CN108557703A - A kind of power module of structure for fuel cell forklift - Google Patents
A kind of power module of structure for fuel cell forklift Download PDFInfo
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- CN108557703A CN108557703A CN201810565433.XA CN201810565433A CN108557703A CN 108557703 A CN108557703 A CN 108557703A CN 201810565433 A CN201810565433 A CN 201810565433A CN 108557703 A CN108557703 A CN 108557703A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07513—Details concerning the chassis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/70—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by fuel cells
- B60L50/71—Arrangement of fuel cells within vehicles specially adapted for electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07554—Counterweights
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2200/00—Type of vehicles
- B60L2200/40—Working vehicles
- B60L2200/42—Fork lift trucks
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/40—Application of hydrogen technology to transportation, e.g. using fuel cells
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Geology (AREA)
- Power Engineering (AREA)
- Fuel Cell (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
本发明公开了一种燃料电池叉车的电源模块,包括:设置于叉车本体内的框架;配重块,所述配重块设置于所述框架上;燃料电池,所述燃料电池设置于所述框架内。本发明将叉车尾部用于平衡力矩的配重块设置于电源模块的框架处,在使得燃料电池的电源模块与原铅酸电池具有相等的力矩的同时减小叉车在其长度方向上的尺寸,减小其转动半径,使得叉车的移动更加灵活,且能够避免了改制车身其他部位带来的成本增加及风险。
The invention discloses a power supply module of a fuel cell forklift, comprising: a frame arranged in the forklift body; a counterweight, the counterweight is arranged on the frame; a fuel cell, the fuel cell is arranged on the frame within the frame. In the present invention, the counterweight used to balance the torque at the rear of the forklift is placed on the frame of the power module, so that the power module of the fuel cell and the original lead-acid battery have equal torque while reducing the size of the forklift in its length direction. The reduced turning radius makes the movement of the forklift more flexible, and avoids the cost increase and risk caused by the modification of other parts of the vehicle body.
Description
技术领域technical field
本发明涉及叉车的电源模块技术领域,尤其涉及一种燃料电池叉车的电源模块。The invention relates to the technical field of power supply modules for forklifts, in particular to a power supply module for fuel cell forklifts.
背景技术Background technique
近年,随着环保要求日趋严格,工程机械领域尤其是叉车领域已渐渐电动化。电动叉车目前主要有铅酸电池叉车、锂电池叉车与燃料电池叉车。燃料电池是将清洁燃料氢气通过电化学反应转化为电能的发电设备,由于其零污染,因此近年愈加受到欢迎,其具体反应原理为空气中的氧气与氢气经过电化学反应产生电流,然后经过DC-DC升压后供给车辆用电器件。In recent years, with the increasingly stringent environmental protection requirements, the field of construction machinery, especially forklifts, has gradually become electrified. Electric forklifts currently mainly include lead-acid battery forklifts, lithium battery forklifts and fuel cell forklifts. A fuel cell is a power generation device that converts hydrogen, a clean fuel, into electrical energy through an electrochemical reaction. Due to its zero pollution, it has become more and more popular in recent years. The specific reaction principle is that oxygen and hydrogen in the air undergo electrochemical reactions to generate current, and then pass through DC - After DC boost, it is supplied to vehicle electrical devices.
现有技术中,如图1所示,将现有叉车内的铅酸电池/锂电池替换为燃料电池,铅酸电池的力矩为铅酸电池重心到前轮轴线的距离与电源模块本身重量的乘积,由于燃料电池以及提供氢气的氢瓶的质量一般低于铅酸电池的质量,为了使得燃料电池的电池模块与原铅酸电池或者锂电池具有相同的力矩,往往会在叉车的尾部位置或者车辆其他位置增加配重块,满足车辆的起升货物平衡要求,使得某一吨位的铅酸/锂电池叉车改为燃料电池叉车后,能够挑起相同吨位的货物平稳的运行而不会翘起。In the prior art, as shown in Figure 1, the lead-acid battery/lithium battery in the existing forklift is replaced with a fuel cell. The moment of the lead-acid battery is the distance between the center of gravity of the lead-acid battery and the axis of the front wheel and the weight of the power module itself. Product, because the quality of the fuel cell and the hydrogen bottle that provides hydrogen is generally lower than that of the lead-acid battery, in order to make the battery module of the fuel cell have the same torque as the original lead-acid battery or lithium battery, it is often placed at the rear of the forklift or A counterweight is added to other positions of the vehicle to meet the load balancing requirements of the vehicle, so that after a lead-acid/lithium battery forklift of a certain tonnage is changed to a fuel cell forklift, the cargo of the same tonnage can be lifted smoothly without tilting .
