CN108511536A - A kind of back of the body passivation crystal-silicon battery slice backside laser notching construction - Google Patents
A kind of back of the body passivation crystal-silicon battery slice backside laser notching construction Download PDFInfo
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- 229910052710 silicon Inorganic materials 0.000 title claims description 11
- 239000010703 silicon Substances 0.000 title claims description 11
- 238000010276 construction Methods 0.000 title claims 6
- 238000002161 passivation Methods 0.000 title description 4
- 241000258920 Chilopoda Species 0.000 claims abstract description 8
- 229910021419 crystalline silicon Inorganic materials 0.000 abstract description 18
- 238000012360 testing method Methods 0.000 description 8
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 235000012431 wafers Nutrition 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910004205 SiNX Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002301 combined effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000006798 recombination Effects 0.000 description 1
- 238000005215 recombination Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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- H—ELECTRICITY
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- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
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- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
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Abstract
本发明公开了一种背钝化晶硅电池片背面激光开槽结构,包括电池片,所述电池片包括激光开槽线和激光非开槽区,所述电池片上开设有多个镂空,所述镂空内设置有电极,所述电极上设置有蜈蚣脚,所述激光开槽线平行于镂空且激光开槽线不接触镂空,所述镂空的左右两端距相邻最近的激光开槽线0.2mm‑1.5mm,所述镂空的上下两端距相邻最近的激光开槽线0.2mm‑1.5mm。本发明提供了背钝化晶硅电池片背面激光开槽结构,在电极所在镂空处和相邻最近激光开槽线所距距离的限定范围内,能够有效减少电池组件的衰减功率和隐裂片数,提高背钝化晶硅电池片的机械载荷能力。
The invention discloses a laser slotting structure on the back of a passivated crystalline silicon battery sheet, including a battery sheet, the battery sheet includes a laser slotting line and a laser non-slotting area, and a plurality of hollows are opened on the battery sheet, so An electrode is arranged in the hollow, and centipede feet are arranged on the electrode. The laser slotting line is parallel to the hollowing and the laser slotting line does not touch the hollowing. 0.2mm-1.5mm, the upper and lower ends of the hollow are 0.2mm-1.5mm away from the nearest adjacent laser groove line. The invention provides a laser slotting structure on the back of the back passivated crystalline silicon battery sheet, within the limited range of the distance between the hollow place where the electrode is located and the distance between the nearest adjacent laser slotting line, the attenuation power and the number of hidden lobes of the battery assembly can be effectively reduced , Improve the mechanical load capacity of the back passivated crystalline silicon cell.
Description
技术领域technical field
本发明涉及晶硅电池片技术领域,具体为一种背钝化晶硅电池片背面激光开槽结构。The invention relates to the technical field of crystalline silicon cells, in particular to a rear passivated crystalline silicon cell backside laser groove structure.
背景技术Background technique
随着晶体硅技术的不断发展,太阳能电池生产规模的扩大以及电池价格的不断降低,降低生产成本、提高效率是电池技术发展的重点。目前背钝化电池因为较常规电池提效明显而被广泛使用,通过在现有的电池片生产工序中,在背面镀上一层氧化铝薄层和SiNx层,从而减少背面少子复合,提高开路电压;再通过激光开槽,使开槽处的硅基底暴露,印刷使铝浆可以和硅基底接触,从而提高了电池片的效率。但是对于硅片来说,背面激光刻槽可能会导致背面的晶体结构受到破坏,背钝化晶硅电池片由于正反面金属结构不同所造成的2mm-5mm的翘曲,在翘曲应力和激光损伤的联合作用下,背钝化晶硅电池片的隐裂或破碎的风险将显著提高。With the continuous development of crystalline silicon technology, the expansion of solar cell production scale and the continuous reduction of cell prices, reducing production costs and improving efficiency are the focus of cell technology development. At present, the back passivation battery is widely used because of its obvious efficiency improvement compared with the conventional battery. In the existing production process of the battery sheet, a thin layer of aluminum oxide and a SiNx layer are coated on the back to reduce the number of carrier recombination on the back and improve the open circuit. Voltage; then through laser slotting, the silicon substrate at the slotting place is exposed, and printing makes the aluminum paste contact with the silicon substrate, thereby improving the efficiency of the cell. However, for silicon wafers, laser grooves on the back may cause damage to the crystal structure on the back. The 2mm-5mm warpage of the rear passivated crystalline silicon cell due to the different metal structures on the front and back is caused by warpage stress and laser Under the combined effect of damage, the risk of cracking or breaking of rear passivated crystalline silicon cells will be significantly increased.
