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CN108501303B - Double mold single injection system molding machine - Google Patents

Double mold single injection system molding machine Download PDF

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Publication number
CN108501303B
CN108501303B CN201810133699.7A CN201810133699A CN108501303B CN 108501303 B CN108501303 B CN 108501303B CN 201810133699 A CN201810133699 A CN 201810133699A CN 108501303 B CN108501303 B CN 108501303B
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mold
injection
push rod
movable
template
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CN108501303A (en
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陈寒锐
黄旭伟
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Weida Plastic & Machinery Industry Co ltd
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Weida Plastic & Machinery Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/03Injection moulding apparatus
    • B29C45/12Injection moulding apparatus using two or more fixed moulds, e.g. in tandem
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/32Moulds having several axially spaced mould cavities, i.e. for making several separated articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/46Means for plasticising or homogenising the moulding material or forcing it into the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C45/66Mould opening, closing or clamping devices mechanical
    • B29C45/661Mould opening, closing or clamping devices mechanical using a toggle mechanism for mould clamping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/32Moulds having several axially spaced mould cavities, i.e. for making several separated articles
    • B29C2045/328Moulds having several axially spaced mould cavities, i.e. for making several separated articles having a movable mould plate between two fixed mould plates

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本申请属于注塑设备技术领域,公开了一种双模具单注射系统成型机包括可移动的双模具安装固定合模结构、注塑单元及斜式注射机射台结构;斜式注射机射台结构,包括平台座,平台座上滑动连接有射台座,定模板上滑动插装有驱动推杆,驱动推杆的一端与第二动模板,另一端与射台座连接,射台座上具有向第二动模板倾斜的安装面,安装面上沿倾斜方向滑动设置塑化系统,塑化系统连接注射系统,注射系统的挤出料筒具有与注塑口对应配合的喷嘴,喷嘴在开合模移动过程跟随第二动模板移动,无回退动作,减少了漏胶几率,减少了周期时间。此方案降低了成本,提高了模具的有效使用性,提高了生产效率,节省了占地面积,制品合格率高,各型腔制品品质均匀一致。

Figure 201810133699

The application belongs to the technical field of injection molding equipment, and discloses a dual-mold single-injection system molding machine comprising a movable dual-mold installation and fixed mold clamping structure, an injection molding unit and an inclined injection machine shooting table structure; the inclined injection machine shooting table structure, Including a platform seat, the platform seat is slidably connected with a shooting table seat, a driving push rod is slidably inserted on the fixed template, one end of the driving push rod is connected with the second movable template, and the other end is connected with the shooting table seat, and the shooting table seat has a moving to the second. The installation surface of the template is inclined, and the installation surface slides along the inclined direction to set the plasticizing system. The plasticizing system is connected to the injection system. The extrusion barrel of the injection system has a nozzle corresponding to the injection port. The two-movement template moves without retraction, which reduces the chance of glue leakage and reduces cycle time. This solution reduces the cost, improves the effective usability of the mold, improves the production efficiency, saves the floor space, and has a high product qualification rate, and the quality of the products in each cavity is uniform.

Figure 201810133699

Description

双模具单注射系统成型机Double mold single injection system molding machine

技术领域technical field

本申请一般涉及注塑设备技术领域,尤其涉及一种双模具单注射系统成型机。The present application generally relates to the technical field of injection molding equipment, and in particular, to a molding machine with a dual-mold single-injection system.

背景技术Background technique

随着社会的发展和物质的不断丰富,为满足人民不断增长的物质需求,对塑料制品的产量和品种提出了更高的要求,而价格又不断下降,对于生产厂家的挑战越来越大,所以在保证质量的前提下,提高单位时间的制品产量,努力降低成本成为各个生产厂家的共识。With the development of society and the continuous enrichment of materials, in order to meet the growing material needs of the people, higher requirements are put forward for the output and variety of plastic products, and the price continues to decline, which is more and more challenging for manufacturers. Therefore, under the premise of ensuring quality, it has become the consensus of various manufacturers to increase the output of products per unit time and strive to reduce costs.

传统的注塑成型设备每次只能配合一副模具生产,为了进一步提高制品的产量,更多的设备厂商研究了很多方法来解决,比如增加模具的穴数,设计具有多重分型面的叠层模具等。Traditional injection molding equipment can only be produced with one pair of molds at a time. In order to further increase the output of products, more equipment manufacturers have studied many methods to solve the problem, such as increasing the number of mold cavities and designing laminates with multiple parting surfaces. mold, etc.

但是,穴数的增加意味着模具分型面的增大,模具整个外形的增大,从而需要更大锁模力的设备,因此需要投入更多费用来购置更大型注塑成型设备来满足需求。并且,多重分型面的叠层模具由于其自身结构复杂,制作困难,相对通用模具来说造价昂贵,维护困难。However, the increase of the number of cavities means the increase of the parting surface of the mold and the increase of the overall shape of the mold, which requires equipment with larger clamping force, so it needs to invest more money to purchase larger injection molding equipment to meet the demand. In addition, the multi-parting surface lamination mold is difficult to manufacture due to its complex structure, which is expensive and difficult to maintain compared with general molds.

市场上的双模注塑成型设备每次开模时,注塑喷嘴系统需要脱离分流模板,降低了生产效率。且分流模板相对于动模板无法移动调节,只能满足特定双模具的要求。Every time the dual-mold injection molding equipment on the market opens the mold, the injection nozzle system needs to be separated from the shunt template, which reduces the production efficiency. And the shunt template cannot be moved and adjusted relative to the moving template, and can only meet the requirements of specific double molds.

发明内容SUMMARY OF THE INVENTION

鉴于现有技术中的上述缺陷或不足,期望提供一种双模具单注射系统成型机,用以降低设备成本。In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide a dual-mold single-injection system molding machine to reduce equipment costs.

本申请提供一种双模具单注射系统成型机,包括可移动的双模具安装固定合模结构、注塑单元及斜式注射机射台结构;The application provides a dual-mold single-injection system molding machine, which includes a movable dual-mold installation and fixed mold clamping structure, an injection molding unit and an inclined injection machine injection table structure;

所述可移动的双模具安装固定合模结构包括导柱,所述导柱上顺次设置有调模板、第一动模板及定模板,所述调模板和所述第一动模板与所述导柱滑动配合,所述定模板与所述导柱固定连接,所述调模板上连接有调模机构和锁模机构,所述第一动模板与所述定模板之间设置有与所述导柱滑动配合的第二动模板,所述第二动模板具有朝向所述第一动模板的第一半模安装面和朝向所述定模板的第二半模安装面,所述第一半模安装面和所述第二半模安装面上均设置有流道出口,所述第二动模板的侧面设置有注塑口,所述注塑口通过流道与各所述流道出口连通,所述第二动模板与所述定模板之间设置有开合模驱动机构;The movable double-mold installation and fixed mold clamping structure includes a guide post, on which an adjusting platen, a first moving platen and a fixed platen are arranged in sequence, and the adjusting platen and the first moving platen are The guide posts are slidably matched, the fixed platen is fixedly connected with the guide posts, the adjustment platen is connected with a mold adjustment mechanism and a mold clamping mechanism, and a connection with the A second movable platen that is slidably fitted with guide posts, the second movable platen has a first half-mould mounting surface facing the first moving platen and a second half-mould mounting surface facing the fixed platen, the first half-mould mounting surface Both the mold mounting surface and the second half-mold mounting surface are provided with a runner outlet, and the side of the second movable template is provided with an injection port, and the injection port is communicated with each of the runner outlets through the runner, so A mold opening and closing drive mechanism is arranged between the second movable template and the fixed template;

所述注塑单元包括塑化系统及注射系统;The injection molding unit includes a plasticizing system and an injection system;

所述斜式注射机射台结构,包括平台座,所述平台座上滑动连接有射台座,所述定模板上滑动插装有驱动推杆,所述驱动推杆的一端与所述第二动模板,另一端与所述射台座连接,所述射台座上具有向所述第二动模板倾斜的安装面,所述安装面上沿倾斜方向滑动设置所述塑化系统,所述塑化系统连接注射系统,所述注射系统的挤出料筒具有喷嘴,所述喷嘴在开合模移动过程跟随所述第二动模板移动,且与所述注塑口保持对接配合。The shooting table structure of the inclined injection machine includes a platform seat, the platform seat is slidably connected with the shooting table seat, the fixed template is slidably inserted with a driving push rod, and one end of the driving push rod is connected to the second A movable template, the other end of which is connected to the injection pedestal base, the injection pedestal has an installation surface inclined to the second movable template, and the plasticizing system is slidably installed on the installation surface along the inclined direction. The system is connected to an injection system, the extrusion barrel of the injection system has a nozzle, and the nozzle moves with the second movable template during the movement of the mold opening and closing, and maintains butt fit with the injection port.

