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CN108341291B - Linear paper roll packaging machine and its control method - Google Patents

Linear paper roll packaging machine and its control method Download PDF

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Publication number
CN108341291B
CN108341291B CN201810288097.9A CN201810288097A CN108341291B CN 108341291 B CN108341291 B CN 108341291B CN 201810288097 A CN201810288097 A CN 201810288097A CN 108341291 B CN108341291 B CN 108341291B
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CN
China
Prior art keywords
paper
reel
linear
controller
roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810288097.9A
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Chinese (zh)
Other versions
CN108341291A (en
Inventor
王俊富
叶小亮
叶火水
王战庆
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiamen Youxin Technology Co.,Ltd.
Original Assignee
Xiamen Ums Information Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201810288097.9A priority Critical patent/CN108341291B/en
Publication of CN108341291A publication Critical patent/CN108341291A/en
Application granted granted Critical
Publication of CN108341291B publication Critical patent/CN108341291B/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
    • B65B11/04—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material the articles being rotated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B53/00—Shrinking wrappers, containers, or container covers during or after packaging
    • B65B53/02—Shrinking wrappers, containers, or container covers during or after packaging by heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/26—Cutting-off the web running to the wound web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00—Changing the web roll
    • B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/29—Securing the trailing end of the wound web to the web roll
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032—Controlling transverse register of web
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • B65H26/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/11—Dimensional aspect of article or web
    • B65H2701/113—Size
    • B65H2701/1133—Size of webs

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Replacement Of Web Rolls (AREA)

Abstract

本发明提供的直线式卷纸包装机及其控制方法，涉及卷纸包装技术领域。该直线式卷纸包装机包括放卷与张力机构、送纸分切机构、复卷主体机构、贴胶机构、彩页分离输送机构、套热缩膜机构、直线移栽机构、卷轴上料机构及控制器。放卷与张力机构、送纸分切机构、复卷主体机构、贴胶机构、彩页分离输送机构、套热缩膜机构、直线移栽机构及卷轴上料机构能够在控制器的控制作用下，将大卷纸卷入小纸筒芯，并切割形成初成品，并进一步贴彩页和套热缩膜，形成产品，可以提高生产效率，减轻人工作业的强度。

The invention provides a linear roll paper packaging machine and a control method thereof, which relate to the technical field of roll paper packaging. The linear paper roll packaging machine includes an unwinding and tensioning mechanism, a paper feeding and slitting mechanism, a main rewinding mechanism, a glue applying mechanism, a color page separation and conveying mechanism, a heat shrinkable film covering mechanism, a linear transplanting mechanism, and a reel loading mechanism. and controller. The unwinding and tensioning mechanism, paper feeding and cutting mechanism, rewinding main mechanism, glue application mechanism, color page separation and conveying mechanism, heat shrink film covering mechanism, linear transplanting mechanism and reel loading mechanism can be controlled by the controller. , roll the large roll paper into the core of the small paper tube, and cut it to form the preliminary finished product, and further paste the color page and heat shrink film to form the product, which can improve production efficiency and reduce the intensity of manual work.

Description

Linear type roll paper packaging machine and control method thereof
Technical Field
The invention relates to the technical field of roll paper packaging, in particular to a linear roll paper packaging machine and a control method thereof.
Background
In the process of packaging roll paper, the large roll paper is usually produced firstly, then the roll paper with a certain width is split into small rolls according to the demands of customers, and packaging and film covering are carried out, and the prior art is usually completed by a manual or semi-automatic machine table, so that the efficiency is low and the cost is high.
Therefore, developing a linear roll paper packaging machine that can effectively solve the above problems is a technical problem that needs to be solved urgently at present.
Disclosure of Invention
The invention aims to provide a linear roll paper packaging machine which can separate roll paper, package and cover films, can improve production efficiency and lighten the intensity of manual operation.
The invention further aims to provide a control method of the roll paper packaging machine, which has simple and compact steps, can improve the production efficiency and lighten the intensity of manual operation.
The invention solves the technical problems by adopting the following technical scheme:
the invention provides a linear roll paper packaging machine which comprises an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a rewinding main body mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a thermal shrinkage film sleeving mechanism, a linear transplanting mechanism, a reel feeding mechanism and a controller, wherein the reel feeding mechanism is arranged on the reel feeding mechanism;
the rewinding main body mechanism comprises a first reel and a second reel which are arranged at intervals, and the unreeling and tension mechanism, the paper feeding and cutting mechanism, the rewinding main body mechanism and the rubberizing mechanism are sequentially arranged at intervals and are respectively and electrically connected with the controller; the first scroll, the second scroll, the color page separation and conveying mechanism, the thermal shrinkage film sleeving mechanism, the linear transplanting mechanism and the scroll feeding mechanism are also respectively and electrically connected with the controller;
the unreeling and tension mechanism is used for placing large roll paper, the reel feeding mechanism is arranged opposite to the rewinding main body mechanism, and the controller is used for controlling the reel feeding mechanism to push the small paper cylinder core into the first reel so that the large roll paper can pass through the paper feeding and cutting mechanism and be contacted with the small paper cylinder core;
the controller is also used for controlling the rubberizing mechanism to bond the large roll paper and the small paper cylinder core and controlling the first reel to rotate for a first rotation time length; the controller is also used for controlling the paper feeding and cutting mechanism to cut off the large roll paper and further controlling the rubberizing mechanism to bond the small paper cylinder core and the large roll paper wound in the small paper cylinder core so as to form a primary finished product;
the color page separation conveying mechanism and the thermal shrinkage film sleeving mechanism are arranged between the linear transplanting mechanism and the rewinding main body mechanism at intervals; the controller is also used for controlling the linear transplanting mechanism to draw out the primary finished product and pushing the primary finished product into the second scroll, and controlling the color-sheet separating and conveying mechanism to convey color sheets to the second scroll; the controller is also used for controlling the second scroll to rotate for a second rotation time so as to scroll the color pages to form a semi-finished product;
the controller is also used for controlling the linear transplanting mechanism to withdraw the semi-finished product, simultaneously controlling the thermal shrinkage film sleeving mechanism to sleeve the thermal shrinkage film on the semi-finished product to form a product, and further controlling the linear transplanting mechanism to withdraw the product.
