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CN108409574A - A kind of citrate and its preparation method and application - Google Patents

A kind of citrate and its preparation method and application Download PDF

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Publication number
CN108409574A
CN108409574A CN201810339150.3A CN201810339150A CN108409574A CN 108409574 A CN108409574 A CN 108409574A CN 201810339150 A CN201810339150 A CN 201810339150A CN 108409574 A CN108409574 A CN 108409574A
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China
Prior art keywords
citrate
toy
pvc paste
water
deaeration
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CN201810339150.3A
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Chinese (zh)
Inventor
孙海青
蒋伟
闫建强
乔风臣
周洁
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Shandong Ten Thousand Diagram Macromolecule Material Ltd By Share Ltd
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Shandong Ten Thousand Diagram Macromolecule Material Ltd By Share Ltd
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Priority to CN201810339150.3A priority Critical patent/CN108409574A/en
Publication of CN108409574A publication Critical patent/CN108409574A/en
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/52Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation
    • C07C67/54Separation; Purification; Stabilisation; Use of additives by change in the physical state, e.g. crystallisation by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/48Separation; Purification; Stabilisation; Use of additives
    • C07C67/56Separation; Purification; Stabilisation; Use of additives by solid-liquid treatment; by chemisorption
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/11Esters; Ether-esters of acyclic polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/06Homopolymers or copolymers of vinyl chloride

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a kind of citrates and its preparation method and application.The present invention solves the problems, such as that the toy spray painting rear surface stickness of existing citrate production generates the citrate that average molecular weight is 379.12~416.53 under the effect of the catalyst using citric acid, isobutanol and octanol as raw material;Above-mentioned citrate is neutralized, washing, rectifying, decoloration, obtains purity up to 99.5% or more citrate after filtering.Invention also provides its applications in toy preparation.It the method can be widely used in toy production field.

Description

A kind of citrate and its preparation method and application
Technical field
The present invention relates to a kind of plasticizer and its preparation method and application, specifically a kind of lemon suitable for toy Acid ester plasticizer and its preparation method and application.
Background technology
Citrate is citric acid and alcohol is generated through esterification under the effect of the catalyst one kind is environment-protecting and non-poisonous can Degradation plasticizer.Currently, citric acid ester plasticizer mainly has triethyl citrate (TEC), acetyl triethyl citrate (ATEC), tributyl citrate (TBC), tributyl 2-acetylcitrate (ATBC), citric acid tri-n-hexyl ester (THC), acetyl lemon Sour three just own esters (ATHC), trioctyl lemon acid (TOC), acetyl tributyl citrate (ATOC) etc..Wherein tributyl citrate (TBC), tributyl 2-acetylcitrate (ATBC) and the compatibility of polyvinyl chloride resin are good, and plasticizing efficiency is high, and application is relatively broad.
Currently, European Union's EN71 toys standards, U.S.'s ASTM F963-08 Toy Safety Standards have limited adjacent benzene class plasticizer Use, Chinese toy newly marks《GB6675-2014》In on January 1st, 2016 formally implement, it is specified that:In all toys, Total content≤0.1% of tri- kinds of plasticizer of DEHP, DBP and BBP, the tri- kinds of plasticising of toy DINP, DIDP, DNOP that can be put into mouth Total content≤0.1% of agent.In addition, China is as maximum PVC toys exports state in the world, there is an urgent need for environment-friendly plasticizers to replace passing System plasticizer, meets the requirement of products export.The common environment-friendly plasticizer of toy product has BASF DINCH, South Korea on the market GL300, TBC, ATBC etc., wherein BASF DINCH and South Korea GL300 plasticizer prices are high, and only a small number of producers are with lacking Widely available property;TBC plasticizer are easily precipitated, stickness, anti-pollution characteristic are poor after made toy surface lacquer;ATBC plasticizer be through The product that TBC acetylations obtain, though performance makes moderate progress, still remaining surface when manufacturing hardness and being less than the toy of 75A sprays The problem of stickness after paint, anti-pollution characteristic difference, affects the storage and use of toy.