进一步的,所述调模板与所述第一动模板之间连接有机械锁锁杆,所述调模板和所述第一动模板二者之一上设置有第一连接孔、另一上设置有第二连接孔,所述机械锁锁杆与所述第一连接孔固定连接,所述机械锁锁杆与所述第二连接孔滑动连接,所述机械锁锁杆上设置有定位槽,所述第二连接孔背离所述第一连接孔的一侧铰接有锁定片,所述定位槽具有面向所述第一连接孔的定位面,所述锁定片与所述定位面止退配合。Further, a mechanical lock lever is connected between the adjusting platen and the first moving platen, and one of the adjusting platen and the first moving platen is provided with a first connection hole, and the other is provided with a first connection hole. There is a second connection hole, the mechanical lock lever is fixedly connected with the first connection hole, the mechanical lock lever is slidably connected with the second connection hole, and the mechanical lock lever is provided with a positioning groove, A locking piece is hinged on a side of the second connecting hole away from the first connecting hole, the positioning groove has a positioning surface facing the first connecting hole, and the locking piece is engaged with the positioning surface in a back-stop manner.

进一步的,所述塑化系统与所述第二动模板之间设置有用于驱动所述塑化系统沿所述倾斜方向滑动的直线驱动装置。Further, a linear driving device for driving the plasticizing system to slide along the inclined direction is provided between the plasticizing system and the second movable platen.

进一步的,所述驱动推杆包括相互铰接的主动推杆和从动推杆,所述主动推杆与所述第二动模板固定连接,所述从动推杆与所述射台座铰接,所述主动推杆与所述定模板滑动配合,所述从动推杆的两铰接轴线在垂直于所述从动推杆轴线的平面内的投影相交。Further, the drive push rod includes an active push rod and a driven push rod that are hinged to each other, the active push rod is fixedly connected with the second movable template, and the driven push rod is hinged with the shooting platform seat, so The active push rod is slidably matched with the fixed platen, and the projections of the two hinge axes of the driven push rod intersect in a plane perpendicular to the axis of the driven push rod.

进一步的,所述主动推杆包括连接头和两相互平行的连接杆,两所述连接杆之间固定连接有推杆连接座,所述连接头固定连接于所述推杆连接座上,各所述连接杆均与所述第二动模板固定连接,所述连接头与所述从动推杆铰接,各所述连接杆与所述定模板滑动配合,所述射台座的下部设置有向下延伸的连接板,所述连接板的下端与所述从动推杆铰接。Further, the active push rod includes a connecting head and two connecting rods parallel to each other, a push rod connecting seat is fixedly connected between the two connecting rods, and the connecting head is fixedly connected to the push rod connecting seat, each The connecting rods are all fixedly connected with the second movable template, the connecting head is hinged with the driven push rod, each connecting rod is slidably matched with the fixed template, and the lower part of the shooting platform seat is provided with a directional A connecting plate extending downward, the lower end of the connecting plate is hinged with the driven push rod.

进一步的,所述第二动模板的下部连接有支撑结构,所述支撑结构包括模具支撑梁、支撑座滑块、支撑座滑板和调节螺钉,所述模具支撑梁与第二动模板固定连接,所述模具支撑梁上开设有第一凹槽,所述第一凹槽内设有支撑座滑块,所述支撑座滑块能够在所述第一凹槽内上下滑动,所述支撑座滑块上开设有第二凹槽,所述第二凹槽内设有支撑座滑板,所述支撑座滑板能够在水平支撑面上进行水平移动,所述调节螺钉依次穿过支撑座滑板、支撑座滑块和模具支撑梁,通过调整调节螺钉的高低,来推动模具支撑梁进行上下高度的调整。Further, the lower part of the second movable template is connected with a support structure, and the support structure includes a mold support beam, a support seat slider, a support seat slider and an adjustment screw, and the mold support beam is fixedly connected with the second movable template, The mold support beam is provided with a first groove, and a support seat slider is arranged in the first groove. The support seat slider can slide up and down in the first groove, and the support seat slides. A second groove is opened on the block, and a support seat slide plate is arranged in the second groove, and the support seat slide plate can move horizontally on the horizontal support surface, and the adjusting screw passes through the support seat slide plate and the support seat in turn. The slider and the mold support beam can be adjusted by adjusting the height of the adjusting screw to push the mold support beam to adjust the height up and down.

进一步的,所述模具支撑梁与第二动模板的端部通过定位销定位,所述定位销的两侧设有连接模具支撑梁与第二动模板的紧固螺钉;或者,Further, the ends of the mold support beam and the second movable template are positioned by positioning pins, and the two sides of the positioning pins are provided with fastening screws connecting the mold support beam and the second movable template; or,

所述模具支撑梁与第二动模板为一体结构。The mold support beam and the second movable template are integral structures.

进一步的,所述第一凹槽的两端与所述支撑座滑块贴合,所述第二凹槽的两端与所述支撑座滑板贴合,所述支撑座滑块、支撑座滑板和调节螺钉均为两个,对称设置在所述模具支撑梁的下端,所述调节螺钉上设有调节螺母。Further, both ends of the first groove are fitted with the support base slider, both ends of the second groove are fitted with the support base slide plate, and the support base slide block and the support base slide plate are fitted. There are two adjusting screws, which are symmetrically arranged on the lower end of the mold support beam, and adjusting nuts are arranged on the adjusting screws.

进一步的,所述支撑座滑块的端部设有刮屑板,所述刮屑板用于清除水平面上的异物,所述刮屑板为两个,设置在所述支撑座滑块的两侧。Further, the end of the slider of the support seat is provided with a scraper plate, and the scraper plate is used to remove foreign objects on the horizontal surface. side.

进一步的,所述调节螺钉底部设有凸台,所述支撑座滑块上端设置有孔,所述凸台嵌入所述孔内,用于防止支撑座滑块进行前后移动,所述第一动模板与所述定模板上均设置有脱模顶杆机构,所述脱模顶杆机构包括顶杆及驱动顶杆沿其轴线运动的液压缸。Further, the bottom of the adjusting screw is provided with a boss, and the upper end of the support seat slider is provided with a hole, and the boss is embedded in the hole to prevent the support seat slider from moving back and forth. Both the die plate and the fixed die plate are provided with a ejector pin mechanism, and the ejector pin mechanism includes an ejector pin and a hydraulic cylinder for driving the ejector pin to move along its axis.

本申请提供的上述方案,通过在第一动模板及定模板之间设置第二动模板,使第一动模板与第二动模板之间可以连接一套模具,第二动模板与定模板之间可以连接一套模具,使其能够在一台注塑成型设备上同时使用两副通用模具进行生产,降低了成本,提高了模具的有效使用性,提高了生产效率,节省了占地面积。In the above solution provided by the present application, a second movable template is arranged between the first movable template and the fixed template, so that a set of molds can be connected between the first movable template and the second movable template, and the second movable template and the fixed template are connected. A set of molds can be connected between them, so that two sets of general molds can be used for production on one injection molding equipment at the same time, which reduces the cost, improves the effective usability of the mold, improves the production efficiency, and saves the floor space.