Further, the scroll feeding mechanism comprises a storage frame, a jacking mechanism and a pushing mechanism, wherein the storage frame is used for placing the small paper cylinder cores, and the pushing mechanism is arranged at the top end of the jacking mechanism and is connected with the storage frame; the jacking mechanism and the pushing mechanism are respectively and electrically connected with the controller, and the controller is used for controlling the jacking mechanism to jack up one small paper cylinder core and further controlling the pushing mechanism to push the small paper cylinder core into the first scroll in a state that the small paper cylinder core is aligned to the first scroll.
Further, the linear roll paper packaging machine further comprises a paper cylinder core feeding pushing mechanism, wherein the paper cylinder core feeding pushing mechanism and the scroll feeding machine are arranged at intervals and are electrically connected with the controller;
the controller is used for controlling the paper tube core feeding pushing mechanism to convey the small paper tube cores to the storage rack.
Further, the linear transplanting mechanism comprises a guide frame and a clamping mechanism, a guide rail is arranged on the guide frame, the clamping mechanism comprises a base, a first motor, a second motor and a clamping rod, the clamping rod is perpendicular to the guide rail, the base is in sliding connection with the guide rail, the first motor and the second motor are respectively and electrically connected with a controller, the controller is used for controlling the first motor to drive the base to slide relative to the guide rail, and the controller is also used for controlling the second motor to drive the clamping rod to approach or keep away from the rewinding main mechanism.
Further, the number of the clamping mechanisms is two, the two clamping mechanisms are arranged on the guide frame at intervals, and the two clamping rods are respectively arranged opposite to the first scroll and the second scroll.
Further, the linear type paper roll packaging machine further comprises a deviation rectifying mechanism, the deviation rectifying mechanism is arranged between the unreeling and tension mechanism and the paper feeding and slitting mechanism and is electrically connected with the controller, the deviation rectifying mechanism is used for enabling the large paper roll to pass through, and the controller is further used for controlling the deviation rectifying mechanism to adjust the conveying position of the large paper roll.
Further, the linear roll paper packaging machine further comprises an Osaka machine frame, and the reel feeding mechanism, the deviation correcting mechanism, the paper feeding and slitting mechanism, the rewinding main body mechanism, the rubberizing mechanism, the color page separating and conveying mechanism, the thermal shrinkage film sleeving mechanism and the linear transplanting mechanism are arranged on the Osaka machine frame at intervals.
Further, the color page separating and conveying mechanism is arranged at intervals with the rubberizing mechanism, and the controller is also used for controlling the rubberizing mechanism to bond the color page and the semi-finished product before controlling the second scroll to rotate; the controller is also used for controlling the rubberizing mechanism to bond the color pages after controlling the second scroll to rotate so as to form the semi-finished product.
The invention provides a control method of a roll paper packaging machine, which is applied to a linear roll paper packaging machine, wherein the linear roll paper packaging machine comprises an unreeling and tensioning mechanism, a paper feeding and cutting mechanism, a rewinding main body mechanism, a rubberizing mechanism, a color page separating and conveying mechanism, a thermal shrinkage film sleeving mechanism, a linear transplanting mechanism, a reel feeding mechanism and a controller;
the rewinding main body mechanism comprises a first reel and a second reel which are arranged at intervals, and the unreeling and tension mechanism, the paper feeding and cutting mechanism, the rewinding main body mechanism and the rubberizing mechanism are sequentially arranged at intervals and are respectively and electrically connected with the controller; the first scroll, the second scroll, the color page separation and conveying mechanism, the thermal shrinkage film sleeving mechanism, the linear transplanting mechanism and the scroll feeding mechanism are also respectively and electrically connected with the controller;
the unreeling and tension mechanism is used for placing large roll paper, and the reel feeding mechanism is arranged opposite to the rewinding main body mechanism; the color page separation conveying mechanism and the thermal shrinkage film sleeving mechanism are arranged between the linear transplanting mechanism and the rewinding main body mechanism at intervals;
the roll paper packaging machine control method comprises the following steps:
controlling the scroll feeding mechanism to push the small paper cylinder core into the first scroll;
controlling the rubberizing mechanism to bond the large roll paper and the small paper cylinder core in a state that the large roll paper passes through the paper feeding and cutting mechanism and is contacted with the small paper cylinder core;
after the first reel is controlled to rotate for a first rotation time period under the state that the large paper roll and the small paper roll core are bonded, the paper feeding cutting mechanism is controlled to cut off the large paper roll, and the rubberizing mechanism is further controlled to bond the small paper roll core and the large paper roll wound into the small paper roll core so as to form a primary finished product;
controlling the linear transplanting mechanism to draw out the primary finished product and pushing the primary finished product into the second scroll;
controlling the color page separation and conveying mechanism to convey the color page to the second scroll, and further controlling the second scroll to rotate for a second rotation time period so as to scroll the color page to form a semi-finished product;
controlling the linear transplanting mechanism to draw out the semi-finished product, and simultaneously controlling the thermal shrinkage film sleeving mechanism to sleeve the thermal shrinkage film on the semi-finished product to form a product;
and controlling the linear transplanting mechanism to draw out the product.