The Chinese invention patent application of Publication No. CN 101085736A discloses a kind of tripentyl citrates as PVC The technical solution of plasticizer, but amylalcohol low output, price are high at present, can neither meet the needs of high-volume industry plasticizer, Cause the increase of use cost.
The synthetic method of trioctyl lemon acid disclosed in the Chinese invention patent application of Publication No. CN 101245008A and Skill of the three palm ester of citric acid as PVC plasticizer disclosed in the Chinese invention patent application of Publication No. CN 102643198A Art scheme, though the trioctyl lemon acid and the three palm ester of citric acid have resistance to migration, plasticizing efficiency poor, viscous Degree is high, is not suitable for the processing that PVC wards off glue type toy.
The Chinese patent of patent No. CN 103113617B discloses a kind of plasticizer and preparation method thereof, mainly passes through It is low intolerant to migration, volatilization and citric acid higher alcohols plasticizing efficiency that citric acid reacts solution lemon acid low carbon alcohol ester with high-low carbon alcohol Problem, but cannot solve the problems, such as that the plasticizer is applied in toy and cause surface tack.
Invention content
The present invention be exactly in order to solve the toy spray painting rear surface stickness for the production of existing citrate, be stained with ash, intolerant to Dirty problem, provides a kind of environment-protecting and non-poisonous degradable citrate plasticizer and its preparation method and application.
The present invention passes through one step system of esterification under the effect of the catalyst using citric acid, isobutanol and octanol as raw material ;Obtained citrate after the purification operations such as neutralized, washing, rectifying, decoloration, filtering again after the completion of esterification.
The present invention provides a kind of preparation processes of citrate, include the following steps:(1) it is esterified:By citric acid, isobutyl In alcohol, octanol and catalyst input reaction kettle of the esterification, agitating and heating weighs the water generated in record phase separator, waits for water yield When reaching theoretical value, then 0.5~1.5h of isothermal reaction is measured by sampling and records acid value, and cooling discharge is to neutralizing kettle;(2) alkali It washes:According to load and acid value, sodium hydroxide solution is configured, with 10%~20% alkali liquid washing of quality of material number to be neutralized Once, it maintains temperature between 70~72 DEG C, stirs 20~40 minutes, constant temperature stands 1~1.25h, divides sub-cloud waste water;(3) Washing:The temperature in step (2) is maintained, is washed twice with 10%~20% softened water of material mass number to be washed, every time Stirring 20~40 minutes, constant temperature stand 1~1.25h, divide sub-cloud waste water;(4) rectification and purification:The method for taking vacuum distillation, Negative pressure maintains -0.095~-0.1Mpa, and temperature is maintained at 138~140 DEG C, and the material after washing in step (3) is persistently pumped Enter rectifying column, to remove extra alcohol and fail the water divided completely;(5) decolorization filtering:By the material after rectifying in step (4) It is pumped into decoloration kettle, the activated carbon for waiting for decolorization material mass number 0.25%~0.75% is added, temperature is kept to stablize at 78~80 DEG C Between, stirring 20~be pumped into filter progress press filtration after forty minutes, to obtain purity up to 99.5% or more citrate.
Preferably, in step (1), using citric acid, isobutanol and 2-Ethylhexyl Alcohol as reaction raw materials.The isobutanol and The molar ratio of the 2-Ethylhexyl Alcohol is 1:0.125~0.5.
Preferably, in step (1), the citrate average molecular weight is 379.12~416.53.
Preferably, the citrate at least contains two or more compound, and molecular formula is as follows:
Preferably, group R in the compound molecule formula that the citrate includes1、R2And R3For different carbon atom numbers Alkyl, group R1、R2And R3It is the one or two kinds of of C4, C8 aliphatic alkyl, group R4For one kind of H or carboxylic acid group.
Preferably, in the alkyl for the compound molecule formula that the citrate includes, C4 is isobutyl group, and C8 includes just pungent Base and 2- ethylhexyls.
