CN108238001A - Torsion bar for safety belt retractor, safety belt retractor and safety belt assembly - Google Patents
Torsion bar for safety belt retractor, safety belt retractor and safety belt assembly Download PDFInfo
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- CN108238001A CN108238001A CN201710231648.3A CN201710231648A CN108238001A CN 108238001 A CN108238001 A CN 108238001A CN 201710231648 A CN201710231648 A CN 201710231648A CN 108238001 A CN108238001 A CN 108238001A
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- 230000006698 induction Effects 0.000 claims abstract description 55
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- 206010055001 Hypodontia Diseases 0.000 claims 4
- 206010002583 anodontia Diseases 0.000 claims 4
- 230000005213 hypodontia Effects 0.000 claims 4
- 201000006680 tooth agenesis Diseases 0.000 claims 4
- 238000003032 molecular docking Methods 0.000 claims 2
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- 208000010392 Bone Fractures Diseases 0.000 description 47
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- 230000002093 peripheral effect Effects 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 238000004804 winding Methods 0.000 description 3
- 230000004323 axial length Effects 0.000 description 2
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- 210000001503 joint Anatomy 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R22/00—Safety belts or body harnesses in vehicles
- B60R22/34—Belt retractors, e.g. reels
- B60R22/44—Belt retractors, e.g. reels with means for reducing belt tension during use under normal conditions
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Abstract
Description
本申请要求于2016年12月26日提交中国专利局、申请号为201611217783.4、发明名称为“用于安全带卷收器的扭力杆、安全带卷收器及安全带总成”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application requires a Chinese patent application submitted to the China Patent Office on December 26, 2016 with the application number 201611217783.4 and the title of the invention as "torque bar for seat belt retractor, seat belt retractor and seat belt assembly" priority, the entire contents of which are incorporated in this application by reference.
技术领域technical field
本发明涉及安全带技术领域,具体涉及一种用于安全带卷收器的扭力杆。本发明同时涉及一种使用所述扭力杆的安全带卷收器,以及使用上述安全带卷收器的安全带总成。The invention relates to the technical field of seat belts, in particular to a torsion bar for a seat belt retractor. The present invention also relates to a seat belt retractor using the torsion bar, and a seat belt assembly using the above seat belt retractor.
背景技术Background technique
安全带是汽车的基本的安全防护装置,车辆发生碰撞时,它可以避免或减轻使用者与车内物品发生二次碰撞或直接被抛出车外等危险。The seat belt is the basic safety protection device of the car. When the vehicle collides, it can avoid or reduce the dangers such as secondary collision between the user and the objects in the car or being directly thrown out of the car.
传统的安全带为紧急锁止安全带,在其卷收器上配置有锁止机构,当汽车发生碰撞时,该锁止机构可立即停止卷轴的旋转,使织带不再往外拉伸,从而将乘员固定在汽车座椅上。但是由于乘员惯性,碰撞瞬间织带施加在乘员身上的力急剧增大,由此可能导致安全带对乘员造成伤害。The traditional safety belt is an emergency locking safety belt, and its retractor is equipped with a locking mechanism. When the car collides, the locking mechanism can immediately stop the rotation of the reel, so that the webbing is no longer stretched out, so that the The occupant is secured in the car seat. However, due to the inertia of the occupant, the force exerted by the webbing on the occupant increases sharply at the moment of collision, which may cause the occupant to be injured by the seat belt.
为了缓解汽车发生碰撞时安全带对乘员的冲击,人们发明了限力式安全带,在发生碰撞时的瞬间,当施加在安全带上的力度达到一定程度时,限力式安全带可释放部分织带,缓减织带对乘客胸部的冲击,从而最大程度地保护了乘员安全。为了进一步减小安全带织带作用于乘员胸部的力,使乘员获得更好的保护效果,发明了多级递减限力的安全带。In order to alleviate the impact of the seat belt on the occupant when the car collides, people have invented a force-limiting seat belt. The webbing reduces the impact of the webbing on the passenger's chest, thus protecting the safety of the occupants to the greatest extent. In order to further reduce the force of the webbing of the seat belt acting on the occupant's chest, so that the occupant can obtain better protection effect, a multi-stage decreasing force-limiting seat belt was invented.
现有的两级限力式安全带的采用的是长度不同的两段扭力杆轴向对接而成的两段式扭力杆来实现两级限力,其结构简单,但是也有一定缺陷。该扭力杆的限力特性通过匹配两段扭力杆的长度来获得,当需要新的限力特性的时候,如果保持扭力杆总长不变,则无需更换卷收器,此时两段扭力杆都要更换;如果改变扭力杆总长,则需要更换卷收器,此种情况下也需至少更换其中一段扭力杆,因此该扭力杆的通用性差,对于限力特性不同的车型,需要同时更换卷收器和/或一段或两段扭力杆,因而相同规格的卷收器和扭力杆重复利用率极低,需要多次设计和加工不同规格的卷收器和扭力杆以满足不同的限力要求,导致安全带的研发和制造成本增加。The existing two-stage force-limiting seat belt adopts a two-stage torsion bar formed by axially butting two sections of torsion bars with different lengths to realize two-stage force limitation. The structure is simple, but it also has certain defects. The force limiting characteristic of the torsion bar is obtained by matching the length of the two torsion bars. When a new force limiting feature is required, if the total length of the torsion bar remains unchanged, there is no need to replace the retractor. At this time, the two torsion bars are both It needs to be replaced; if the total length of the torsion bar is changed, the retractor needs to be replaced. In this case, at least one section of the torsion bar needs to be replaced. Therefore, the torsion bar has poor versatility. For models with different force limiting characteristics, the retractor needs to be replaced at the same time Retractor and/or one or two sections of torsion bar, so the reusability rate of retractors and torsion bars of the same specification is extremely low, and it is necessary to design and process retractors and torsion bars of different specifications multiple times to meet different limit requirements. Resulting in increased development and manufacturing costs for seat belts.