在第二动模板与射台座之间设置了驱动推杆,第二动模板可以通过驱动推杆带动射台座同步运动,射台座同时带动塑化系统及注射系统同步运动,使得注射系统的喷嘴可以与动模板的注塑口一直处于良好的对接状态,避免出现漏胶的情况,达到了在开合模时,塑化系统及注射系统与开合模同步移动。此外,流道分为对称的两个,这样注射后的熔融物料一分为二、前后对称地分别流向两副模具型腔,这种注射方式可实现两副模具的前后型腔压力平衡,对第二动模板的压力可以互相抵消,而且流道短,注射过程压力稳定,制品合格率高,各型腔制品品质均匀一致。A driving push rod is set between the second movable template and the injection table seat. The second movable template can drive the injection table seat to move synchronously through the driving push rod. The injection table seat simultaneously drives the plasticizing system and the injection system to move synchronously, so that the nozzle of the injection system can move synchronously. It is always in a good docking state with the injection port of the movable template to avoid leakage of glue, so that when the mold is opened and closed, the plasticizing system and the injection system move synchronously with the opening and closing of the mold. In addition, the runner is divided into two symmetrical parts, so that the molten material after injection is divided into two parts and flows to the two pairs of mold cavities symmetrically before and after. The pressure of the second movable template can cancel each other, and the flow channel is short, the pressure in the injection process is stable, the product qualification rate is high, and the quality of the products in each cavity is uniform.

附图说明Description of drawings

通过阅读参照以下附图所作的对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

图1为本发明实施例提供的双模具单注射系统成型机的主视图;1 is a front view of a dual-mold single-injection system molding machine provided by an embodiment of the present invention;

图2为本发明实施例提供的可移动的双模具安装固定合模结构的俯视图;Fig. 2 is the top view of the movable double mold installation fixed mold clamping structure provided by the embodiment of the present invention;

图3为本发明实施例提供的斜式注射机射台结构移除塑化系统及注射系统后的主视图;Fig. 3 is the front view of the injection table structure of the inclined injection machine provided by the embodiment of the present invention after removing the plasticizing system and the injection system;

图4为本发明实施例提供的斜式注射机射台结构移除塑化系统及注射系统后的俯视图;FIG. 4 is a top view of the injection table structure of the inclined injection machine provided by the embodiment of the present invention after removing the plasticizing system and the injection system;

图5为本发明实施例提供的支撑结构与第二动模板的连接示意图;5 is a schematic diagram of a connection between a support structure and a second movable template provided by an embodiment of the present invention;

图6为本发明实施例提供的移动支撑座的结构示意图;6 is a schematic structural diagram of a mobile support base provided by an embodiment of the present invention;

图7为图6中的局部放大图;Fig. 7 is a partial enlarged view in Fig. 6;

图8为模具支撑梁的结构示意图;Fig. 8 is the structural representation of the mold support beam;

图9为本发明实施例提供的双模具单注射系统成型机的另一种实现方式的主视图;9 is a front view of another implementation manner of the dual-mold single-injection system molding machine provided by the embodiment of the present invention;

图10为本发明实施例提供的挤出料筒部位的局部示意图。FIG. 10 is a partial schematic diagram of the part of the extrusion barrel provided by the embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与发明相关的部分。The present application will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the related invention, but not to limit the invention. In addition, it should be noted that, for the convenience of description, only the parts related to the invention are shown in the drawings.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that the embodiments in the present application and the features of the embodiments may be combined with each other in the case of no conflict. The present application will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

如图1-图4所示,本发明实施例提供的双模具单注射系统成型机,包括可移动的双模具安装固定合模结构、注塑单元及斜式注射机射台结构。As shown in FIG. 1-FIG. 4, the dual-mold single-injection system molding machine provided by the embodiment of the present invention includes a movable dual-mold installation and fixed mold clamping structure, an injection molding unit and an inclined injection machine shooting table structure.

可移动的双模具安装固定合模结构包括导柱306,导柱306上顺次设置有调模板303、第一动模板305及定模板308,调模板303和第一动模板305与导柱306滑动配合,定模板308与导柱306固定连接,调模板303上连接有调模机构302和锁模机构,第一动模板305与定模板308之间设置有与导柱306滑动配合的第二动模板307,第二动模板307具有朝向第一动模板305的第一半模安装面和朝向定模板308的第二半模安装面,第一半模安装面和第二半模安装面上均设置有流道出口,第二动模板307的侧面设置有注塑口319,注塑口319通过流道与各流道出口连通,第二动模板307与定模板308之间设置有开合模驱动机构。The movable double mold installation and fixed mold clamping structure includes a guide post 306, and the guide post 306 is sequentially provided with an adjustment plate 303, a first movable plate 305 and a fixed plate 308, and the adjustment plate 303, the first movable plate 305 and the guide column 306 Sliding fit, the fixed plate 308 is fixedly connected with the guide post 306, the adjusting plate 303 is connected with a mold adjusting mechanism 302 and a clamping mechanism, and a second moving plate 305 and the fixed plate 308 are arranged between the first movable plate 305 and the fixed plate 308, which are slidably matched with the guide post 306. The movable platen 307, the second movable platen 307 has a first half-mould mounting surface facing the first moving platen 305 and a second half-mould mounting surface facing the fixed platen 308, the first half-mould mounting surface and the second half-mould mounting surface Both are provided with a runner outlet, the side of the second movable template 307 is provided with an injection port 319, and the injection port 319 communicates with the outlet of each runner through the runner, and a mold opening and closing drive is provided between the second movable template 307 and the fixed template 308. mechanism.

注塑单元330包括塑化系统及注射系统。The injection unit 330 includes a plasticizing system and an injection system.

斜式注射机射台结构,包括平台座350,平台座350上滑动连接有射台座,定模板308上滑动插装有驱动推杆,驱动推杆的一端与第二动模板307,另一端与射台座连接,射台座上具有向第二动模板倾斜的安装面,安装面上沿倾斜方向滑动设置塑化系统,塑化系统连接注射系统,注射系统的挤出料筒332具有喷嘴380,喷嘴380在开合模移动过程跟随第二动模板307移动,且与注塑口319保持对接配合,也即在开合模过程中,喷嘴与注塑口319一直处于对接状态,无回退动作,喷嘴与注塑口319不进行脱离,减少了漏胶几率,降低了周期时间,提高了工作效率。The injection table structure of the inclined injection machine includes a platform seat 350, the platform seat 350 is slidably connected with the injection table seat, the fixed template 308 is slidably inserted with a driving push rod, one end of the driving push rod is connected to the second movable template 307, and the other end is connected to the second movable template 307. The injection pedestal is connected, and the injection pedestal has an installation surface inclined to the second movable template. The installation surface slides along the inclined direction to set the plasticizing system. The plasticizing system is connected to the injection system. The extrusion barrel 332 of the injection system has a nozzle 380. The nozzle 380 moves with the second movable template 307 during the mold opening and closing process, and keeps docking with the injection port 319, that is, during the mold opening and closing process, the nozzle and the injection port 319 are always in a docking state, and there is no retraction action, the nozzle and the injection port 319 The injection port 319 is not separated, which reduces the probability of glue leakage, reduces the cycle time, and improves the work efficiency.

作为一种可实现方式,该双模具单注射系统成型机可以设置四根相互平行的导柱306,四根相互平行的导柱306呈矩形排布,调模板303(亦可称为后模板)、第一动模板305及定模板308分别穿在四根导柱306上,并且调模板303和第一动模板305与导柱306滑动配合,定模板308与导柱306固定连接。调模板303上连接有调模机构302和锁模机构。As an achievable way, the double-mold single-injection system molding machine can be provided with four guide posts 306 parallel to each other, and the four guide posts 306 parallel to each other are arranged in a rectangular shape. , The first movable template 305 and the fixed template 308 are respectively worn on the four guide posts 306 , and the adjustable template 303 and the first movable template 305 are slidingly matched with the guide columns 306 , and the fixed template 308 is fixedly connected with the guide columns 306 . The adjusting plate 303 is connected with a mold adjusting mechanism 302 and a mold clamping mechanism.

