CN108560009A - Automatic rust cleaning device with drying wheel radials - Google Patents
Automatic rust cleaning device with drying wheel radials Download PDFInfo
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- CN108560009A CN108560009A CN201810682354.7A CN201810682354A CN108560009A CN 108560009 A CN108560009 A CN 108560009A CN 201810682354 A CN201810682354 A CN 201810682354A CN 108560009 A CN108560009 A CN 108560009A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
- C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
- C23G5/04—Apparatus
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- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明公布了一种具有对车轮辐板进行烘干的自动除锈装置,包括机架,机架上设有安装板,安装板上设有托盘,托盘通过驱动皮带与第一伺服电机连接;安装板的下端设有滑动架,滑动架设有第二丝杆轴、轴承座和驱动电机,第二丝杆轴上设有升降气缸,升降气缸上设置有支撑板和剪叉式升降架,剪叉式升降架与储液盒连接,安装板上开设有开口,机架上设有清洗和烘干机构。本发明的目的是针对以上问题,提供一种具有对车轮辐板进行烘干的自动除锈装置,该装置采用除锈剂进行半浸泡式转动除锈,除锈的同时对辐板锈斑进行刷洗以及后续对辐板进行烘干,除锈效果好,同时具有对不同样式的辐板进行除锈,自动化程度高,无需人工进行后处理。
The present invention discloses an automatic rust removal device for drying wheel spokes, comprising a frame, a mounting plate provided on the frame, a tray provided on the mounting plate, the tray being connected to a first servo motor via a driving belt; a sliding frame provided at the lower end of the mounting plate, the sliding frame being provided with a second screw shaft, a bearing seat and a driving motor, a lifting cylinder provided on the second screw shaft, a support plate and a scissor-type lifting frame provided on the lifting cylinder, the scissor-type lifting frame being connected to a liquid storage box, an opening being provided on the mounting plate, and a cleaning and drying mechanism being provided on the frame. The purpose of the present invention is to provide an automatic rust removal device for drying wheel spokes in view of the above problems, the device adopts a rust remover for semi-immersion rotation rust removal, and at the same time, the rust spots on the spokes are brushed and the spokes are subsequently dried, the rust removal effect is good, and the device can remove rust on spokes of different styles, with a high degree of automation, and no manual post-processing is required.
Description
技术领域technical field
本发明属于除锈领域,特别涉及对车轮对辐板进行除锈,具体为一种具有对车轮辐板进行烘干的自动除锈装置。The invention belongs to the field of derusting, in particular relates to derusting the spoke plates of wheels, in particular to an automatic derusting device for drying the spoke plates of wheels.
背景技术Background technique
随着铁路运输的一次又一次的提速,对整车及其派件的制造质量要求越来越高,同时对客(货)车的厂修、段修的质量要求更高。修车中最重要的是下体修理,而在下体修理中最重要的是行走部位的轮对修理。With the increasing speed of railway transportation time and time again, the requirements for the manufacturing quality of the complete vehicle and its delivery parts are getting higher and higher, and at the same time, the quality requirements for the factory repair and section repair of passenger (freight) cars are higher. The most important thing in car repair is the lower body repair, and the most important thing in the lower body repair is the wheel set repair of the walking part.
轮对的轴身除锈探伤而整个辐板面的除锈探伤工作才兴起不久,其原因是辐板面曲线状,而轮径和轮对距离大小又不一致,再一就是轮对样式又多,故此给辐板除锈带来很大难度;虽然现有的除锈设备已解决对同一轮径进行除锈,但轮缘部位清理不干净,仍需要人工进行后续处理,若碰到轮对距离不同时,无法实现打磨机构与所需要打磨部位的精准定位;若采用除锈剂进行除锈,虽然除锈效果好,但除锈完后的辐板上仍有锈斑,需要进行擦拭,除锈完毕后还需要清水将除锈剂清理,再对其进行烘干处理,这两种方式均需要人工进行后续处理,无法保证定位精准而实现自动化除锈,工人的劳动强度大。The derusting and flaw detection of the shaft body of the wheel set and the derusting and flaw detection of the entire spoke plate surface have only recently started. The reason is that the spoke plate surface is curved, and the wheel diameter and the distance between the wheel sets are inconsistent. The other is that the wheel set has many styles , so it brings great difficulty to the derusting of the spoke plate; although the existing derusting equipment has solved the derusting for the same wheel diameter, but the rim is not cleaned up, manual follow-up processing is still required. When the distance is different, the precise positioning of the grinding mechanism and the required grinding part cannot be realized; if a rust remover is used for rust removal, although the rust removal effect is good, there are still rust spots on the spoke plate after rust removal, which needs to be wiped and removed. After the rust is finished, clean water is needed to clean the rust remover, and then dry it. Both of these methods require manual follow-up processing, which cannot guarantee accurate positioning and realize automatic rust removal, and the labor intensity of workers is high.