发明内容Contents of the invention
为解决以上技术问题,本发明提供一种用于安全带的扭力杆。本发明另外提供使用所述扭力杆的卷收器和安全带总成。In order to solve the above technical problems, the present invention provides a torsion bar for a safety belt. The present invention additionally provides a retractor and seat belt assembly using the torsion bar.
本发明提供一种用于安全带卷收器的扭力杆,所述安全带卷收器包括卷收器框架和卷轴和扭力杆;所述安全带卷收器框架包括两相对的侧壁,在所述两侧壁相对应的位置分别设置有带内齿的圆形孔;所述卷轴包括沿中轴线设置的通孔且用于缠绕织带的芯轴,以及可分离地分别设置于芯轴两端的两个端盖;所述端盖的中心位置设置有带内齿的中心凹孔或通孔,用于固定所述扭力杆的两个端部,且所述端盖的沿外周设置有与所述卷收器框架上的内齿相配合的外齿,用于锁止所述卷轴;所述芯轴中轴线位置的通孔的中段位置设置有内齿;所述扭力杆呈杆状,穿过所述芯轴的所述通孔,其两端部和中部均设置有周向外齿,且所述扭力杆两端部的周向外齿分别与所述卷收器上的所述两个端盖的所述中心凹孔或通孔的内齿相配合,所述扭力杆中部的周向外齿与所述芯轴中心线位置的通孔的中段位置的内齿相配合,其特征在于,位于该扭力杆中部的周向外齿两侧的两段杆段中的至少一段设置有断裂诱导槽,且所述两段扭力杆上的所述断裂诱导槽均设置有预定的有效深度和有效宽度,使得所述扭力杆随所述芯轴扭转时,所述两段扭力杆段中的一段先断裂。The invention provides a torsion bar for a seat belt retractor, the seat belt retractor includes a retractor frame, a reel and a torsion bar; the seat belt retractor frame includes two opposite side walls, The positions corresponding to the two side walls are respectively provided with circular holes with internal teeth; the reel includes a through hole arranged along the central axis and is used for winding the mandrel of the ribbon, and is detachably arranged on both sides of the mandrel. The two end caps at the end; the central position of the end cap is provided with a central concave hole or a through hole with internal teeth, which is used to fix the two ends of the torsion bar, and the end cap is provided with The internal teeth on the retractor frame match the external teeth, which are used to lock the reel; the middle position of the through hole at the central axis of the mandrel is provided with internal teeth; the torsion bar is rod-shaped, The through hole passing through the mandrel is provided with circumferential external teeth at both ends and in the middle, and the circumferential external teeth at both ends of the torsion bar are respectively connected with the said retractor. The inner teeth of the central concave hole or the through hole of the two end caps are matched, and the circumferential outer teeth of the middle part of the torsion bar are matched with the inner teeth of the middle position of the through hole at the central line of the mandrel. It is characterized in that at least one of the two rod sections located on both sides of the circumferential outer teeth in the middle of the torsion bar is provided with a fracture induction groove, and the fracture induction grooves on the two sections of the torsion bar are all provided with predetermined effective The depth and the effective width are such that when the torsion bar twists with the mandrel, one of the two torsion bar segments breaks first.
优选地,所述断裂诱导槽为沿所述扭力杆的圆周方向的环形槽。Preferably, the fracture induction groove is an annular groove along the circumferential direction of the torsion bar.
优选地,所述断裂诱导槽与所述扭力杆同轴。Preferably, the fracture induction groove is coaxial with the torsion bar.
优选地,所述断裂诱导槽为圆环形槽。Preferably, the fracture induction groove is an annular groove.
优选地,所述圆环形的断裂诱导槽设置有预定的槽深和槽宽。Preferably, the circular fracture induction groove is provided with predetermined groove depth and groove width.
优选地,所述断裂诱导槽的数目为一个。Preferably, the number of the fracture induction groove is one.
优选地,所述扭力杆的所述中部的周向外齿上均设置有避让缺齿,且避让齿缺的位置对应芯轴上穿过并固定织带端部的固定槽。Preferably, the circumferential outer teeth of the middle part of the torsion bar are all provided with avoidance missing teeth, and the position of avoiding missing teeth corresponds to the fixing groove on the mandrel passing through and fixing the end of the webbing.