Further, before controlling the second reel to rotate, controlling the rubberizing mechanism to bond the color pages and the semi-finished products;
and after controlling the second reel to rotate, controlling the rubberizing mechanism to bond the color pages so as to form the semi-finished product.
The embodiment of the invention has the beneficial effects that:
the invention discloses a linear type roll paper packaging machine which can push a small paper cylinder core into a first roll shaft by controlling a roll shaft feeding mechanism through a controller. Under the state that the large roll paper passes through the paper feeding slitting mechanism and is contacted with the small paper cylinder core, the scroll feeding mechanism can push the small paper cylinder core into the first scroll, after the first scroll rotates for a first rotation time period, the controller controls the paper feeding slitting mechanism to cut off the large roll paper, and further controls the rubberizing mechanism to bond the small paper cylinder core and the large roll paper wound into the small paper cylinder core so as to form a primary finished product. The color pages can be conveyed to the second scroll through the color page separating and conveying mechanism, and the second scroll is controlled to rotate for a second rotation time through the controller, so that the color pages are rolled to form a semi-finished product. The heat shrink film can be sleeved on the semi-finished product through the heat shrink film sleeving mechanism controlled by the controller to form a product, and the product is further pulled out. The linear type roll paper packaging machine is integrated mechanical equipment, can be used for separating, packaging and sleeving roll paper, and is high in production efficiency, and manual operation strength can be reduced.
The control method of the roll paper packaging machine disclosed by the invention is applied to the linear roll paper packaging machine disclosed by the invention, has simple and compact steps, can improve the production efficiency and lighten the intensity of manual operation.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate a certain embodiment of the present invention and therefore should not be considered as limiting the scope, and that other related drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a first view angle of a linear roll paper packaging machine according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a second view angle of the in-line roll paper packaging machine according to an embodiment of the present invention.
Fig. 3 is a schematic structural view of a reel feeding mechanism of a linear roll paper packaging machine according to an embodiment of the present invention.
Fig. 4 is a schematic structural view of a linear transplanting mechanism of a linear roll paper packaging machine according to an embodiment of the present invention.
Icon: 100-linear roll paper packaging machine; 110-unreeling and tensioning mechanism; 120-a deviation correcting mechanism; 130-a paper feeding and cutting mechanism; 140-rewinding the main body mechanism; 141-a first reel; 142-a second reel; 150-rubberizing mechanism; 160-color page separating and conveying mechanism; 170-a thermal shrinkage film sleeving mechanism; 180-a linear transplanting mechanism; 181-a carriage; 1811-guiding rail; 182-a gripping mechanism; 1821-a base; 1822-gripping bar; 190-a reel feeding mechanism; 191-a storage rack; 1911-inclined plane; 192-lifting mechanism; 101-a small paper cylinder core; 102-large roll paper; 109-paper tube core feeding pushing mechanism; 108-osaka rack.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that, the azimuth or positional relationship indicated by the term "upper" or the like is based on the azimuth or positional relationship shown in the drawings, or the azimuth or positional relationship that is commonly put when the inventive product is used, only for convenience of describing the present invention and simplifying the description, but does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," "third," and "fourth," etc. are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless specified and limited otherwise, the terms "disposed" and "connected" are to be construed broadly, and for example, "connected" may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
An embodiment of the present invention will be described in detail below with reference to the accompanying drawings, and features of the following examples may be combined with each other without conflict.
Fig. 1 is a schematic view of a first view angle of a linear roll paper packaging machine 100 according to the present embodiment. The linear paper roll packaging machine 100 disclosed in this embodiment includes an unreeling and tensioning mechanism 110, a deviation rectifying mechanism 120, a paper feeding and slitting mechanism 130, a rewinding main body mechanism 140, a rubberizing mechanism 150, a color sheet separating and conveying mechanism 160, a thermal shrinkage film sleeving mechanism 170, a linear transplanting mechanism 180, a reel feeding mechanism 190 and a controller (not labeled).