发明内容Contents of the invention
本发明的目的是针对以上问题,提供一种具有对车轮辐板进行烘干的自动除锈装置,该装置采用除锈剂进行半浸泡式转动除锈,除锈的同时对辐板锈斑进行刷洗以及后续对辐板进行烘干,除锈效果好,同时具有对不同样式的辐板进行除锈,自动化程度高,无需人工进行后处理。The object of the present invention is to solve the above problems and provide an automatic derusting device for drying the wheel webs. The device uses a descaling agent to perform semi-immersion rotating derusting, and brushes the rust spots on the webs while derusting. And the subsequent drying of the spoke plates has a good derusting effect. At the same time, it can derust the spoke plates of different styles, with a high degree of automation and no need for manual post-processing.
为实现以上目的,本发明采用的技术方案是:一种具有对车轮辐板进行烘干的自动除锈装置,它包括机架;其特征在于,所述机架上设置有安装板,所述安装板上设置有用于承载辐板轴的托盘,所述托盘的中心轴通过驱动皮带与第一伺服电机连接,所述的第一伺服电机设置在安装板上;所述安装板下端与机架形成一容腔,所述容腔内设置有滑动架,所述滑动架的两侧端中部设置有轴承座和驱动电机,第二丝杆轴连接轴承座和驱动电机,所述第二丝杠轴两侧的螺纹旋向相反,螺纹旋向相反的第二丝杆轴上均设置有与第二丝杆轴螺纹连接的气缸座,所述气缸座上设置有升降气缸,所述升降气缸上设置有支撑板和剪叉式升降架,所述的支撑板承接于滑动架的上侧,所述剪叉式升降架与储液盒连接,位于辐板下端的安装板上开设有容储液盒伸出的两个开口;位于辐板的上端机架设置有上底板,所述上底板上设置有支撑杆,所述支撑杆连接有下底板,所述下底板的中部固定有第二伺服电机,所述第二伺服电机的转轴连接转动盘,所述转动盘上开设有彼此相距90度的四个安装槽,所述的四个安装槽内均设置有导轨,所述导轨上滑动设置有滑板,彼此相距度的滑板上分别间隔有清洗板和烘干板,所述的清洗板和烘干板与转动盘之间通过复位弹簧连接,所述下底板的两端设置有顶推气缸,所述顶推气缸位于安装槽的正上端;所述的清洗板与烘干板分别具有一清洗区和一烘干区,所述清洗区的两侧相对设置有毛刷,烘干区的两侧相对设有气流喷头,所述清洗区的上端通过水管连接水管接头,气流喷头与烘干支管连接;所述的水管接头位于清洗区的中心位置。In order to achieve the above object, the technical solution adopted by the present invention is: a kind of automatic derusting device with drying wheel web, which includes a frame; it is characterized in that, the frame is provided with a mounting plate, the The mounting plate is provided with a tray for carrying the shaft of the web, the central axis of the tray is connected to the first servo motor through a drive belt, and the first servo motor is arranged on the mounting plate; the lower end of the mounting plate is connected to the frame A cavity is formed, a sliding frame is arranged in the cavity, a bearing seat and a driving motor are arranged in the middle of both sides of the sliding frame, the second screw shaft connects the bearing seat and the driving motor, and the second lead screw The threads on both sides of the shaft have opposite directions of rotation, and the second screw shafts with opposite directions of threads are provided with a cylinder base threadedly connected with the second screw shaft. The cylinder base is provided with a lift cylinder, and the lift cylinder A support plate and a scissor lifting frame are provided. The support plate is connected to the upper side of the sliding frame. The scissor lifting frame is connected with the liquid storage box. The two openings protruding from the box; the frame at the upper end of the radial plate is provided with an upper base plate, and a support rod is arranged on the upper base plate, and the support rod is connected with a lower base plate, and the middle part of the lower base plate is fixed with a second servo The motor, the rotating shaft of the second servo motor is connected to the rotating disk, and four mounting grooves at a distance of 90 degrees from each other are provided on the rotating disk, and guide rails are arranged in the four mounting grooves, and slidingly arranged on the guide rails There are slide plates, and there are cleaning plates and drying plates respectively spaced on the sliding plates which are separated from each other. The cleaning plates, drying plates and the rotating disc are connected by return springs, and the two ends of the lower bottom plate are provided with push cylinders. , the push cylinder is located at the upper end of the installation groove; the cleaning plate and the drying plate have a cleaning area and a drying area respectively, brushes are arranged on both sides of the cleaning area, and the drying area Airflow nozzles are arranged opposite to each other, the upper end of the cleaning area is connected to a water pipe joint through a water pipe, and the airflow nozzle is connected to a drying branch pipe; the water pipe joint is located in the center of the cleaning area.