但是在叉车的尾部增加配重块必定会增加叉车的长度,这样会导致叉车的转动半径变大,导致叉车转弯时需要更大的空间,若需要在空间狭小的仓库内运行,则可能会由于转动半径大而行进困难,因此,如何在保持燃料电池叉车的稳定性的同时减小其转动半径是亟待解决的问题。而且在叉车的其他部位增加配重块,涉及到车身的改动等,耗时、低效且增加了改制成本及风险。However, adding counterweights to the tail of the forklift will definitely increase the length of the forklift, which will increase the turning radius of the forklift and require more space when the forklift turns. If it needs to operate in a warehouse with a small space, it may be due to The large turning radius makes it difficult to travel. Therefore, how to reduce the turning radius of the fuel cell forklift while maintaining its stability is an urgent problem to be solved. Moreover, adding counterweights to other parts of the forklift involves modification of the vehicle body, etc., which is time-consuming, inefficient, and increases the cost and risk of restructuring.
发明内容Contents of the invention
本发明的目的是提供一种燃料电池叉车的电源模块,能够使得燃料电池的电源模块与原铅酸电池具有相等的力矩的同时减小叉车长度方向上的尺寸,减小其转动半径及改制成本及风险,使得叉车的移动更加灵活。The purpose of the present invention is to provide a power module of a fuel cell forklift, which can make the power module of the fuel cell and the original lead-acid battery have the same torque while reducing the size of the forklift in the length direction, reducing its turning radius and restructuring cost And risks, making the movement of the forklift more flexible.
本发明提供的技术方案如下:The technical scheme provided by the invention is as follows:
一种燃料电池叉车的电源模块,包括:设置于叉车本体内的框架;配重块,所述配重块设置于所述框架上;燃料电池,所述燃料电池设置于所述框架内。A power supply module of a fuel cell forklift, comprising: a frame arranged in a forklift body; a counterweight, the counterweight is arranged on the frame; a fuel cell, the fuel cell is arranged in the frame.
上述结构中,相对于现有技术,本发明将原本放置于叉车本体尾部的配重块移动到电源模块的框架处,通过该配重块平衡力矩,保证叉车的稳定性。这样设置的方式能够减小叉车在长度方向上的大小,从而减小叉车的转动半径,使得叉车更方便地在空间狭小的仓库内行进,叉车的灵活性更佳,极少涉及车身的改动,降低了叉车的改制成本及风险。In the above structure, compared with the prior art, the present invention moves the counterweight originally placed at the tail of the forklift body to the frame of the power module, and the stability of the forklift is ensured by balancing the torque through the counterweight. This arrangement can reduce the size of the forklift in the length direction, thereby reducing the turning radius of the forklift, making it easier for the forklift to travel in a warehouse with a small space. The forklift has better flexibility and rarely involves changes to the body. The cost and risk of forklift reconstruction are reduced.
优选地,所述燃料电池叉车的电源模块还包括:位于所述框架内的氢瓶,所述燃料电池的氢气入口与所述氢瓶的氢气出口连通;所述配重块为底部配重块,所述底部配重块设置于所述框架的底部。Preferably, the power module of the fuel cell forklift further includes: a hydrogen bottle located in the frame, the hydrogen gas inlet of the fuel cell communicates with the hydrogen gas outlet of the hydrogen bottle; the counterweight is a bottom counterweight , the bottom counterweight is arranged at the bottom of the frame.
优选地,沿着所述叉车本体的宽度方向,所述框架的两端分别设有第一通风口与第二通风口,所述第一通风口与第二通风口构成为所述燃料电池散热的散热通道,外部空气依次流经所述第一通风口、燃料电池和第二通风口。Preferably, along the width direction of the forklift body, both ends of the frame are respectively provided with a first vent and a second vent, and the first vent and the second vent are configured to dissipate heat from the fuel cell. The heat dissipation channel, the external air flows through the first vent, the fuel cell and the second vent in sequence.
由于燃料电池的放电过程是放热的过程,因此,为了避免燃料电池的电源模块处的温度过高,在框架的两端分别设置第一通风口与第二通风口,温度较低的外部空气通过第一通风口进入散热通道内,然后与燃料电池表面进行热交换,外部空气带走燃料电池的一部分热量,然后再通过第二通风口排处叉车本体外,实现燃料电池处的散热。Since the discharge process of the fuel cell is a process of exothermic heat, in order to avoid excessive temperature at the power module of the fuel cell, a first vent and a second vent are respectively provided at both ends of the frame, and the outside air with a lower temperature Enter the heat dissipation channel through the first vent, and then exchange heat with the surface of the fuel cell. The external air takes away part of the heat of the fuel cell, and then is arranged outside the forklift body through the second vent to realize heat dissipation at the fuel cell.
