CN108485320B - Clean coating and preparation method thereof - Google Patents
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D1/00—Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
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- C09D167/00—Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
- C09D5/1656—Antifouling paints; Underwater paints characterised by the film-forming substance
- C09D5/1662—Synthetic film-forming substance
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/16—Antifouling paints; Underwater paints
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Abstract
本发明公开了一种用于金属、陶瓷、玻璃等不同基底的彩色洁净涂层的制备方法,具体是往水与乙醇的混合液中加入适量的纳米二氧化钛搅拌30min~60min,之后加入一定量的某种颜色的塑粉搅拌30min~60min,再加入一定量的硅基溶胶搅拌10min~30min。(硅基溶胶是由离子水、氨水、无水乙醇、正硅酸乙酯、六甲基二硅胺烷配置的一种稳定胶体)。将制备好的混合液涂制到基材上,一定温度退火10min~30min得到洁净涂层,涂层结合使用的塑粉类型可调整为不同颜色。本发明公开的适用于金属、陶瓷、玻璃等不同基底的洁净涂层制备,工艺简单,成本低,无污染,易操作,涂层与衬底的结合牢固,涂层颜色可调、具有优异的洁净性能。
The invention discloses a method for preparing a color clean coating for different substrates such as metals, ceramics and glass. Specifically, an appropriate amount of nano-titanium dioxide is added to a mixture of water and ethanol and stirred for 30 to 60 minutes, and then a certain amount of A certain color of plastic powder is stirred for 30min~60min, and then a certain amount of silica-based sol is added and stirred for 10min~30min. (Silicon-based sol is a stable colloid prepared from ionized water, ammonia water, absolute ethanol, ethyl orthosilicate and hexamethyldisilazane). The prepared mixture is coated on the substrate, and annealed at a certain temperature for 10-30 minutes to obtain a clean coating. The type of plastic powder used in combination with the coating can be adjusted to different colors. The invention disclosed in the invention is suitable for the preparation of clean coatings for different substrates such as metals, ceramics, glass, etc. The process is simple, the cost is low, pollution-free, easy to operate, the combination of the coating and the substrate is firm, the color of the coating can be adjusted, and the coating has excellent properties. Clean performance.
Description
技术领域technical field
本发明涉及一种彩色洁净涂层的制备方法,尤其涉及一种适用多种颜色、多种基底的洁净涂层的制备方法。The invention relates to a preparation method of a color clean coating, in particular to a preparation method of a clean coating suitable for various colors and various substrates.
背景技术Background technique
近年来研究人员对荷叶、水黾、玫瑰花等一些动植物疏水特性的研究发现,实现超疏水需要两个因素,第一表面具有粗糙结构,第二低的表面能。所以研究超疏水表面成为一个火热的课题。超疏水涂层可以应用在很多领域,比如自清洁、抗冰雪、减阻、油水分离、抗腐蚀等领域。In recent years, researchers have studied the hydrophobic properties of some animals and plants such as lotus leaves, water striders, and roses. It has been found that two factors are required to achieve superhydrophobicity. The first surface has a rough structure and the second low surface energy. Therefore, the study of superhydrophobic surfaces has become a hot topic. Superhydrophobic coatings can be used in many fields, such as self-cleaning, anti-ice and snow, drag reduction, oil-water separation, anti-corrosion and other fields.
建筑物外墙、防护栏通常会受到外界环境中诸如粉尘、悬浮颗粒等污染,这不仅影响了建筑物、防护栏的美观,同时这些污染物还会通过物理化学作用破坏外墙涂料和防护栏表面,降低了外墙涂料和防护栏涂层的使用效率,增加了维护成本,所以具有超疏水自清洁的涂层就受到了很大关注。Building exterior walls and guardrails are usually polluted by the external environment such as dust and suspended particles, which not only affects the appearance of buildings and guardrails, but also damages exterior wall coatings and guardrails through physical and chemical effects. Surface, reducing the use efficiency of exterior wall coatings and guardrail coatings, and increasing maintenance costs, so coatings with superhydrophobic self-cleaning have received a lot of attention.
在抗冰雪方面可应用于高压输电线路,航行,电视通讯等方面。当寒冬冰雪来临的时候,冰雪很容易阻碍电力正常的传输,并且给飞机的飞行安全也带来潜在的危害,还大大减弱了电视信号和出现中断信号的现象。通过超疏水涂层减少冰雪的粘附达到防冰灾害,有效的避免电力输送,航行,电视通讯冰雪对它们的覆盖和对信号传输的影响。In terms of anti-ice and snow, it can be applied to high-voltage transmission lines, navigation, television communications, etc. When the cold winter comes, the ice and snow can easily hinder the normal transmission of electricity, and also bring potential harm to the flight safety of the aircraft, and also greatly weaken the TV signal and the phenomenon of interruption of the signal. The super-hydrophobic coating reduces the adhesion of ice and snow to prevent ice disasters, and effectively avoids the impact of ice and snow on power transmission, navigation, and television communications and on signal transmission.