调模机构302例如可以包括齿圈,齿圈的内圈处至少均匀设置有三个托轮,托轮转动连接在调模板上。托轮用于对齿圈进行支撑,使齿圈可以绕其自身中心转动。各导柱306位置处均设置有一个齿轮安装架,齿轮安装架与调模板固定连接,齿轮安装架内转动安装有齿轮,齿轮的内圈设置有内螺纹,导柱306上设置有外螺纹,齿轮螺接在导柱306的外螺纹上,并且齿轮与齿圈啮合。调模板上还固定连接有调模电机。在锁模完成后,可以通过调模电机上的主动齿轮驱动齿圈转动,齿圈驱动齿轮转动,以沿导柱306轴线方向来调节调模板303的位置,使公模与母模充分的接触。The mold adjusting mechanism 302 may include, for example, a gear ring. At least three supporting rollers are evenly arranged on the inner ring of the gear ring, and the supporting rollers are rotatably connected to the adjusting plate. The idler is used to support the ring gear so that the ring gear can rotate around its own center. Each guide post 306 is provided with a gear mounting bracket, the gear mounting bracket is fixedly connected with the adjustment plate, a gear is rotated and installed in the gear mounting bracket, the inner ring of the gear is provided with an internal thread, and the guide post 306 is provided with an external thread, The gear is screwed on the external thread of the guide post 306, and the gear meshes with the ring gear. A mold adjusting motor is also fixedly connected to the adjusting template. After the mold clamping is completed, the driving gear on the mold adjusting motor can drive the ring gear to rotate, and the ring gear drives the gear to rotate, so as to adjust the position of the adjusting plate 303 along the axis of the guide post 306, so that the male mold and the female mold are fully contacted .

锁模机构例如可以是包括固定在调模板上的液压缸301,液压缸301的活塞杆穿过调模板303,且在活塞杆的端部固定连接第一连杆315,第一连杆315上铰接第二连杆316。调模板303上铰接有第三连杆317,第三连杆317上铰接有与所述第一动模板305铰接的第四连杆318。第二连杆316的一端铰接于所述第三连杆317的中部。通过液压缸301的活塞杆的伸缩来驱动第一动模板305沿导柱306滑动,以实现开模、合模并锁模。For example, the clamping mechanism may include a hydraulic cylinder 301 fixed on the adjusting plate, the piston rod of the hydraulic cylinder 301 passes through the adjusting plate 303, and the end of the piston rod is fixedly connected to the first connecting rod 315, on the first connecting rod 315 The second link 316 is hinged. A third connecting rod 317 is hinged on the adjusting plate 303 , and a fourth connecting rod 318 is hinged with the first moving template 305 on the third connecting rod 317 . One end of the second link 316 is hinged to the middle of the third link 317 . The first movable template 305 is driven to slide along the guide post 306 by the expansion and contraction of the piston rod of the hydraulic cylinder 301 to realize mold opening, mold closing and mold locking.

第一动模板305与定模板308之间设置有与导柱306滑动配合的第二动模板307,第二动模板307具有朝向第一动模板305的第一半模安装面和朝向定模板308的第二半模安装面。例如在使用时,两套模具的母模311分别固定在第一半模安装面和第二半模安装面上,两套模具的公模310分别对应的固定在第一动模板305及定模板308上。第一半模安装面和第二半模安装面上均设置有流道出口,流道出口用于与各母模311连通,用于向模具内输送熔融的塑料原料。第二动模板307的侧面设置有注塑口319,注塑口319通过流道与各流道出口连通,注塑口319用于与注塑机构的喷嘴380相连通,注塑机中的熔融塑料经注塑口319进入到流道,再经流道出口进入到模具的型腔内。第二动模板307与定模板308之间设置有开合模驱动机构,用来驱动第二动模板307沿着导柱306运动。例如,开合模驱动机构可以包括固定连接在定模板308上的液压缸309,液压缸309的活塞杆固定连接在第二动模板307上。Between the first movable template 305 and the fixed template 308 is a second movable template 307 slidably fitted with the guide post 306 , and the second movable template 307 has a first half-mould mounting surface facing the first movable template 305 and a first half-mould mounting surface facing the fixed template 308 the second half of the mold mounting surface. For example, in use, the female molds 311 of the two sets of molds are respectively fixed on the mounting surface of the first mold half and the mounting surface of the second mold half, and the male molds 310 of the two sets of molds are respectively fixed on the first movable mold plate 305 and the fixed mold plate respectively. 308 on. The first half-mold mounting surface and the second half-mold mounting surface are both provided with a flow channel outlet, and the flow channel outlet is used for communicating with each master mold 311 for conveying molten plastic raw material into the mold. The side of the second movable die plate 307 is provided with an injection port 319. The injection port 319 communicates with the outlet of each flow channel through the flow channel. The injection port 319 is used to communicate with the nozzle 380 of the injection molding mechanism. The molten plastic in the injection molding machine passes through the injection port 319. Enter into the runner, and then enter the cavity of the mold through the outlet of the runner. A mold opening and closing driving mechanism is arranged between the second movable template 307 and the fixed template 308 for driving the second movable template 307 to move along the guide post 306 . For example, the driving mechanism for opening and closing the mold may include a hydraulic cylinder 309 fixedly connected to the fixed platen 308 , and the piston rod of the hydraulic cylinder 309 is fixedly connected to the second movable platen 307 .

工作时由合模驱动机构驱动第一动模板305前后运动,在合模驱动机构、第二动模板307开合液压缸309的作用下,第二动模板307和第一动模板305产生左右运动,且第二动模板307相对于第一动模板305的位移速度可以根据工艺需要自由调节,一般的第二动模板307的相对移动速度低于第一动模板305移动速度。During operation, the first movable template 305 is driven to move back and forth by the clamping drive mechanism. Under the action of the clamping drive mechanism and the opening and closing hydraulic cylinder 309 of the second movable template 307, the second movable template 307 and the first movable template 305 move left and right. , and the displacement speed of the second movable template 307 relative to the first movable template 305 can be freely adjusted according to process requirements.

平台座350及定模板308固定连接在注塑设备的基座上。定模板308上设置有滑动孔,该滑动孔内传动穿装驱动推杆,这里不对驱动推杆的具体结构及形态做具体限制,其只要具有两个连接部即可,这里的传动穿装是指驱动推杆作为传动部件穿于滑动孔中。驱动推杆的其中一个连接部与射台座连接,另一个连接部与第二动模板307连接即可。定模板308与第二动模板307之间可以设置驱动机构来驱动动模板运动,例如但不限于,定模板308上固定设置驱动缸,驱动缸可以是液压缸或气压缸,驱动缸的活塞杆与第二动模板307连接,通过驱动缸来驱动第二动模板307运动以进行合模或开模。在射台座上具有向动模板倾斜的安装面,倾斜角度例如可以在0-80°之间,该安装面上沿倾斜方向滑动设置有塑化系统,塑化系统连接注射系统,注射系统具有与第二动模板307的注塑口319对应配合的喷嘴380。通过沿着倾斜方法来移动塑化系统,可以使注射系统的挤出料筒332的喷嘴380与注塑口319对接或分离。The platform base 350 and the fixed template 308 are fixedly connected to the base of the injection molding equipment. The fixed template 308 is provided with a sliding hole, and the driving push rod is driven in the sliding hole. The specific structure and shape of the driving push rod are not specifically limited here. It only needs to have two connecting parts. The finger-driven push rod is passed through the sliding hole as a transmission part. One of the connecting parts of the driving push rod is connected to the shooting platform seat, and the other connecting part is connected to the second movable template 307 . A driving mechanism can be set between the fixed template 308 and the second movable template 307 to drive the movable template to move. For example, but not limited to, a driving cylinder is fixed on the fixed template 308, and the driving cylinder can be a hydraulic cylinder or a pneumatic cylinder. It is connected with the second movable die plate 307, and the second movable die plate 307 is driven to move by a driving cylinder to perform mold closing or mold opening. There is an installation surface inclined to the movable template on the injection table base, and the inclination angle can be between 0-80°. The installation surface is slidably provided with a plasticizing system along the inclined direction. The plasticizing system is connected to the injection system, and the injection system has a The injection port 319 of the second movable die plate 307 corresponds to the matched nozzle 380 . By moving the plasticizing system along an inclined approach, the nozzle 380 of the extrusion barrel 332 of the injection system can be docked or separated from the injection port 319 .