优选地,所述框架包括四根支柱、四根连接梁、两根次梁以及两根次支柱;所述支柱竖直设置在所述底部配重块上;所述次梁连接相邻两根所述支柱的中间位置,所述次梁的轴线方向平行于所述叉车本体的宽度方向;所述次支柱垂直设置于所述次梁远离底部配重块的端面上,且所述次支柱平行于所述支柱,所述次支柱与次梁一一对应设置;四根所述连接梁分别为第一连接梁、第二连接梁、第三连接梁和第四连接梁,所述第一连接梁与第二连接梁的两端分别连接所述次支柱的远离次梁的一端与相邻的所述支柱的远离所述底部配重块的一端,所述第三连接梁与第四连接梁的两端分别连接相邻所述支柱的远离所述底部配重块的一端,且所述第三连接梁与第四连接梁的轴线方向均平行于所述叉车本体的长度方向;沿着所述叉车本体的长度方向,两根所述次梁分别与其两侧的所述支柱以及底部配重块构成第一配重区和第二配重区,所述第一配重区处设有第一配重块,所述第二配重区处设有第二配重块。Preferably, the frame includes four pillars, four connecting beams, two secondary beams and two secondary pillars; the pillars are vertically arranged on the bottom counterweight; the secondary beams connect adjacent two In the middle position of the pillar, the axial direction of the secondary beam is parallel to the width direction of the forklift body; the secondary pillar is vertically arranged on the end face of the secondary beam away from the bottom counterweight, and the secondary pillar is parallel to For the pillars, the secondary pillars and the secondary beams are provided in one-to-one correspondence; the four connecting beams are respectively the first connecting beam, the second connecting beam, the third connecting beam and the fourth connecting beam, and the first connecting beam Both ends of the beam and the second connecting beam are respectively connected to one end of the secondary pillar far away from the secondary beam and an end of the adjacent pillar far away from the bottom counterweight, and the third connecting beam and the fourth connecting beam The two ends of the adjacent pillars are respectively connected to one end away from the bottom counterweight, and the axis directions of the third connecting beam and the fourth connecting beam are parallel to the length direction of the forklift body; along the In the length direction of the forklift truck body, the two secondary beams respectively form the first counterweight area and the second counterweight area with the pillars on both sides and the bottom counterweight blocks, and the first counterweight area is provided with a second counterweight area. A counterweight, a second counterweight is provided at the second counterweight area.
上述结构中,通过在第一配重区与第二配重区分别设置第一配重块与第二配重块,相对于只是在框架的底部设置底部配重块,第一配重块与第二配重块能够为底部配重块分担部分力矩,从而减小底部配重块的厚度,从而减小整个燃料电池的电源模块占用叉车内部的空间,为叉车上其他设备提供更多的布置空间,更加方便其他设备排布。In the above structure, by setting the first counterweight and the second counterweight respectively in the first counterweight area and the second counterweight area, compared with only setting the bottom counterweight at the bottom of the frame, the first counterweight and the second counterweight The second counterweight can share part of the moment for the bottom counterweight, thereby reducing the thickness of the bottom counterweight, thereby reducing the space occupied by the power module of the entire fuel cell inside the forklift, and providing more layout for other equipment on the forklift The space is more convenient for the arrangement of other equipment.
优选地,沿着所述叉车本体的长度方向,两根所述次支柱分别与对应的连接梁、次梁和支柱构成第三配重区与第四配重区,所述第三配重区处设有第三配重块,所述第四配重区处设有第四配重块。Preferably, along the length direction of the forklift truck body, the two secondary pillars and the corresponding connecting beams, secondary beams and pillars form a third counterweight area and a fourth counterweight area, and the third counterweight area A third counterweight is provided at the place, and a fourth counterweight is provided at the fourth counterweight area.
通过设置第三配重块与第四配重块分担力矩,进一步减小底部配重块、第一配重块与第二配重块的厚度,从而缩小整个电源模块的体积。By setting the third counterweight and the fourth counterweight to share the moment, the thicknesses of the bottom counterweight, the first counterweight and the second counterweight are further reduced, thereby reducing the volume of the entire power module.
优选地,所述燃料电池叉车的电源模块还包括:第五配重块与第六配重块,所述第五配重块与第六配重块的截面形状均呈L型,所述第五配重块的开口与第六配重块的开口相对设置;所述第五配重块的两条边分别固定在底部配重块与第一配重块上;所述第六配重块的两条边分别固定在底部配重块与第二配重块上。Preferably, the power module of the fuel cell forklift further includes: a fifth counterweight and a sixth counterweight, the cross-sectional shapes of the fifth counterweight and the sixth counterweight are L-shaped, and the first The opening of the fifth counterweight is opposite to the opening of the sixth counterweight; the two sides of the fifth counterweight are respectively fixed on the bottom counterweight and the first counterweight; the sixth counterweight The two sides of the two sides are respectively fixed on the bottom counterweight and the second counterweight.
由于氢瓶与第一配重块、第二配重块之间具有一定空间,将第五配重块与第六配重块设置于前述空间内,能够充分利用框架内的空间,在提供同等力矩的情况下,尽量减小整个电源模块的体积。Because there is a certain space between the hydrogen bottle and the first counterweight and the second counterweight, the fifth counterweight and the sixth counterweight are arranged in the aforementioned space, which can make full use of the space in the frame and provide the same In the case of torque, try to reduce the size of the entire power module.
优选地,所述底部配重块远离框架的端面的四个转角处分别设有减震垫。Preferably, shock absorbing pads are respectively provided at the four corners of the end surface of the bottom counterweight away from the frame.