在减阻方面可应用于海洋货轮运输等方面。由于海洋轮船在运输货物航行的过程中和海水之间存在一定的阻力,超疏水表面可以降低海洋轮船在航行中的运动阻力,并且能够有效的提升船体的抗腐蚀性能。超疏水表面在轮船运输过程中,既减少了阻力又提高了轮船的航行速度,有效的节约了燃料能源减少了能量损耗。In terms of drag reduction, it can be applied to ocean freighter transportation and so on. Since there is a certain resistance between ocean ships and seawater in the process of transporting cargo and sailing, the superhydrophobic surface can reduce the motion resistance of ocean ships during sailing, and can effectively improve the corrosion resistance of the hull. In the process of ship transportation, the superhydrophobic surface not only reduces the resistance but also improves the sailing speed of the ship, effectively saving fuel and energy and reducing energy loss.
基于超疏水的广泛应用,目前,制备一种粗糙的表面再降低其表面能是一种常见的方法。曲爱兰等通过制备不同形状和粒径的SiO2粒子,构建了Cassie 模型的非均匀相结构,然后利用氟硅烷得到了具有仿生类“荷叶效应”的超疏水膜,两者共同作用赋予了涂膜超疏水性能。测得水的静态接触角达到(174.2±2)°。郭志光等采用溶胶-凝胶法与自组装技术相结合在硅片表面制备了具有一定表面粗糙度的薄膜,再经全氟辛基三氯甲硅烷化学修饰后制备出了具有超疏水性能的薄膜,水滴与膜表面的接触角为155°~157°。但是超疏水涂层成本高、环境不友好、与基底结合力不强、不适合大规模应用,并且降低表面能的含氟药品对人体有害。致力于制备方法简单、制备成本低、适合大规模应用、与基底结合力强、环境友好型、无氟、适合大规模应用的超疏水洁净涂层是当前的热门研究方向。本发明致力于制备一种制备方法简单、成本低、环境友好、与基底结合力好、无氟、适合大规模应用的超疏水涂层。Based on the wide application of superhydrophobicity, it is currently a common method to prepare a rough surface and then reduce its surface energy. Qu Ailan et al. constructed the heterogeneous phase structure of the Cassie model by preparing SiO 2 particles of different shapes and particle sizes, and then obtained a superhydrophobic film with a biomimetic "lotus leaf effect" by using fluorosilane. The superhydrophobicity of the coating film. The static contact angle of water was measured to reach (174.2±2)°. Guo Zhiguang et al. used a combination of sol-gel method and self-assembly technology to prepare a film with a certain surface roughness on the surface of a silicon wafer, and then chemically modified with perfluorooctyl trichlorosilane to prepare a superhydrophobic film. For the film, the contact angle between the water droplet and the film surface is 155° to 157°. However, superhydrophobic coatings have high cost, are not environmentally friendly, have weak adhesion to substrates, are not suitable for large-scale applications, and fluorine-containing drugs that reduce surface energy are harmful to humans. It is currently a hot research direction to focus on superhydrophobic clean coatings with simple preparation methods, low preparation costs, suitable for large-scale applications, strong adhesion to substrates, environment-friendly, fluorine-free, and suitable for large-scale applications. The present invention is devoted to preparing a superhydrophobic coating with simple preparation method, low cost, environmental friendliness, good bonding force with the substrate, no fluorine and suitable for large-scale application.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有洁净涂层成本高、环境不友好、与基底结合力不强、含氟、不适合大规模应用的问题,提供了一种工艺简单,成本低,无污染,易操作,涂层与衬底的结合牢固,涂层颜色可调的洁净涂层的制备方法。The purpose of the present invention is to solve the problems of high cost, unfriendly environment, weak bonding force with the substrate, fluorine-containing and unsuitable for large-scale application of the existing clean coating, and provides a simple process, low cost, no pollution, The invention is easy to operate, the combination of the coating and the substrate is firm, and the preparation method of the clean coating with adjustable coating color.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
一种洁净涂层,所述的洁净涂层表面的水的静态接触角大于150°,所述的洁净涂层为彩色涂层。进一步优选为所述的洁净涂层表面的水的静态接触角为155°。本发明所述的洁净涂层对硫酸铜溶液、豆浆、甲基橙溶液、咖啡溶液、黑墨水、玫瑰红B溶液等具有很好的非浸润效果。A clean coating, the static contact angle of water on the surface of the clean coating is greater than 150°, and the clean coating is a color coating. It is further preferred that the static contact angle of water on the surface of the clean coating is 155°. The clean coating of the invention has a good non-wetting effect on copper sulfate solution, soybean milk, methyl orange solution, coffee solution, black ink, rose red B solution and the like.
所述的涂层的原料包括二氧化钛,塑粉,硅基溶胶;所述的二氧化钛与塑粉和硅基溶胶的质量比为1-12:28-36:30-60;所述的涂层中的原料均溶于溶剂中,所述的溶剂为水与乙醇的混合溶液,其中,水与乙醇的体积比为1:2-6。The raw materials of the coating include titanium dioxide, plastic powder and silicon-based sol; the mass ratio of the titanium dioxide to the plastic powder and the silicon-based sol is 1-12:28-36:30-60; The raw materials are all dissolved in a solvent, and the solvent is a mixed solution of water and ethanol, wherein the volume ratio of water and ethanol is 1:2-6.
