CN108336176A - A kind of Si bases local emitter double-side solar cell structure - Google Patents
A kind of Si bases local emitter double-side solar cell structure Download PDFInfo
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- 229910021419 crystalline silicon Inorganic materials 0.000 claims abstract description 51
- 239000002184 metal Substances 0.000 claims abstract description 40
- 238000002161 passivation Methods 0.000 claims abstract description 36
- 230000005684 electric field Effects 0.000 claims abstract description 4
- 239000000758 substrate Substances 0.000 claims abstract description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 7
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 2
- 238000010248 power generation Methods 0.000 abstract description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 10
- 229910052710 silicon Inorganic materials 0.000 description 10
- 239000010703 silicon Substances 0.000 description 10
- 239000013078 crystal Substances 0.000 description 5
- 230000006798 recombination Effects 0.000 description 4
- 238000005215 recombination Methods 0.000 description 4
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 229910052814 silicon oxide Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F10/00—Individual photovoltaic cells, e.g. solar cells
- H10F10/10—Individual photovoltaic cells, e.g. solar cells having potential barriers
- H10F10/14—Photovoltaic cells having only PN homojunction potential barriers
- H10F10/148—Double-emitter photovoltaic cells, e.g. bifacial photovoltaic cells
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
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Abstract
一种Si基局域发射极双面太阳电池结构,以n型晶体硅片作为基底,发射极面分为发射极‑导电区域和钝化‑进光区域:前者由重掺杂p型晶体硅发射极层和金属栅线I构成,其中重掺杂p型晶体硅发射极层开槽较小,而金属栅线I开槽稍大,金属栅线I与n型晶体硅片之间没有重掺杂p型晶体硅发射极层的区域由钝化减反射层I填充;后者由重掺杂n型晶体硅场钝化层I和钝化减反射层I构成;背电场面分为钝化‑进光区域和背电场‑导电区域:前者由重掺杂n型晶体硅层II、钝化减反射层II构成;后者由重掺杂n型晶体硅层II、金属栅线II构成。本发明保持了晶体硅太阳电池双面进光特性下,获得了更高开路电压和短路电流,提高了太阳电池的发电能力。
A Si-based local emitter double-sided solar cell structure, with n-type crystalline silicon wafer as the substrate, the emitter surface is divided into emitter-conductive region and passivation-light-incoming region: the former is made of heavily doped p-type crystalline silicon The emitter layer and the metal gate line I are composed, and the heavily doped p-type crystalline silicon emitter layer has a smaller groove, while the metal gate line I has a slightly larger groove, and there is no heavy gap between the metal gate line I and the n-type crystalline silicon wafer. The area of the doped p-type crystalline silicon emitter layer is filled with a passivation anti-reflection layer I; the latter is composed of a heavily doped n-type crystalline silicon field passivation layer I and a passivation anti-reflection layer I; the back electric field surface is divided into passivation Chemical-incoming region and back electric field-conductive region: the former is composed of heavily doped n-type crystalline silicon layer II and passivation anti-reflection layer II; the latter is composed of heavily doped n-type crystalline silicon layer II and metal gate line II . The invention maintains the double-sided light-incoming characteristic of the crystalline silicon solar cell, obtains higher open-circuit voltage and short-circuit current, and improves the power generation capacity of the solar cell.
Description
技术领域technical field
本发明属于太阳电池领域和半导体器件领域。涉及太阳电池的制备技术。The invention belongs to the fields of solar cells and semiconductor devices. It involves the preparation technology of solar cells.
背景技术Background technique
对于双面晶体硅太阳电池,PERT结构因为其与现有扩散制结的晶体硅产线的兼容性好,效率比较高一直受到太阳电池行业内的重点关注。但该结构的太阳电池的发展目前遇到了瓶颈,其中关键之一在于硼扩散形成的发射极层的性能以及其制备技术。为了达到更高的开路电压硼掺杂浓度一定要高,但这又会带来载流子复合的增加。而且硼掺杂层中载流子的横向传输损耗所需要的低方阻与达到这一条件所需要的提高硼掺杂浓度(会造成复合损耗的增加)的技术改进方向是相互矛盾的。For double-sided crystalline silicon solar cells, the PERT structure has been focused on by the solar cell industry because of its good compatibility with the existing diffusion-junction crystalline silicon production line and its relatively high efficiency. However, the development of solar cells with this structure has encountered a bottleneck, one of which is the performance of the emitter layer formed by boron diffusion and its preparation technology. In order to achieve a higher open circuit voltage, the boron doping concentration must be high, but this will lead to an increase in carrier recombination. Moreover, the low square resistance required for the lateral transmission loss of carriers in the boron-doped layer is contradictory to the technical improvement direction of increasing the boron doping concentration (which will increase the recombination loss) required to achieve this condition.