其中,塑化系统及注射系统可以采用现有注塑设备中采用的结构,这里不对其具体结构进行赘述。Among them, the plasticizing system and the injection system may adopt the structures adopted in the existing injection molding equipment, and the specific structures thereof will not be repeated here.

上述方案,通过在第一动模板305及定模板308之间设置第二动模板307,使第一动模板305与第二动模板307之间可以连接一套模具,第二动模板307与定模板308之间可以连接一套模具,使其能够在一台注塑成型设备上同时使用两副通用模具进行生产,降低了成本,提高了模具的有效使用性,提高了生产效率,节省了占地面积。In the above scheme, by setting the second movable template 307 between the first movable template 305 and the fixed template 308, a set of molds can be connected between the first movable template 305 and the second movable template 307, and the second movable template 307 and the fixed template 307. A set of molds can be connected between the templates 308, so that two sets of general molds can be used for production on one injection molding equipment at the same time, which reduces the cost, improves the effective usability of the mold, improves the production efficiency, and saves the land occupation. area.

在第二动模板307与射台座之间设置了驱动推杆,第二动模板307可以通过驱动推杆带动射台座同步运动,射台座同时带动塑化系统及注射系统同步运动,使得注射系统的喷嘴380可以与第二动模板307的注塑口319一直处于良好的对接状态,避免出现漏胶的情况,达到了在开合模时,塑化系统及注射系统与开合模同步移动。此外,流道分为对称的两个,这样注射后的熔融物料一分为二、前后对称地分别流向两副模具型腔,这种注射方式可实现两副模具的前后型腔压力平衡,对第二动模板的压力可以互相抵消,而且流道短,注射过程压力稳定,制品合格率高,各型腔制品品质均匀一致。A drive push rod is arranged between the second movable template 307 and the injection platform seat. The second movable template 307 can drive the injection platform seat to move synchronously through the drive push rod, and the injection platform seat simultaneously drives the plasticizing system and the injection system to move synchronously, so that the injection system can move synchronously. The nozzle 380 can always be in a good docking state with the injection port 319 of the second movable template 307 to avoid glue leakage, so that the plasticizing system and the injection system move synchronously with the mold opening and closing when the mold is opened and closed. In addition, the runner is divided into two symmetrical parts, so that the molten material after injection is divided into two parts and flows to the two pairs of mold cavities symmetrically before and after. The pressure of the second movable template can cancel each other, and the flow channel is short, the pressure in the injection process is stable, the product qualification rate is high, and the quality of the products in each cavity is uniform.

调模板303与第一动模板305之间连接有机械锁锁杆313,调模板303和第一动模板305二者之一上设置有第一连接孔、另一上设置有第二连接孔。例如但不限于,第一动模板305的边缘具有外伸的第一连接板,第一连接孔设置在第一连接板上,调模板303的边缘具有外伸的第二连接板,第二连接孔设置在第二连接板上。A mechanical lock lever 313 is connected between the adjusting plate 303 and the first moving plate 305, and one of the adjusting plate 303 and the first moving plate 305 is provided with a first connection hole, and the other is provided with a second connection hole. For example, but not limited to, the edge of the first movable template 305 has a first connecting plate extending outward, the first connecting hole is provided on the first connecting plate, the edge of the adjusting plate 303 has a second connecting plate extending outward, and the second connecting plate The holes are provided on the second connecting plate.

机械锁锁杆313与第一连接孔固定连接,机械锁锁杆313与第二连接孔滑动连接,机械锁锁杆313上设置有定位槽,定位槽可以为等距设置的多个。第二连接孔背离第一连接孔的一侧铰接有锁定片314,定位槽具有面向第一连接孔的定位面,锁定片与定位面止退配合。例如,定位槽的截面为直角梯形,该直角梯形的直角腰对应为定位面。The mechanical lock lever 313 is fixedly connected with the first connection hole, and the mechanical lock lever 313 is slidably connected with the second connection hole. The mechanical lock lever 313 is provided with positioning grooves, and the positioning grooves can be arranged at equal intervals. The side of the second connection hole facing away from the first connection hole is hinged with a locking piece 314 , the positioning groove has a positioning surface facing the first connection hole, and the locking piece is engaged with the positioning surface for backstop. For example, the cross-section of the positioning groove is a right-angled trapezoid, and the right-angled waist of the right-angled trapezoid corresponds to the positioning surface.

采用上述结构,机械锁锁杆313可以随第一动模板305自由的向左(参照图1的视图方向)滑动,且可以防止第一动模板305非正常的向右运动,其只有在锁定片绕出定位槽的情况下,才能向右运动。With the above structure, the mechanical lock lever 313 can freely slide to the left (refer to the view direction of FIG. 1 ) with the first movable template 305 , and can prevent the first movable template 305 from moving to the right abnormally. It can only move to the right when it goes out of the positioning groove.

另参见图10,注射系统包括挤出料筒332,喷嘴380与挤出料筒332连通,注射系统上连接有用于驱动整个注射系统移动的直线驱动装置354,用于驱动塑化系统沿倾斜面滑动,从而驱动喷嘴380移动,以实现喷嘴380与注塑口319之间的对接与脱离。例如但不限于,直线驱动装置354可以采用气压缸或液压缸。直线驱动装置354的活塞杆上铰接连接杆353,连接杆353并与连接件331铰接,在活塞杆进行收缩时,使喷嘴380与注塑口319可以充分接触,避免出现漏胶的问题发生。此外,当需要清料或者工艺需求时,通过直线驱动装置354向上滑动塑化系统,使得喷嘴380和第二动模板307脱离。10, the injection system includes an extrusion barrel 332, the nozzle 380 communicates with the extrusion barrel 332, and the injection system is connected with a linear drive device 354 for driving the entire injection system to move, for driving the plasticizing system along the inclined surface Slide to drive the nozzle 380 to move, so as to realize the docking and disengagement between the nozzle 380 and the injection port 319 . For example, but not limited to, the linear drive device 354 may use a pneumatic cylinder or a hydraulic cylinder. A connecting rod 353 is hinged on the piston rod of the linear drive device 354, and the connecting rod 353 is hinged with the connecting piece 331. When the piston rod is retracted, the nozzle 380 and the injection port 319 can be fully contacted to avoid the problem of glue leakage. In addition, when cleaning or process requirements are required, the plasticizing system is slid upward by the linear driving device 354, so that the nozzle 380 and the second movable platen 307 are disengaged.

塑化系统与第二动模板之间设置有用于驱动塑化系统沿倾斜方向滑动的直线驱动装置354。直线驱动装置354可以是液压缸或气压缸,直线驱动装置354的一端与塑化系统连接,另一端通过连接杆353与第二动模板307上固定连接的连接件331连接,通过控制直线驱动装置354的伸长或回缩,来使喷嘴380与注塑口319脱离或对接。A linear driving device 354 for driving the plasticizing system to slide in the inclined direction is arranged between the plasticizing system and the second movable platen. The linear driving device 354 can be a hydraulic cylinder or a pneumatic cylinder. One end of the linear driving device 354 is connected to the plasticizing system, and the other end is connected to the connecting piece 331 fixedly connected to the second movable template 307 through the connecting rod 353. By controlling the linear driving device 354 is extended or retracted to disengage or dock the nozzle 380 from the injection port 319.