Present invention simultaneously provides a kind of application of citrate in toy, it is characterised in that including following parts by weight Component:
Preferably, the PVC paste resin polymerization degree 1200~1500;The PVC suspending resins degree of polymerization 900~1000; The thinner is 2,2,4- trimethyls 1, the double isobutyrates of 3- pentanediols;The stabilizer is liquid calcium zinc stabilizer;It is described Auxiliary stabilizer is the epoxidized soybean oil that epoxide number is more than 6.0;The releasing agent is methyl-silicone oil.
A kind of application of the citrate of the present invention in toy, includes the following steps:
(1) dispensing:It is stirred after citrate of the present invention is mixed with epoxidized soybean oil, stabilizer, puts into PVC paste Resin, PVC suspending resins, thinner, releasing agent, are uniformly mixing to obtain PVC paste material;
(2) deaeration:By PVC paste material deaeration made from step (1);
(3) enter mould:PVC paste material made from step (2) is poured into copper mould;
(4) it heats:It step (3) copper mould is put into revolution wards off in glue stove and heat;
(5) cooling:Copper after step (4) is heated has recirculated water cooling, and toy product is made to shape;
(6) it molds:Toy die sinking made from step (5) is taken out;
(7) it paints:The toy that step (6) is taken out is made after being painted to appointed part with environment-friendly water-based or oiliness toy lacquer Finished product.
Preferably, step (2) deaeration condition is 0.06~0.09MPa.
Preferably, heating condition is 250~300 DEG C in step (4), 5~8min.
The isobutanol that non-straight chain structure is introduced in the citrate molecular structure of the present invention replaces the n-butanol of linear chain structure, Make to form methylic short-chain branch in molecular structure, while the 2-Ethylhexyl Alcohol for introducing higher alcohols improves molecular weight, it not only can be with The viscosity stability for improving PVC paste material in use, can also improve product resistance to migration.
The toy spray of the citrates such as existing TBC, ATBC production can be solved in the toy of the citrate production of the present invention Paint rear surface stickness is stained with the shortcomings that ash, not resistant.
The citrate of the present invention is greatly reduced compared with environment-friendly plasticizers costs such as BASF DINCH, South Korea GL300, and point It is entirely free of benzene ring structure in son, meets the newest toys standard of European Union, the U.S. and China etc..
Specific implementation mode
According to following embodiments, the present invention may be better understood.However, as it will be easily appreciated by one skilled in the art that real It applies content described in example and is merely to illustrate the present invention, without this hair described in claims should will not be limited It is bright.
Embodiment 1
The preparation process of citrate is as follows:
(1) esterification:By 120g anhydrous citric acids, 124.46g isobutanols, 100.32g octanols, 1g catalyst, in ester Change in reaction kettle, agitating and heating weighs and record the water generated in phase separator, and when water yield reaches theoretical value, constant temperature is anti- It answers 30 minutes, is measured by sampling and records acid value, cooling discharge is to neutralizing kettle.
(2) alkali cleaning:According to load and acid value, sodium hydroxide solution is configured, temperature is maintained to stablize between 70 DEG C, with waiting for 10% alkali liquid washing for neutralizing material mass number is primary, stirs 20 minutes, and constant temperature stands 60 minutes, divides sub-cloud waste water.
(3) it washes:Temperature is maintained to stablize between 70 DEG C, with 10% softening water washing two of material mass number to be washed Secondary, stirring 20 minutes, constant temperature stand 60 minutes, divide sub-cloud waste water every time.
(4) rectification and purification:The method for taking vacuum distillation, negative pressure maintain -0.095Mpa, and temperature is maintained at 138 DEG C, will Material after washing is persistently pumped into rectifying column, to remove extra alcohol and fail the water divided completely.
(5) decolorization filtering:Material after rectifying is pumped into decoloration kettle, and 0.75% activity for waiting for decolorization material mass number is added Charcoal maintains 80 DEG C of temperature, stirring to be pumped into filter after twenty minutes and carry out press filtration, citrate is made after press filtration.Through gas phase color Spectrum analysis, finished product ester content is up to 99.75%.
Embodiment 2
The preparation process of citrate is as follows:
(1) esterification:By 120g anhydrous citric acids, 138.57g isobutanols, 91.05g octanols, 1g catalyst is being esterified In reaction kettle, agitating and heating weighs and records the water generated in phase separator, when water yield reaches theoretical value, isothermal reaction 90 minutes, it is measured by sampling and records acid value, cooling discharge is to neutralizing kettle.
