CN108400569A - A kind of cable intermediate joint of arbitrary section docking - Google Patents
A kind of cable intermediate joint of arbitrary section docking Download PDFInfo
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- CN108400569A CN108400569A CN201810318830.7A CN201810318830A CN108400569A CN 108400569 A CN108400569 A CN 108400569A CN 201810318830 A CN201810318830 A CN 201810318830A CN 108400569 A CN108400569 A CN 108400569A
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- sealing flange
- cone
- intermediate joint
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- 238000003032 molecular docking Methods 0.000 title claims description 8
- 238000007789 sealing Methods 0.000 claims abstract description 38
- 239000004593 Epoxy Substances 0.000 claims abstract description 22
- 238000009413 insulation Methods 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims 1
- 210000001503 joint Anatomy 0.000 abstract description 19
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005684 electric field Effects 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/08—Cable junctions
- H02G15/18—Cable junctions protected by sleeves, e.g. for communication cable
- H02G15/1806—Heat shrinkable sleeves
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- Cable Accessories (AREA)
Abstract
本发明公开了一种任意截面对接的电缆中间接头,包含环氧壳体、电缆接头、插拔头、应力锥、锥托、应力锥紧定套、密封法兰和热缩管,电缆接头固定在环氧壳体内并且电缆接头的两端设置有与插拔头匹配的插孔,插拔头沿插孔轴向插入插孔内,应力锥套设在电缆上并且应力锥内径与电缆直径匹配,密封法兰固定设置在环氧壳体端部,应力锥一端设置在电缆接头端部,应力锥另一端通过锥托和应力锥紧定套固定在密封法兰内侧,热缩管套设在密封法兰上。本发明有效解决了异径对接等难题,轻易实现任意截面的两电缆之连接。
The invention discloses a cable intermediate joint with arbitrary cross-section butt joint, which comprises an epoxy shell, a cable joint, a plug-in head, a stress cone, a cone support, a stress cone adapter sleeve, a sealing flange and a heat shrinkable tube, and the cable joint is fixed In the epoxy shell and at both ends of the cable joint, there are sockets that match the plug-in head. The plug-in head is inserted into the socket along the axial direction of the socket. The stress cone is sleeved on the cable and the inner diameter of the stress cone matches the diameter of the cable. , the sealing flange is fixed on the end of the epoxy shell, one end of the stress cone is set on the end of the cable joint, the other end of the stress cone is fixed on the inner side of the sealing flange through the cone holder and the stress cone adapter sleeve, and the heat shrinkable tube is set on the on the sealing flange. The invention effectively solves the problems of butt connection of different diameters, and easily realizes the connection of two cables with arbitrary cross-sections.
Description
技术领域technical field
本发明涉及一种电缆中间接头,特别是一种任意截面对接的电缆中间接头。The invention relates to a cable intermediate joint, in particular to a cable intermediate joint with arbitrary cross-section butt joints.
背景技术Background technique
现有的中低压电缆接头,主要是硅橡胶冷缩电缆接头和热缩接头,前者占据国内市场的80%或以上,非洲在50%以上。国内主要竞争对手为:长缆电工科技股份有限公司,广东GCA电缆附件有限公司,安靠输变电工程股份有限公司等。其连接的是相同电缆截面,最多是邻近一个规格的电缆,不能任意截面对接。硅橡胶或热缩管,如果生产成各种截面对接,那模具数量非常多,而需求市场相对很少,价格贵得离谱不说,无法预生产,所以不能满足市场需求。The existing medium and low voltage cable joints are mainly silicone rubber cold-shrinkable cable joints and heat-shrinkable joints. The former occupies 80% or more of the domestic market, and Africa accounts for more than 50%. The main domestic competitors are: Changlan Electric Technology Co., Ltd., Guangdong GCA Cable Accessories Co., Ltd., Ankor Power Transmission Engineering Co., Ltd., etc. It is connected with the same cable cross-section, at most cables of one specification adjacent to each other, and any cross-section cannot be connected. If silicone rubber or heat-shrinkable tubes are produced into various cross-sections butt joints, the number of molds is very large, and the demand market is relatively small. Not to mention the price is ridiculously expensive, and they cannot be pre-produced, so they cannot meet market demand.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种任意截面对接的电缆中间接头,可以实现任意不同截面的电缆的对接,并且成本较低。The technical problem to be solved by the present invention is to provide a cable intermediate joint with any cross-section butt joint, which can realize the butt joint of cables with any different cross-section, and the cost is low.