所述的塑粉为调配有色彩的羧基聚酯树脂。塑粉的添加一方面调配了涂层颜色、增加了涂层的成膜性,但其加入会影响二氧化硅在涂层表面的微结构,甚至被塑粉包覆,失去低表面能材料表面,从而失去疏水效果。只有合理控制塑粉与硅基溶胶的共混形式(如搅拌、研磨和球磨等)和混合时间,才能有效保证其成膜性和疏水效果。The plastic powder is a carboxyl polyester resin with color. The addition of plastic powder, on the one hand, adjusts the color of the coating and increases the film-forming property of the coating, but its addition will affect the microstructure of silica on the surface of the coating, and even be covered by plastic powder, losing the surface of the low surface energy material. , thereby losing the hydrophobic effect. Only by reasonably controlling the blending form (such as stirring, grinding and ball milling, etc.) and mixing time of plastic powder and silica-based sol, can the film-forming property and hydrophobic effect be effectively guaranteed.
所述的硅基溶胶的成分包括去离子水、氨水、无水乙醇、正硅酸乙酯、六甲基二硅胺烷,其中,去离子水、氨水、无水乙醇、正硅酸乙酯、六甲基二硅胺烷的质量比为0.5~20:150~250:300~450:15~36:5~20。The components of the silicon-based sol include deionized water, ammonia water, absolute ethanol, ethyl orthosilicate, and hexamethyldisilazane, wherein deionized water, ammonia water, absolute ethanol, ethyl orthosilicate The mass ratio of hexamethyldisilazane is 0.5~20:150~250:300~450:15~36:5~20.
进一步优选为所述的硅基溶胶的成分包括去离子水、氨水、无水乙醇、正硅酸乙酯、六甲基二硅胺烷,其中,去离子水、氨水、无水乙醇、正硅酸乙酯、六甲基二硅胺烷的质量比为2:180:395:19:16。It is further preferred that the components of the silicon-based sol include deionized water, ammonia water, anhydrous ethanol, ethyl orthosilicate, and hexamethyldisilazane, wherein deionized water, ammonia water, anhydrous ethanol, ortho-silicon The mass ratio of ethyl acetate and hexamethyldisilazane was 2:180:395:19:16.
本发明所述的硅基溶胶在洁净涂层中形成粒径在20-35nm的高粗糙度二氧化硅微球和疏水基团,从而很大程度上保证了洁净涂层表面具有纳米级别的表面粗糙度、低表面能材料和疏水基团,为涂层的为涂层的自洁净性能奠定物理、化学基础。The silicon-based sol of the present invention forms high-roughness silica microspheres and hydrophobic groups with a particle size of 20-35 nm in the clean coating, thereby ensuring that the surface of the clean coating has a nano-level surface to a large extent. Roughness, low surface energy materials and hydrophobic groups lay the physical and chemical foundation for the coating's self-cleaning properties.
本发明的技术方案还提供一种洁净涂层的制备方法,包括如下步骤:The technical scheme of the present invention also provides a preparation method of a clean coating, comprising the following steps:
步骤一:将二氧化钛加入到溶剂中搅拌均匀后加入塑粉,搅拌45-75min;再加入硅基溶胶,继续搅拌得到均匀溶液;Step 1: Add titanium dioxide into the solvent and stir evenly, then add plastic powder and stir for 45-75min; then add silicon-based sol and continue stirring to obtain a uniform solution;
步骤二:将步骤一得到的均匀溶液涂制到基材(所述的基材包括金属、陶瓷、或玻璃。)上120℃~240℃退火10-25min,得到洁净涂层。Step 2: Coat the uniform solution obtained in Step 1 on a substrate (the substrate includes metal, ceramic, or glass.) annealing at 120°C to 240°C for 10-25 minutes to obtain a clean coating.
所述的塑粉为不同颜色,包括蓝色、黑色、灰色、白色、橙色等;所述的调配有色彩的树脂包括蓝色的羧基聚酯树脂、黑色的羧基聚酯树脂、灰色的羧基聚酯树脂、白色的羧基聚酯树脂、橙色的羧基聚酯树脂。塑粉的添加一方面调配了涂层颜色,另一方面也促进了硅基溶胶在各种基底上的成膜。The plastic powders are of different colors, including blue, black, gray, white, orange, etc.; the resins with colors include blue carboxyl polyester resin, black carboxyl polyester resin, and gray carboxyl polyester resin. Ester resin, white carboxyl polyester resin, orange carboxyl polyester resin. The addition of plastic powder on the one hand adjusts the color of the coating, and on the other hand promotes the film formation of silica-based sol on various substrates.
本发明的技术方案将所述的洁净涂层可在防护栏、建筑外墙体、或室内瓷砖上应用。According to the technical solution of the present invention, the clean coating can be applied to guardrails, building exterior walls, or indoor tiles.
本发明的有益效果是:本发明所述的药品廉价易得并且不含对人有害的氟,并且洁净涂层的制备方法操作简单、成本低、无污染,制备的洁净涂层性能优越,其中水的静态接触角可达到156°,是一种可大规模制备的洁净涂层。The beneficial effects of the present invention are: the medicine of the present invention is cheap and easy to obtain and does not contain fluorine harmful to humans, and the preparation method of the clean coating has simple operation, low cost, no pollution, and the prepared clean coating has excellent performance, wherein The static contact angle of water can reach 156°, which is a clean coating that can be prepared on a large scale.