The unreeling and tension mechanism 110, the deviation correcting mechanism 120, the paper feeding and slitting mechanism 130, the rewinding main body mechanism 140 and the rubberizing mechanism 150 are sequentially arranged at intervals and are respectively and electrically connected with the controller. The color sheet separating and conveying mechanism 160, the thermal shrinkage film sleeving mechanism 170, the linear transplanting mechanism 180 and the reel feeding mechanism 190 are arranged on one side of the rewinding main mechanism 140 and are respectively and electrically connected with the controller.
Note that the rectilinear roll paper packaging machine 100 disclosed in the present embodiment is used for producing small roll paper. The main operation process is that the produced large roll paper 102 is wound and cut on a large number of small paper cylinder cores 101 through a linear roll paper packaging machine 100, and color-pasting pages and thermal shrinkage sleeving are carried out to finish the production of a large number of small roll papers.
It will be appreciated that the small roll of paper is the end product of the in-line roll paper packaging machine 100.
Fig. 2 is a schematic structural view of a second view angle of the in-line roll paper packaging machine 100 according to the present embodiment. Referring to fig. 1 and 2 in combination, the rewinding main mechanism 140 includes a first reel 141 and a second reel 142 that are disposed at intervals.
The first reel 141 and the second reel 142 are used for two stations for forming small roll paper, respectively. The first reel 141 and the second reel 142 are electrically connected to a controller, respectively, which can control the rotation of the first reel 141 and the second reel 142, respectively, to roll the large roll paper 102, color pages, etc.
Note that, the color page may be advertisement paper or the like.
The unwind and tension mechanism 110 is used to place the large roll of paper 102.
In this embodiment, the reel feeding mechanism 190 is disposed opposite to the rewinding main mechanism 140, and the controller is used to control the reel feeding mechanism 190 to push the small paper bobbin 101 into the first reel 141, so that the large roll paper 102 can pass through the paper feeding slitting mechanism 130 and contact with the small paper bobbin 101.
The controller is also used for controlling the unreeling and tensioning mechanism 110 to tighten the large roll paper 102 so as to ensure good reeling effect of the first reel 141.
The deviation correcting mechanism 120 is used for passing the large roll paper 102, and adjusts the conveying position of the large roll paper 102 under the control of the controller, so as to prevent the large roll paper 102 from being deviated and influence the product quality.
Fig. 3 is a schematic structural diagram of a reel feeding mechanism 190 of the linear roll paper packaging machine 100 according to the present embodiment. Referring to fig. 2 and 3 in combination, the reel feeding mechanism 190 includes a storage frame 191, a lifting mechanism 192, and a pushing mechanism (not shown).
The storage frame 191 is used for placing the small paper cylinder core 101, and the pushing mechanism is arranged at the top end of the jacking mechanism 192 and is connected with the storage frame 191.
The jacking mechanism 192 and the pushing mechanism are respectively electrically connected with a controller, and the controller is used for controlling the jacking mechanism 192 to jack up one small paper cylinder core 101 and further controlling the pushing mechanism to push the small paper cylinder core 101 into the first scroll 141 in a state that the small paper cylinder core 101 is aligned to the first scroll 141.
In the present embodiment, the storage rack 191 has an inclined surface 1911 so that a large number of small paper tube cores 101 can be sequentially fed into the lifting mechanism 192 by gravity.
It should be noted that, the lifting mechanism 192 and the pushing mechanism may be implemented by hydraulic cylinders.
With continued reference to fig. 1, in a state in which the large roll paper 102 passes through the paper feeding slitting mechanism 130 and contacts the small paper cylinder 101, the rubberizing mechanism 150 can bond the large roll paper 102 and the small paper cylinder 101 under the control of the controller.
After the large roll paper 102 and the small roll paper core 101 are adhered, the first reel 141 can rotate for a first rotation period under the control of the controller, so as to form a roll paper thickness capable of achieving a product effect.
It will be appreciated that the first rotational period may be set according to the desired thickness of the web of product.
After the first reel 141 is rotated, the paper feeding slitting mechanism 130 can cut the roll paper 102 under the control of the controller. The rubberizing mechanism 150 can further paste the small paper cylinder core 101 and the large roll paper 102 wound into the small paper cylinder core 101 under the control of the controller to form a primary product.
In order to further reduce manual operations, in this embodiment, the liner roll paper packaging machine 100 further includes a paper roll core feeding and pushing mechanism 109, and the paper roll core feeding and pushing mechanism 109 and the reel feeding machine are disposed at intervals and electrically connected to the controller.
The paper core feeding pushing mechanism 109 can send the small paper core 101 to the storage rack 191 under the control of the controller.
The color sheet separating and conveying mechanism 160 and the thermal shrinkage film sleeving mechanism 170 are arranged between the linear transplanting mechanism 180 and the rewinding main mechanism 140 at intervals.
The linear transplanting mechanism 180 is used for drawing the primary product away from the first reel 141 and pushing the primary product to the second station under the control of the controller.
The color sheet separating and conveying mechanism 160 is used for conveying color sheets to the second scroll 142 under the control of the controller, and enabling the second scroll 142 to rotate for a second rotation duration under the control of the controller so as to scroll the color sheets to form a semi-finished product.
It should be noted that, the color-sheet separating and conveying mechanism 160 is disposed at a distance from the rubberizing mechanism 150, and the rubberizing mechanism 150 is further used for bonding the color sheets and the semi-finished products before the second reel 142 rotates and bonding the color sheets after the second reel 142 rotates under the control of the controller, so as to form the semi-finished products.