如何解决这一矛盾对PERT技术的发展至关重要,我们认为从器件结构的设计上入手可能是一个有效的突破口。本发明即是在这个方向上的一个努力尝试。How to solve this contradiction is crucial to the development of PERT technology, and we believe that starting from the design of the device structure may be an effective breakthrough. The present invention is a hard attempt in this direction.
发明内容Contents of the invention
本发明是通过以下技术方案实现的。The present invention is achieved through the following technical solutions.
本发明所述的一种Si基局域发射极双面太阳电池结构,以n型晶体硅片(5)作为基底,其发射极面分为发射极-导电区域和钝化-进光区域:发射极-导电区域由基底向外依次由重掺杂p型晶体硅发射极层(2)和金属栅线I(1)构成,其中重掺杂p型晶体硅发射极层(2)开槽较小,而金属栅线I(1)开槽稍大,金属栅线I(1)与n型晶体硅片(5)之间没有重掺杂p型晶体硅发射极层(2)的区域由钝化减反射层I(3)填充;钝化-进光区域由基底向外依次由重掺杂n型晶体硅场钝化层I(4)和钝化减反射层I(3)构成。这两个区域交叉分布且不重叠。A Si-based local emitter double-sided solar cell structure according to the present invention uses an n-type crystalline silicon wafer (5) as a substrate, and its emitter surface is divided into an emitter-conductive region and a passivation-light-incoming region: The emitter-conductive region is composed of a heavily doped p-type crystalline silicon emitter layer (2) and a metal gate line I (1) from the base to the outside, in which the heavily doped p-type crystalline silicon emitter layer (2) is grooved The metal gate line I (1) has a slightly larger slot, and there is no heavily doped p-type crystal silicon emitter layer (2) between the metal gate line I (1) and the n-type crystalline silicon wafer (5) It is filled with passivation anti-reflection layer I (3); the passivation-light entering area is composed of heavily doped n-type crystal silicon field passivation layer I (4) and passivation anti-reflection layer I (3) from the base to the outside . These two areas are intersected and do not overlap.
本发明所述的钝化减反射层I(3)优选氮化硅。The passivation anti-reflection layer I (3) of the present invention is preferably silicon nitride.
本发明所述的发射极与重掺杂n型晶体硅场钝化层I(4)之间优选进行绝缘处理。Insulation treatment is preferably performed between the emitter described in the present invention and the heavily doped n-type crystalline silicon field passivation layer I (4).
进一步地,为提高器件的性能,所述的重掺杂n型晶体硅场钝化层I(4)的厚度优选1-300nm。Further, in order to improve the performance of the device, the thickness of the heavily doped n-type crystalline silicon field passivation layer I (4) is preferably 1-300 nm.
本发明所述的一种Si基局域发射极双面太阳电池结构,为双面进光太阳电池,其正负电极分别位于n型晶体硅片(5)基底的两个表面,为双面进光太阳电池。太阳电池在发射极面之外的另外一面(背电场面)结构分为钝化-进光区域和背电场-导电区域:钝化-进光区域由基底向外依次为重掺杂n型晶体硅层II(6)、钝化减反射层II(7);背电场-导电区域由基底向外依次为重掺杂n型晶体硅层II(6)、金属栅线II(8)。这两个区域交叉分布且不重叠。The Si-based local emitter double-sided solar cell structure described in the present invention is a double-sided light-incoming solar cell, and its positive and negative electrodes are respectively located on the two surfaces of the base of the n-type crystal silicon wafer (5). Into the light solar cells. The structure of the other side (back electric field surface) of the solar cell other than the emitter surface is divided into a passivation-light-incoming area and a back electric field-conductive area: the passivation-light-incoming area is heavily doped n-type crystal from the base to the outside Silicon layer II (6), passivation anti-reflection layer II (7); the back electric field-conductive region consists of heavily doped n-type crystalline silicon layer II (6) and metal gate line II (8) from the base to the outside. These two areas are intersected and do not overlap.