(2) alkali cleaning:According to load and acid value, sodium hydroxide solution is configured, temperature is maintained to stablize between 72 DEG C, with waiting for 20% alkali liquid washing for neutralizing material mass number is primary, and constant temperature stands 1.25h, divides sub-cloud waste water.
(3) it washes:72 DEG C are maintained the temperature at, is washed twice with 20% softened water of material mass number to be washed, every time Stirring 40 minutes, constant temperature stand 1.25h, divide sub-cloud waste water.
(4) rectification and purification:The method for taking vacuum distillation, negative pressure maintain -0.095Mpa, and temperature is maintained at 139 DEG C, will Material after washing is persistently pumped into rectifying column, to remove extra alcohol and fail the water divided completely.
(5) decolorization filtering:Material after rectifying is pumped into decoloration kettle, and 0.25% activity for waiting for decolorization material mass number is added Charcoal maintains 79 DEG C of temperature, stirring to be pumped into filter after forty minutes and carry out press filtration, citrate is made after press filtration.Through gas phase color Spectrum analysis, finished product ester content is up to 99.75%.
Embodiment 3
The preparation process of citrate is as follows:
(1) esterification:By 120g anhydrous citric acids, 157.21g isobutanols, 47.65g octanols, 1g catalyst is being esterified In reaction kettle, agitating and heating weighs and records the water generated in phase separator, when water yield reaches theoretical value, isothermal reaction 1h, is measured by sampling and records acid value, and cooling discharge is to neutralizing kettle.
(2) alkali cleaning:According to load and acid value, sodium hydroxide solution is configured, maintains temperature to stablize at 71 DEG C, use is to be neutralized 15% alkali liquid washing of quality of material number is primary, and constant temperature stands 68min, divides sub-cloud waste water.
(3) it washes:70 DEG C are maintained the temperature at, is washed twice with 15% softened water of material mass number to be washed, every time 0.5h is stirred, constant temperature stands 68min, divides sub-cloud waste water.
(4) rectification and purification:The method for taking vacuum distillation, negative pressure maintain -0.1Mpa, and temperature is maintained at 139 DEG C, by water Material after the completion of washing persistently is pumped into rectifying column, to remove extra alcohol and fail the water divided completely.
(5) decolorization filtering:Material after rectifying is pumped into decoloration kettle, and 0.5% work for waiting for decolorization material mass number is added Property charcoal, maintain 80 DEG C of temperature, stir and be pumped into filter after 0.5h and carry out press filtration, citrate is made after press filtration.Through gas phase color Spectrum analysis, finished product ester content is up to 99.75%.
The preparation process of 4 citric acid fat of embodiment is as follows:
(1) esterification:By 120g anhydrous citric acids, 163.21g isobutanols, 41.84g octanols, 1g catalyst is being esterified In reaction kettle, agitating and heating weighs and records the water generated in phase separator, when water yield reaches theoretical value, isothermal reaction 75 minutes, it is measured by sampling and records acid value, cooling discharge is to neutralizing kettle.
(2) alkali cleaning:According to load and acid value, sodium hydroxide solution is configured, maintains temperature to stablize at 70 DEG C, use is to be neutralized 18% alkali liquid washing of quality of material number is primary, stirs 25 minutes, and constant temperature stands 1h, divides sub-cloud waste water.
(3) it washes:70 DEG C are maintained the temperature at, is washed twice with 18% softened water of material mass number to be washed, every time Stirring 25 minutes, constant temperature stand 1h, divide sub-cloud waste water.
(4) rectification and purification:The method for taking vacuum distillation, negative pressure maintain -0.1Mpa, and temperature is maintained at 139 DEG C, by water Material after washing persistently is pumped into rectifying column, to remove extra alcohol and fail the water divided completely.
(5) decolorization filtering:Material after rectifying is pumped into decoloration kettle, and 0.6% activity for waiting for decolorization material mass number is added Charcoal maintains 80 DEG C of temperature, stirring to be pumped into filter after 35 minutes and carry out press filtration, citrate is made after press filtration.Through gas phase color Spectrum analysis, finished product ester content is up to 99.75%.