附图说明Description of drawings
图1实施例1为不同颜色塑粉的浸润性测试结果图,其中,a为黑色,b为灰色,c为蓝色。Example 1 of FIG. 1 is a graph showing the wettability test results of plastic powders of different colors, wherein a is black, b is gray, and c is blue.
图2实施例1中不同颜色塑粉在金属上做的接触角测试图,其中,a为黑色,b为灰色,c为蓝色。Fig. 2 Contact angle test diagrams of plastic powders of different colors on metal in Example 1, wherein a is black, b is gray, and c is blue.
图3实施例2中用不同质量浓度的二氧化钛涂层混合液在金属基地上做的接触角测试图,其中,a为二氧化钛质量浓度70mg/ml、b为二氧化钛质量浓度16.67mg/ml。Figure 3 shows the contact angle test chart of the titanium dioxide coating mixture with different mass concentrations on the metal base in Example 2, wherein a is the titanium dioxide mass concentration of 70 mg/ml, and b is the titanium dioxide mass concentration of 16.67 mg/ml.
图4实施例2中用甲基橙水溶液针对不同质量浓度的二氧化钛涂层在金属基底上做的浸润性效果图,其中,a为二氧化钛质量浓度70mg/ml、b为二氧化钛质量浓度16.67mg/ml。In the embodiment 2 of Fig. 4, the wettability effect diagram of using methyl orange aqueous solution for different mass concentrations of titanium dioxide coatings on metal substrates, wherein a is the mass concentration of titanium dioxide 70mg/ml, b is the mass concentration of titanium dioxide 16.67mg/ml .
图5实施例3中在金属基地上做的不同退火温度的接触角测试图,其中a退火温度180℃、b退火温度220℃、c退火温度240℃。Fig. 5 Contact angle test charts of different annealing temperatures on the metal base in Example 3, wherein a annealing temperature is 180°C, b annealing temperature is 220°C, and c annealing temperature is 240°C.
图6实施例4中搅拌得到的洁净涂层的接触角测试图。FIG. 6 is a test chart of the contact angle of the clean coating obtained by stirring in Example 4.
图7实施例4中研磨得到的洁净涂层的接触角测试图。FIG. 7 is a test chart of the contact angle of the clean coating obtained by grinding in Example 4. FIG.
图8实施例5中洁净涂层上不同液体的浸润性测试图。FIG. 8 Graph of wettability testing of different liquids on the clear coating in Example 5. FIG.
图9实施例6中不同基底的洁净涂层原图,其中,a铁片基底,b陶瓷基底,c玻璃基底。Fig. 9 Original images of clean coatings of different substrates in Example 6, wherein a is an iron sheet substrate, b is a ceramic substrate, and c is a glass substrate.
图10实施例6中不同基底的洁净涂层接触角测试图,其中,a铁片基底,b陶瓷基底,c玻璃基底。Fig. 10 The contact angle test chart of different substrates in Example 6, wherein a is an iron sheet substrate, b is a ceramic substrate, and c is a glass substrate.
图11实施例7中不同涂层的接触角测试,其中,a为护栏洁净涂层的接触角、b为护栏塑粉涂层的接触角。Figure 11 Contact angle test of different coatings in Example 7, wherein a is the contact angle of the clean coating on the guardrail, and b is the contact angle of the plastic powder coating on the guardrail.
图12实施例7中护栏洁净涂层的弹跳性测试截图。Figure 12 Screen shot of the bounce test of the clean coating of the guardrail in Example 7.
图13实施例7中护栏塑粉涂层的弹跳性测试截图。Figure 13 Screen shot of the bounce test of the guardrail plastic powder coating in Example 7.
图14实施例7中不同涂层的水珠滚动性测试截图,其中,a为护栏洁净涂层的接触角、b为护栏塑粉涂层的接触角。Figure 14. Screenshots of the water drop rolling test of different coatings in Example 7, wherein a is the contact angle of the guardrail clean coating, and b is the contact angle of the guardrail plastic powder coating.
图15实施例7中泥水在护栏洁净涂层上的滚动测试截图。Fig. 15 Screen shot of the rolling test of muddy water on the guardrail clean coating in Example 7.
图16实施例7中泥水在护栏塑粉涂层上的滚动测试截图。Figure 16 Screen shot of the rolling test of mud water on the guardrail plastic powder coating in Example 7.
图17实施例8不同正硅酸乙酯摩尔浓度制备的硅基溶胶对疏水性的影响,其中,a为正硅酸乙酯摩尔浓度为0.47mol/L,b为正硅酸乙酯摩尔浓度为0.67mol/L。Figure 17 Effect of silicon-based sols prepared with different molar concentrations of tetraethyl orthosilicate on hydrophobicity in Example 8, wherein a is the molar concentration of tetraethyl orthosilicate, which is 0.47 mol/L, and b is the molar concentration of tetraethyl orthosilicate is 0.67mol/L.
图18实施例9不同六甲基二硅胺烷摩尔浓度制备的硅基溶胶对疏水性的影响,其中,a为六甲基二硅胺烷的摩尔浓度为0.12mol/L,b为中六甲基二硅胺烷的摩尔浓度为0.17mol/L。Figure 18 Effect of silicon-based sols prepared with different hexamethyldisilazane molar concentrations on hydrophobicity in Example 9, wherein a is the molar concentration of hexamethyldisilazane of 0.12 mol/L, and b is medium six The molar concentration of methyldisilazane was 0.17 mol/L.