目前常见的背钝化晶硅电池片背面激光开槽结构为开槽线和镂空相平行的结构,如说明书附图1;或开槽线和镂空相垂直的结构,如说明书附图2,但是由于该结构激光开槽线直接贯穿整个硅片背面,在电池片的背电极下面也存在激光开槽线,使得背钝化晶硅电池片在进行机械载荷测试时会出现比较多片的隐裂情况,导致组件测试不合格,观察发现主要的隐裂发生在电极镂空的位置,原因是激光开槽线靠近背电极的端点较多,尤其是激光开槽线和镂空处电极相垂直的情况,因此需要对电池片背面的激光开槽结构进行改进,以提高背钝化晶硅电池片的机械载荷能力。At present, the common laser groove structure on the back of passivated crystalline silicon cells is a structure in which the groove line and the hollow are parallel, as shown in Figure 1 of the specification; or a structure in which the groove line and the hollow are perpendicular, as in Figure 2 of the specification, but Since the laser slotting line of this structure directly runs through the entire back of the silicon wafer, there is also a laser slotting line under the back electrode of the cell, so that the rear passivated crystalline silicon cell will have more hidden cracks during the mechanical load test The situation caused the component to fail the test. It was observed that the main hidden crack occurred at the hollowed out position of the electrode. The reason is that there are many ends of the laser slotted line close to the back electrode, especially when the laser slotted line and the hollowed out electrode are perpendicular to each other. Therefore, it is necessary to improve the laser groove structure on the back of the cell to increase the mechanical load capacity of the rear passivated crystalline silicon cell.
现有技术中,申请号为“201720515816.7”的一种发射极和背面钝化太阳能电池片激光开槽结构,太阳能电池片的激光开槽结构由激光开槽线和激光非开槽区构成,其特征在于所述激光开槽线在背电极处断开,背电极周围形成激光非开槽方框,背电极区域不开槽,在组件焊接时电池片背电极所受的热应力不会集中释放在激光开槽损伤处,从而降低了组件焊接破片率。In the prior art, the application number is "201720515816.7", a laser slotting structure of emitter and back passivation solar cells. The laser slotting structure of solar cells is composed of laser slotting lines and laser non-slotting areas. The feature is that the laser slotting line is disconnected at the back electrode, a laser non-slotted frame is formed around the back electrode, no slots are made in the back electrode area, and the thermal stress on the back electrode of the battery sheet will not be concentrated and released during component welding In laser groove damage, thus reducing the component welding fragmentation rate.
但是,上述结构仍然存在明显的缺陷:激光开槽线一直开槽至镂空处,靠近背电极所在镂空处的端点较多,导致镂空周边激光开槽过重,而观察发现电池品主要的隐裂发生在电极镂空的位置,上述结构仍不能有效地改善这一现象。However, there are still obvious defects in the above structure: the laser slotting line has been slotted all the way to the hollow, and there are many endpoints near the hollow where the back electrode is located, resulting in heavy laser slots around the hollow, and the main hidden cracks of the battery are found by observation. Occurs at the position where the electrode is hollowed out, and the above structure still cannot effectively improve this phenomenon.
发明内容Contents of the invention
本发明的目的在于提供一种背钝化晶硅电池片背面激光开槽结构,以解决上述背景技术中提出的问题。The object of the present invention is to provide a rear passivated crystalline silicon solar cell rear laser groove structure, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种背钝化晶硅电池片背面激光开槽结构,包括电池片,所述电池片包括激光开槽线和激光非开槽区,所述电池片上开设有多个镂空,所述镂空内设置有电极,所述电极上设置有蜈蚣脚,所述激光开槽线平行于镂空且激光开槽线不接触镂空,所述镂空的左右两端距相邻最近的激光开槽线0.2mm-1.5mm,所述镂空的上下两端距相邻最近的激光开槽线0.2mm-1.5mm。A laser grooved structure on the back of a passivated crystalline silicon cell, including a cell, the cell includes a laser grooved line and a laser non-grooved area, and a plurality of hollows are opened on the cell, and the hollows are set There are electrodes, centipede feet are arranged on the electrodes, the laser slotting line is parallel to the hollowing out and the laser slotting line does not touch the hollowing out, the left and right ends of the hollowing out are 0.2mm-1.5mm away from the nearest adjacent laser slotting line mm, the upper and lower ends of the hollow are 0.2mm-1.5mm away from the nearest adjacent laser slotting line.