为解决上述技术问题,本发明所采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种任意截面对接的电缆中间接头,其特征在于:包含环氧壳体、电缆接头、插拔头、应力锥、锥托、应力锥紧定套、密封法兰和热缩管,电缆接头固定在环氧壳体内并且电缆接头的两端设置有与插拔头匹配的插孔,插拔头沿插孔轴向插入插孔内,应力锥套设在电缆上并且应力锥内径与电缆直径匹配,密封法兰固定设置在环氧壳体端部,应力锥一端设置在电缆接头端部,应力锥另一端通过锥托和应力锥紧定套固定在密封法兰内侧,热缩管套设在密封法兰上。A cable intermediate joint with arbitrary cross-section butt joints, characterized in that it includes an epoxy shell, a cable joint, a plug-in head, a stress cone, a cone support, a stress cone adapter sleeve, a sealing flange and a heat shrinkable tube, and the cable joint is fixed In the epoxy shell and at both ends of the cable connector, there are sockets that match the plug-in head. The plug-in head is inserted into the socket along the axial direction of the socket. The stress cone is sleeved on the cable and the inner diameter of the stress cone matches the diameter of the cable. , the sealing flange is fixed on the end of the epoxy shell, one end of the stress cone is set on the end of the cable joint, the other end of the stress cone is fixed on the inner side of the sealing flange through the cone bracket and the stress cone adapter sleeve, and the heat shrinkable tube is set on the on the sealing flange.
进一步地,所述电缆接头数量为三个,三个电缆接头呈正三角形对称分布在环氧壳体内,并且每个电缆接头外侧均设置有绝缘屏蔽层。Further, the number of the cable joints is three, and the three cable joints are symmetrically distributed in the epoxy housing in an equilateral triangle, and an insulating shielding layer is provided on the outside of each cable joint.
进一步地,所述插拔头和应力锥之间设置有止动环,电缆接头端部设置有与止动环匹配的凹槽,止动环套设在电缆上并且设置在电缆接头端部的凹槽内。Further, a stop ring is provided between the plug-in head and the stress cone, and the end of the cable joint is provided with a groove matching the stop ring, and the stop ring is set on the cable and is arranged on the end of the cable joint. inside the groove.
进一步地,所述应力锥的外侧面由两个锥面构成,两个锥面均是应力锥两端端部直径较小,锥托内侧设置有与应力锥端部锥面匹配的锥孔,锥托套设在应力锥一端锥面上,锥托外径与密封法兰的孔内径匹配, 锥托滑动设置在密封法兰的孔内,应力锥紧定套外侧设置有外螺纹,密封法兰的孔内壁上设置有内螺纹,应力锥紧定套设置在密封法兰的内螺纹内并固定。Further, the outer surface of the stress cone is composed of two cone surfaces, both of which have a smaller diameter at both ends of the stress cone, and the inside of the cone holder is provided with a taper hole matching the cone surface at the end of the stress cone, The taper sleeve is set on the conical surface of one end of the stress cone, the outer diameter of the taper matches the inner diameter of the hole of the sealing flange, the taper is slidably set in the hole of the sealing flange, and the outside of the stress cone adapter sleeve is provided with external threads, the sealing method An internal thread is provided on the inner wall of the hole of the flange, and the stress cone adapter sleeve is arranged and fixed in the internal thread of the sealing flange.
进一步地,所述热缩管为弧形鼓起套管,热缩管一端与密封法兰匹配套设在密封法兰上,热缩管另一端与电缆匹配套设在电缆外侧。Further, the heat-shrinkable tube is an arc-shaped bulging sleeve, one end of the heat-shrinkable tube is matched with the sealing flange and sleeved on the sealing flange, and the other end of the heat-shrinkable tube is matched with the cable and sleeved outside the cable.
进一步地,所述环氧壳体端部开有螺孔,密封法兰通过螺栓固定在环氧壳体端部螺孔内。Further, a screw hole is opened at the end of the epoxy housing, and the sealing flange is fixed in the screw hole at the end of the epoxy housing by bolts.