具体实施方式Detailed ways
下面结合附图对本发明的技术方案作进一步的说明,但并不局限于此,凡是对本发明技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,均应涵盖在本发明的保护范围中。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings, but are not limited thereto. Any modification or equivalent replacement of the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention shall be included in the present invention. within the scope of protection.
实施例1 不同颜色的塑粉制备的洁净涂层Example 1 Clean Coatings Prepared by Plastic Powders of Different Colors
将二氧化钛加入到水与乙醇(体积比为1:5)的混合液中搅拌30min,获得质量浓度为50mg/ml的二氧化钛溶液,将该二氧化钛溶液均分三组。之后再分别对三组二氧化钛溶液分别加入黑色、灰色、蓝色的羧基聚酯树脂(三组不同颜色的羧基聚酯树脂的质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷的质量比为2:180:395:19:16)(体积含量为33.33%)搅拌30min。将以上三种方案制备的涂层混合溶液涂制在金属基底(常规金属基体均可,如,铁、铝、铜的金属基底)上220℃退火后做浸润性测试如图1所示,图1(a)为黑色塑粉、图1(b)为灰色塑粉、图1(c)为蓝色塑粉。并且三种方案做出的样品的接触角如图2所示,在金属基底上的接触角分别为156o、155°和153.5o。The titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1:5) and stirred for 30 minutes to obtain a titanium dioxide solution with a mass concentration of 50 mg/ml, which was divided into three groups. Then add black, gray and blue carboxyl polyester resins to the three groups of titanium dioxide solutions respectively (the mass concentration of the three groups of carboxyl polyester resins with different colors is 0.167 g/ml) and stir for 60 min, and then add silica-based sol (water : ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane with a mass ratio of 2:180:395:19:16) (volume content of 33.33%) and stirred for 30 minutes. The coating mixed solution prepared by the above three schemes is coated on a metal substrate (conventional metal substrates can be used, such as metal substrates of iron, aluminum and copper) after annealing at 220 °C, and the wettability test is performed as shown in Figure 1. Figure 1 1(a) is black plastic powder, Figure 1(b) is gray plastic powder, and Figure 1(c) is blue plastic powder. And the contact angles of the samples made by the three schemes are shown in Figure 2, and the contact angles on the metal substrate are 156 ° , 155° and 153.5 ° , respectively.
实施例2 使用不同含量纳米二氧化钛制备的洁净涂层Example 2 Clean Coatings Prepared with Different Contents of Nano Titanium Dioxide
将二氧化钛加入到水与乙醇(体积比为1:5)的混合液中搅拌30min,获得质量浓度为70mg/ml、16.67mg/ml的二氧化钛溶液,之后再分别加入黑色羧基聚酯树脂(质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷=2:180:395:19:16)(体积含量为33.33%)搅拌30min。将以上两种方案制备的涂层混合溶液涂制在金属基底上,220℃退火后做浸润性测试如图3所示。图3(a)为二氧化钛质量浓度70mg/ml、图3(b)为二氧化钛质量浓度16.67mg/ml。并且两种方案做出的样品的接触角如图4所示,在金属基底上的接触角分别为151o和152.5o。Titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1:5) and stirred for 30 minutes to obtain titanium dioxide solutions with mass concentrations of 70 mg/ml and 16.67 mg/ml, and then added black carboxyl polyester resin (mass concentration 0.167g/ml) and stir for 60min, then add silicon-based sol (water: ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane = 2:180:395:19:16) (volume content is 33.33 %) and stirred for 30 min. The coating mixed solution prepared by the above two schemes was coated on the metal substrate, and the wettability test was done after annealing at 220 °C, as shown in Figure 3. Figure 3(a) shows the mass concentration of titanium dioxide at 70 mg/ml, and Figure 3(b) shows the mass concentration of titanium dioxide at 16.67 mg/ml. And the contact angles of the samples made by the two schemes are shown in Figure 4, and the contact angles on the metal substrate are 151 o and 152.5 o , respectively.
实施例3 不同退火温度制备的洁净涂层Example 3 Clean coatings prepared at different annealing temperatures
将二氧化钛加入到水与乙醇(体积比为1/5)的混合液中搅拌30min,获得一组质量浓度为50mg/ml的二氧化钛溶液,之后再加入黑色的羧基聚酯树脂(质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷的质量比为2:180:395:19:16)(体积含量为33.33%)搅拌30min。将以上方案制备的涂层混合溶液涂制在金属基底上分别在180℃、200℃、220℃退火后做接触角测试图如图5所示,图5(a)退火温度180℃、图5(b)退火温度220℃、图5(c)退火温度240℃,其接触角分别为143°、156°和154.5°。Titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1/5) and stirred for 30 minutes to obtain a set of titanium dioxide solutions with a mass concentration of 50 mg/ml, and then black carboxyl polyester resin (mass concentration of 0.167g) was added. /ml) stir for 60min, then add silica-based sol (the mass ratio of water: ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane is 2:180:395:19:16) (volume content is 33.33 %) and stirred for 30 min. The coating mixed solution prepared by the above scheme was coated on the metal substrate and annealed at 180°C, 200°C, and 220°C, respectively, and the contact angle test chart was shown in Figure 5. Figure 5(a) The annealing temperature was 180°C, Figure 5 (b) The annealing temperature is 220°C and the annealing temperature of Fig. 5(c) is 240°C, and the contact angles are 143°, 156° and 154.5°, respectively.