进一步的,在所述对辐板的两侧机架上设置有台架,所述台架上开设有缺口槽,第一丝杆轴穿插两台架和机架,且位于缺口槽处的第一丝杆轴上设置有定位推板,所述定位推板朝向辐板轴的端面上设置有旋转夹紧机构,所述的第一丝杆轴两端螺纹旋向相反,手轮与第一丝杆轴连接。Further, a platform is provided on the two sides of the pair of webs, and a notch is opened on the platform, and the first screw shaft passes through the two platforms and the frame, and the first screw shaft located at the notch The screw shaft is provided with a positioning push plate, and the end surface of the positioning push plate facing the spoke plate shaft is provided with a rotary clamping mechanism. The screw threads at both ends of the first screw shaft are in opposite directions. Screw shaft connection.
进一步的,所述的旋转夹紧机构包括一固定板,所述固定板内设置有旋转气缸,所述旋转气缸的推杆末端连接有滑套,所述滑套套设在固定板上,且滑套上设置有距有夹角的两根连杆,所述的两根连杆与导套连接,所述导套滑动设置有套杆上,所述导套上设置有用于驱动辐板轴转动的夹持臂。Further, the rotary clamping mechanism includes a fixed plate, a rotary cylinder is arranged inside the fixed plate, a sliding sleeve is connected to the end of the push rod of the rotary cylinder, and the sliding sleeve is sleeved on the fixed plate, and the sliding sleeve The sleeve is provided with two connecting rods with an included angle. The two connecting rods are connected with the guide sleeve. The guide sleeve is slidably arranged on the sleeve rod. clamping arm.
进一步的,所述套杆上设置有推块,所述推块与辐板轴正对设置,且推块为橡胶材质。Further, the sleeve rod is provided with a push block, the push block is arranged directly opposite to the axis of the web, and the push block is made of rubber.
进一步的,所述清洗板内部设置有一光滑的圆弧面。Further, the inside of the cleaning plate is provided with a smooth arc surface.
进一步的,所述的托盘为圆形托盘,其上开设有彼此相距90度的接料槽口,所述的接料槽口为与辐板轴直径大小一致的圆形槽口。Further, the tray is a circular tray, on which there are material receiving notches at a distance of 90 degrees from each other, and the material receiving notch is a circular notch that is consistent with the diameter of the web axis.
进一步的,位于托盘的前后两侧设置有与接料槽口相衔接的入料板和卸料板,所述入料板上设置有限位机构。Further, a feed plate and a discharge plate connected to the receiving slot are provided on the front and rear sides of the tray, and a limit mechanism is provided on the feed plate.
进一步的,所述机架的底板上设置开设有多个泄液孔。Further, a plurality of drain holes are provided on the bottom plate of the frame.
本发明的有益效果为:The beneficial effects of the present invention are:
1.该装置采用除锈剂进行半浸泡式转动除锈,除锈速度快,效果好,盛装除锈剂的储液盒采用移动式结构,在除锈完毕后,通过隐藏至容腔内,防止灰尘侵入,便于后续清洗时,水分进入,造成对除锈剂的稀释,影响除锈效果。1. The device uses derusting agent for semi-immersion rotating derusting, with fast derusting speed and good effect. The liquid storage box containing the derusting agent adopts a mobile structure. After the derusting is completed, it is hidden in the cavity to prevent dust Intrusion, which is convenient for subsequent cleaning, water enters, causing dilution of the rust remover and affecting the rust removal effect.
2.手轮的转动,使两定位推板向中部靠拢,保证其定位精准,使辐板轴的中心点与两定位推板的中心点在同一水平线上,以适用对轮对距离大小不一的进行除锈,在洗刷过程时,保证毛刷接触辐板,实现对轮缘部位的锈斑进行刷洗。2. The rotation of the hand wheel makes the two positioning push plates move closer to the middle to ensure accurate positioning, so that the center point of the spoke plate shaft and the center point of the two positioning push plates are on the same horizontal line, so that it is suitable for wheel sets with different distances. For rust removal, during the scrubbing process, ensure that the brush touches the spoke plate to scrub the rust spots on the rim.
3.旋转气缸带动滑套在固定板上移动,使导套上下位移,夹紧臂对辐板轴进行夹紧,使辐板在除锈剂中进行转动。3. The rotating cylinder drives the sliding sleeve to move on the fixed plate, so that the guide sleeve moves up and down, and the clamping arm clamps the shaft of the spoke plate, so that the spoke plate rotates in the rust remover.
4.本发明利用第二伺服电机使清洗板在导轨上位移,将辐板处于清洗区内,利用毛刷将辐板上的锈渣和未处理干净的锈斑刷下,除锈效果好,不会对辐板造成二次损伤。4. The invention utilizes the second servo motor to displace the cleaning plate on the guide rail, places the web plate in the cleaning area, and uses a brush to brush off the rust residue and untreated rust spots on the web plate, which has a good rust removal effect and will not damage the Radial plates cause secondary damage.