由于叉车在行进过程中,若遇到凹凸不平的地面会产生颠簸,从而导致颠簸产生的震动传递到电源模块处,通过减震垫减少电源模块处的震动,避免框架内的氢瓶、燃料电池产生相对碰撞,导致框架内的设备损坏。When the forklift is moving, if it encounters uneven ground, it will cause bumps, which will cause the vibration generated by the bumps to be transmitted to the power module. The shock pads reduce the vibration of the power module and avoid the hydrogen bottles and fuel cells in the frame. A relative collision results in damage to equipment within the frame.
优选地,所述底部配重块远离框架的端面上设有第七配重块,所述第七配重块位于四个所述减震垫之间。Preferably, a seventh counterweight is provided on the end face of the bottom counterweight away from the frame, and the seventh counterweight is located between the four shock absorbing pads.
由于减震垫具有一定的厚度,因此,可以在四个减震垫之间的空间内设置第七配重块,充分利用前述空间,进一步减小底部配重块的厚度。Since the shock-absorbing pads have a certain thickness, the seventh counterweight can be arranged in the space between the four shock-absorbing pads to make full use of the aforementioned space and further reduce the thickness of the bottom counterweight.
优选地,所述氢瓶通过氢瓶支架设置于所述底部配重块上;所述底部配重块靠近框架的端面上设有支架安装槽,所述氢瓶支架远离氢瓶的一端安装在所述支架安装槽内。Preferably, the hydrogen bottle is set on the bottom counterweight through the hydrogen bottle bracket; the end surface of the bottom counterweight close to the frame is provided with a bracket installation groove, and the end of the hydrogen bottle bracket away from the hydrogen bottle is installed on The bracket is installed in the groove.
由于氢瓶支架将氢瓶支撑固定在底部配重块上,使得氢瓶与底部配重块之间具有剩余空间,因此,在底部配重块上设置支架安装槽,并将氢瓶支架安装在支架安装槽内,使得底部配重块在没有氢瓶支架阻挡的部分朝向氢瓶延伸一部分,充分利用氢瓶与底部配重块之间的剩余空间,进一步减薄底部配重块的厚度。Since the hydrogen bottle support fixes the hydrogen bottle support on the bottom counterweight, there is a remaining space between the hydrogen bottle and the bottom counterweight, therefore, a bracket installation groove is set on the bottom counterweight, and the hydrogen bottle bracket is installed on The bracket is installed in the groove so that the bottom counterweight extends toward the hydrogen bottle at the part not blocked by the hydrogen bottle bracket, making full use of the remaining space between the hydrogen bottle and the bottom counterweight to further reduce the thickness of the bottom counterweight.
优选地,所述框架为实心框架。Preferably, the frame is a solid frame.
将该框架设置成实心框架,增加框架本身的质量,从而减小需要配重块平衡的力矩,减少配重块的尺寸或者数量,从而使得整个电源模块的体积减小。Setting the frame as a solid frame increases the quality of the frame itself, thereby reducing the moment that needs to be balanced by counterweights, and reducing the size or quantity of counterweights, thereby reducing the volume of the entire power module.
本发明提供的一种燃料电池叉车的电源模块,能够带来以下有益效果:The power module of a fuel cell forklift provided by the present invention can bring the following beneficial effects:
本发明将叉车本体尾部用于平衡力矩的配重块设置于电源模块的框架底部,减小了叉车在长度方向上的大小,缩小了叉车的转动半径,使得叉车能够在更加狭小的空间内行进,且能够避免了改制车身其他部位带来的成本增加及风险。In the present invention, the counterweight used to balance the torque at the tail of the forklift body is arranged at the bottom of the frame of the power supply module, which reduces the size of the forklift in the length direction and reduces the turning radius of the forklift, so that the forklift can travel in a narrower space , and can avoid the cost increase and risk caused by the modification of other parts of the vehicle body.
附图说明Description of drawings
下面将以明确易懂的方式,结合附图说明优选实施方式,对燃料电池叉车的电源模块的上述特性、技术特征、优点及其实现方式予以进一步说明。In the following, preferred embodiments will be described in a clear and easy-to-understand manner with reference to the accompanying drawings, and the above-mentioned characteristics, technical features, advantages and implementation methods of the power module of the fuel cell forklift will be further described.
图1是原铅酸电池叉车本体处的力矩示意图;Figure 1 is a schematic diagram of the torque at the main body of the original lead-acid battery forklift;
图2是本发明的燃料电池叉车的电源模块中的框架以及配重块的示意图;Fig. 2 is a schematic diagram of the frame and the counterweight in the power module of the fuel cell forklift of the present invention;
图3是燃料电池安装在框架上后的结构示意图;Fig. 3 is a schematic structural view of the fuel cell installed on the frame;
图4是氢瓶安装在框架上后的结构示意图;Fig. 4 is a structural schematic diagram of the hydrogen bottle after it is installed on the frame;
图5是本发明的燃料电池叉车的电源模块中的框架以及配重块的示意图;Fig. 5 is a schematic diagram of the frame and the counterweight in the power module of the fuel cell forklift of the present invention;
图6是图2的前视图;Fig. 6 is the front view of Fig. 2;
图7是图2中的框架的结构示意图;Fig. 7 is a structural schematic diagram of the frame in Fig. 2;
图8是叉车的通风方向示意图。Fig. 8 is a schematic diagram of the ventilation direction of the forklift.