It should be noted that the multiple bonding processes of the rubberizing mechanism 150 are consistent and efficient.
The linear transplanting mechanism 180 is also used for extracting the semi-finished product under the control of the controller. The thermal shrinkage film sleeving mechanism 170 is used for sleeving thermal shrinkage films on the semi-finished products under the control of the controller in the process of extracting the semi-finished products by the linear transplanting mechanism 180, so that the products are formed.
The linear transplanting mechanism 180 is also used for extracting the product under the control of the controller.
Fig. 4 is a schematic structural view of a linear transplanting mechanism 180 of the linear roll paper packaging machine 100 according to the present embodiment. Referring to fig. 1 and 4 in combination, the linear transplanting mechanism 180 includes a carriage 181 and a gripping mechanism 182.
The guide rail 181 is provided with a guide rail 1811, and the guide rail 1811 is slidably connected to the gripping mechanism 182.
The clamping mechanism 182 includes a base 1821, a first motor (not shown), a second motor (not shown), and a clamping bar 1822. The gripping bar 1822 is disposed perpendicular to the rail 1811, and the base 1821 is slidably coupled to the rail 1811.
In this embodiment, the first motor and the second motor are respectively electrically connected to the controller, the first motor can drive the base 1821 to slide relative to the guide rail 1811 under the control of the controller, and the second motor can drive the gripping rod 1822 to approach or depart from the rewinding main mechanism 140 under the control of the controller.
In order to further improve the production efficiency, the number of the gripping mechanisms 182 is two, the two gripping mechanisms 182 are disposed on the guide carriage 181 at intervals, and the two gripping bars 1822 are disposed opposite to the first reel 141 and the second reel 142, respectively.
It will be appreciated that the two gripping mechanisms 182 are capable of operating simultaneously, one for extracting and pushing the blank into the second reel 142 and the other for extracting the blank and forming the final product under the shrink wrap of the shrink wrap mechanism 170.
The linear transplanting mechanism 180 is ingenious in structure, is suitable for the structure of the whole linear paper roll packaging machine 100, and is high in integrity.
With continued reference to fig. 1, in order to ensure compactness of the structure of the linear roll paper packaging machine 100 and improve production efficiency, in this embodiment, the linear roll paper packaging machine 100 further includes an osaka frame 108.
The scroll feeding mechanism 190, the deviation rectifying mechanism 120, the paper feeding and slitting mechanism 130, the rewinding main body mechanism 140, the rubberizing mechanism 150, the color page separating and conveying mechanism 160, the thermal shrinkage film sleeving mechanism 170 and the linear transplanting mechanism 180 are arranged on the osaka frame 108 at intervals.
The unreeling and tensioning mechanism 110 and the paper tube core feeding pushing mechanism 109 are respectively arranged at one side of the osaka frame 108.
The control method of the linear roll paper packaging machine 100 according to the present embodiment includes:
the reel feeding mechanism 190 is controlled to push the small paper cylinder core 101 into the first reel 141;
in a state that the large roll paper 102 passes through the paper feeding slitting mechanism 130 and is in contact with the small paper cylinder core 101, the rubberizing mechanism 150 is controlled to bond the large roll paper 102 and the small paper cylinder core 101;
after the first reel 141 is controlled to rotate for a first rotation period in a state that the large paper roll 102 and the small paper roll core 101 are adhered, the paper feeding slitting mechanism 130 is controlled to cut off the large paper roll 102, and the rubberizing mechanism 150 is further controlled to adhere the small paper roll core 101 and the large paper roll 102 wound into the small paper roll core 101 so as to form a primary finished product;
controlling the linear transplanting mechanism 180 to withdraw the primary product and push the primary product into the second reel 142;
controlling the color-sheet separating and conveying mechanism 160 to convey the color sheets to the second scroll 142, and further controlling the second scroll 142 to rotate for a second rotation time period so as to scroll the color sheets to form a semi-finished product;
the linear transplanting mechanism 180 is controlled to draw out the semi-finished product, and the thermal shrinkage film sleeving mechanism 170 is controlled to sleeve the thermal shrinkage film on the semi-finished product to form a product;
the linear transplanting mechanism 180 is controlled to withdraw the product.
Wherein, after controlling the rotation of the second reel 142, the rubberizing mechanism 150 is controlled to bond the color sheets to form a semi-finished product.
To sum up, the linear roll paper packaging machine 100 disclosed in the present embodiment can control the roll paper feeding mechanism 190 to push the small paper roll core 101 into the first roll shaft 141 through the controller. In a state where the large roll paper 102 passes through the paper feeding slit mechanism 130 and contacts the small roll paper core 101, the roll paper feeding mechanism 190 is capable of pushing the small roll paper core 101 into the first roll shaft 141, and after the first roll shaft 141 rotates for a first rotation period, the controller controls the paper feeding slit mechanism 130 to cut off the large roll paper 102, and further controls the rubberizing mechanism 150 to bond the small roll paper core 101 and the large roll paper 102 wound into the small roll paper core 101 to form a preliminary product. The color sheet can be conveyed to the second scroll 142 by the color sheet separating and conveying mechanism 160, and the second scroll 142 is controlled to rotate for a second rotation time period by the controller so as to scroll the color sheet to form a semi-finished product. The semi-finished product is also sleeved with heat shrink film by controlling the heat shrink film sleeving mechanism 170 through the controller to form a product, and the product is further pulled out. The linear roll paper packaging machine 100 is integrated mechanical equipment, can finish the separation, packaging and film sleeving of roll paper, has high production efficiency and can reduce the manual operation intensity.