5.在除锈剂处理完毕后,驱动电机和升降气缸使储液盒移动和下降,将储液盒隐藏至容腔内,防止灰尘污染,再通过充入清水,将粘附在辐板上的除锈剂冲下,对辐板进行清洗,圆弧面的设计,使水引入毛刷中,对毛刷进行冲洗的同时,也利用毛刷在复位时,对辐板进行擦拭。5. After the derusting agent is processed, the drive motor and the lifting cylinder move and lower the liquid storage box, hide the liquid storage box in the cavity to prevent dust pollution, and then fill the descaling agent with clean water to remove the rust remover adhered to the spoke plate. The rust agent is washed down to clean the radial plate. The design of the arc surface allows water to be introduced into the brush to rinse the brush and wipe the radial plate when the brush is reset.
6.设置为转动盘,通过转动90度,便可对辐板进行清洗和烘干工作,将清洗和烘干连接在一起,便于操作,且运行平稳,同时烘干效果好,有效防止水液对辐板造成二次氧化生锈。6. It is set as a rotating disk, and by rotating 90 degrees, the cleaning and drying of the spoke plate can be carried out. The cleaning and drying are connected together, which is easy to operate and runs smoothly. The plate causes secondary oxidation and rust.
7.该装置设置有自动入料板和卸料板,通过转动的托盘使辐板轴落入接料槽口内,而后面的对辐板因为没有接料槽口而无法再次上料,限料机构对对辐板进行缓冲,防止撞击托盘,造成托盘的损坏,接料槽口转动到最顶端时,进行除锈处理,随后转动180度进行卸料,实现自动化加工,无需通过人工搬运,结构简单,成本低。7. The device is equipped with an automatic feeding plate and an unloading plate. The axis of the web plate falls into the material receiving slot through the rotating tray, and the rear opposite web plate cannot be loaded again because there is no material receiving slot. Cushion the web plate to prevent damage to the pallet caused by hitting the pallet. When the receiving slot is rotated to the top, it will be derusted, and then rotated 180 degrees for unloading to realize automatic processing without manual handling. The structure is simple. low cost.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2为图1中A处的局部放大结构示意图。FIG. 2 is a schematic diagram of a partially enlarged structure at point A in FIG. 1 .
图3为车轮对辐板的结构示意图。Fig. 3 is a schematic diagram of the structure of the wheel paired web.
图4为旋转夹紧机构的结构示意图。Fig. 4 is a structural schematic diagram of the rotary clamping mechanism.
图5为图1中B处的局部放大结构示意图。FIG. 5 is a schematic diagram of a partially enlarged structure at B in FIG. 1 .
图6为对辐板进行自动送料和卸料的结构示意图。Fig. 6 is a structural schematic diagram of automatic feeding and unloading of webs.
图7为清洗和烘干的立体结构示意图。Fig. 7 is a three-dimensional structure schematic diagram of cleaning and drying.
图8为图7的仰视结构示意图。FIG. 8 is a schematic bottom view of the structure of FIG. 7 .
图中所述文字标注表示为:1、机架;2、安装板;3、第一伺服电机;4、驱动皮带;5、托盘;6、中心轴;7、辐板轴;8、辐板;9、台架;10、第一丝杆轴;11、定位推板;12、旋转夹紧机构;13、容腔;14、滑动架;15、驱动电机;16、轴承座;17、第二丝杆轴;18、升降气缸;19、支撑板;20、剪叉式升降架;21、储液盒;22、手轮;23、上底板;24、第二伺服电机;25、水管;26、转动盘;27、导轨;28、清洗板;29、清洗区;30、毛刷;32、入料板;33、卸料板;34、限料机构;35、下底板;36、水管接头;37、顶推气缸;38、烘干板;39、气流喷头;40、烘干区;41、烘干支管;42、复位弹簧;43、滑板;44、支撑杆;101、泄液孔;201、开口;121、固定板;122、旋转气缸;123、滑套;124、连杆;125、套杆;126、导套;127、夹持臂;128、推块;261、安装槽;281、圆弧;501、接料槽口。The text marked in the figure is represented as: 1. Rack; 2. Mounting plate; 3. First servo motor; 4. Drive belt; 5. Tray; 6. Central axis; 7. Radial plate shaft; 8. Radial plate ; 9, stand; 10, the first screw shaft; 11, positioning push plate; 12, rotating clamping mechanism; 13, cavity; 14, sliding frame; 15, driving motor; Two screw shafts; 18, lifting cylinder; 19, support plate; 20, scissor lift frame; 21, liquid storage box; 22, hand wheel; 23, upper base plate; 24, second servo motor; 25, water pipe; 26. Turning plate; 27. Guide rail; 28. Cleaning plate; 29. Cleaning area; 30. Brush; 32. Feeding plate; 33. Unloading plate; 34. Material limiting mechanism; 35. Lower bottom plate; 36. Water pipe Joint; 37. Pushing cylinder; 38. Drying plate; 39. Air flow nozzle; 40. Drying area; 41. Drying branch pipe; 42. Return spring; 43. Sliding plate; 44. Support rod; 101. Drain hole ; 201, opening; 121, fixed plate; 122, rotating cylinder; 123, sliding sleeve; 124, connecting rod; ; 281, circular arc; 501, material receiving notch.