附图标号说明:Explanation of reference numbers:
1-框架,1a-支柱,1b-连接梁,1c-次梁,1d-次支柱,2-燃料电池,3a-第一通风口,3b-第二通风口,4a-底部配重块,4b-第一配重块,4c-第二配重块,4d-第三配重块,4e-第四配重块,4f-第五配重块,4g-第六配重块,4h-支架安装槽,4i-第七配重块,5-氢瓶,6-氢瓶支架,7-减震垫,8-叉车本体,A-通风方向。1-frame, 1a-pillar, 1b-connecting beam, 1c-secondary beam, 1d-secondary pillar, 2-fuel cell, 3a-first vent, 3b-second vent, 4a-bottom counterweight, 4b - first counterweight, 4c - second counterweight, 4d - third counterweight, 4e - fourth counterweight, 4f - fifth counterweight, 4g - sixth counterweight, 4h - bracket Installation slot, 4i-the seventh counterweight, 5-hydrogen bottle, 6-hydrogen bottle bracket, 7-shock-absorbing pad, 8-forklift body, A-ventilation direction.
具体实施方式Detailed ways
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对照附图说明本发明的具体实施方式。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation manners of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention, and those skilled in the art can obtain other accompanying drawings based on these drawings and obtain other implementations.
为使图面简洁,各图中的只示意性地表示出了与本发明相关的部分,它们并不代表其作为产品的实际结构。In order to make the drawing concise, the parts related to the present invention are only schematically shown in each drawing, and they do not represent the actual structure of the product.
【实施例1】【Example 1】
如图3和图4所示,实施例1公开了一种燃料电池叉车的电源模块,该电源模块安装于叉车本体8上,用于为叉车提供行进的电能,采用带有燃料电池2的电源模块代替原本设置于叉车本体8内的铅酸电池,由于铅酸电池的体积较小,因此,留给放置燃料电池2的电源模块的空间较小,本实施例的电源模块包括:设置于叉车本体8内的框架1、配重块以及设置于框架1内的氢瓶5和燃料电池2,本实施例中,配重块为底部配重块4a,底部配重块4a设置于框架1的底部,即框架1与底部配重块4a形成一个四方体。As shown in Fig. 3 and Fig. 4, Embodiment 1 discloses a power supply module of a fuel cell forklift, which is installed on the forklift body 8 and is used to provide the forklift with electric energy for travel, using a power supply with a fuel cell 2 The module replaces the lead-acid battery originally arranged in the forklift body 8. Since the lead-acid battery is small in size, there is little space left for the power module of the fuel cell 2. The power module of this embodiment includes: The frame 1 in the body 8, the counterweight, the hydrogen bottle 5 and the fuel cell 2 arranged in the frame 1, in this embodiment, the counterweight is the bottom counterweight 4a, and the bottom counterweight 4a is arranged at the bottom of the frame 1 The bottom, that is, the frame 1 and the bottom counterweight 4a form a quadrilateral.
其中,氢瓶5具有一个输出氢气的氢气出口,燃料电池2有一个接收氢气的氢气入口,该氢气入口与氢气出口连通,使得在燃料电池2发电时,氢瓶5内的氢气能够依次通过氢气出口、氢气入口进入燃料电池2内进行反应。Wherein, the hydrogen bottle 5 has a hydrogen gas outlet for outputting hydrogen, and the fuel cell 2 has a hydrogen gas inlet for receiving hydrogen gas. The outlet and the hydrogen inlet enter the fuel cell 2 for reaction.
具体的,如图3所示,氢瓶5安装在底部配重块4a上,燃料电池2设置于氢瓶5的上方。Specifically, as shown in FIG. 3 , the hydrogen bottle 5 is installed on the bottom counterweight 4 a, and the fuel cell 2 is arranged above the hydrogen bottle 5 .