The roll paper packaging machine control method disclosed by the embodiment is applied to the linear roll paper packaging machine 100 disclosed by the embodiment, has simple and compact steps, can improve the production efficiency and lighten the intensity of manual operation.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1.一种直线式卷纸包装机，其特征在于，包括放卷与张力机构、送纸分切机构、复卷主体机构、贴胶机构、彩页分离输送机构、套热缩膜机构、直线移栽机构、卷轴上料机构及控制器；1. A linear paper roll packaging machine, which is characterized in that it includes an unwinding and tensioning mechanism, a paper feeding and slitting mechanism, a rewinding main body mechanism, a glue sticking mechanism, a color page separation and conveying mechanism, a heat shrinkable film covering mechanism, and a linear Transplanting mechanism, reel loading mechanism and controller; 所述复卷主体机构包括间隔设置的第一卷轴和第二卷轴，所述放卷与张力机构、送纸分切机构、复卷主体机构、贴胶机构依次间隔设置，并分别与所述控制器电连接；所述第一卷轴、所述第二卷轴、所述彩页分离输送机构、所述套热缩膜机构、所述直线移栽机构及所述卷轴上料机构也分别与所述控制器电连接；The rewinding main body mechanism includes a first reel and a second reel arranged at intervals. The unwinding and tension mechanism, paper feeding and slitting mechanism, rewinding main body mechanism, and glue pasting mechanism are arranged at intervals in sequence, and are respectively connected with the control unit. The device is electrically connected; the first reel, the second reel, the color page separation and conveying mechanism, the heat shrinkable film covering mechanism, the linear transplanting mechanism and the reel loading mechanism are also respectively connected with the Controller electrical connection; 所述放卷与张力机构用于放置大卷纸，所述卷轴上料机构与所述复卷主体机构相对设置，所述控制器用于控制所述卷轴上料机构将小纸筒芯推入所述第一卷轴，以使所述大卷纸能够穿过所述送纸分切机构并与所述小纸筒芯接触；The unwinding and tensioning mechanism is used to place large rolls of paper, the reel loading mechanism is arranged opposite to the rewinding main body mechanism, and the controller is used to control the reel loading mechanism to push the small paper core into the The first reel, so that the large roll paper can pass through the paper feeding and cutting mechanism and contact the small paper core; 所述控制器还用于控制所述贴胶机构粘接所述大卷纸及所述小纸筒芯，并控制所述第一卷轴转动第一转动时长；所述控制器还用于控制所述送纸分切机构切断所述大卷纸，并进一步控制所述贴胶机构粘接所述小纸筒芯和卷入所述小纸筒芯的大卷纸，以形成初成品；The controller is also used to control the glue applying mechanism to bond the large roll paper and the small paper core, and to control the first rotation duration of the first reel; the controller is also used to control the The paper feeding and cutting mechanism cuts the large roll paper, and further controls the glue applying mechanism to bond the small paper core and the large paper rolled into the small paper core to form a preliminary finished product; 所述彩页分离输送机构及所述套热缩膜机构间隔设置于所述直线移栽机构和所述复卷主体机构之间；所述控制器还用于控制所述直线移栽机构抽离所述初成品，并将所述初成品推入所述第二卷轴，所述控制器控制所述彩页分离输送机构将彩页输送至所述第二卷轴处；所述控制器还用于控制所述第二卷轴转动第二转动时长，以卷动所述彩页形成半成品；The color page separation and conveying mechanism and the heat shrinkable film covering mechanism are arranged at intervals between the linear transplanting mechanism and the rewinding main body mechanism; the controller is also used to control the extraction of the linear transplanting mechanism The preliminary finished product is pushed into the second reel, and the controller controls the color page separation and conveying mechanism to convey the colored pages to the second reel; the controller is also used to Control the second rotation duration of the second scroll to roll the color pages to form a semi-finished product; 所述控制器还用于控制所述直线移栽机构抽离所述半成品，同时控制所述套热缩膜机构对所述半成品套热缩膜，形成产品，并进一步控制所述直线移栽机构抽离所述产品；The controller is also used to control the linear transplanting mechanism to extract the semi-finished product, and at the same time control the heat shrinkable film covering mechanism to cover the semi-finished product with heat shrinkable film to form a product, and further control the linear transplanting mechanism. remove said product; 所述卷轴上料机构包括储藏架、顶升机构及推送机构，所述储藏架用于放置所述小纸筒芯，所述推送机构设置于所述顶升机构的顶端，并与所述储藏架连接；所述顶升机构及所述推送机构分别与所述控制器电连接，所述控制器用于控制所述顶升机构顶起一个所述小纸筒芯，并在所述小纸筒芯对准所述第一卷轴的状态下，进一步控制所述推送机构将所述小纸筒芯推入所述第一卷轴；The reel loading mechanism includes a storage rack, a lifting mechanism and a pushing mechanism. The storage rack is used to place the small paper core. The pushing mechanism is arranged at the top of the lifting mechanism and is connected with the storage frame connection; the lifting mechanism and the pushing mechanism are electrically connected to the controller respectively, and the controller is used to control the lifting mechanism to lift up one of the small paper tube cores, and in the small paper tube With the core aligned with the first reel, the push mechanism is further controlled to push the small paper tube core into the first reel; 所述储藏架具有倾斜面，以使大量的所述小纸筒芯能够在重力作用下依次送入所述顶升机构。