本发明与现有技术相比,具有以下优点和效果:本发明能有效解决异径对接等难题,轻易实现任意截面的两电缆之连接。独创三相共体插拔式内锥绝缘结构,既解决了相间绝缘,又做形了三合一的紧凑式结构,同时通过改变应力锥内径的大小 适应不同或相同平方电缆的对接,实接现异径对接。应力锥的设计,不仅解决了异径对接问题,同时能够消除电缆接头的绝缘屏蔽层端口的放电问题。Compared with the prior art, the present invention has the following advantages and effects: the present invention can effectively solve the problems such as different-diameter docking, and easily realize the connection of two cables with any cross-section. The original three-phase common plug-in inner cone insulation structure not only solves the phase-to-phase insulation, but also forms a three-in-one compact structure. Different diameter butt joint. The design of the stress cone not only solves the problem of butt connection of different diameters, but also eliminates the discharge problem of the insulation shielding layer port of the cable joint.
附图说明Description of drawings
图1是本发明的一种任意截面对接的电缆中间接头的示意图。Fig. 1 is a schematic diagram of an intermediate joint of cables with arbitrary cross-section butt joints according to the present invention.
图2是本发明的一种任意截面对接的电缆中间接头的侧视图。Fig. 2 is a side view of a cable intermediate joint with arbitrary cross-section butt joints of the present invention.
具体实施方式Detailed ways
下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and examples. The following examples are explanations of the present invention and the present invention is not limited to the following examples.
如图所示,本发明的一种任意截面对接的电缆中间接头,包含环氧壳体1、电缆接头2、插拔头3、应力锥4、锥托5、应力锥紧定套6、密封法兰7和热缩管8,电缆接头2固定在环氧壳体1内并且电缆接头2的两端设置有与插拔头3匹配的插孔,插拔头3沿插孔轴向插入插孔内,应力锥4套设在电缆上并且应力锥4内径与电缆直径匹配,密封法兰7固定设置在环氧壳体1端部,应力锥4一端设置在电缆接头2端部,应力锥4另一端通过锥托5和应力锥紧定套6固定在密封法兰7内侧,热缩管8套设在密封法兰7上。As shown in the figure, a cable intermediate joint with any cross-section butt joint of the present invention includes an epoxy shell 1, a cable joint 2, a plug head 3, a stress cone 4, a cone holder 5, a stress cone adapter sleeve 6, a sealing Flange 7 and heat-shrinkable tube 8, cable joint 2 is fixed in the epoxy housing 1 and the two ends of the cable joint 2 are provided with sockets that match the plug-in head 3, and the plug-in head 3 is inserted into the plug-in hole axially. In the hole, the stress cone 4 is set on the cable and the inner diameter of the stress cone 4 matches the cable diameter, the sealing flange 7 is fixed on the end of the epoxy shell 1, one end of the stress cone 4 is set on the end of the cable joint 2, and the stress cone 4 The other end is fixed on the inner side of the sealing flange 7 through the cone bracket 5 and the stress cone adapter sleeve 6, and the heat shrinkable tube 8 is sleeved on the sealing flange 7.
电缆接头2数量为三个,三个电缆接头2呈正三角形对称分布在环氧壳体1内,并且每个电缆接头2外侧均设置有绝缘屏蔽层9。独创三相共体插拔式内锥绝缘结构,既解决了相间绝缘,又做形了三合一的紧凑式结构。The number of cable joints 2 is three, and the three cable joints 2 are symmetrically distributed in the epoxy housing 1 in an equilateral triangle, and an insulating shielding layer 9 is provided on the outside of each cable joint 2 . The original three-phase common plug-in inner cone insulation structure not only solves the phase-to-phase insulation, but also forms a three-in-one compact structure.