The physical function parameter of citrate obtained by table 2
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Average molecular weight 413.56 402.16 385.24 379.58
Density (g/cm3, 25 DEG C) 1.021 1.025 1.028 1.031
Platinum-cobalt method coloration (#) 30 25 20 20
Viscosity (mPas, 25 DEG C) 65 60 56 53
Acid value (mgKOH/g, %) 0.10 0.09 0.08 0.08
Ester content (%) 99.71 99.75 99.78 99.76
Water content (%) 0.07 0.07 0.07 0.07
Flash-point (DEG C, open cup) 191 190 187 185
Experimental example 5
Application of the citrate of the present invention in toy, steps are as follows:
70g citrate plasticizers obtained in embodiment 1 and 8g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 80gPVC pastes resin, 20gPVC suspending resins, 8g thinners, 0.6g releasing agents, is uniformly mixing to obtain PVC paste material;It will be above-mentioned Deaeration under the conditions of 0.06MPa of PVC paste material;PVC paste material is poured into copper mould after deaeration;Copper mould is put into revolution and wards off glue Stove toasts 8min under conditions of 250 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Environment-protective water will be used Property or oiliness toy lacquer to appointed part paint after obtain finished product.
Embodiment 6
Application of the citrate of the present invention in toy, steps are as follows:
100g citrate plasticizers obtained in embodiment 1 and 8g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, is uniformly mixing to obtain PVC paste material;It will be above-mentioned Deaeration under the conditions of 0.06MPa of PVC paste material;PVC paste material is poured into copper mould after deaeration;Copper mould is put into revolution again and wards off glue Stove toasts 8min under conditions of 250 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based Or oiliness toy lacquer after appointed part spray painting to obtaining finished product.
Embodiment 7
Application of the citrate of the present invention in toy, steps are as follows:
120g citrate plasticizers obtained in embodiment 1 and 6g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 100gPVC pastes resin, 5g thinners, 1g releasing agents, is uniformly mixing to obtain PVC paste material;Above-mentioned PVC paste material is existed Deaeration under the conditions of 0.06MPa;PVC paste material is poured into copper mould after deaeration;Copper mould is put into revolution and wards off glue stove again, at 250 DEG C Under conditions of toast 8min;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Use environment-friendly water-based or oiliness toy Paint obtains finished product after painting to appointed part.
Embodiment 8
Application of the citrate of the present invention in toy, steps are as follows:
70g citrate plasticizers obtained in embodiment 2 and 8g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 80gPVC pastes resin, 20gPVC suspending resins, 8g thinners, 0.6g releasing agents, is uniformly mixing to obtain PVC paste material;It will be above-mentioned Deaeration under the conditions of 0.09MPa of PVC paste material;PVC paste material is poured into copper mould after deaeration;Above-mentioned copper mould is put into revolution to ward off Glue stove toasts 5min under conditions of 300 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Use environment-protective water Property or oiliness toy lacquer to appointed part paint after obtain finished product.
Embodiment 9
Application of the citrate of the present invention in toy, steps are as follows:
100g citrate plasticizers obtained in embodiment 2 and 8g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, is uniformly mixing to obtain PVC paste material;It will be above-mentioned Deaeration under the conditions of 0.09MPa of PVC paste material;PVC paste material is poured into copper mould after deaeration;Above-mentioned copper mould is put into revolution to ward off Glue stove toasts 5min under conditions of 300 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Use environment-protective water Property or oiliness toy lacquer to appointed part paint after obtain finished product.
Embodiment 10
Application of the citrate of the present invention in toy, steps are as follows:
It is stirred after 120g citrate plasticizers obtained in embodiment 2 are mixed with 6g epoxidized soybean oils, 3g stabilizers, 100gPVC pastes resin, 5g thinners, 1g releasing agents are put into, PVC paste material is uniformly mixing to obtain;Above-mentioned PVC paste material is existed Deaeration under the conditions of 0.09MPa;PVC paste material is poured into copper mould after deaeration;Above-mentioned copper mould is put into revolution and wards off glue stove, 5min is toasted under conditions of 300 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based or oily Love toys paint obtains finished product after painting to appointed part.