为了满足车辆的起升货物平衡要求,需要叉车能够保证行进时的稳定性以及挑起货物平稳的运行而不会翘起,因此,需要燃料电池2的电源模块具有与原铅酸电池相同的力矩,该力矩为电源模块的重心到前轮的中心的距离与电源模块的乘积,且由于铅酸电池的重量大于燃料电池2,因此,需要采用底部配重块4a增加整体燃料电池2的电源模块的质量,使得力矩与原铅酸电池的力矩一致,从而保证叉车能够稳定的行进,具体的,底部配重块4a的质量根据实际需要设计,即保证整个燃料电池2的电源模块能够具有与原铅酸电池相同的力矩即可。In order to meet the balance requirements of the vehicle for lifting goods, it is necessary for the forklift to ensure the stability during travel and to stir up the goods to run smoothly without tilting. Therefore, the power module of the fuel cell 2 needs to have the same torque as the original lead-acid battery , the moment is the product of the distance from the center of gravity of the power module to the center of the front wheel and the power module, and since the weight of the lead-acid battery is greater than that of the fuel cell 2, it is necessary to use the bottom counterweight 4a to increase the power module of the overall fuel cell 2 quality, so that the torque is consistent with that of the original lead-acid battery, thereby ensuring that the forklift can move stably. Specifically, the quality of the bottom counterweight 4a is designed according to actual needs, that is, to ensure that the power module of the entire fuel cell 2 can have the same power as the original The same torque is sufficient for lead-acid batteries.
现有技术中,为了弥补燃料电池2质量轻的缺点,往往会在叉车本体8的尾部设置配重块,用以增加燃料电池2的力矩,从而保证叉车能够稳定的行进,但是这样的做法必然会导致叉车的长度变长,转动半径变大,从而对叉车在狭小的仓库内行进造成困难,本实施例的电源模块通过在框架1的底部设置底部配重块4a,增加整个电源模块的质量,使得整个燃料电池2的电源模块具有与原铅酸电池相等的力矩,而且不会增加叉车的长度,相对于现有技术减小了叉车的转动半径,更加方便叉车在狭小的仓库内行进。In the prior art, in order to make up for the shortcoming of the fuel cell 2 being light in weight, counterweights are often installed at the tail of the forklift body 8 to increase the torque of the fuel cell 2, thereby ensuring that the forklift can move stably. It will cause the length of the forklift to become longer and the radius of rotation to become larger, thus causing difficulties for the forklift to travel in a narrow warehouse. The power module of this embodiment increases the quality of the entire power module by setting the bottom counterweight 4a at the bottom of the frame 1 , so that the power module of the entire fuel cell 2 has the same moment as that of the original lead-acid battery, and the length of the forklift will not be increased. Compared with the prior art, the turning radius of the forklift is reduced, and it is more convenient for the forklift to travel in a narrow warehouse.
【实施例2】[Example 2]
如图3、图4与图8所示,实施例2在实施例1的基础上,实施例2沿着叉车本体8的宽度方向,框架1的两端分别设有第一通风口3a与第二通风口3b,第一通风口3a与第二通风口3b构成为燃料电池2散热的散热通道,外部空气依次流经第一通风口3a、燃料电池2和第二通风口3b。具体的,第一通风口3a与第二通风口3b均对着叉车本体8的侧面。外部空气的通风方向A如图8所示。As shown in Figure 3, Figure 4 and Figure 8, Embodiment 2 is based on Embodiment 1. Embodiment 2 is along the width direction of the forklift body 8, and the two ends of the frame 1 are respectively provided with a first ventilation opening 3a and a second ventilation opening 3a. The two vents 3b, the first vent 3a and the second vent 3b constitute a cooling channel for the fuel cell 2 to dissipate heat, and external air flows through the first vent 3a, the fuel cell 2 and the second vent 3b in sequence. Specifically, both the first ventilation opening 3 a and the second ventilation opening 3 b face the side of the forklift truck body 8 . The ventilation direction A of the external air is shown in FIG. 8 .
温度较低的外部空气通过第一通风口3a进入散热通道内,然后与燃料电池2表面进行热交换,外部空气带走燃料电池2的一部分热量,然后通过第二通风口3b排处叉车本体8外,实现燃料电池2处的散热。The external air with a relatively low temperature enters the heat dissipation channel through the first vent 3a, and then exchanges heat with the surface of the fuel cell 2. The external air takes away part of the heat of the fuel cell 2, and then passes through the second vent 3b to arrange the forklift body 8 In addition, heat dissipation at the fuel cell 2 is realized.
【实施例3】[Example 3]
如图7所示,实施例3在实施例1~2的基础上,实施例3的框架1包括四根支柱1a、四根连接梁1b、两根次梁1c以及两根次支柱1d,其中,支柱1a竖直设置在底部配重块4a上,次梁1c连接相邻两根支柱1a的中间位置,且次梁1c的轴线方向平行于叉车本体8的宽度方向。次支柱1d垂直设置于次梁1c远离底部配重块4a的端面上,且次支柱1d平行于支柱1a,次支柱1d与次梁1c一一对应设置,即一根次梁1c上设有一根次支柱1d。As shown in Fig. 7, embodiment 3 is based on embodiments 1-2, the frame 1 of embodiment 3 includes four pillars 1a, four connecting beams 1b, two secondary beams 1c and two secondary pillars 1d, wherein , the pillar 1a is vertically arranged on the bottom counterweight 4a, the secondary beam 1c connects the middle positions of two adjacent pillars 1a, and the axial direction of the secondary beam 1c is parallel to the width direction of the forklift body 8 . The secondary pillar 1d is vertically arranged on the end surface of the secondary beam 1c away from the bottom counterweight 4a, and the secondary pillar 1d is parallel to the pillar 1a, and the secondary pillar 1d is arranged in one-to-one correspondence with the secondary beam 1c, that is, a secondary beam 1c is provided with a Secondary pillar 1d.