实施例4 复合胶体的搅拌、球磨、研磨对涂层成膜性和疏水性能研究Example 4 Study on the film-forming properties and hydrophobic properties of coatings by stirring, ball milling and grinding of composite colloids
将二氧化钛加入到水与乙醇(体积比为1/5)的混合液中搅拌30min,获得质量浓度为50mg/ml的二氧化钛溶液,之后再加入蓝色羧基聚酯树脂(质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷=2:180:395:19:16)(体积含量为33.33%)搅拌30min得到搅拌的洁净涂层溶液。将以上药品以同样的量加入到研钵中研磨20min得到研磨的洁净涂层溶液;以上药品的比例放大13倍加入到球磨罐中球磨6h得到球磨的洁净涂层溶液。之后将以上得到的洁净涂层溶液涂制在金属基底上220℃退火,得到洁净涂层的接触角测试图如图6、图7所示,其中图6为搅拌得到的洁净涂层接触角测试图,其接触角为155°;图7为研磨得到的洁净涂层接触角测试图,其接触角为156.2°。Add titanium dioxide to the mixture of water and ethanol (volume ratio of 1/5) and stir for 30min to obtain a titanium dioxide solution with a mass concentration of 50mg/ml, and then add blue carboxyl polyester resin (mass concentration of 0.167g/ml) ) and stir for 60min, then add silicon-based sol (water: ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane = 2:180:395:19:16) (volume content is 33.33%) and stir for 30min to obtain Agitated clean coat solution. Add the above medicines in the same amount into a mortar and grind for 20 minutes to obtain a ground clean coating solution; the proportion of the above medicines is enlarged by 13 times and added to the ball milling tank for ball milling for 6 hours to obtain a ball milled clean coating solution. After that, the clean coating solution obtained above was coated on the metal substrate and annealed at 220°C to obtain the contact angle test chart of the clean coating as shown in Figures 6 and 7, wherein Figure 6 is the contact angle test of the clean coating obtained by stirring. Fig. 7, the contact angle is 155°; Fig. 7 is the test chart of the contact angle of the clean coating obtained by grinding, and the contact angle is 156.2°.
实施例5洁净涂层上不同液体的洁净效果Example 5 Cleaning effect of different liquids on clean coating
将二氧化钛加入到水与乙醇(体积比为1/5)的混合液中搅拌30min,获得一组质量浓度为8.33mg/ml的二氧化钛溶液,之后再加入蓝色的羧基聚酯树脂(质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷=2:180:395:19:16)(体积含量为33.33%)搅拌30min。将以上方案制备的涂层混合溶液涂制在金属基底上220℃退火。其浸润性测试图如图8所示,其中液滴分别为硫酸铜溶液、豆浆、甲基橙溶液、咖啡溶液、黑墨水、玫瑰红B溶液。Titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1/5) and stirred for 30 minutes to obtain a set of titanium dioxide solutions with a mass concentration of 8.33 mg/ml, and then blue carboxyl polyester resin (mass concentration of 8.33 mg/ml) was added. 0.167g/ml) and stir for 60min, then add silicon-based sol (water: ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane = 2:180:395:19:16) (volume content is 33.33% ) and stir for 30 minutes. The coating mixed solution prepared in the above scheme was coated on a metal substrate and annealed at 220°C. The wettability test chart is shown in Figure 8, in which the droplets are copper sulfate solution, soy milk, methyl orange solution, coffee solution, black ink, and rose bengal B solution.
实施例6不同基底制备的洁净涂层Example 6 Clean Coatings Prepared on Different Substrates
将二氧化钛加入到水与乙醇(体积比为1/5)的混合液中搅拌30min,获得一组质量浓度为50mg/ml的二氧化钛溶液,之后再加入蓝色的羧基聚酯树脂(质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷=2:180:395:19:16)(体积含量为33.33%)搅拌30min。将以上方案制备的涂层混合溶液分别涂制在铁片、陶瓷、玻璃基底上220℃退火。其不同基底的洁净涂层原图如图9所示,图9(a)铁片基底,图9(b)陶瓷基底,图9(c)玻璃基底;其接触角测试图如图10,图10(a)铁片基底,图10(b)陶瓷基底,图10(c)玻璃基底,其接触角分别为155°、151°和152°。Titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1/5) and stirred for 30 minutes to obtain a set of titanium dioxide solutions with a mass concentration of 50 mg/ml, and then added blue carboxyl polyester resin (mass concentration of 0.167 g/ml) stir for 60min, then add silica-based sol (water: ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane = 2:180:395:19:16) (volume content is 33.33%) Stir for 30 min. The coating mixed solutions prepared in the above scheme were respectively coated on iron sheets, ceramics and glass substrates for annealing at 220°C. The original images of the clean coatings on different substrates are shown in Figure 9, Figure 9(a) iron sheet substrate, Figure 9(b) ceramic substrate, Figure 9(c) glass substrate; the contact angle test chart is shown in Figure 10, Figure 9 The contact angles of 10(a) iron sheet substrate, Fig. 10(b) ceramic substrate, and Fig. 10(c) glass substrate are 155°, 151° and 152°, respectively.