Embodiment 11
Application of the citrate of the present invention in toy, steps are as follows:
70g citrate plasticizers made from the present embodiment 3 are mixed with 8g epoxidized soybean oils, 3g stabilizers, input 80gPVC pastes resin, 20gPVC suspending resins, 8g thinners, 0.6g releasing agents, is uniformly mixing to obtain PVC paste material;By above-mentioned PVC Thickener deaeration under the conditions of 0.07MPa;PVC paste material is poured into copper mould after deaeration;Above-mentioned copper mould is put into revolution and wards off glue Stove toasts 6min under conditions of 275 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based Or oiliness toy lacquer after appointed part spray painting to obtaining finished product.
Embodiment 12
Application of the citrate of the present invention in toy, steps are as follows:
100g citrate plasticizers obtained, 8g epoxidized soybean oils, 3g stabilizers in embodiment 3 are mixed, thrown Enter 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, is uniformly mixing to obtain PVC paste material;It will be above-mentioned Deaeration under the conditions of 0.07MPa of PVC paste material;PVC paste material is poured into copper mould after deaeration;Above-mentioned copper mould is put into revolution to ward off Glue stove toasts 6min under conditions of 275 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Use environment-protective water Property or oiliness toy lacquer to appointed part paint after obtain finished product.
Embodiment 13
Application of the citrate of the present invention in toy, steps are as follows:
120g citrate plasticizers obtained in embodiment 3 and 6g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 100gPVC pastes resin, 5g thinners, 1g releasing agents, is uniformly mixing to obtain PVC paste material;By above-mentioned PVC paste material in 0.07MPa Under the conditions of deaeration;Gained PVC paste material is poured into copper mould after deaeration;Above-mentioned copper mould is put into revolution and wards off glue stove, at 275 DEG C Under conditions of toast 6min;Recirculated water cooling makes the die sinking of toy product cooling and shaping take out;Use environment-friendly water-based or oiliness toy lacquer Finished product is obtained after painting to appointed part.
Embodiment 14
Application of the citrate of the present invention in toy, steps are as follows:
70g citrate plasticizers made from the present embodiment 4 are mixed with 8g epoxidized soybean oils, 3g stabilizers, input 80gPVC pastes resin, 20gPVC suspending resins, 8g thinners, 0.6g releasing agents, is uniformly mixing to obtain PVC paste material;By above-mentioned PVC Thickener deaeration under the conditions of 0.08MPa;Gained PVC paste material after deaeration is poured into copper mould;Above-mentioned copper mould is put into revolution Glue stove is warded off, 7min is toasted under conditions of 275 DEG C;Recirculated water cooling is molded after so that toy is cooled down product approval and is taken out;Use environmental protection Aqueous or oiliness toy lacquer obtains finished product after painting to appointed part.
Embodiment 15
Application of the citrate of the present invention in toy, steps are as follows:
100g citrate plasticizers obtained in embodiment 4 and 8g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, is uniformly mixing to obtain PVC paste material;By above-mentioned institute Obtain deaeration under the conditions of 0.08MPa of PVC paste material;Gained PVC paste material after deaeration is poured into copper mould;Above-mentioned copper mould is put again Enter revolution and ward off glue stove, 7min is toasted under conditions of 275 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Make Finished product is obtained after being painted to appointed part with environment-friendly water-based or oiliness toy lacquer.
Embodiment 16
Application of the citrate of the present invention in toy, steps are as follows:
120g citrate plasticizers obtained in embodiment 4 and 6g epoxidized soybean oils, 3g stabilizers are mixed, thrown Enter 100gPVC pastes resin, 5g thinners, 1g releasing agents, is uniformly mixing to obtain PVC paste material;Above-mentioned gained PVC paste material is existed Deaeration under the conditions of 0.08MPa;Gained PVC paste material after deaeration is poured into copper mould;Above-mentioned copper mould is put into revolution and wards off glue stove, 7min is toasted under conditions of 275 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based or Oiliness toy lacquer obtains finished product after painting to appointed part.