优选地,所述扭力杆由两段扭力杆沿轴向对接而成,每段扭力杆的两端均设置有周向外齿,所述两段扭力杆对接端部的周向外齿齿形相对准且均在对应于芯轴上穿过并固定织带端部的固定槽的位置设置有避让缺齿;所述两段扭力杆对接端部的周向外齿共同构成所述扭力杆中部的周向外齿;所述两段扭力杆对接端部的周向外齿上的避让缺齿共同构成所述扭力杆中部的周向外齿上的避让缺齿。Preferably, the torsion bar is formed by butting two sections of the torsion bar in the axial direction, and both ends of each section of the torsion bar are provided with circumferential external teeth, and the circumferential external teeth of the butt ends of the two sections of the torsion bar have a tooth profile Aligned and are provided with avoidance missing teeth at positions corresponding to the fixed slots on the mandrel passing through and fixing the ends of the webbing; the circumferential outer teeth at the butt joint ends of the two sections of torsion bars jointly constitute the middle part of the torsion bar. Circumferential outer teeth; the avoidance missing teeth on the circumferential outer teeth at the butt joint ends of the two sections of torsion bars together form the avoidance missing teeth on the circumferential outer teeth in the middle of the torsion bar.
优选地,所述两段扭力杆的直径、材质、有效长度的至少其中一项不同。Preferably, at least one of the diameter, material and effective length of the two sections of the torsion bar is different.
此外,本发明还提供一种使用上述技术方案提供的扭力杆的安全带卷收器。In addition, the present invention also provides a safety belt retractor using the torsion bar provided by the above technical solution.
同时,本发明还提供一种使用上述所述的安全带卷收器的安全带总成。At the same time, the present invention also provides a seat belt assembly using the above-mentioned seat belt retractor.
与现有技术相比,本发明具有以下优点:Compared with prior art, the present invention has the following advantages:
本发明提供的用于安全带卷收器的扭力杆,在其中部的周向外齿两侧的两段杆段中的至少一段上设置有断裂诱导槽,只需要调整现有的断裂诱导槽的有效宽度或/和有效深度或者增加新的断裂诱导槽就能够获得新的限力特性,对于限力特性不同的车型,只需对扭力杆的诱导槽进行设计加工,而无需更换卷收器,也无需改变两段扭力杆的直径、长短或材质就可满足需求。因此也极大地增加了相同规格的卷收器和扭力杆的通用性,从而也降低了安全带的研发和制造成本。In the torsion bar used for the safety belt retractor provided by the present invention, at least one of the two bar sections on both sides of the circumferential outer teeth in the middle is provided with a fracture induction groove, and only the existing fracture induction groove needs to be adjusted New force-limiting characteristics can be obtained by adding a new effective width or/and effective depth or adding a new fracture induction groove. For models with different force-limiting characteristics, it is only necessary to design and process the induction groove of the torsion bar without replacing the retractor , and there is no need to change the diameter, length or material of the two sections of the torsion bar to meet the requirements. Therefore, the versatility of the retractor and the torsion bar of the same specification is also greatly increased, thereby also reducing the research and development and manufacturing costs of the safety belt.
附图说明Description of drawings
图1是本发明卷轴轴向的剖视图Fig. 1 is the axial sectional view of the reel of the present invention
图2是本发明两段式扭力杆中的设置有断裂诱导槽的一段扭力杆示意图。Fig. 2 is a schematic diagram of a section of the torsion bar provided with a fracture induction groove in the two-section torsion bar of the present invention.
图3是本发明的用于安全带的卷收器的实施例的结构示意图Fig. 3 is the structural representation of the embodiment of the retractor for safety belt of the present invention
图4是本发明的第一实施例中包含有由不同直径和不同有效长度的两段扭力杆段组合而成,且其中一段有断裂诱导槽的扭力杆的卷轴轴向的剖视图Fig. 4 is an axial cross-sectional view of the reel comprising two torsion bar sections with different diameters and different effective lengths in the first embodiment of the present invention, and one section of the torsion bar has a fracture induction groove
图5是使用本发明的第二实施例中的扭力杆的的卷轴轴向的剖视图Figure 5 is an axial sectional view of a reel using a torsion bar in a second embodiment of the present invention
图6是本发明第三实施例中的扭力杆的轴向剖视图Fig. 6 is an axial sectional view of a torsion bar in a third embodiment of the present invention
图7是两级递减式限力特性的安全带卷收器的特性曲线图Figure 7 is a characteristic curve diagram of a seat belt retractor with two-stage decreasing force-limiting characteristics
具体实施方式Detailed ways
在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似推广,因此本发明不受下面公开的具体实施的限制。In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar extensions without violating the connotation of the present invention, so the present invention is not limited by the specific implementations disclosed below.