其中,钝化减反射层II(7)优选氮化硅。Wherein, the passivation anti-reflection layer II (7) is preferably silicon nitride.
进一步地,为提高器件的性能,本发明所述的n型晶体硅片(5)可以双面制绒,以进一步提高太阳电池短路电流。Furthermore, in order to improve the performance of the device, the n-type crystalline silicon wafer (5) of the present invention can be textured on both sides, so as to further increase the short-circuit current of the solar cell.
进一步地,n型晶体硅片(5)的双面的制绒情况可以不同,一面采用较小尺寸金字塔结构的绒面,另外一面采用较大尺寸的金字塔绒面或者无金字塔的抛光结构。Furthermore, the textures of both sides of the n-type crystalline silicon wafer (5) can be different, one side adopts a textured surface with a smaller size pyramid structure, and the other side adopts a larger size pyramid textured surface or a polished structure without pyramids.
进一步地,有金属栅线(金属栅线I、金属栅线II)区域可以抛光或做更大尺寸金字塔的绒面,以减少复合损耗,提高太阳电池的开路电压。Further, areas with metal grid lines (metal grid line I, metal grid line II) can be polished or made of larger-sized pyramid suede to reduce recombination loss and increase the open-circuit voltage of the solar cell.
进一步地,器件表面金属栅线(金属栅线I、金属栅线II)总覆盖面积比例优选为1~3%,以提高太阳电池的短路电流并保证足够好的导电性。Furthermore, the ratio of the total coverage area of the metal grid lines (metal grid lines I and metal grid lines II) on the device surface is preferably 1-3%, so as to improve the short-circuit current of the solar cell and ensure sufficient electrical conductivity.
发明的技术效果是:本发明适用于单晶硅片太阳电池、多晶硅片太阳电池和准单晶硅片太阳电池。在保持晶体硅太阳电池双面进光特性的前提下,获得了更高开路电压和短路电流,最大程度的提高晶体硅太阳电池的发电能力。其机理是通过金属栅线覆盖面积下的p型重掺杂晶体硅发射极及配套结构获得高的开路电压,因为本结构可只考虑发射极的电学性能而不用如PERT结构中发射极层般还要平衡吸光损耗的程度;在没有金属栅线的地方采用重掺杂n型晶体硅场钝化层结合表面减反射钝化层的结构相比于PERT全表面重掺杂p型层结合钝化层的结构可减少载流子的复合损耗导致的短路电流和开路电压下降。在发射极面,产生的光生空穴在重掺杂n型层形成的内建电场的推动下进入体硅内部,然后集中流向发射极区域,形成了类似聚光太阳电池的大电流效应,可进一步提高太阳电池的内建电势,从而进一步提高太阳电池的电压;而产生的电子因为发射极面的重掺杂n型区域没有电极,只能流向硅片另外一面的金属电极被收集起来。The technical effect of the invention is that the invention is applicable to single crystal silicon wafer solar cells, polycrystalline silicon wafer solar cells and quasi-single crystal silicon wafer solar cells. On the premise of maintaining the double-sided light input characteristics of crystalline silicon solar cells, higher open-circuit voltage and short-circuit current are obtained, and the power generation capacity of crystalline silicon solar cells is improved to the greatest extent. The mechanism is to obtain a high open-circuit voltage through the p-type heavily doped crystalline silicon emitter and supporting structure under the coverage area of the metal grid line, because this structure can only consider the electrical properties of the emitter instead of the emitter layer in the PERT structure. It is also necessary to balance the degree of light absorption loss; in the place where there is no metal grid line, the structure of using a heavily doped n-type crystal silicon field passivation layer combined with a surface anti-reflection passivation layer is compared to the PERT full-surface heavily doped p-type layer combined with a passivation layer. The structure of the layer can reduce the short-circuit current and open-circuit voltage drop caused by the recombination loss of carriers. On the emitter surface, the generated photo-generated holes enter the bulk silicon under the push of the built-in electric field formed by the heavily doped n-type layer, and then flow concentratedly to the emitter region, forming a large current effect similar to a concentrating solar cell, which can Further increase the built-in potential of the solar cell, thereby further increasing the voltage of the solar cell; and the generated electrons can only flow to the metal electrode on the other side of the silicon wafer to be collected because there is no electrode in the heavily doped n-type region on the emitter surface.