4 citrate of table produces the performance of toy
Embodiment 16
Shandong Wan Tu high molecular materials limited liability company is selected to produce tri- kinds of citrate plasticizers of WT1, WT2, WT98 As a comparison case.
The preparation process of the toy is as follows:
100g WT1 citrates, 8g epoxidized soybean oils, 3g stabilizers are mixed, input 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, are uniformly mixing to obtain PVC paste material;Above-mentioned gained PVC paste material is existed Deaeration under the conditions of 0.06MPa;Gained PVC paste material after deaeration is poured into copper mould;Above-mentioned copper mould is put into revolution and wards off glue stove, 8min is toasted under conditions of 250 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based or Oiliness toy lacquer obtains finished product after painting to appointed part.
Embodiment 17
The preparation process of the toy is as follows:
It is stirred after 100g WT2 citrates, 8g epoxidized soybean oils, 3g stabilizers are mixed, input 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, are uniformly mixing to obtain PVC paste material;Above-mentioned gained PVC paste material is existed Deaeration under the conditions of 0.09MPa;It will be in the copper mould that pours into of gained PVC paste material after deaeration;Above-mentioned copper mould is put into revolution and wards off glue Stove toasts 5~8min under conditions of 300 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Use environmental protection Aqueous or oiliness toy lacquer obtains finished product after painting to appointed part.
Embodiment 18
The preparation process of the toy is as follows:
It is stirred after 100g WT98 citrates, 8g epoxidized soybean oils, 3g stabilizers are mixed, input 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, are uniformly mixing to obtain PVC paste material;Above-mentioned gained PVC paste material is existed Deaeration under the conditions of 0.07MPa;Gained PVC paste material after deaeration is poured into copper mould;
Above-mentioned copper mould is put into revolution and wards off glue stove, 7min is toasted under conditions of 275 DEG C;Recirculated water cooling makes toy produce It molds and takes out after product cooling and shaping;Finished product is obtained after painting to appointed part using environment-friendly water-based or oiliness toy lacquer.
The performance of table 6WT1, WT2, WT98 production toy
Embodiment 19
Select two kinds of plasticizer of widely used TBC, ATBC as a comparison case.
The preparation process of the toy is as follows:
100g TBC citrates, 8g epoxidized soybean oils, 3g stabilizers are mixed, input 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, are uniformly mixing to obtain PVC paste material;Above-mentioned gained PVC paste material is existed Deaeration under the conditions of 0.06MPa;Above-mentioned gained PVC paste material is poured into copper mould;Above-mentioned copper mould is put into revolution and wards off glue stove, 5min is toasted under conditions of 250 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based or oily Love toys paint obtains finished product after painting to appointed part.
Embodiment 20
The preparation process of the toy is as follows:
100gATBC citrates, 8g epoxidized soybean oils, 3g stabilizers are mixed, input 95gPVC pastes resin, 5gPVC suspending resins, 5g thinners, 0.8g releasing agents, are uniformly mixing to obtain PVC paste material;Above-mentioned gained PVC paste material is existed Deaeration under the conditions of 0.09MPa;Gained PVC paste material after deaeration is poured into copper mould;Above-mentioned copper mould is put into revolution and wards off glue stove, 5min is toasted under conditions of 300 DEG C;Recirculated water cooling molds taking-up after making toy product cooling and shaping;Using environment-friendly water-based or Oiliness toy lacquer obtains finished product after painting to appointed part.
The performance of table 8TBC, ATBC production toy
Conclusion:The present invention compared to WT1, WT2, WT98, TBC, ATBC for, toy rear surface of painting is not glutinous, dry and comfortable, no Be stained with ash, resistance to soiling it is good, in use improve PVC paste material viscosity stability, improve product resistance to migration.

Claims (10)

1. a kind of citrate, characterized in that the citrate at least contains two or more with following molecular formula 1 compound represented of formula:
In formula 1, the group R1、R2And R3For the alkyl of different carbon atom numbers, the group R of the compound1、R2And R3Be C4, C8 is aliphatic one or two kinds of, group R4For one kind of H or carboxylic acid group.