第一实施例first embodiment
本实施例中,扭力杆为杆状,所述扭力杆由两段扭力杆和沿轴向对接而成,其中一段扭力杆沿圆周方向设置有一个与扭力杆同轴的圆环形断裂诱导槽。请参考图1,该图为使用本实施例中的所述扭力杆的卷轴的结构示意图,其中扭力杆1为所述扭力杆,如图1所示,所述扭力杆1由扭力杆1a和扭力杆1b两端扭力杆周向对接而成,所述扭力杆1a上沿其圆周方向设置有一个与扭力杆同轴的圆环形状的断裂诱导槽1a-1,该断裂诱导槽的深度为D,宽度为L。参见图2,该图为所述设置有所述断裂诱导槽1a-1的扭力杆1a的结构示意图,其两个端部均设置有周向外齿1a-2和1a-3且周向外齿1a-3上设置有避让缺齿1a-3-1,该缺齿的位置对应芯轴上穿过并固定安全带织带端部的固定槽;另一段扭力杆1b(未图示)的两个端部也均设置有周向外齿1b-2和1b-3,且周向外齿1b-3上设置有避让缺齿1b-3-1(未图示),该缺齿的位置也对应芯轴上穿过并固定安全带织带端部的固定槽。所述周向外齿1a-3的齿形及其上的所述避让缺齿1a-3-1和所述周向外齿1b-3的齿形及其上的所述避让缺齿1b-3-1(未图示)分别相对准。参见图1,所述扭力杆1a和1b对接在一起形成扭力杆1时,所述周向外齿1a-3所在的端部和所述周向外齿1b-3所在的端部的端面相抵接,且所述周向外齿1a-3的齿牙和所述避让缺齿1a-3-1和所述周向外齿1b-3的齿牙和所述避让缺齿1b-3-1分别相对齐,所述周向外齿1a-3和1b-3共同构成所述扭力杆1的中部周向外齿1-1,所述缺齿1a-3-1和1b-3-1共同构成所述中部周向外齿1-1上的位置与芯轴上穿过并固定安全带织带端部的固定槽相对应的避让缺齿1-1-1(未图示)。所述扭力杆1的两个端部的周向外齿1a-2和1b-2与卷收器上的两个端盖的中心凹孔或通孔的内齿相配合,所述扭力杆1的中部周向外齿1-1与所述芯轴的通孔的内齿相配合。In this embodiment, the torsion bar is rod-shaped, and the torsion bar is formed by butting two sections of the torsion bar in the axial direction, and one section of the torsion bar is provided with a circular fracture induction groove coaxial with the torsion bar along the circumferential direction . Please refer to Fig. 1, which is a schematic structural view of a reel using the torsion bar in this embodiment, wherein the torsion bar 1 is the torsion bar, as shown in Fig. 1, the torsion bar 1 is composed of a torsion bar 1a and The two ends of the torsion bar 1b are butted in the circumferential direction of the torsion bar, and the torsion bar 1a is provided with a ring-shaped fracture induction groove 1a-1 coaxial with the torsion bar along its circumferential direction. The depth of the fracture induction groove is D, the width is L. Referring to Fig. 2, this figure is a schematic structural view of the torsion bar 1a provided with the fracture induction groove 1a-1, and its two ends are provided with circumferential outer teeth 1a-2 and 1a-3 and circumferentially outward Tooth 1a-3 is provided with avoidance missing tooth 1a-3-1, and the position of this missing tooth corresponds to the fixing groove on the mandrel that passes through and fixes the end of the seat belt webbing; Both ends are also provided with circumferential external teeth 1b-2 and 1b-3, and the circumferential external teeth 1b-3 are provided with avoidance missing teeth 1b-3-1 (not shown), the position of the missing teeth is also Corresponds to the fixing slot on the mandrel that passes through and fixes the end of the seat belt webbing. The tooth shape of the peripheral external teeth 1a-3 and the avoidance missing teeth 1a-3-1 and the tooth shape of the circumferential external teeth 1b-3 and the avoidance missing teeth 1b- 3-1 (not shown) are aligned respectively. Referring to Fig. 1, when the torsion bar 1a and 1b are butted together to form a torsion bar 1, the end where the peripheral external teeth 1a-3 are located and the end surface of the end where the peripheral external teeth 1b-3 are located abut against each other connected, and the teeth of the peripheral outer teeth 1a-3 and the avoidance missing teeth 1a-3-1 and the teeth of the peripheral outer teeth 1b-3 and the avoidance missing teeth 1b-3-1 Aligned respectively, the peripheral external teeth 1a-3 and 1b-3 jointly constitute the middle peripheral external teeth 1-1 of the torsion bar 1, and the missing teeth 1a-3-1 and 1b-3-1 jointly Consists of a missing tooth 1-1-1 (not shown) corresponding to the position on the central circumferential outer tooth 1-1 and the fixing groove passing through and fixing the end of the seat belt webbing on the mandrel. The peripheral outer teeth 1a-2 and 1b-2 of the two ends of the torsion bar 1 are matched with the inner teeth of the central concave hole or the through hole of the two end caps on the retractor, and the torsion bar 1 The middle peripheral outer teeth 1-1 of the middle part are matched with the inner teeth of the through hole of the mandrel.
为更好的理解本实施例的扭力杆,下面结合应用该扭力杆的安全带卷收器对本发明的扭力杆进行详细说明。需要说明的是,本实施例中,描述安全带卷收器的其它零部件主要是为了更好的理解本实施例的扭力杆,且该描述不应构成对本申请权利要求保护范围的限制。In order to better understand the torsion bar of this embodiment, the torsion bar of the present invention will be described in detail below in conjunction with the seat belt retractor to which the torsion bar is applied. It should be noted that in this embodiment, the description of other components of the seat belt retractor is mainly for better understanding of the torsion bar of this embodiment, and this description should not limit the protection scope of the claims of this application.