实施例7护栏金属衬底上洁净涂层与护栏塑粉涂层的洁净效果对比Example 7 Comparison of the cleaning effect of the clean coating on the metal substrate of the guardrail and the plastic powder coating of the guardrail
配置一组质量浓度为33.33mg/ml的二氧化钛溶液,将二氧化钛加入到水与乙醇(体积比为1/5)的混合液中搅拌30min,之后再加入蓝色的羧基聚酯树脂(质量浓度为0.111g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷=2:180:395:19:16)(体积含量为33.33%)搅拌30min。将以上方案制备的涂层混合溶液涂制在护栏镀锌钢板上220℃退火,获得护栏洁净涂层;将塑粉涂制在护栏镀锌钢板上220℃退火,获得普通护栏涂层。其接触角测试图如图11所示,图11(a)为护栏洁净涂层的接触角、图11(b)为护栏塑粉涂层的接触角,分别为155°和85°;在这两种涂层上水珠的弹跳性测试截图如图12和图13所示;水珠滑动性测试截图分别如图14(a)和图14(b)所示;泥水的负载、滚动测试截图分别如图15和图16所示。这些都反映护栏洁净涂层具有很好的自洁净效果。Prepare a set of titanium dioxide solution with a mass concentration of 33.33mg/ml, add titanium dioxide to a mixture of water and ethanol (volume ratio of 1/5) and stir for 30 minutes, and then add blue carboxyl polyester resin (mass concentration of 0.111g/ml) and stir for 60min, then add silicon-based sol (water: ammonia water: ethanol: ethyl orthosilicate: hexamethyldisilazane = 2:180:395:19:16) (volume content is 33.33% ) and stir for 30 minutes. The coating mixed solution prepared by the above scheme is coated on the guardrail galvanized steel sheet and annealed at 220°C to obtain a clean guardrail coating; the plastic powder is coated on the guardrail galvanized steel sheet and annealed at 220°C to obtain a common guardrail coating. The contact angle test chart is shown in Figure 11. Figure 11(a) is the contact angle of the clean coating of the guardrail, and Figure 11(b) is the contact angle of the plastic powder coating of the guardrail, which are 155° and 85° respectively; Figures 12 and 13 show the bouncing test screenshots of the water droplets on the two coatings; Figure 14(a) and Figure 14(b) show the water droplet sliding test screenshots respectively; the loading and rolling test screenshots of muddy water As shown in Figure 15 and Figure 16, respectively. These all reflect that the guardrail clean coating has a good self-cleaning effect.
实施例8不同配比制备的硅基溶胶对疏水性的影响Example 8 Influence of silica-based sols prepared with different ratios on hydrophobicity
配置两组在硅基溶胶中摩尔浓度分别为0.47mol/L、0.67mol/L 的正硅酸乙酯的氨水与乙醇(两者的体积比为1/15)的混合液,搅拌2h,之后再分别滴加体积为1ml的水搅拌60min,再加入六甲基二硅胺烷搅拌30min,六甲基二硅胺烷在超疏水原液中摩尔浓度为0.12mol/L。将以上两种方案制备的溶液涂在纸片上烘干之后做接触角测试如图17所示,图17(a)为正硅酸乙酯摩尔浓度为0.47mol/L,接触角为106.5o、(b)为正硅酸乙酯摩尔浓度为0.67mol/L,接触角为149.5o。Two groups of mixed solutions of ethyl orthosilicate, ammonia water and ethanol (the volume ratio of the two are 1/15) with molar concentrations of 0.47 mol/L and 0.67 mol/L in the silicon-based sol, respectively, were prepared, stirred for 2 h, and then Water with a volume of 1 ml was added dropwise and stirred for 60 minutes, and then hexamethyldisilazane was added and stirred for 30 minutes. The molar concentration of hexamethyldisilazane in the superhydrophobic stock solution was 0.12 mol/L. The solution prepared by the above two schemes was coated on the paper and dried, and the contact angle test was performed as shown in Figure 17. Figure 17(a) shows that the molar concentration of ethyl orthosilicate is 0.47mol/L, the contact angle is 106.5o , (b) The molar concentration of tetraethyl orthosilicate is 0.67 mol/L and the contact angle is 149.5 o .
配置两组在硅基溶胶中摩尔浓度为0.67 mol/L的正硅酸乙酯的氨水与乙醇(两者的体积比为1/15)的混合液,搅拌2h,之后分别滴加体积为1.5ml的水搅拌60min,再分别加入在硅基溶胶中摩尔浓度为0.12mol/L、0.17mol/L的六甲基二硅胺烷搅拌30min。将以上两种方案制备的溶液涂在纸片上烘干之后做接触角测试如图13所示,图18(a)中六甲基二硅胺烷的摩尔浓度为0.12mol/L,在纸片上的接触角为150.5 o;(b)中六甲基二硅胺烷的摩尔浓度为0.17mol/L,在纸片上的接触角为110 o。Two groups of mixed solutions of ethyl orthosilicate, ammonia water and ethanol (the volume ratio of the two are 1/15) with a molar concentration of 0.67 mol/L in a silicon-based sol were prepared, stirred for 2 hours, and then added dropwise with a volume of 1.5 ml of water was stirred for 60 min, and then hexamethyldisilazane with molar concentrations of 0.12 mol/L and 0.17 mol/L in the silicon-based sol was added and stirred for 30 min. The solutions prepared by the above two schemes were coated on the paper and dried, and the contact angle test was performed as shown in Figure 13. The molar concentration of hexamethyldisilazane in Figure 18(a) was 0.12 mol/L. The contact angle was 150.5 o ; the molar concentration of hexamethyldisilazane in (b) was 0.17 mol/L, and the contact angle on the paper was 110 o .