附图说明Description of drawings
附图1为本发明的示意图。其中:1为金属栅线I;2为重掺杂p型晶体硅层;3为钝化减反射层I;4为重掺杂n型晶体硅场钝化层I;5为n型晶体硅片;6重掺杂n型晶体硅层II;7为钝化减反射层II;8为金属栅线II。Accompanying drawing 1 is the schematic diagram of the present invention. Among them: 1 is the metal gate line I; 2 is the heavily doped p-type crystalline silicon layer; 3 is the passivation anti-reflection layer I; 4 is the heavily doped n-type crystalline silicon field passivation layer I; 5 is the n-type crystalline silicon 6 is the heavily doped n-type crystalline silicon layer II; 7 is the passivation anti-reflection layer II; 8 is the metal grid line II.
具体实施方式Detailed ways
本发明将通过以下实施例作进一步说明。The invention will be further illustrated by the following examples.
实施例1。Example 1.
如附图1所示的一种Si基局域发射极双面太阳电池结构。n型晶体硅片5的双面均采用平均~2微米的金字塔结构绒面,重掺杂n型晶体硅场钝化层I 4的厚度为10nm,重掺杂n型晶体硅层II 6厚度为200nm,钝化减反射层I 3和钝化减反射层II 7均采用氮化硅薄膜,金属栅线I 1和金属栅线II 8均采用主副栅配合的Ag栅线结构,遮盖面积为硅片表面积的3%。金属栅线I1的开槽宽度为30μm,重掺杂p型晶体硅层2的开槽宽度为20微米。该结构双面进光特性均非常优异,即任何一面均可作为主进光面。如作为单面进光太阳电池使用,则可在背光面镀一层金属作为反光层,增加作为单面进光太阳电池的短路电流。优选以发射极面作为主迎光面。A Si-based local emitter double-sided solar cell structure as shown in FIG. 1 . Both sides of the n-type crystalline silicon wafer 5 adopt a pyramid structure suede surface with an average of ~2 microns, the thickness of the heavily doped n-type crystalline silicon field passivation layer I 4 is 10 nm, and the thickness of the heavily doped n-type crystalline silicon layer II 6 The passivation anti-reflection layer I 3 and passivation anti-reflection layer II 7 both use silicon nitride thin films, and the metal grid lines I 1 and metal grid lines II 8 both adopt the Ag grid line structure with the main and auxiliary grids. 3% of the surface area of the silicon wafer. The groove width of the metal gate line I1 is 30 μm, and the groove width of the heavily doped p-type crystalline silicon layer 2 is 20 μm. The structure has excellent double-sided light-incoming characteristics, that is, any side can be used as the main light-incoming surface. If it is used as a single-side light-incoming solar cell, a layer of metal can be plated on the backlight as a reflective layer to increase the short-circuit current of the single-side light-incoming solar cell. Preferably, the emitter surface is used as the main light-receiving surface.
该结构的两个表面的进光特性均十分优异,均可作为主进光面。如作为单面进光太阳电池使用,则可在背光面镀一层金属作为反光层,增加作为单面进光太阳电池的短路电流。Both surfaces of the structure have excellent light-incoming properties, and both surfaces can be used as main light-incoming surfaces. If it is used as a single-side light-incoming solar cell, a layer of metal can be plated on the backlight as a reflective layer to increase the short-circuit current of the single-side light-incoming solar cell.
实施例2。Example 2.