参见图3,其为本发明的一种用于安全带卷收器的结构示意图,安全带卷收器包括所述扭力杆1、卷收器框架2和卷轴3。所述卷收器框架2包括两相对的侧壁:第一侧壁2-1和第二侧壁2-2,在所述第一侧壁2-1和第二侧壁2-2相对应的位置分别设置有第一通孔2-1a(未图示)和第二通孔2-2a,所述第一通孔2-1a(未图示)和第二通孔2-2a均为圆形,且均在相同的位置设置有内齿段2-3,所述内齿段用于与所述卷轴3上的外齿相配合将所述卷轴3锁止。Referring to FIG. 3 , it is a structural diagram of a seat belt retractor of the present invention, and the seat belt retractor includes the torsion bar 1 , retractor frame 2 and reel 3 . The retractor frame 2 includes two opposite side walls: a first side wall 2-1 and a second side wall 2-2, where the first side wall 2-1 and the second side wall 2-2 correspond The positions are respectively provided with a first through hole 2-1a (not shown) and a second through hole 2-2a, and the first through hole 2-1a (not shown) and the second through hole 2-2a are both They are circular, and are provided with internal tooth segments 2-3 at the same position, and the internal tooth segments are used to cooperate with the external teeth on the spool 3 to lock the spool 3.
所述安全带卷收器上还设置有其它结构,这里不再赘述。The safety belt retractor is also provided with other structures, which will not be repeated here.
参见图1,所述卷轴3包括芯轴3-1,以及分离设置于所述芯轴3-1的两端的两个端盖:左侧端盖3-2a和右侧端盖3-2b。Referring to FIG. 1 , the reel 3 includes a mandrel 3-1, and two end caps separately disposed on both ends of the mandrel 3-1: a left end cap 3-2a and a right end cap 3-2b.
所述芯轴3-1用于缠绕安全带织带,且所述芯轴3-1沿其中轴线设置有通孔3-3,所述通孔3-3内壁上设置有内齿。The mandrel 3-1 is used for winding the safety belt webbing, and the mandrel 3-1 is provided with a through hole 3-3 along its central axis, and the inner wall of the through hole 3-3 is provided with internal teeth.
所述芯轴芯轴3-1上还设置有扁长形的固定槽3-4,用于穿过并固定安全带织带端部。The mandrel mandrel 3-1 is also provided with an oblong fixing slot 3-4 for passing through and fixing the end of the webbing of the safety belt.
参见图3,所述芯轴芯轴3-1的两个端面上还分别设置有两个向外伸出的限力销3-5。Referring to FIG. 3 , two force-limiting pins 3-5 protruding outward are respectively provided on the two end surfaces of the mandrel mandrel 3-1.
所述芯轴3-1上还设置有用于减重的减重槽3-6。The mandrel 3-1 is also provided with a weight reduction groove 3-6 for weight reduction.
如图1所示,所述端盖3-2a和3-2b在其朝向所述芯轴3-1的内端面中心位置设置有带内齿的中心凹孔,左侧端盖3-2a上的中心凹孔3-2a-1和右侧端盖3-2b上的中心凹孔3-2b-1。本实施例中,两端盖的凹孔设置于伸出其所在端面侧的凸台上。相应的芯轴端面则设置容纳该凸台的止口。As shown in Figure 1, the end caps 3-2a and 3-2b are provided with a central concave hole with internal teeth at the center of the inner end surface facing the mandrel 3-1, and the left end cap 3-2a The central concave hole 3-2a-1 of and the central concave hole 3-2b-1 on the right end cover 3-2b. In this embodiment, the concave holes of the two end caps are arranged on the boss protruding from the side of the end surface where they are located. The corresponding end face of the mandrel is provided with a notch for accommodating the boss.
所述端盖3-2a和3-2b均设置有外齿,如图1所示,左侧端盖3-2a上的外齿3-2a-2和右侧端盖3-2b上的外齿3-2b-2,且它们均和所述卷收器框架侧壁2-1和2-2上的所述内齿段2-3相配合。安全带锁止时,所述外齿3-2a-2和3-2b-2与所述内齿段2-3相啮合。The end caps 3-2a and 3-2b are all provided with external teeth, as shown in Figure 1, the external teeth 3-2a-2 on the left end cap 3-2a and the external teeth on the right end cap 3-2b Teeth 3-2b-2, and they all cooperate with the inner tooth segments 2-3 on the side walls 2-1 and 2-2 of the retractor frame. When the safety belt is locked, the outer teeth 3-2a-2 and 3-2b-2 mesh with the inner tooth segment 2-3.