优选的,所述激光开槽线的线宽为20um-70um。Preferably, the line width of the laser grooved line is 20um-70um.
优选的,所述激光开槽线为多条且相邻两条激光开槽线之间相互平行并间隔相同,所述相邻两条激光开槽线的间距为0.5mm-1.5mm。Preferably, there are multiple laser grooving lines, and two adjacent laser grooving lines are parallel to each other with the same interval, and the distance between the two adjacent laser grooving lines is 0.5mm-1.5mm.
优选的,所述激光开槽线的总面积占电池片表面积的1%-5%。Preferably, the total area of the laser grooved lines accounts for 1%-5% of the surface area of the battery sheet.
优选的,所述镂空的面积大小大于电极和蜈蚣脚的面积大小。Preferably, the area of the hollow is larger than the area of the electrodes and centipede feet.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
激光开槽线平行于镂空且激光开槽线不接触镂空,避免开槽线一直开到镂空处导致电极镂空位置开槽过重,容易发生隐裂,有效提高背钝化晶硅电池片的机械载荷能力,实验数据证明,使用此种开槽结构可以使得电池片组件功率衰减不超过3.8%,隐裂片数不超过8片,能满足机械载荷测试要求。The laser slotting line is parallel to the hollowing and the laser slotting line does not touch the hollowing, so as to avoid the slotting line from opening all the way to the hollowing, which will cause the slotting of the electrode hollowing position to be too heavy, which is prone to hidden cracks, and effectively improves the mechanical performance of the back passivated crystalline silicon cell. Load capacity. Experimental data proves that the use of this slotted structure can make the power attenuation of the cell module not exceed 3.8%, and the number of hidden cracks does not exceed 8 pieces, which can meet the requirements of the mechanical load test.
本发明提供了背钝化晶硅电池片背面激光开槽结构,在电极所在镂空处和相邻最近激光开槽线所距距离的限定范围内,能够有效减少电池组件的衰减功率和隐裂片数,提高背钝化晶硅电池片的机械载荷能力。The invention provides a laser grooved structure on the back of the back passivated crystalline silicon cell, which can effectively reduce the attenuation power of the battery component and the number of hidden lobes within the limited range of the distance between the hollow place where the electrode is located and the distance between the nearest adjacent laser grooved line , Improve the mechanical load capacity of the back passivated crystalline silicon cell.
附图说明Description of drawings
图1为现有技术中激光开槽线和镂空相平行的开槽结构示意图;Fig. 1 is a schematic diagram of the slotting structure in which the laser slotting line and the hollow phase are parallel in the prior art;
图2为现有技术中激光开槽线和镂空相垂直的开槽结构示意图;Fig. 2 is a schematic diagram of the slotting structure in which the laser slotting line and the hollowing out are perpendicular to each other in the prior art;
图3为本发明的电池片结构图;Fig. 3 is a structural diagram of the battery sheet of the present invention;
图4为本发明的激光开槽线位置和镂空、电极的相对位置示意图。Fig. 4 is a schematic diagram of the position of the laser groove line, the hollow, and the relative position of the electrodes in the present invention.
图中:1电池片、2激光开槽线、3激光非开槽区、4镂空、5电极、6蜈蚣脚。In the figure: 1 battery sheet, 2 laser slotted line, 3 laser non-slotted area, 4 hollowed out, 5 electrodes, 6 centipede feet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-4,本发明提供一种技术方案:Please refer to Fig. 1-4, the present invention provides a kind of technical scheme:
一种背钝化晶硅电池片背面激光开槽结构,包括电池片1,电池片1包括激光开槽线2和激光非开槽区3,电池片1上开设有多个镂空4,镂空4内设置有电极5,电极5上设置有蜈蚣脚6,激光开槽线2平行于镂空4且激光开槽线2不接触镂空4,镂空4的左右两端距相邻最近的激光开槽线2为0.2mm-1.5mm,镂空4的上下两端距相邻最近的激光开槽线2为0.2mm-1.5mm,在此种情况下,电池片的组件功率衰减不超过3.8%,隐裂片数不超过8片,组件测试合格,若低于上述范围下限,会造成组件功率衰减大于3.8%,隐裂片数大于8片,组件机械载荷测试不合格;若超过上述范围上限,会降低电池片效率,致使组件功率降低。A laser grooved structure on the back of a passivated crystalline silicon cell, including a cell 1, the cell 1 includes a laser grooved line 2 and a laser non-grooved area 3, and a plurality of hollows 4 are opened on the cell 1, and the hollows 4 An electrode 5 is arranged inside, and a centipede foot 6 is arranged on the electrode 5. The laser slotting line 2 is parallel to the hollow 4 and the laser slotting line 2 does not touch the hollow 4. The left and right ends of the hollow 4 are far from the nearest adjacent laser slotting line 2 is 0.2mm-1.5mm, and the upper and lower ends of the hollow 4 are 0.2mm-1.5mm away from the nearest adjacent laser slotting line 2. In this case, the component power attenuation of the battery sheet does not exceed 3.8%, and the hidden slivers If the number does not exceed 8 pieces, the module test is qualified. If it is lower than the lower limit of the above range, the power loss of the module will be greater than 3.8%, and the number of hidden cracks is greater than 8 pieces, and the mechanical load test of the module fails; efficiency, resulting in reduced module power.