驱动推杆包括相互铰接的主动推杆和从动推杆358,主动推杆与第二动模板307固定连接,例如但不限于,主动推杆的端部设置连接件362,连接件362通过螺栓与第二动模板307固定连接。从动推杆358与射台座铰接,主动推杆与定模板308滑动配合。可以通过销钉359将主动推杆和从动推杆358进行铰接。从动推杆358的两铰接轴线在垂直于从动推杆358轴线的平面内的投影相交。即从动推杆358两端的铰接轴线不是平行线,此时从动推杆358的连接形式形成了万向节,一方面可以降低对射台座及第二动模板307运动精度的要求,节省加工成本,降低调试难度,另一方面可以根据具体情况来调整射台座的滑动方向,使射台座的滑动方向可以有多种选择,不与第二动模板307平行也可以。The drive push rod includes an active push rod and a driven push rod 358 that are hinged to each other. The active push rod is fixedly connected to the second movable template 307. For example, but not limited to, the end of the active push rod is provided with a connecting piece 362, and the connecting piece 362 is connected by a bolt. It is fixedly connected with the second moving template 307 . The driven push rod 358 is hingedly connected with the shooting platform seat, and the active push rod slidably fits with the fixed template 308 . The driving push rod and the driven push rod 358 can be hinged through the pin 359 . The projections of the two hinge axes of the driven push rod 358 in a plane perpendicular to the axis of the driven push rod 358 intersect. That is, the hinge axes of the two ends of the driven push rod 358 are not parallel lines. At this time, the connection form of the driven push rod 358 forms a universal joint. On the one hand, it can reduce the requirements for the movement accuracy of the shooting table base and the second movable template 307 and save processing. cost and reduce the difficulty of debugging. On the other hand, the sliding direction of the injection pedestal can be adjusted according to specific conditions, so that the sliding direction of the injection pedestal can be selected in various ways, and it can be not parallel to the second movable template 307 .

定模板固定设置于射台座的滑动方向上,主动推杆的滑动方向与射台座的滑动方向相同。The fixed template is fixedly arranged in the sliding direction of the injection pedestal, and the sliding direction of the active push rod is the same as the sliding direction of the injection pedestal.

主动推杆包括连接头360和两相互平行的连接杆361,两连接杆361之间固定连接有推杆连接座363,推杆连接座363可以但不限于为杆件。连接头360固定连接于推杆连接座363上,各连接杆361均与第二动模板307固定连接,连接头360与从动推杆358铰接,各连接杆361与定模板308滑动配合。例如,定模板308的顶部设置有支撑耳,支撑耳内设置有通孔,连接杆361穿过该通孔实现与定模板308的滑动配合。连接头360可以具有U型的连接部,即由固定连接于基体上的两平行间隔的连接板构成,两连接板上具有同轴的通孔,从动推杆358的一端位于两连接板之间,并通过穿过通孔的销钉359与连接头360铰接。The active push rod includes a connecting head 360 and two parallel connecting rods 361. A push rod connecting seat 363 is fixedly connected between the two connecting rods 361. The push rod connecting seat 363 can be but is not limited to a rod. The connecting head 360 is fixedly connected to the push rod connecting seat 363 , each connecting rod 361 is fixedly connected with the second movable template 307 , the connecting head 360 is hinged with the driven push rod 358 , and each connecting rod 361 slides with the fixed template 308 . For example, the top of the fixed plate 308 is provided with a support ear, and a through hole is formed in the support ear, and the connecting rod 361 passes through the through hole to realize sliding fit with the fixed plate 308 . The connecting head 360 may have a U-shaped connecting portion, that is, it is composed of two parallel and spaced connecting plates fixedly connected to the base, the two connecting plates have coaxial through holes, and one end of the driven push rod 358 is located between the two connecting plates. It is hinged with the connector 360 through the pin 359 passing through the through hole.

射台座的下部设置有向下延伸的连接板355,连接板355的下端与从动推杆358铰接。可以通过销钉357来将连接板355与从动推杆358铰接在一起。A connecting plate 355 extending downward is provided at the lower part of the shooting platform seat, and the lower end of the connecting plate 355 is hinged with the driven push rod 358 . The connecting plate 355 and the driven push rod 358 can be hinged together by a pin 357 .

平台座350上固定连接有相互平行的导轨,射台座上设置有与导轨配合的导槽,导槽的内壁可以设置滚珠,以形成滚动的导轨副,降低了摩擦,提高了使用寿命及运动精度。The platform base 350 is fixedly connected with mutually parallel guide rails, and the shooting platform base is provided with guide grooves that cooperate with the guide rails. The inner wall of the guide grooves can be provided with balls to form a rolling guide rail pair, which reduces friction and improves service life and motion accuracy. .

射台座包括与平台座350滑动配合的同步托板座351,同步托板座351的顶部通过螺栓固定连接有射台安装座352,安装面设置于射台安装座352上。例如,安装面上可以安装有直线导轨,塑化系统通过直线导轨滑动连接在安装面上。The shooting table base includes a synchronous support plate base 351 slidably matched with the platform base 350 . The top of the synchronization support plate base 351 is fixedly connected to the shooting table mounting base 352 by bolts, and the mounting surface is arranged on the shooting table mounting base 352 . For example, linear guides can be installed on the mounting surface, and the plasticizing system is slidably connected to the mounting surface through the linear guides.

另参见图3-图6所示,第二动模板307的下部连接有支撑结构312,支撑结构312包括模具支撑梁1、支撑座滑块7、支撑座滑板8和调节螺钉3,模具支撑梁1与第二动模板307的端部固定连接,模具支撑梁1上开设有第一凹槽,所述第一凹槽内设有支撑座滑块7,支撑座滑块7能够在所述第一凹槽内上下滑动,支撑座滑块7上开设有第二凹槽,所述第二凹槽内设有支撑座滑板8,支撑座滑板8能够在水平支撑面上进行水平移动,调节螺钉3依次穿过支撑座滑板8、支撑座滑块7和模具支撑梁1,通过调整调节螺钉3的高低,来推动模具支撑梁1进行上下高度的调整。3-6, the lower part of the second movable template 307 is connected with a support structure 312. The support structure 312 includes a mold support beam 1, a support seat slider 7, a support seat slider 8 and an adjustment screw 3. The mold support beam 1 is fixedly connected to the end of the second movable template 307, the mold support beam 1 is provided with a first groove, and the first groove is provided with a support seat slider 7, and the support seat slider 7 can be in the first groove. A groove slides up and down, a second groove is formed on the support base slider 7, and a support base slide 8 is arranged in the second groove. The support base slide 8 can move horizontally on the horizontal support surface, and the adjusting screw 3. Pass through the support base slide plate 8, the support base slide block 7 and the mold support beam 1 in turn, and push the mold support beam 1 to adjust the upper and lower heights by adjusting the height of the adjusting screw 3.

在第二动模板307下部设置可以移动的支撑结构来满足模具平行度的需求,提高制品的质量,第二动模板307穿过开合模系统上的导柱306,并由导柱306定位,可以沿着导柱306进行水平轴向运动。A movable support structure is arranged at the lower part of the second movable template 307 to meet the requirement of mold parallelism and improve the quality of the product. The second movable template 307 passes through the guide posts 306 on the mold opening and closing system and is positioned by the guide posts 306. Horizontal axial movement is possible along the guide post 306 .

另参见图5-图8,模具支撑梁1与第二动模板307的端部通过定位销5定位,定位销5的两侧设有连接模具支撑梁1与第二动模板307的紧固螺钉4。模具支撑梁1可以采用工字形结构。5-8, the ends of the mold support beam 1 and the second movable template 307 are positioned by the positioning pins 5, and the two sides of the positioning pins 5 are provided with fastening screws connecting the mold support beam 1 and the second movable template 307 4. The mold support beam 1 can adopt an I-shaped structure.

作为另一种可实现方式,模具支撑梁1与第二动模板307为一体结构。As another achievable manner, the mold support beam 1 and the second movable template 307 are integrally formed.

第一凹槽的两端与支撑座滑块7贴合,支撑座滑块7不能进行左右移动;第二凹槽的两端与支撑座滑板8贴合。Both ends of the first groove are fitted with the support base slider 7 , and the support base slide 7 cannot move left and right; both ends of the second groove are fitted with the support base slide 8 .

支撑座滑块7、支撑座滑板8和调节螺钉3均为两个,对称设置在模具支撑梁1的下端,调节螺钉3上设有调节螺母2。There are two support base sliders 7 , support base slide plates 8 and two adjustment screws 3 , which are symmetrically arranged at the lower end of the mold support beam 1 , and the adjustment screws 3 are provided with adjustment nuts 2 .