所述端盖3-2a和3-2b在朝向所述芯轴3-1的端面侧上与所述芯轴3-1的两个端面的所述限力销3-5相对应的位置分别设置有销孔,如图3所示,右侧端盖3-2b的销孔3-2b-2,在两端盖如图1所示的方式设置于所述芯轴3-1两端面侧时,限力销插入相应的销孔中。所述限力销3-5在芯轴两端的设置位置可以不同,借此可用于在端盖与芯轴3-1装配时定位,防止左右端盖装配错误。更重要的方面是,该限力销3-5还可以承受芯轴旋转时的剪切力,并在该剪切力达到一阈值时被切断。The positions of the end caps 3-2a and 3-2b corresponding to the force limiting pins 3-5 on the two end faces of the mandrel 3-1 on the end face side facing the mandrel 3-1 are respectively Pin holes are provided, as shown in Figure 3, the pin holes 3-2b-2 of the right side end cover 3-2b are arranged on the two ends of the mandrel 3-1 on both ends of the cover as shown in Figure 1 , the force limiting pin is inserted into the corresponding pin hole. The setting positions of the force limiting pin 3-5 at both ends of the mandrel can be different, so that it can be used for positioning when the end cover and the mandrel 3-1 are assembled, so as to prevent the wrong assembly of the left and right end covers. More importantly, the force limiting pin 3-5 can also bear the shearing force when the mandrel rotates, and be cut off when the shearing force reaches a threshold.
在所述两端盖的远离所述芯轴3-1的外侧端面侧,沿该端面的中心设置有向外伸出的伸出轴。如图1中所示的右侧伸出轴3-2b-3和左侧伸出轴3-2a-3。其中,左侧伸出轴2-2a-3与敏感元件相连接,右侧伸出轴2-2b-3外周设置有齿,与卷簧相连接。On the outer end surface side of the two end caps away from the core shaft 3 - 1 , a protruding shaft protruding outward is arranged along the center of the end surface. The right protruding shaft 3-2b-3 and the left protruding shaft 3-2a-3 are shown in Fig. 1 . Wherein, the left extension shaft 2-2a-3 is connected with the sensitive element, and the right extension shaft 2-2b-3 is provided with teeth on the outer periphery, and is connected with the coil spring.
所述扭力杆1穿过所述通孔3-3并且中部周向外齿1-1与所述通孔3-3的内壁上的所述内齿相啮合,所述扭力杆1的所述中部周向外齿1-1上的所述避让缺齿1-1-1与所述芯轴3-1上的所述固定槽3-4相对准。所述左侧端盖3-2a和右侧端盖2-2b分别从左右两侧覆盖于所述芯轴3-1的两端部,且相应位置的限力销与销孔相对应。所述扭力杆1的两个端部分别插入所述左右端盖3-2a和3-2b的中心凹孔中,且所述周向外齿1a-2和1b-2分别与所述中心凹孔3-2a-1和3-2b-1相啮合。The torsion bar 1 passes through the through hole 3-3 and the middle peripheral outer teeth 1-1 mesh with the inner teeth on the inner wall of the through hole 3-3, the torsion bar 1 The avoidance missing tooth 1-1-1 on the central peripheral outer tooth 1-1 is aligned with the fixing groove 3-4 on the core shaft 3-1. The left end cover 3-2a and the right end cover 2-2b respectively cover both ends of the mandrel 3-1 from the left and right sides, and the force limiting pins at the corresponding positions correspond to the pin holes. The two ends of the torsion bar 1 are respectively inserted into the central concave holes of the left and right end covers 3-2a and 3-2b, and the peripheral outer teeth 1a-2 and 1b-2 are respectively connected to the central concave holes. The holes 3-2a-1 and 3-2b-1 are engaged.
所述卷轴3整体设置于所述卷收器框架2之中,且卷轴3上的两端盖分别设置于卷收器框架2的侧壁通孔之中。自由状态时,所述卷轴3可旋转浮动设置于所述卷收器框架2之中,其端盖上的外齿与卷收器框架2上的内齿段不接触,卷轴3可以自由转动,实现织带的缠绕和释放。而在锁止状态时,所述卷轴3两端盖的外齿与所述卷收器框架上的内齿相啮合,卷轴3无法转动。The reel 3 is integrally arranged in the retractor frame 2 , and the two end caps on the reel 3 are respectively arranged in the side wall through holes of the retractor frame 2 . In the free state, the spool 3 can be rotated and floated in the retractor frame 2, the outer teeth on the end cap do not contact the inner teeth on the retractor frame 2, and the spool 3 can rotate freely. Realize the winding and releasing of webbing. While in the locked state, the outer teeth on the two ends of the spool 3 are engaged with the inner teeth on the retractor frame, so the spool 3 cannot rotate.
本实施例中,在所述端盖3-2a和3-2b上设置有中心凹孔,用于所述扭力杆1的长度不大于所述安全带卷收器的轴向长度时,固定所述扭力杆1的两个端部。别的实时方式中,所述扭力杆1的长度也可以大于所述安全带卷收器的轴向长度,此时对应地在所述端盖3-2a和3-2b的中心位置开设中心通孔,用于固定所述扭力杆1的两个端部。In this embodiment, the end caps 3-2a and 3-2b are provided with central concave holes for fixing the torsion bar 1 when the length of the torsion bar 1 is not greater than the axial length of the seat belt retractor. The two ends of the torsion bar 1 are described. In another real-time mode, the length of the torsion bar 1 can also be greater than the axial length of the safety belt retractor, and at this time, a central channel is opened at the center position of the end covers 3-2a and 3-2b correspondingly. Holes for fixing the two ends of the torsion bar 1.