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图8所示,本发明的具体结构为:它包括机架1;其特征在于,所述机架1上设置有安装板2,所述安装板2上设置有用于承载辐板轴7的托盘5,所述托盘5的中心轴6通过驱动皮带4与第一伺服电机3连接,所述的第一伺服电机3设置在安装板2上;所述安装板2下端与机架1形成一容腔13,所述容腔13内设置有滑动架14,所述滑动架14的两侧端中部设置有轴承座16和驱动电机15,第二丝杆轴17连接轴承座16和驱动电机15,所述第二丝杠轴17两侧的螺纹旋向相反,螺纹旋向相反的第二丝杆轴17上均设置有与第二丝杆轴17螺纹连接的气缸座,所述气缸座上设置有升降气缸18,所述升降气缸18上设置有支撑板19和剪叉式升降架20,所述的支撑板19承接于滑动架19的上侧,所述剪叉式升降架20与储液盒21连接,位于辐板8下端的安装板2上开设有容储液盒21伸出的两个开口201;利用容腔13对储液盒21进行隐藏,防止灰尘污染,在清水淋下时,防止清水对除锈剂造成稀释;位于辐板8的上端机架1设置有上底板23,所述上底板23上设置有支撑杆44,所述支撑杆44连接有下底板35,所述下底板35的中部固定有第二伺服电机24,所述第二伺服电机24的转轴连接转动盘26,所述转动盘26上开设有彼此相距90度的四个安装槽261,所述的四个安装槽261内均设置有导轨27,所述导轨27上滑动设置有滑板43,彼此相距90度的滑板43上分别间隔有清洗板28和烘干板38,所述的清洗板28和烘干板38与转动盘26之间通过复位弹簧42连接,所述下底板35的两端设置有顶推气缸37,所述顶推气缸37位于安装槽261的正上端;所述的清洗板28与烘干板38分别具有一清洗区29和一烘干区40,所述清洗区29的两侧相对设置有毛刷30,烘干区40的两侧相对设有气流喷头39,所述清洗区的上端通过水管25连接水管接头36,气流喷头39与烘干支管41连接;所述的水管接头36位于清洗区29的中心位置,通过充入清水,将粘附在辐板8上的除锈剂冲下,对辐板8进行清洗,圆弧281面的设计,使水引入毛刷30中,对毛刷30进行冲洗的同时,也利用毛刷30,对辐板8进行擦拭,在擦拭完毕后,转动转动盘26使烘干板38处于辐板8的上方,顶推气缸37使辐板8处于烘干区40内,气流喷头39对辐板8进行吹干处理。As shown in Figures 1-8, the specific structure of the present invention is: it includes a frame 1; it is characterized in that, the frame 1 is provided with a mounting plate 2, and the mounting plate 2 is provided with a The pallet 5 of the shaft 7, the central shaft 6 of the pallet 5 is connected with the first servo motor 3 through the drive belt 4, and the first servo motor 3 is arranged on the mounting plate 2; the lower end of the mounting plate 2 is connected to the frame 1 forming a cavity 13, the cavity 13 is provided with a sliding frame 14, the middle part of both sides of the sliding frame 14 is provided with a bearing seat 16 and a driving motor 15, and the second screw shaft 17 is connected to the bearing seat 16 and The drive motor 15, the helical direction of the two sides of the second screw shaft 17 is opposite, and the second screw shaft 17 with the opposite helical direction is provided with a cylinder block that is threadedly connected with the second screw shaft 17. The cylinder seat is provided with a lifting cylinder 18, and the lifting cylinder 18 is provided with a support plate 19 and a scissor lift frame 20, and the support plate 19 is received on the upper side of the sliding frame 19, and the scissor lift frame 20 is connected with the liquid storage box 21, and two openings 201 are provided on the mounting plate 2 at the lower end of the radial plate 8 to accommodate the liquid storage box 21; the liquid storage box 21 is hidden by the cavity 13 to prevent dust pollution. When the clean water is poured down, prevent the clean water from diluting the rust remover; the upper frame 1 located on the radial plate 8 is provided with an upper base plate 23, and the upper base plate 23 is provided with a support rod 44, and the support rod 44 is connected with the lower base plate 35. A second servo motor 24 is fixed in the middle of the lower bottom plate 35, the rotating shaft of the second servo motor 24 is connected to the rotating disk 26, and the rotating disk 26 is provided with four installation slots 261 at a distance of 90 degrees from each other. The four mounting grooves 261 are all provided with guide rails 27, on which a slide plate 43 is slidably arranged, and a cleaning plate 28 and a drying plate 38 are respectively spaced apart from each other on the slide plate 43 at a distance of 90 degrees. The plate 28 and the drying plate 38 are connected to the rotating disk 26 through a return spring 42, and the two ends of the lower bottom plate 35 are provided with a push cylinder 37, and the push cylinder 37 is located at the upper end of the installation groove 261; The cleaning plate 28 and the drying plate 38 respectively have a cleaning area 29 and a drying area 40, the both sides of the cleaning area 29 are provided with brushes 30 oppositely, and the both sides of the drying area 40 are oppositely provided with air flow nozzles 39 , the upper end of the cleaning area is connected to the water pipe joint 36 through the water pipe 25, and the air flow nozzle 39 is connected to the drying branch pipe 41; The rust remover on 8 is washed down to clean the radial plate 8, the design of the arc 281 surface makes water introduced into the brush 30, and while the brush 30 is rinsed, the radial plate 8 is also cleaned by the brush 30. After wiping, turn the rotating disk 26 to make the drying plate 38 above the web 8, push the cylinder 37 to make the web 8 in the drying area 40, and the air flow nozzle 39 to dry the web 8 .