四根连接梁1b分别为第一连接梁、第二连接梁、第三连接梁和第四连接梁,第一连接梁与第二连接梁的两端分别连接次支柱1d的远离次梁1c的一端与相邻的支柱1a的远离所述底部配重块4a的一端,第一连接梁与第二连接梁的轴线方向平行于叉车本体8的宽度方向,第三连接梁与第四连接梁的两端分别连接相邻支柱1a的远离底部配重块4a的一端,且第三连接梁与第四连接梁的轴线方向均平行于叉车本体8的长度方向。The four connecting beams 1b are respectively the first connecting beam, the second connecting beam, the third connecting beam and the fourth connecting beam. One end and the end of the adjacent pillar 1a away from the bottom counterweight 4a, the axis direction of the first connecting beam and the second connecting beam is parallel to the width direction of the forklift body 8, the third connecting beam and the fourth connecting beam Both ends are respectively connected to one end of the adjacent pillar 1 a away from the bottom counterweight 4 a, and the axis directions of the third connecting beam and the fourth connecting beam are parallel to the length direction of the forklift truck body 8 .
如图2和图5所示,沿着叉车本体8的长度方向,两根次梁1c分别与其两侧的支柱1a以及底部配重块4a构成第一配重区和第二配重区,第一配重区处设有第一配重块4b,第二配重区处设有第二配重块4c。框架1上设有连接耳板,第一配重块4b与第二配重块4c通过螺栓等螺纹连接件与框架1的连接耳板固定连接。As shown in Fig. 2 and Fig. 5, along the length direction of the forklift body 8, two secondary beams 1c respectively form a first counterweight area and a second counterweight area with the pillars 1a on both sides and the bottom counterweight 4a, and the second counterweight area A first counterweight 4b is provided at the first counterweight area, and a second counterweight 4c is provided at the second counterweight area. The frame 1 is provided with connecting lugs, and the first counterweight 4b and the second counterweight 4c are fixedly connected to the connecting lugs of the frame 1 through threaded connections such as bolts.
本实施例中,不光设有底部配重块4a,还设有第一配重块4b与第二配重块4c,其中,第一配重块4b与第二配重块4c用于替底部配重块4a分担部分力矩,从而底部配重块4a能够相应地减少其质量,即能够减小底部配重块4a的厚度,从而减小整个燃料电池2的电源模块的尺寸,减少占用叉车内部的空间,为叉车上其他设备提供更多的布置空间,更加方便其他设备排布。In this embodiment, not only the bottom counterweight 4a is provided, but also the first counterweight 4b and the second counterweight 4c, wherein the first counterweight 4b and the second counterweight 4c are used to replace the bottom counterweight. The counterweight 4a shares part of the moment, so that the bottom counterweight 4a can reduce its mass accordingly, that is, the thickness of the bottom counterweight 4a can be reduced, thereby reducing the size of the power module of the entire fuel cell 2 and reducing the occupancy inside the forklift Provide more space for other equipment on the forklift, and make it more convenient for other equipment to be arranged.
【实施例4】【Example 4】
如图2和图5所示,实施例4在实施例3的基础上,实施例4沿着叉车本体8的长度方向,两根次支柱1d分别与对应的连接梁1b、次梁1c和支柱1a构成第三配重区与第四配重区,即两根次支柱1d与其一侧的支柱1a以及与其相连接的连接梁1b和次梁1c分别构成第三配重区与第四配重区,第三配重区处设有第三配重块4d,第四配重区处设有第四配重块4e,框架1上设有连接耳板,第三配重块4d与第四配重块4e通过螺栓等螺纹连接件与框架1的连接耳板固定连接。As shown in Figure 2 and Figure 5, Embodiment 4 is based on Embodiment 3. Embodiment 4 is along the length direction of the forklift body 8, and the two secondary pillars 1d are respectively connected with the corresponding connecting beam 1b, secondary beam 1c and pillar 1a constitutes the third counterweight area and the fourth counterweight area, that is, the two secondary pillars 1d and the pillar 1a on one side thereof and the connecting beam 1b and the secondary beam 1c connected to it form the third counterweight area and the fourth counterweight area respectively area, the third counterweight area is provided with a third counterweight 4d, the fourth counterweight area is provided with a fourth counterweight 4e, the frame 1 is provided with connecting ear plates, the third counterweight 4d and the fourth counterweight The counterweight 4e is fixedly connected to the connection lugs of the frame 1 through threaded connections such as bolts.