本实施例中,将所述扭力杆1设置为分立的两段扭力杆1a和1b,且所述扭力杆1a上设置有断裂诱导槽。此种情况下不同的断裂诱导槽或不同直径或不同材质或不同有效长度的所述两端扭力杆1a和1b组合使用,或者将上述几种或全部均不相同的所述两端扭力杆1a和1b组合使用,可以形成不同的限力值。In this embodiment, the torsion bar 1 is set as two separate sections of torsion bar 1a and 1b, and the torsion bar 1a is provided with a fracture induction groove. In this case, different fracture induction grooves or different diameters or different materials or different effective lengths of the torsion bars 1a and 1b at both ends are used in combination, or the torsion bars 1a at both ends that are different or all of the above are different Used in combination with 1b, different limit force values can be formed.
如图4所示的安全带卷轴中安装有一种由不同直径和不同有效长度的两段扭力杆段组合而成扭力杆1,由于所述扭力杆1a沿圆周方向设置有一个与扭力杆同轴的宽度为L、深度为D的圆环形断裂诱导槽1a-1,所述扭力杆1a的扭转断裂杆段为该断裂诱导槽对应的长度为L较细杆段,该段的杆径小于所述扭力杆1b的杆径,所以所述扭力杆1a的断裂扭矩小于所述扭力杆1b的断裂扭矩,在安全带卷收器芯轴转动时,所述扭力杆1a的扭转断裂杆段在扭转其宽度为L对应的扭转角度之后将首先断裂,导致所述扭力杆1首先断裂失效,实现第一级限力;芯轴继续转动,由于所述扭力杆1a已经断裂,只能依靠扭力杆1b承担织带的压力,使得所示扭力杆1的限力值明显降低,即进入限力值较小的第二级限力。也就是说本实施例中,通过设置在所述扭力杆1a上的断裂诱导槽1a-1,实现两级递减限力,从而形成了如图7所述的限力特性曲线。In the safety belt reel shown in Figure 4, a torsion bar 1 composed of two sections of torsion bar with different diameters and different effective lengths is installed. Since the torsion bar 1a is provided with a An annular fracture induction groove 1a-1 with a width of L and a depth of D, the torsion fracture section of the torsion bar 1a is a thinner section with a length L corresponding to the fracture induction slot, and the diameter of this section is less than The rod diameter of the torsion bar 1b, so the breaking torque of the torsion bar 1a is smaller than the breaking torque of the torsion bar 1b. After twisting the torsion angle corresponding to its width L, it will break first, causing the torsion bar 1 to break and fail first, and realize the first level of force limitation; the mandrel continues to rotate, and since the torsion bar 1a has been broken, it can only rely on the torsion bar 1b bears the pressure of the webbing, so that the force limiting value of the torsion bar 1 shown is significantly reduced, that is, it enters the second level of force limiting with a smaller force limiting value. That is to say, in this embodiment, through the fracture induction groove 1a-1 provided on the torsion bar 1a, two-stage decreasing force limiting is realized, thereby forming the force limiting characteristic curve as shown in FIG. 7 .
第二实施例second embodiment
本实施例中,扭力杆为整体式,请参考图5,其为本发明扭力杆的第二实施例的结构示意图。如图4所述,所述扭力杆为整体式,在其两端部和中部也均设置有周向外齿,如图4所示,两端部外齿1-2、1-3,中部外齿1-1。所述中部外齿1-1将所述扭力杆1分为位于其两侧的两段扭力杆段:左侧杆段1-a和右侧杆段1-b,在所述扭力杆段1-a上设置有一个沿圆周方向与扭力杆同轴的圆环形断裂诱导槽,其深度为D,宽度为L。本实施例的扭力杆的结构的其它方面以及与构成安全带卷收器的装配配合关系均与上述的第一实施例相同,并具有与上述第一实施例的扭力杆相同的技术效果,这里不再赘述。In this embodiment, the torsion bar is integral, please refer to FIG. 5 , which is a schematic structural diagram of the second embodiment of the torsion bar of the present invention. As shown in Figure 4, the torsion bar is integral, and its two ends and the middle are also provided with circumferential external teeth, as shown in Figure 4, the two ends of the external teeth 1-2, 1-3, the middle External teeth 1-1. The middle external teeth 1-1 divide the torsion bar 1 into two torsion bar sections located on both sides thereof: a left bar section 1-a and a right bar section 1-b, and the torsion bar section 1 -A is provided with an annular fracture induction groove coaxial with the torsion bar along the circumferential direction, the depth is D, and the width is L. Other aspects of the structure of the torsion bar of this embodiment and the assembly and cooperation relationship with the safety belt retractor are the same as those of the first embodiment above, and have the same technical effect as the torsion bar of the first embodiment above, here No longer.