优选的,在所述对辐板的两侧机架1上设置有台架9,所述台架9上开设有缺口槽,第一丝杆轴10穿插两台架9和机架1,且位于缺口槽处的第一丝杆轴10上设置有定位推板11,所述定位推板11朝向辐板轴7的端面上设置有旋转夹紧机构12,所述的第一丝杆轴10两端螺纹旋向相反,手轮22与第一丝杆轴10连接,利用手轮22使定位推板11推动辐板轴7,将两辐板轴7的中心点与两定位推板11的中心点在同一水平线上,保证对辐板处在预设的加工位。Preferably, a stand 9 is provided on the two side frames 1 of the pair of webs, a notch groove is provided on the stand 9, and the first screw shaft 10 penetrates the two stands 9 and the frame 1, and The first screw shaft 10 located at the notch is provided with a positioning push plate 11, and the end surface of the positioning push plate 11 facing the web shaft 7 is provided with a rotary clamping mechanism 12. The first screw shaft 10 The screw threads at both ends are opposite in direction, and the hand wheel 22 is connected with the first screw shaft 10. The positioning push plate 11 is used to push the spoke plate shaft 7 by the hand wheel 22, and the center point of the two spoke plate shafts 7 is aligned with the center point of the two positioning push plates 11. The center point is on the same horizontal line to ensure that the web is at the preset processing position.
优选的,所述的旋转夹紧机构12包括一固定板121,所述固定板121内设置有旋转气缸122,所述旋转气缸122的推杆末端连接有滑套123,所述滑套123套设在固定板121上,且滑套123上设置有距有夹角的两根连杆124,所述的两根连杆124与导套126连接,所述导套126滑动设置有套杆125上,所述导套126上设置有用于驱动辐板轴7转动的夹持臂127;旋转气缸122带动滑套123在固定板121上移动,使导套126上下位移,夹紧臂127对辐板轴7进行夹紧,使对辐板在除锈剂中进行转动。Preferably, the rotary clamping mechanism 12 includes a fixed plate 121, the fixed plate 121 is provided with a rotary cylinder 122, the end of the push rod of the rotary cylinder 122 is connected with a sliding sleeve 123, and the sliding sleeve 123 covers It is arranged on the fixed plate 121, and the sliding sleeve 123 is provided with two connecting rods 124 with an included angle. Above, the guide sleeve 126 is provided with a clamping arm 127 for driving the rotation of the spoke plate shaft 7; the rotating cylinder 122 drives the sliding sleeve 123 to move on the fixed plate 121, so that the guide sleeve 126 moves up and down, and the clamping arm 127 is opposite to the spoke. The plate shaft 7 is clamped, so that the spoke plate is rotated in the rust remover.
优选的,所述套杆125上设置有推块128,所述推块128与辐板轴7正对设置,且推块128为橡胶材质,橡胶材质的推块128防止对对辐板轴7进行推压定位时,造成辐板轴7的损伤。Preferably, the sleeve rod 125 is provided with a push block 128, and the push block 128 is arranged opposite to the web shaft 7, and the push block 128 is made of rubber, and the rubber push block 128 prevents the web shaft 7 from When pushing and positioning, damage to the web shaft 7 is caused.
优选的,所述的托盘5为圆形托盘,其上开设有彼此相距90度的接料槽口501,所述的接料槽口501为与辐板轴7直径大小一致的圆形槽口;通过转动的托盘5使辐板轴7落入接料槽口501内,而后面的对辐板因为没有接料槽口501而无法再次上料。Preferably, the tray 5 is a circular tray, on which there are material receiving notches 501 at a distance of 90 degrees from each other, and the described material receiving notches 501 are circular notches with the same diameter as the web shaft 7 ; Make the web axis 7 fall into the material receiving notch 501 by the rotating tray 5, and the rear pair of webs cannot be loaded again because there is no material receiving notch 501.