The storage rack has an inclined surface so that a large number of small paper tube cores can be fed into the lifting mechanism in sequence under the action of gravity. 2.如权利要求1所述的直线式卷纸包装机，其特征在于，所述直线式卷纸包装机还包括纸筒芯上料推入机构，所述纸筒芯上料推入机构和所述卷轴上料机间隔设置，并与所述控制器电连接；2. The linear paper roll packaging machine according to claim 1, characterized in that the linear paper roll packaging machine further includes a paper tube core feeding and pushing mechanism, and the paper tube core feeding and pushing mechanism and The reel loading machines are arranged at intervals and are electrically connected to the controller; 所述控制器用于控制所述纸筒芯上料推入机构将所述小纸筒芯送至所述储藏架。The controller is used to control the paper tube core loading and pushing mechanism to send the small paper tube core to the storage rack. 3.如权利要求1所述的直线式卷纸包装机，其特征在于，所述直线移栽机构包括导滑架和夹取机构，所述导滑架上设置有导轨，所述夹取机构包括基座、第一电机、第二电机及夹取杆，所述夹取杆与所述导轨垂直设置，所述基座与所述导轨滑动连接，所述第一电机和所述第二电机分别与所述控制器电连接，所述控制器用于控制所述第一电机带动所述基座相对所述导轨滑动，所述控制器还用于控制所述第二电机带动所述夹取杆靠近或远离所述复卷主体机构。3. The linear paper roll packaging machine according to claim 1, characterized in that the linear transplanting mechanism includes a guide slide and a clamping mechanism, the guide slide is provided with guide rails, and the clamping mechanism It includes a base, a first motor, a second motor and a clamping rod. The clamping rod is arranged perpendicularly to the guide rail. The base is slidingly connected to the guide rail. The first motor and the second motor are respectively electrically connected to the controller. The controller is used to control the first motor to drive the base to slide relative to the guide rail. The controller is also used to control the second motor to drive the clamping rod. Close to or away from the rewinding body mechanism. 4.如权利要求3所述的直线式卷纸包装机，其特征在于，所述夹取机构的数量为两个，两个所述夹取机构间隔设置于所述导滑架上，并且，两个所述夹取杆分别用于与所述第一卷轴及所述第二卷轴相对设置。4. The linear paper roll packaging machine according to claim 3, wherein the number of the clamping mechanisms is two, and the two clamping mechanisms are spaced apart on the guide slide, and, The two clamping rods are respectively used to be arranged opposite to the first reel and the second reel. 5.如权利要求1所述的直线式卷纸包装机，其特征在于，所述直线式卷纸包装机还包括纠偏机构，所述纠偏机构设置于所述放卷与张力机构及所述送纸分切机构之间，并与所述控制器电连接，所述纠偏机构用于所述大卷纸穿过，所述控制器还用于控制所述纠偏机构调整所述大卷纸的传送位置。5. The linear paper roll packaging machine according to claim 1, characterized in that, the linear paper roll packaging machine further includes a correction mechanism, and the correction mechanism is disposed on the unwinding and tensioning mechanism and the feeding mechanism. Between the paper cutting mechanisms and electrically connected to the controller, the correction mechanism is used for the large roll paper to pass through, and the controller is also used to control the correction mechanism to adjust the transportation of the large roll paper. Location. 6.如权利要求5所述的直线式卷纸包装机，其特征在于，所述直线式卷纸包装机还包括大阪机架，所述卷轴上料机构、所述纠偏机构、所述送纸分切机构、所述复卷主体机构、所述贴胶机构、所述彩页分离输送机构、所述套热缩膜机构和所述直线移栽机构间隔设置于所述大阪机架上。6. The linear roll paper packaging machine according to claim 5, characterized in that the linear roll paper packaging machine further includes an Osaka frame, the reel loading mechanism, the correction mechanism, and the paper feeding mechanism. The slitting mechanism, the rewinding main body mechanism, the glue applying mechanism, the color page separation and conveying mechanism, the heat shrinkable film covering mechanism and the linear transplanting mechanism are arranged at intervals on the Osaka frame. 7.如权利要求1所述的直线式卷纸包装机，其特征在于，所述彩页分离输送机构与所述贴胶机构间隔设置，所述控制器还用于在控制所述第二卷轴转动之前，控制所述贴胶机构粘接所述彩页及所述半成品；所述控制器还用于在控制所述第二卷轴转动之后，控制所述贴胶机构粘接所述彩页，以形成所述半成品。7. The linear paper roll packaging machine according to claim 1, characterized in that the color page separation and conveying mechanism is spaced apart from the glue applying mechanism, and the controller is also used to control the second reel. Before the rotation, the gluing mechanism is controlled to bond the color pages and the semi-finished product; the controller is also used to control the gluing mechanism to bond the color pages after controlling the rotation of the second reel, to form the semi-finished product. 