作为一个优选,激光开槽线2的线宽为20um-70um。As a preference, the line width of the laser grooved line 2 is 20um-70um.
作为一个优选,激光开槽线2为多条且相邻两条激光开槽线2之间相互平行并间隔相同,相邻两条激光开槽线2的间距为0.5mm-1.5mm。As a preference, there are multiple laser grooving lines 2 and two adjacent laser grooving lines 2 are parallel to each other with the same interval, and the distance between two adjacent laser grooving lines 2 is 0.5mm-1.5mm.
作为一个优选,激光开槽线2的总面积占电池片1表面积的1%-5%,若激光开槽线2的总面积较低,铝浆无法很好的硅基层接触,导致光生电流在传输过程中有很大的电阻,使得效率降低;若激光开槽线2的总面积较大,则氧化铝层钝化的效果就会减弱,使得开路电压没有明显提升,也会导致效率降低,因此综合考虑采用上述范围限制。As a preference, the total area of the laser grooved line 2 accounts for 1%-5% of the surface area of the battery sheet 1. If the total area of the laser grooved line 2 is low, the aluminum paste cannot be well contacted with the silicon base layer, resulting in a photogenerated current in the solar cell. There is a large resistance in the transmission process, which reduces the efficiency; if the total area of the laser slotting line 2 is large, the effect of passivation of the aluminum oxide layer will be weakened, so that the open circuit voltage does not increase significantly, and the efficiency will also decrease. Therefore, the above-mentioned range limitations are adopted comprehensively.
作为一个优选,镂空4的面积大小大于电极5和蜈蚣脚6的面积大小。As a preference, the area of the hollow 4 is larger than the area of the electrodes 5 and centipede feet 6 .
对比实验:Comparative Experiment:
选择同等大小尺寸和参数的电池片,分别采用说明书附图1和附图2所示的传统电池背面激光开槽结构和本发明的如说明书附图4所示的电池背面激光卡槽结构进行对比,进行电池片组件机械载荷的测试,测试数据如下表1所示:Select battery sheets with the same size and parameters, and use the traditional laser slot structure on the back of the battery shown in Figure 1 and Figure 2 of the specification and the laser slot structure on the back of the battery shown in Figure 4 of the specification for comparison , to test the mechanical load of the cell assembly, and the test data are shown in Table 1 below:
表1Table 1
根据表1中的数据可得,本发明的电池片背面激光开槽结构,相比于传统的背面激光开槽结构,在组件的衰减功率上,降低1.2%;在隐裂片数上,减少20%。According to the data in Table 1, the solar cell backside laser slotting structure of the present invention, compared with the traditional backside laser slotting structure, reduces the attenuation power of the module by 1.2%; the number of hidden cracks is reduced by 20% %.
与传统背面激光开槽结构相比,本发明的背钝化晶硅电池片背面激光开槽结构采用激光开槽线和镂空不接触的设计,避免背电极所在镂空出的开槽线端点较多,导致镂空处的开槽过重,在上述的镂空和相邻最近的激光开槽线相距距离范围内,都能有有效地减少组件的衰减功率和隐裂片数,提高电池片的机械载荷。Compared with the traditional laser slotting structure on the back, the laser slotting structure on the back of the passivated crystalline silicon cell of the present invention adopts the design that the laser slotting line and the hollowing are not in contact, so as to avoid more endpoints of the slotting line where the back electrode is hollowed out , resulting in too heavy slotting at the hollowing out, within the range of the distance between the above hollowing out and the nearest adjacent laser slotting line, it can effectively reduce the attenuation power of the module and the number of hidden cracks, and increase the mechanical load of the cell.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (5)
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