2. citrate according to claim 1, it is characterised in that in the alkyl, C4 is isobutyl group, and C8 includes just Octyl and 2- ethylhexyls.
3. citrate according to claim 1, it is characterised in that the citrate average molecular weight be 379.12~ 416.53。
4. the preparation method of citrate as described in claim 1, it is characterized in that including the following steps:
A:Esterification:Citric acid, isobutanol, octanol and catalyst are put into reaction kettle of the esterification, agitating and heating, weighs record phase point From the water generated in device, when water yield reaches theoretical value, then 0.5~1.5h of isothermal reaction is measured by sampling and records acid value, Cooling discharge is to neutralizing kettle;
B:Alkali cleaning:According to load and acid value, sodium hydroxide solution is configured, maintains temperature between 70~72 DEG C, use is to be neutralized 10%~20% alkali liquid washing of quality of material number is primary, stirs 20~40 minutes, and constant temperature stands 1~1.25h, divides sub-cloud Waste water;
C:Washing:The temperature in the step (2) is maintained, with 10%~20% softening water washing of material mass number to be washed Twice, it stirs 20~40 minutes every time, constant temperature stands 1~1.25h, divides sub-cloud waste water;
D:Rectification and purification:The method for taking vacuum distillation, negative pressure maintain -0.095~-0.1Mpa, and temperature is maintained at 138~ 140 DEG C, the material after washing in the step (3) is persistently pumped into rectifying column, to remove extra alcohol and fail to divide completely Water;
E:Decolorization filtering:Material after rectifying in the step (4) is pumped into decoloration kettle, addition waits for decolorization material mass number 0.25%~0.75% activated carbon keeps temperature to stablize between 78~80 DEG C, stirring 20~be pumped into filter after forty minutes Press filtration is carried out, to obtain purity up to 99.5% or more citrate.
5. the preparation method of citrate according to claim 4, it is characterised in that:In the step A, with citric acid, Isobutanol and 2-Ethylhexyl Alcohol are reaction raw materials, and the molar ratio of the isobutanol and the 2-Ethylhexyl Alcohol is 1:(0.125 ~0.5).
6. application of the citrate as described in claims 1 to 3 in preparing toy, characterized in that use following parts by weight Several groups are divided into raw material:
7. application of the citrate according to claim 6 in preparing toy, it is characterised in that:The PVC paste resin The degree of polymerization 1200~1500;The PVC suspending resins degree of polymerization 900~1000;The thinner is 2,2,4- trimethyls 1,3- The double isobutyrates of pentanediol;The stabilizer is liquid calcium zinc stabilizer;The auxiliary stabilizer is the ring that epoxide number is more than 6.0 Oxygen soybean oil;The releasing agent is methyl-silicone oil.
8. application of the citrate according to claim 6 in preparing toy, it is characterised in that including steps are as follows:
(1) dispensing:It is stirred after the citrate, epoxidized soybean oil, stabilizer are mixed, input PVC paste resin, PVC suspend Resin, thinner, releasing agent are uniformly mixing to obtain PVC paste material;
(2) deaeration:By PVC paste material deaeration made from the step (1);
(3) enter mould:PVC paste material made from the step (2) is poured into copper mould;
(4) it heats:It the step (3) copper mould is put into revolution wards off in glue stove and heat;
(5) cooling:Copper after the step (4) is heated has recirculated water cooling, and toy product is made to shape;
(6) it molds:Toy die sinking made from the step (5) is taken out;
(7) it paints:The toy that the step (6) is taken out is made after being painted to appointed part with environment-friendly water-based or oiliness toy lacquer Finished product.
9. application of the citrate according to claim 8 in preparing toy, it is characterised in that in the step (2), Deaeration condition is 0.06~0.09MPa.
10. application of the citrate according to claim 8 in preparing toy, it is characterised in that in the step (4) Heating condition is 250~300 DEG C, 5~8min.
CN201810339150.3A 2018-04-16 2018-04-16 A kind of citrate and its preparation method and application Pending CN108409574A (en)

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