8.一种卷纸包装机控制方法，应用于直线式卷纸包装机，其特征在于，所述直线式卷纸包装机包括放卷与张力机构、送纸分切机构、复卷主体机构、贴胶机构、彩页分离输送机构、套热缩膜机构、直线移栽机构、卷轴上料机构及控制器；8. A control method for a paper roll packaging machine, applied to a linear paper roll packaging machine, characterized in that the linear paper roll packaging machine includes an unwinding and tensioning mechanism, a paper feeding and cutting mechanism, a rewinding main body mechanism, Gluing mechanism, color page separation and conveying mechanism, heat shrinkable film mechanism, linear transplanting mechanism, reel loading mechanism and controller; 所述复卷主体机构包括间隔设置的第一卷轴和第二卷轴，所述放卷与张力机构、送纸分切机构、复卷主体机构、贴胶机构依次间隔设置，并分别与所述控制器电连接；所述第一卷轴、所述第二卷轴、所述彩页分离输送机构、所述套热缩膜机构、所述直线移栽机构及所述卷轴上料机构也分别与所述控制器电连接；The rewinding main body mechanism includes a first reel and a second reel arranged at intervals. The unwinding and tension mechanism, paper feeding and slitting mechanism, rewinding main body mechanism, and glue pasting mechanism are arranged at intervals in sequence, and are respectively connected with the control unit. The device is electrically connected; the first reel, the second reel, the color page separation and conveying mechanism, the heat shrinkable film covering mechanism, the linear transplanting mechanism and the reel loading mechanism are also respectively connected with the Controller electrical connection; 所述放卷与张力机构用于放置大卷纸，所述卷轴上料机构与所述复卷主体机构相对设置；所述彩页分离输送机构及所述套热缩膜机构间隔设置于所述直线移栽机构和所述复卷主体机构之间；The unwinding and tensioning mechanism is used to place large rolls of paper, and the reel loading mechanism is arranged opposite to the rewinding main mechanism; the color page separation and conveying mechanism and the heat shrinkable film covering mechanism are arranged at intervals on the between the linear transplanting mechanism and the rewinding main body mechanism; 所述卷纸包装机控制方法包括：The control method of the paper roll packaging machine includes: 控制所述卷轴上料机构将小纸筒芯推入所述第一卷轴；Control the reel loading mechanism to push the small paper tube core into the first reel; 在所述大卷纸穿过所述送纸分切机构并与所述小纸筒芯接触的状态下，控制所述贴胶机构粘接所述大卷纸及所述小纸筒芯；In the state where the large roll paper passes through the paper feeding and cutting mechanism and is in contact with the small paper tube core, the glue applying mechanism is controlled to bond the large roll paper and the small paper tube core; 在所述大卷纸及所述小纸筒芯粘接的状态下控制所述第一卷轴转动第一转动时长后，控制所述送纸分切机构切断所述大卷纸，并进一步控制所述贴胶机构粘接所述小纸筒芯和卷入所述小纸筒芯的大卷纸，以形成初成品；After the first reel is controlled to rotate for a first rotation duration in the state where the large roll paper and the small paper core are bonded, the paper feeding and cutting mechanism is controlled to cut the large roll paper, and further controls the The gluing mechanism bonds the small paper core and the large paper rolled into the small paper core to form a preliminary finished product; 控制所述直线移栽机构抽离所述初成品，并将所述初成品推入所述第二卷轴；Control the linear transplanting mechanism to extract the preliminary finished product and push the preliminary finished product into the second reel; 控制所述彩页分离输送机构将彩页输送至所述第二卷轴处，并进一步控制所述第二卷轴转动第二转动时长，以卷动所述彩页形成半成品；Control the color page separation and conveying mechanism to transport the color pages to the second reel, and further control the second reel to rotate for a second rotation duration to roll the color pages to form a semi-finished product; 控制所述直线移栽机构抽离所述半成品，同时控制所述套热缩膜机构对所述半成品套热缩膜，形成产品；Control the linear transplanting mechanism to pull away the semi-finished product, and simultaneously control the heat-shrinkable film covering mechanism to cover the semi-finished product with heat-shrinkable film to form a product; 控制所述直线移栽机构抽离所述产品。The linear transplanting mechanism is controlled to extract the product. 9.如权利要求8所述的卷纸包装机控制方法，其特征在于，在控制所述第二卷轴转动之前，控制所述贴胶机构粘接所述彩页及所述半成品；9. The control method of the roll paper packaging machine according to claim 8, characterized in that, before controlling the rotation of the second reel, the glue applying mechanism is controlled to bond the color page and the semi-finished product; 在控制所述第二卷轴转动之后，控制所述贴胶机构粘接所述彩页，以形成所述半成品。After controlling the rotation of the second reel, the gluing mechanism is controlled to bond the color pages to form the semi-finished product.
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