本发明可以采用两组以上的调节螺钉3紧固。两组调节螺钉3穿过模具支撑梁1,且分布在模具支撑梁1两侧;模具支撑梁1上有螺纹孔,调节螺钉3连接螺纹孔,调节螺钉3的下端平面和支撑座滑块7接触,当旋转调节螺钉3时,在螺纹副推力的作用下,模具支撑梁1可以向上移动;通过调节四组调节螺钉3的高低,从而调整第二动模板307、第一动模板305及定模板308的平行度,当平行度调整到工艺要求时,向下紧固调节螺母2,防止调节螺钉3松动。In the present invention, more than two sets of adjusting screws 3 can be used for fastening. Two sets of adjustment screws 3 pass through the mold support beam 1 and are distributed on both sides of the mold support beam 1; the mold support beam 1 has threaded holes, the adjustment screws 3 are connected to the threaded holes, the lower end plane of the adjustment screws 3 and the support seat slider 7 contact, when the adjusting screw 3 is rotated, the mold support beam 1 can move upward under the action of the thrust of the thread pair; by adjusting the height of the four sets of adjusting screws 3, the second movable template 307, the first movable template 305 and the fixed As for the parallelism of the template 308, when the parallelism is adjusted to the technological requirement, the adjusting nut 2 should be tightened downward to prevent the adjusting screw 3 from loosening.

支撑座滑板8下方与水平面相接触,且与支撑座滑块7刚性连接;支撑座滑板8可采用耐磨材料,优选采用锡青铜材料加油脂润滑形式,也可采用其他耐磨材料的方式来减少移动摩擦。The bottom of the support base slide 8 is in contact with the horizontal surface, and is rigidly connected with the support base slider 7; the support base slide 8 can be made of wear-resistant material, preferably tin bronze material plus grease lubrication, or other wear-resistant materials. Reduce moving friction.

另参见图7,支撑座滑块7的端部设有刮屑板9,刮屑板9用于清除水平面上的异物。Referring also to FIG. 7 , a scraper 9 is provided at the end of the slider 7 of the support base, and the scraper 9 is used to remove foreign objects on the horizontal surface.

刮屑板9安装在支撑座滑块7的两侧,一侧安装一个,保证整个移动支撑机构在移动过程中不卷入异物,保证移动水平面(图3、图5中的虚线表示水平面)的清洁。The scraper plate 9 is installed on both sides of the support base slider 7, and one side is installed to ensure that the entire moving support mechanism is not involved in foreign objects during the movement process, and to ensure that the moving horizontal plane (the dotted line in Figure 3 and Figure 5 represents the horizontal plane) clean.

调节螺钉3底部设有凸台,支撑座滑块7上端设置有孔,凸台嵌入所述孔内,用于防止支撑座滑块7进行前后移动。The bottom of the adjusting screw 3 is provided with a boss, and the upper end of the support base slider 7 is provided with a hole, and the boss is embedded in the hole to prevent the support base slide 7 from moving back and forth.

凸台可为圆形凸台,该凸台嵌入支撑座滑块上端的孔内,防止支撑座滑块进行前后移动,并脱出模具支撑梁。The boss can be a circular boss, and the boss is embedded in the hole at the upper end of the slider of the support seat to prevent the slider of the support seat from moving back and forth and out of the mold support beam.

第一动模板305与定模板308上均设置有脱模顶杆机构304,通过脱模顶杆机构304对两个模具进行脱模。脱模顶杆机构304包括顶杆及驱动顶杆沿其轴线运动的液压缸,顶杆用于将产品从模具中顶出。Both the first movable platen 305 and the fixed platen 308 are provided with a demolding ejector mechanism 304 , and the two molds are demolded through the ejector ejector mechanism 304 . The ejector pin mechanism 304 includes an ejector pin and a hydraulic cylinder for driving the ejector pin to move along its axis, and the ejector pin is used to eject the product from the mold.

注塑单元330与可移动的双模具安装固定合模结构在竖直向下的投影面上可成0-90°夹角布置,例如,上述实施例中显示了呈0°夹角的布置,当然也可以参见图9所示,注塑单元330与可移动的双模具安装固定合模结构在竖直向下的投影面上可成90°夹角布置,例如以挤出料筒332及导柱306为参考,其在竖直向下的投影面上成90°夹角布置。The injection molding unit 330 and the movable dual-mold installation and fixed mold clamping structure can be arranged at an angle of 0-90° on the vertical downward projection plane. For example, the above-mentioned embodiment shows the arrangement at an angle of 0°, of course Referring also to FIG. 9 , the injection molding unit 330 and the movable dual-mold-mounted fixed mold clamping structure can be arranged at an angle of 90° on the vertical downward projection plane, for example, the extrusion barrel 332 and the guide post 306 For reference, they are arranged at an angle of 90° on the vertically downward projection plane.

以上描述仅为本申请的较佳实施例以及对所运用技术原理的说明。本领域技术人员应当理解,本申请中所涉及的发明范围,并不限于上述技术特征的特定组合而成的技术方案,同时也应涵盖在不脱离所述发明构思的情况下,由上述技术特征或其等同特征进行任意组合而形成的其它技术方案。例如上述特征与本申请中公开的(但不限于)具有类似功能的技术特征进行互相替换而形成的技术方案。The above description is only a preferred embodiment of the present application and an illustration of the applied technical principles. Those skilled in the art should understand that the scope of the invention involved in this application is not limited to the technical solution formed by the specific combination of the above-mentioned technical features, and should also cover the above-mentioned technical features without departing from the inventive concept. Other technical solutions formed by any combination of its equivalent features. For example, a technical solution is formed by replacing the above-mentioned features with the technical features disclosed in this application (but not limited to) with similar functions.

Claims (8)