本实施例中,不光设有底部配重块4a、第一配重块4b与第二配重块4c,还设有第三配重块4d与第四配重块4e,其中,第三配重块4d与第四配重块4e分担部分力矩,从而底部配重块4a、第一配重块4b与第二配重块4c均能够相应地减少质量,即能够减小底部配重块4a、第一配重块4b与第二配重块4c的厚度,从而减小整个燃料电池2的电源模块的尺寸,减少占用叉车内部的空间,为叉车上其他设备提供更多的布置空间,更加方便其他设备排布。In this embodiment, not only the bottom counterweight 4a, the first counterweight 4b and the second counterweight 4c, but also the third counterweight 4d and the fourth counterweight 4e are provided, wherein the third counterweight The weight 4d and the fourth counterweight 4e share part of the moment, so that the bottom counterweight 4a, the first counterweight 4b and the second counterweight 4c can reduce the mass accordingly, that is, the bottom counterweight 4a can be reduced , the thickness of the first counterweight 4b and the second counterweight 4c, thereby reducing the size of the power module of the entire fuel cell 2, reducing the space occupied inside the forklift, providing more layout space for other equipment on the forklift, and more It is convenient to arrange other equipment.
【实施例5】【Example 5】
如图2和图6所示,实施例5在实施例3~4的基础上,实施例5还包括第五配重块4f与第六配重块4g,第五配重块4f与第六配重块4g的截面形状均呈L型,第五配重块4f的开口与第六配重块4g的开口相对设置,第五配重块4f的两条边分别固定在底部配重块4a与第一配重块4b上,第六配重块4g的两条边分别固定在底部配重块4a与第二配重块4c上。As shown in Figure 2 and Figure 6, on the basis of Embodiments 3 to 4, Embodiment 5 also includes a fifth counterweight 4f and a sixth counterweight 4g, the fifth counterweight 4f and the sixth counterweight The cross-sectional shape of the counterweight 4g is L-shaped, the opening of the fifth counterweight 4f is opposite to the opening of the sixth counterweight 4g, and the two sides of the fifth counterweight 4f are respectively fixed on the bottom counterweight 4a The two sides of the sixth counterweight 4g are fixed on the bottom counterweight 4a and the second counterweight 4c respectively.
现有技术中,采用燃料电池2代替原车的铅酸电池或者锂电池时,普遍做法为将燃料电池2的电源模块设计成与被代替的铅酸电池或者锂电池相同的重量,但是采用本实施例中的结构,由于将第二配重块4c、第六配重块4g设置在相较于前轮轴线较远的位置,因此,可以在提供相等力矩的同时减小了需要各个配重块的总质量,从而节约了购置配重块的成本,缩小了框架的体积以及降低了燃料电池2的电源模块的设计难度以及制作难度。In the prior art, when the fuel cell 2 is used to replace the lead-acid battery or lithium battery of the original vehicle, it is common practice to design the power module of the fuel cell 2 to have the same weight as the replaced lead-acid battery or lithium battery. In the structure of the embodiment, since the second counterweight 4c and the sixth counterweight 4g are arranged at a position farther from the axis of the front wheel, it is possible to reduce the need for each counterweight while providing an equal moment. The total mass of the blocks, thereby saving the cost of purchasing counterweights, reducing the size of the frame and reducing the difficulty of designing and manufacturing the power module of the fuel cell 2.
【实施例6】[Example 6]
如图3、图4和图7所示,实施例6在实施例1~5的基础上,实施例6的底部配重块4a远离框架1的端面的四个转角处分别设有减震垫7,共四个减震垫7。且底部配重块4a远离框架1的端面上设有第七配重块4i,第七配重块4i位于四个减震垫7之间。As shown in Figure 3, Figure 4 and Figure 7, Embodiment 6 is based on Embodiments 1 to 5, and the four corners of the bottom counterweight 4a of Embodiment 6 away from the end face of the frame 1 are respectively provided with shock absorbing pads 7, a total of four shock pads7. Moreover, a seventh counterweight 4i is provided on the end surface of the bottom counterweight 4a away from the frame 1 , and the seventh counterweight 4i is located between the four shock absorbing pads 7 .
如图3所示,氢瓶5通过氢瓶支架6设置于底部配重块4a上,底部配重块4a靠近框架1的端面上设有支架安装槽4h,氢瓶支架6远离氢瓶5的一端安装在支架安装槽4h内。As shown in Figure 3, the hydrogen bottle 5 is set on the bottom counterweight 4a through the hydrogen bottle bracket 6, and the end surface of the bottom counterweight 4a close to the frame 1 is provided with a bracket installation groove 4h, and the hydrogen bottle bracket 6 is far away from the side of the hydrogen bottle 5 One end is installed in the bracket installation groove 4h.
且为了增加整个电源模块的质量,框架1为实心框架1,即四根支柱1a、四根连接梁1b、两根次梁1c以及两根次支柱1d均为实心的。And in order to increase the quality of the entire power module, the frame 1 is a solid frame 1, that is, the four pillars 1a, the four connecting beams 1b, the two secondary beams 1c and the two secondary pillars 1d are all solid.
应当说明的是,上述实施例均可根据需要自由组合。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。It should be noted that the above embodiments can be freely combined as required. The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
Claims (10)
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Application publication date: 20180921 |