优选的,位于托盘5的前后两侧设置有与接料槽口501相衔接的入料板32和卸料板33,所述入料板32上设置有限位机构34;限料机构34对对辐板进行缓冲,防止撞击托盘5,造成托盘5的损坏,接料槽口501转动到最顶端时,进行除锈处理,随后转动180度进行卸料,实现自动化加工,无需通过人工搬运,结构简单,成本低。Preferably, the front and rear sides of the tray 5 are provided with a feed plate 32 and a discharge plate 33 connected to the receiving notch 501, the feed plate 32 is provided with a limiting mechanism 34; the material limiting mechanism 34 is paired The spoke plate is used for buffering to prevent the pallet 5 from being hit, causing damage to the pallet 5. When the material receiving notch 501 is rotated to the top, the rust removal process is performed, and then rotated 180 degrees for unloading, which realizes automatic processing without manual handling. Simple and low cost.
优选的,所述机架1的底板上设置开设有多个泄液孔101,方便水从泄液孔101流出。Preferably, a plurality of drain holes 101 are provided on the bottom plate of the frame 1 to facilitate the flow of water from the drain holes 101 .
自动上、下料的工作过程:The working process of automatic loading and unloading:
如图6所示,对辐板从入料板32上流入,经限位机构34对对辐板进行限料,防止对辐板一下直接碰撞托盘5,阻挡后,打开限位机构34,对辐板滚至托盘5处,此时启动第一伺服电机3,驱动皮带4带动中心轴6转动,使托盘5进行90度一次转动,在转动时,对辐板刚好与接料槽口501对接,对辐板的辐板轴7落至接料槽口501上,托盘5继续转动90度,使对辐板处于托盘5的顶部进行除锈工作,除锈完毕后托盘5继续转动,在转动过程中,由于重力,对辐板会从接料槽口501流出,落至卸料板33上进行卸料。As shown in Figure 6, the radial plate flows in from the feeding plate 32, and the material is limited to the radial plate through the limit mechanism 34, so as to prevent the radial plate from directly colliding with the pallet 5. After blocking, the limit mechanism 34 is opened. The spoke plate rolls to the tray 5, at this time, the first servo motor 3 is started, and the driving belt 4 drives the central shaft 6 to rotate, so that the tray 5 is rotated once by 90 degrees. , the spoke axis 7 of the spoke plate falls onto the material receiving notch 501, and the tray 5 continues to rotate 90 degrees, so that the spoke plate is placed on the top of the tray 5 for rust removal. After the rust removal is completed, the tray 5 continues to rotate. During the process, due to the gravity, the web will flow out from the material receiving notch 501 and fall onto the unloading plate 33 for unloading.
除锈预处理过程:如图1和图4所示,对辐板处于托盘5的最上端时。Derusting pretreatment process: as shown in Figure 1 and Figure 4, when the opposite web is at the uppermost end of the tray 5.
1、首先需要对对辐板进行精准定位,转动手轮22带动第一丝杆轴10转动,两端旋向相反的第一丝杆轴10使定位推板11向中间靠拢,旋转夹紧机构12的推块128抵靠在辐板轴7的两侧端面,使对辐板移动,直至推不动为止,由于定位推板11同时移动,所以无论一开始对辐板处于哪个位置,在经过定位推板11的作用下,对辐板会保持预设的中心位置,完成定位步骤。1. First of all, it is necessary to precisely position the spoke plate, turn the hand wheel 22 to drive the first screw shaft 10 to rotate, and the first screw shaft 10 with opposite ends to make the positioning push plate 11 move closer to the middle, and rotate the clamping mechanism The push block 128 of 12 abuts against the end faces of both sides of the spoke plate shaft 7, so that the spoke plate moves until it cannot be pushed. Since the positioning push plate 11 moves at the same time, no matter which position the spoke plate is at the beginning, after passing Under the action of the positioning push plate 11, the preset central position of the radial plate will be maintained, and the positioning step is completed.
2、定位完毕后,需要对对辐板进行夹紧并使对辐板旋转,启动旋转气缸122,推动滑套123在固定板121上移动,在连杆124的作用下,导套126在套杆125上上、下位移,夹持臂127对辐板轴7进行夹紧,夹紧完毕后,旋转气缸122转动,使整个旋转夹紧机构12慢速转动。2. After the positioning is completed, it is necessary to clamp and rotate the radial plate, start the rotating cylinder 122, push the sliding sleeve 123 to move on the fixed plate 121, and under the action of the connecting rod 124, the guide sleeve 126 is on the sleeve. The rod 125 moves up and down, and the clamping arm 127 clamps the web shaft 7. After the clamping is completed, the rotary cylinder 122 rotates to make the entire rotary clamping mechanism 12 rotate slowly.