1.一种双模具单注射系统成型机,其特征在于,包括可移动的双模具安装固定合模结构、注塑单元及斜式注射机射台结构;1. a dual-mold single-injection system molding machine is characterized in that, comprising movable dual-mold installation fixed mold clamping structure, injection molding unit and inclined injection machine shooting table structure; 所述可移动的双模具安装固定合模结构包括导柱,所述导柱上顺次设置有调模板、第一动模板及定模板,所述调模板和所述第一动模板与所述导柱滑动配合,所述定模板与所述导柱固定连接,所述调模板上连接有调模机构和锁模机构,所述第一动模板与所述定模板之间设置有与所述导柱滑动配合的第二动模板,所述第二动模板具有朝向所述第一动模板的第一半模安装面和朝向所述定模板的第二半模安装面,所述第一半模安装面和所述第二半模安装面上均设置有流道出口,所述第二动模板的侧面设置有注塑口,所述注塑口通过流道与各所述流道出口连通,所述第二动模板与所述定模板之间设置有开合模驱动机构;所述开合模驱动机构包括固定连接在定模板上的液压缸,液压缸的活塞杆固定连接在第二动模板上,The movable double-mold installation and fixed mold clamping structure includes a guide post, on which an adjusting platen, a first moving platen and a fixed platen are arranged in sequence, and the adjusting platen and the first moving platen are The guide posts are slidably matched, the fixed platen is fixedly connected with the guide posts, the adjustment platen is connected with a mold adjustment mechanism and a mold clamping mechanism, and a connection with the A second movable platen that is slidably fitted with guide posts, the second movable platen has a first half-mould mounting surface facing the first moving platen and a second half-mould mounting surface facing the fixed platen, the first half-mould mounting surface Both the mold mounting surface and the second half-mold mounting surface are provided with a runner outlet, and the side of the second movable template is provided with an injection port, and the injection port is communicated with each of the runner outlets through the runner, so A mold opening and closing drive mechanism is arranged between the second movable platen and the fixed mold plate; the mold opening and closing drive mechanism includes a hydraulic cylinder fixedly connected to the fixed platen, and the piston rod of the hydraulic cylinder is fixedly connected to the second movable platen superior, 所述注塑单元包括塑化系统及注射系统;The injection molding unit includes a plasticizing system and an injection system; 所述斜式注射机射台结构,包括平台座,所述平台座上滑动连接有射台座,所述定模板上滑动插装有驱动推杆,所述驱动推杆的一端与所述第二动模板连接,另一端与所述射台座连接,所述射台座上具有向所述第二动模板倾斜的安装面,所述安装面上沿倾斜方向滑动设置所述塑化系统,所述塑化系统连接注射系统,所述注射系统的挤出料筒具有喷嘴,所述喷嘴在开合模移动过程跟随所述第二动模板移动,且与所述注塑口保持对接配合;The shooting table structure of the inclined injection machine includes a platform seat, the platform seat is slidably connected with the shooting table seat, the fixed template is slidably inserted with a driving push rod, and one end of the driving push rod is connected to the second The movable template is connected, and the other end is connected to the injection platform seat, and the injection platform seat has a mounting surface inclined to the second movable template. The chemical system is connected to the injection system, and the extrusion barrel of the injection system has a nozzle, and the nozzle moves with the second movable template in the process of opening and closing the mold, and maintains butt fit with the injection port; 所述第二动模板的下部连接有支撑结构,所述支撑结构包括模具支撑梁、支撑座滑块、支撑座滑板和调节螺钉,所述模具支撑梁与第二动模板固定连接,所述模具支撑梁上开设有第一凹槽,所述第一凹槽内设有支撑座滑块,所述支撑座滑块能够在所述第一凹槽内上下滑动,所述支撑座滑块上开设有第二凹槽,所述第二凹槽内设有支撑座滑板,所述支撑座滑板能够在水平支撑面上进行水平移动,所述调节螺钉依次穿过支撑座滑板、支撑座滑块和模具支撑梁,通过调整调节螺钉的高低,来推动模具支撑梁进行上下高度的调整;The lower part of the second movable template is connected with a support structure, and the support structure includes a mold support beam, a support seat slider, a support seat slider and an adjustment screw, and the mold support beam is fixedly connected with the second movable template. A first groove is opened on the support beam, and a support seat slider is arranged in the first groove. The support seat slider can slide up and down in the first groove, and the support seat slider is provided with a first groove. There is a second groove, a support seat slide plate is arranged in the second groove, and the support seat slide plate can move horizontally on the horizontal support surface, and the adjusting screw passes through the support seat slide plate, the support seat slider and the The mold support beam can be adjusted by adjusting the height of the adjusting screw to push the mold support beam to adjust the upper and lower heights; 所述调节螺钉底部设有凸台,所述支撑座滑块上端设置有孔,所述凸台嵌入所述孔内,用于防止支撑座滑块进行前后移动,所述第一动模板与所述定模板上均设置有脱模顶杆机构,所述脱模顶杆机构包括顶杆及驱动顶杆沿其轴线运动的液压缸。The bottom of the adjustment screw is provided with a boss, and the upper end of the support seat slider is provided with a hole, and the boss is embedded in the hole to prevent the support seat slider from moving back and forth. The fixed template is provided with a ejector rod mechanism, and the mold ejection ejector mechanism includes a ejector rod and a hydraulic cylinder for driving the ejector rod to move along its axis. 2.根据权利要求1所述的双模具单注射系统成型机,其特征在于,所述调模板与所述第一动模板之间连接有机械锁锁杆,所述调模板和所述第一动模板二者之一上设置有第一连接孔、另一上设置有第二连接孔,所述机械锁锁杆与所述第一连接孔固定连接,所述机械锁锁杆与所述第二连接孔滑动连接,所述机械锁锁杆上设置有定位槽,所述第二连接孔背离所述第一连接孔的一侧铰接有锁定片,所述定位槽具有面向所述第一连接孔的定位面,所述锁定片与所述定位面止退配合。2 . The double-mold single-injection system molding machine according to claim 1 , wherein a mechanical lock lever is connected between the adjusting platen and the first movable platen. One of the moving templates is provided with a first connection hole, and the other is provided with a second connection hole, the mechanical lock lever is fixedly connected with the first connection hole, and the mechanical lock lever is connected with the first connection hole. The two connecting holes are slidably connected, the mechanical lock lever is provided with a positioning groove, the side of the second connecting hole facing away from the first connecting hole is hinged with a locking piece, and the positioning groove has a surface facing the first connecting hole. The positioning surface of the hole, and the locking piece is engaged with the positioning surface in a back-stop manner. 3.根据权利要求1或2所述的双模具单注射系统成型机,其特征在于,所述塑化系统与所述第二动模板之间设置有用于驱动所述塑化系统沿所述倾斜方向滑动的直线驱动装置。3 . The double-mold single-injection system molding machine according to claim 1 or 2, characterized in that, between the plasticizing system and the second movable platen, there is a device for driving the plasticizing system along the slope. Linear drive for directional sliding. 4.根据权利要求3所述的双模具单注射系统成型机,其特征在于,所述驱动推杆包括相互铰接的主动推杆和从动推杆,所述主动推杆与所述第二动模板固定连接,所述从动推杆与所述射台座铰接,所述主动推杆与所述定模板滑动配合,所述从动推杆的两铰接轴线在垂直于所述从动推杆轴线的平面内的投影相交。4 . The double-mold single-injection system molding machine according to claim 3 , wherein the driving push rod comprises an active push rod and a driven push rod that are hinged to each other, and the driving push rod is connected to the second movable push rod. 5 . The template is fixedly connected, the driven push rod is hinged with the shooting platform seat, the active push rod is slidably matched with the fixed template, and the two hinge axes of the driven push rod are perpendicular to the axis of the driven push rod The projections in the plane intersect. 5.根据权利要求4所述的双模具单注射系统成型机,其特征在于,所述主动推杆包括连接头和两相互平行的连接杆,两所述连接杆之间固定连接有推杆连接座,所述连接头固定连接于所述推杆连接座上,各所述连接杆均与所述第二动模板固定连接,所述连接头与所述从动推杆铰接,各所述连接杆与所述定模板滑动配合,所述射台座的下部设置有向下延伸的连接板,所述连接板的下端与所述从动推杆铰接。5 . The double-mold single-injection system molding machine according to claim 4 , wherein the active push rod comprises a connecting head and two connecting rods parallel to each other, and a push rod connection is fixedly connected between the two connecting rods. 6 . The connecting head is fixedly connected to the push rod connecting seat, each of the connecting rods is fixedly connected to the second movable template, the connecting head is hinged with the driven push rod, and each connection The rod is slidably matched with the fixed platen, the lower part of the shooting platform seat is provided with a connecting plate extending downward, and the lower end of the connecting plate is hinged with the driven push rod. 6.根据权利要求1所述的双模具单注射系统成型机,其特征在于,所述模具支撑梁与第二动模板的端部通过定位销定位,所述定位销的两侧设有连接模具支撑梁与第二动模板的紧固螺钉;或者,6. The double-mold single-injection system molding machine according to claim 1, wherein the mold support beam and the end of the second movable template are positioned by positioning pins, and two sides of the positioning pins are provided with connecting molds Fastening screws for the support beam and the second movable formwork; or, 所述模具支撑梁与第二动模板为一体结构。The mold support beam and the second movable template are integral structures. 7.根据权利要求1所述的双模具单注射系统成型机,其特征在于,所述第一凹槽的两端与所述支撑座滑块贴合,所述第二凹槽的两端与所述支撑座滑板贴合,所述支撑座滑块、支撑座滑板和调节螺钉均为两个,对称设置在所述模具支撑梁的下端,所述调节螺钉上设有调节螺母。7 . The double-mold single-injection system molding machine according to claim 1 , wherein both ends of the first groove are fitted with the support base slider, and both ends of the second groove are The support base slides are fitted together, and there are two support base sliders, support base slides and adjustment screws, which are symmetrically arranged at the lower end of the mold support beam, and adjustment nuts are provided on the adjustment screws. 8.根据权利要求1所述的双模具单注射系统成型机,其特征在于,所述支撑座滑块的端部设有刮屑板,所述刮屑板用于清除水平面上的异物,所述刮屑板为两个,设置在所述支撑座滑块的两侧。8 . The double-mold single-injection system molding machine according to claim 1 , wherein the end of the sliding block of the support base is provided with a scraper plate, and the scraper plate is used to remove foreign objects on the horizontal surface, so the There are two scrapers, which are arranged on both sides of the sliding block of the support base.
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