selected according to requirements such as manufacturing cost and thickness.
需要说明的是,在步骤S303的制作柔性屏蔽层之前,该方法还可以包括,对缺口25位置的柔性导电层进行表面处理,具体地可以是,通过喷射或镀金的方式在缺口25位置的柔性导电层上生成表面层,从而对该部分的柔性导电层进行活化。其中喷射或镀金的材料可以是金属细小颗粒,具体地金属可以是Ni、Au、Ag等导电性能优良的金属,从而进一步提高活化的效果。It should be noted that, before making the flexible shielding layer in step S303, the method may also include surface treatment of the flexible conductive layer at the position of the notch 25, specifically, the flexible conductive layer at the position of the notch 25 by spraying or gold plating. A surface layer is formed on the conductive layer, thereby activating the part of the flexible conductive layer. The material for spraying or gold-plating can be fine metal particles, specifically, the metal can be Ni, Au, Ag and other metals with excellent electrical conductivity, so as to further improve the activation effect.
采用本申请实施例所提供的印制线路板的制作方法,所制作出的印制线路板的柔性线路板模块只包括,柔性导电层以及位于柔性导电层两侧的柔性绝缘层,而柔性屏蔽层设置于柔性区并且通过柔性区内的缺口25与柔性导电层连接。由于该柔性线路板模块只有3层,因此相对于现有技术较薄,最终制作出的印制线路板也较薄,能够适应于电子产品的轻薄化的应用,解决了现有技术中的问题。By adopting the manufacturing method of the printed circuit board provided in the embodiment of the present application, the flexible circuit board module of the printed circuit board produced only includes a flexible conductive layer and flexible insulating layers located on both sides of the flexible conductive layer, and the flexible shielding The layer is disposed in the flexible area and is connected to the flexible conductive layer through the gap 25 in the flexible area. Since the flexible circuit board module has only 3 layers, it is thinner than the prior art, and the final printed circuit board is also thinner, which can be adapted to the application of light and thin electronic products and solves the problems in the prior art .
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括该要素的过程、方法、物品或者装置中还存在另外的相同要素。It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising that element.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到上述实施例方法可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件,但很多情况下前者是更佳的实施方式。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质(如ROM/RAM、磁碟、光盘)中,包括若干指令用以使得一台终端(可以是手机,计算机,服务器,空调器,或者网络设备等)执行本发明各个实施例所述的方法。Through the description of the above embodiments, those skilled in the art can clearly understand that the methods of the above embodiments can be implemented by means of software plus a necessary general-purpose hardware platform, and of course also by hardware, but in many cases the former is better implementation. Based on such an understanding, the essence of the technical solution of the present invention or the part that contributes to the prior art can be embodied in the form of software products, and the computer software products are stored in a storage medium (such as ROM/RAM, disk, CD) contains several instructions to make a terminal (which may be a mobile phone, a computer, a server, an air conditioner, or a network device, etc.) execute the methods described in various embodiments of the present invention.
上面结合附图对本发明的实施例进行了描述,但是本发明并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本发明的启示下,在不脱离本发明宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本发明的保护之内。Embodiments of the present invention have been described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific implementations, and the above-mentioned specific implementations are only illustrative, rather than restrictive, and those of ordinary skill in the art will Under the enlightenment of the present invention, without departing from the gist of the present invention and the protection scope of the claims, many forms can also be made, all of which belong to the protection of the present invention.
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| CN201810262206.XA CN108601198A (en) | 2018-03-28 | 2018-03-28 | A printed circuit board and its manufacturing method |
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Application publication date: 20180928 |