除锈和清洗过程:如图1、2、5所示,启动驱动电机15,使两储液盒21分别向两侧移动,待处于辐板8的正下端时停止启动驱动电机15,升降气缸18使剪叉式升降架20升高,将辐板8半浸泡在装满除锈剂的储液盒21中;启动第二伺服电机24,转轴带动转动盘26转动,当清洗区29刚好处于辐板8的正上端时停止转动,此时顶推气缸37启动,推动滑板43在滑轨27上下移,直至辐板8的上半区域进入至清洗区29中,在辐板8转动下,毛刷30对辐板8上遗留的锈斑和锈渣进行清除和清扫,待除锈完毕后,需要对辐板8遗留的除锈液进行清洗,清洗前先将储液盒21移动至安装板2的底部,防止清洗后的水稀释除锈剂,在与水龙头或水泵连接的水管接头36上注入清水,清水经水管25流至清洗区29,转动的辐板8在毛刷30作用下,完成清洗工作,同时清水在圆弧281面的引导作用下,顺便对毛刷30也进行清洗,清洗后的水经过开口201落至容腔13内,最终从泄液孔101处流出。Derusting and cleaning process: as shown in Figures 1, 2, and 5, start the drive motor 15 to move the two liquid storage boxes 21 to both sides, and stop the drive motor 15 when it is at the lower end of the spoke plate 8, and lift the cylinder 18 Make the scissor lifting frame 20 rise, half-immerse the web plate 8 in the liquid storage box 21 filled with rust remover; start the second servo motor 24, the rotating shaft drives the rotating disc 26 to rotate, when the cleaning area 29 is just in the When the upper end of the web 8 stops rotating, the push cylinder 37 is activated at this time, pushing the slide plate 43 to move up and down on the slide rail 27 until the upper half of the web 8 enters the cleaning area 29, and when the web 8 rotates, The brush 30 removes and cleans the rust spots and residues left on the spoke plate 8. After the rust removal is completed, the rust remover liquid left on the spoke plate 8 needs to be cleaned. Before cleaning, the liquid storage box 21 is moved to the installation plate 2, to prevent the water after cleaning from diluting the derusting agent, inject clear water on the water pipe joint 36 connected with the water tap or the water pump, and the clear water flows to the cleaning area 29 through the water pipe 25, and the rotating web 8 is under the action of the brush 30, After finishing the cleaning work, clean water is guided by the arc 281 to clean the brush 30 by the way. The cleaned water falls into the cavity 13 through the opening 201 and finally flows out from the drain hole 101.
烘干过程:如图7-8所示,在清洗完毕后,转动盘26继续转动90度,使烘干区40处于辐板8的上端位置,顶推气缸37推动滑板43下移,使烘干板罩盖辐板8,辐板8继续转动,向烘干支管41充入热气,从气流喷头39中喷射出,对辐板8进行烘干处理,防止二次生锈。Drying process: as shown in Figure 7-8, after cleaning, the rotating disk 26 continues to rotate 90 degrees, so that the drying area 40 is at the upper end of the web 8, and the push cylinder 37 pushes the slide plate 43 to move down, so that the drying The dry plate covers the spoke plate 8, and the spoke plate 8 continues to rotate, and hot air is charged into the drying branch pipe 41, sprayed out from the air flow nozzle 39, and the spoke plate 8 is dried to prevent secondary rusting.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用于其它场合的,均应视为本发明的保护范围。In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the present invention. It should be pointed out that due to the limitation of literal expression, there are objectively unlimited specific structures. Under these circumstances, several improvements, modifications or changes can also be made, and the above-mentioned technical features can also be combined in an appropriate manner; these improvements, modifications, or combinations, or the idea and technical solution of the invention can be directly applied to other occasions without improvement should be regarded as the protection scope of the present invention.
Claims (8)
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| CN201810682354.7A CN108560009A (en) | 2018-06-28 | 2018-06-28 | Automatic rust cleaning device with drying wheel radials |
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| CN (1) | CN108560009A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110565105A (en) * | 2019-10-23 | 2019-12-13 | 海盐建浩金属股份有限公司 | Dish pickling bath |
| CN110813391A (en) * | 2019-12-10 | 2020-02-21 | 沃时派客(上海)包装科技有限公司 | Circulation box with convenient fixing structure and using method thereof |
-
2018
- 2018-06-28 CN CN201810682354.7A patent/CN108560009A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110565105A (en) * | 2019-10-23 | 2019-12-13 | 海盐建浩金属股份有限公司 | Dish pickling bath |
| CN110813391A (en) * | 2019-12-10 | 2020-02-21 | 沃时派客(上海)包装科技有限公司 | Circulation box with convenient fixing structure and using method thereof |
| CN110813391B (en) * | 2019-12-10 | 2023-08-01 | 沃时派客(上海)包装科技有限公司 | Circulation box with convenient fixing structure and use method thereof |
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Application publication date: 20180921 |