插拔头3和应力锥4之间设置有止动环10,电缆接头2端部设置有与止动环10匹配的凹槽,止动环10套设在电缆上并且设置在电缆接头2端部的凹槽内。应力锥4的外侧面由两个锥面构成,两个锥面均是应力锥4两端端部直径较小,锥托5内侧设置有与应力锥4端部锥面匹配的锥孔,锥托5套设在应力锥4一端锥面上,锥托5外径与密封法兰7的孔内径匹配,锥托5滑动设置在密封法兰7的孔内,应力锥紧定套6外侧设置有外螺纹,密封法兰7的孔内壁上设置有内螺纹,应力锥紧定套6设置在密封法兰7的内螺纹内并固定。热缩管8为弧形鼓起套管,热缩管8一端与密封法兰7匹配套设在密封法兰7上,热缩管8另一端与电缆匹配套设在电缆外侧,安装的时候,首先在密封法兰和电缆上缠绕一层防水带,然后将热缩管8套设并热缩固定,形成有效的密封。A stop ring 10 is arranged between the plug head 3 and the stress cone 4, and the end of the cable joint 2 is provided with a groove matching the stop ring 10, and the stop ring 10 is sleeved on the cable and arranged at the end of the cable joint 2 in the groove of the part. The outer surface of the stress cone 4 is composed of two conical surfaces, both of which are smaller in diameter at both ends of the stress cone 4, and the inner side of the cone support 5 is provided with a conical hole matching the conical surface of the end of the stress cone 4. The support 5 is set on the conical surface at one end of the stress cone 4, the outer diameter of the cone support 5 matches the inner diameter of the hole of the sealing flange 7, the cone support 5 is slidably set in the hole of the sealing flange 7, and the stress cone adapter sleeve 6 is set outside There are external threads, the inner wall of the hole of the sealing flange 7 is provided with internal threads, and the stress cone adapter sleeve 6 is arranged and fixed in the internal threads of the sealing flange 7 . The heat-shrinkable tube 8 is an arc-shaped bulging sleeve. One end of the heat-shrinkable tube 8 matches the sealing flange 7 and is set on the sealing flange 7. The other end of the heat-shrinkable tube 8 matches the cable and is set outside the cable. When installing , first wrap a layer of waterproof tape on the sealing flange and the cable, then set the heat-shrinkable tube 8 and fix it by heat-shrinkage to form an effective seal.
环氧壳体1端部开有螺孔,密封法兰7通过螺栓固定在环氧壳体1端部螺孔内。There is a screw hole at the end of the epoxy housing 1, and the sealing flange 7 is fixed in the screw hole at the end of the epoxy housing 1 by bolts.
本发明的任意截面对接的电缆中间接头,应力锥的外形是不变的,这样,我们改变应力锥的内径,即可实现任意截面的安装。环氧主体是左右对称的,所以,我们最终能实现任意截面的对接。电缆绝缘屏蔽层断口是尖端,会产生电场集中,而应力紧贴在电缆屏蔽断口和绝缘上连通电缆绝缘屏蔽层,由于应力锥端部是圆弧,避免了产生尖端放电即均匀了电场。The shape of the stress cone of the cable intermediate joint with any cross-section butt joint of the present invention is unchanged, so we can realize the installation of any cross-section by changing the inner diameter of the stress cone. The epoxy body is left-right symmetrical, so we can finally achieve any cross-section butt joint. The fracture of the cable insulation shielding layer is pointed, which will generate electric field concentration, and the stress is close to the cable shielding fracture and insulation to connect the cable insulation shielding layer. Since the end of the stress cone is a circular arc, it avoids the generation of tip discharge and evens the electric field.
目前,该产品适用于8.7/10kV-400mm²及以下任意截面的两电缆进行连接。本发明可实现任意电缆截面的插拔连接,加装外壳防护,可实现埋地式安装,防爆,防火,防水。体积小,成本相对低,安装方便。At present, this product is suitable for the connection of two cables with any cross-section of 8.7/10kV-400mm² or below. The invention can realize the plug-and-plug connection of any cable cross-section, is equipped with a shell for protection, can realize buried installation, is explosion-proof, fire-proof and waterproof. Small size, relatively low cost and easy installation.
本说明书中所描述的以上内容仅仅是对本发明所作的举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种修改或补充或采用类似的方式替代,只要不偏离本发明说明书的内容或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content described in this specification is only an illustration of the present invention. Those skilled in the technical field to which the present invention belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the content of the present invention specification or exceed the scope defined in the claims, all should Belong to the protection scope of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810318830.7A CN108400569A (en) | 2018-04-11 | 2018-04-11 | A kind of cable intermediate joint of arbitrary section docking |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810318830.7A CN108400569A (en) | 2018-04-11 | 2018-04-11 | A kind of cable intermediate joint of arbitrary section docking |
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| CN108400569A true CN108400569A (en) | 2018-08-14 |
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Application publication date: 20180814 |