实施例9不同硅基溶胶的制备的洁净涂层Example 9 Clean Coatings Prepared by Different Silica-Based Sols
将二氧化钛加入到水与乙醇(体积比为1:5)的混合液中搅拌30min,获得质量浓度为50mg/ml的二氧化钛溶液,将该二氧化钛溶液均分三组。之后再分别对三组二氧化钛溶液分别加入黑色的羧基聚酯树脂(三组不同颜色的羧基聚酯树脂的质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷的质量比为1:240:300:15:20)(体积含量为20%)搅拌30min。将以上三种方案制备的涂层混合溶液涂制在金属基底(常规金属基体均可,如,铁的金属基底)上220℃退火后得到所述的洁净涂层,所述该洁净涂层的接触角为150°。The titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1:5) and stirred for 30 minutes to obtain a titanium dioxide solution with a mass concentration of 50 mg/ml, which was divided into three groups. Then add black carboxyl polyester resin (the mass concentration of three groups of carboxyl polyester resins with different colors is 0.167g/ml) to the three groups of titanium dioxide solutions and stir for 60 minutes, and then add silicon-based sol (water: ammonia water: ethanol: The mass ratio of ethyl orthosilicate: hexamethyldisilazane is 1:240:300:15:20) (volume content is 20%) and stirred for 30 minutes. The coating mixed solution prepared by the above three schemes is coated on a metal substrate (regular metal substrates can be used, such as iron metal substrates), and the clean coating is obtained after annealing at 220°C. The contact angle is 150°.
将二氧化钛加入到水与乙醇(体积比为1:5)的混合液中搅拌30min,获得质量浓度为50mg/ml的二氧化钛溶液,将该二氧化钛溶液均分三组。之后再分别对三组二氧化钛溶液分别加入黑色的羧基聚酯树脂(三组不同颜色的羧基聚酯树脂的质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷的质量比为18:150:440:35:10(体积含量为60%)搅拌30min。将以上三种方案制备的涂层混合溶液涂制在金属基底(常规金属基体均可,如,铁的金属基底)上220℃退火后得到所述的洁净涂层,所述该洁净涂层的接触角为152.5°。The titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1:5) and stirred for 30 minutes to obtain a titanium dioxide solution with a mass concentration of 50 mg/ml, which was divided into three groups. Then add black carboxyl polyester resin (the mass concentration of three groups of carboxyl polyester resins with different colors is 0.167g/ml) to the three groups of titanium dioxide solutions and stir for 60 minutes, and then add silicon-based sol (water: ammonia water: ethanol: The mass ratio of ethyl orthosilicate: hexamethyldisilazane is 18:150:440:35:10 (volume content is 60%) and stirred for 30 minutes. The coating mixed solutions prepared by the above three schemes are coated on The clean coating is obtained after annealing at 220° C. on a metal substrate (conventional metal substrates can be used, such as iron metal substrates), and the contact angle of the clean coating is 152.5°.
将二氧化钛加入到水与乙醇(体积比为1:5)的混合液中搅拌30min,获得质量浓度为50mg/ml的二氧化钛溶液,将该二氧化钛溶液均分三组。之后再分别对三组二氧化钛溶液分别加入黑色的羧基聚酯树脂(三组不同颜色的羧基聚酯树脂的质量浓度为0.167g/ml)搅拌60min,再加入硅基溶胶(水:氨水:乙醇:正硅酸乙酯:六甲基二硅胺烷的质量比为10:200:380:22:18(体积含量为60%)搅拌30min。将以上三种方案制备的涂层混合溶液涂制在金属基底(常规金属基体均可,如,铁的金属基底)上220℃退火后得到所述的洁净涂层,所述该洁净涂层的接触角为154.5°。The titanium dioxide was added to the mixture of water and ethanol (volume ratio of 1:5) and stirred for 30 minutes to obtain a titanium dioxide solution with a mass concentration of 50 mg/ml, which was divided into three groups. Then add black carboxyl polyester resin (the mass concentration of three groups of carboxyl polyester resins with different colors is 0.167g/ml) to the three groups of titanium dioxide solutions and stir for 60 minutes, and then add silicon-based sol (water: ammonia water: ethanol: The mass ratio of ethyl orthosilicate: hexamethyldisilazane is 10:200:380:22:18 (volume content is 60%) and stirred for 30min. The coating mixed solutions prepared by the above three schemes are coated on The clean coating is obtained after annealing at 220° C. on a metal substrate (conventional metal substrates can be used, such as iron metal substrates), and the contact angle of the clean coating is 154.5°.
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