如附图1所示的一种Si基局域发射极双面太阳电池结构。n型晶体硅片5的双面均采用平均~1微米的金字塔结构绒面,重掺杂n型晶体硅场钝化层I 4的厚度为5nm,重掺杂n型晶体硅层II 6厚度为150nm,钝化减反射层I 3和钝化减反射层II 7均采用氧化硅(10nm)/氮化硅(80nm)复合薄膜,金属栅线I 1和金属栅线II 8均采用主副栅配合的Ag栅线结构,遮盖面积为硅片表面积的2%。金属栅线I1的开槽宽度为20μm,重掺杂p型晶体硅层2的开槽宽度为15微米。该结构双面进光特性均非常优异,即任何一面均可作为主进光面。如作为单面进光太阳电池使用,则可在背光面镀一层金属作为反光层,增加作为单面进光太阳电池的短路电流。优选以发射极面作为主迎光面。A Si-based local emitter double-sided solar cell structure as shown in FIG. 1 . Both sides of the n-type crystalline silicon wafer 5 adopt a pyramid structure suede surface with an average of ~1 micron, the thickness of the heavily doped n-type crystalline silicon field passivation layer I 4 is 5 nm, and the thickness of the heavily doped n-type crystalline silicon layer II 6 The passivation anti-reflection layer I 3 and the passivation anti-reflection layer II 7 both use silicon oxide (10nm)/silicon nitride (80nm) composite films, and the metal grid lines I 1 and metal grid lines II 8 both use primary and secondary The grid-coordinated Ag grid line structure covers an area of 2% of the surface area of the silicon wafer. The groove width of the metal gate line I1 is 20 μm, and the groove width of the heavily doped p-type crystalline silicon layer 2 is 15 μm. The structure has excellent double-sided light-incoming characteristics, that is, any side can be used as the main light-incoming surface. If it is used as a single-side light-incoming solar cell, a layer of metal can be plated on the backlight as a reflective layer to increase the short-circuit current of the single-side light-incoming solar cell. Preferably, the emitter surface is used as the main light-receiving surface.
该结构的两个表面的进光特性均十分优异,均可作为主进光面。如作为单面进光太阳电池使用,则可在背光面镀一层金属作为反光层,增加作为单面进光太阳电池的短路电流。Both surfaces of the structure have excellent light-incoming properties, and both surfaces can be used as main light-incoming surfaces. If it is used as a single-side light-incoming solar cell, a layer of metal can be plated on the backlight as a reflective layer to increase the short-circuit current of the single-side light-incoming solar cell.
实施例3。Example 3.
如附图1所示的一种Si基局域发射极双面太阳电池结构。n型晶体硅片5的双面均采用平均~3微米的金字塔结构绒面,重掺杂n型晶体硅场钝化层I 4的厚度为50nm,重掺杂n型晶体硅层II 6厚度为220nm,钝化减反射层I 3和钝化减反射层II 7均采用氧化硅(10nm)/氮化硅(80nm)复合薄膜,金属栅线I 1和金属栅线II 8均采用主副栅配合的Ni/Ag复合栅线结构,遮盖面积为硅片表面积的2%。金属栅线I1的开槽宽度为40μm,重掺杂p型晶体硅层2的开槽宽度为30微米。该结构双面进光特性均非常优异,即任何一面均可作为主进光面。如作为单面进光太阳电池使用,则可在背光面镀一层金属作为反光层,增加作为单面进光太阳电池的短路电流。优选以发射极面作为主迎光面。A Si-based local emitter double-sided solar cell structure as shown in FIG. 1 . Both sides of the n-type crystalline silicon wafer 5 adopt a pyramid structure suede surface with an average of ~3 microns, the thickness of the heavily doped n-type crystalline silicon field passivation layer I 4 is 50nm, and the thickness of the heavily doped n-type crystalline silicon layer II 6 220nm, passivation anti-reflection layer I 3 and passivation anti-reflection layer II 7 are made of silicon oxide (10nm) / silicon nitride (80nm) composite film, metal grid line I 1 and metal grid line II 8 are both primary and secondary The Ni/Ag composite grid line structure with the grid, the covering area is 2% of the surface area of the silicon wafer. The groove width of the metal gate line I1 is 40 μm, and the groove width of the heavily doped p-type crystalline silicon layer 2 is 30 μm. The structure has excellent double-sided light-incoming characteristics, that is, any side can be used as the main light-incoming surface. If it is used as a single-side light-incoming solar cell, a layer of metal can be plated on the backlight as a reflective layer to increase the short-circuit current of the single-side light-incoming solar cell. Preferably, the emitter surface is used as the main light-receiving surface.
该结构的两个表面的进光特性均十分优异,均可作为主进光面。如作为单面进光太阳电池使用,则可在背光面镀一层金属作为反光层,增加作为单面进光太阳电池的短路电流。Both surfaces of the structure have excellent light-incoming properties, and both surfaces can be used as main light-incoming surfaces. If it is used as a single-side light-incoming solar cell, a layer of metal can be plated on the backlight as a reflective layer to increase the short-circuit current of the single-side light-incoming solar cell.
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