第三实施例third embodiment
第一实施例和第二实施例的扭力杆只在其位于中部周向外齿的两侧杆段中的一段上设置有一个断裂诱导槽,在其他的实施方式中,无论是两段组合式扭力杆还是整体式扭力杆,均可以在其中部外齿两侧的两段杆段上同时设置多个,不同形状的断裂诱导槽,但是无论其上设置多少个形状各异的断裂诱导槽,影响扭力杆段限力特性的只是该杆段上断裂诱导槽的有效深度和有效宽度,有效深度是决定扭力杆断裂扭矩的断裂诱导槽的深度,有效宽度是决定扭力杆扭转断裂角度的断裂诱导槽的宽度;换言之,有效深度是指扭力杆上所有断裂诱导槽中的最大深度,有效宽度是指扭力杆上的所有深度最大的断裂诱导槽的槽底宽度的总和。第一实施例和第二实施例中,所述扭力杆1a的断裂诱导槽的有效深度即其槽深D,有效宽度即其槽宽L。The torsion bars of the first embodiment and the second embodiment are only provided with a fracture induction groove on one section of the bar sections on both sides of the outer teeth in the middle circumferential direction. In other embodiments, whether it is a two-section combined Whether it is a torsion bar or an integral torsion bar, multiple fracture induction grooves of different shapes can be set on the two sections on both sides of the outer teeth in the middle at the same time, but no matter how many fracture induction grooves of different shapes are set on it, The force-limiting characteristics of the torsion bar section are only the effective depth and effective width of the fracture induction groove on the bar section. The effective depth is the depth of the fracture induction groove that determines the breaking torque of the torsion bar, and the effective width is the fracture induction groove that determines the torsion fracture angle of the torsion bar. Width; in other words, the effective depth refers to the maximum depth of all fracture induction grooves on the torsion bar, and the effective width refers to the sum of the bottom widths of all the maximum depth fracture induction grooves on the torsion bar. In the first embodiment and the second embodiment, the effective depth of the fracture induction groove of the torsion bar 1a is the groove depth D, and the effective width is the groove width L.
第三实施例将提供一个同时在两段扭力杆段上均设置多个形状不同的断裂诱导槽的扭力杆,如图6所示为本发明第三实施例的示意图,图6所示的安全带卷轴中安装有一个由材质相同,有效长度和直径不同的两段扭力杆1a和1b组合而成的扭力杆1,其两端部外齿和中部外齿为端部外齿1-2、1-3,中部外齿1-1。其中所述扭力杆1a上设置有2个形状不同的断裂诱导槽,所述扭力杆1b上设置有3个形状不同的断裂诱导槽。所述扭力杆1a上沿其圆周方向开设有与扭力杆同轴的两个环形断裂诱导槽1a-a、1a-b,其中深度最大的为所述断裂诱导槽1a-a,因而所述扭力杆1a的断裂诱导槽的有效深度为断裂诱导槽1a-a的槽深Daa,有效宽度为断裂诱导槽1a-a的槽底宽度Laa;所述断裂诱导槽1b上沿其圆周方向开设有与扭力杆同轴的环形设置有三个环形断裂诱导槽1b-a、1b-b、1b-c,其中1b-a的槽深和1b-b的最大槽深相同,且均比1b-c的最大槽深大,因而所述扭力杆1b的断裂诱导槽的有效深度为断裂诱导槽1b-a的槽深Dba或断裂诱导槽1b-b的最大深度DbbMax,有效宽度为断裂诱导槽1b-a的槽宽Lba和断裂诱导槽1b-b的最大深度对应的那段槽的槽宽Lbbmax之和Lba+Lbbmax。由于Daa=Dba或DbbMax,使得所述扭力杆1a的断裂扭矩与所述扭力杆1b的断裂扭矩相同,但是Laa<Lba+Lbbmax,即所述扭力杆1a的扭转变形杆段长Laa比所述扭力杆1b的扭转变形杆段长Lba+Lbbmax短,在安全带卷收器芯轴转动时,所述扭力杆1a的扭转变形杆段较短,只需扭转较小的角度就能达到扭断所需的变形量,因而其扭转断裂角度较小将首先断裂失效,实现第一级限力;芯轴继续转动,由于所述扭力杆1a已经断裂,只能依靠扭力杆1b承担织带的压力,使得所示扭力杆1的限力值明显降低,即进入限力值较小的第二级限力。由此可见该实施例中的扭力杆具有与上述第一和第二实施例的扭力杆相同的技术效果,此外本实施例的扭力杆的结构的其它方面以及与构成安全带卷收器的装配配合关系均与上述的两个实施例相同,这里不再赘述。The third embodiment will provide a torsion bar in which a plurality of fracture induction grooves of different shapes are provided on two torsion bar segments at the same time, as shown in Figure 6, which is a schematic diagram of the third embodiment of the present invention, and the safety device shown in Figure 6 A torsion bar 1 composed of two sections of torsion bar 1a and 1b of the same material but with different effective lengths and diameters is installed in the reel. The external teeth at both ends and the external teeth in the middle are end external teeth 1-2, 1-3, middle outer teeth 1-1. Wherein the torsion bar 1a is provided with two fracture induction grooves of different shapes, and the torsion bar 1b is provided with three fracture induction grooves of different shapes. The torsion bar 1a is provided with two annular fracture induction grooves 1a-a, 1a-b coaxial with the torsion bar along its circumferential direction, and the fracture induction groove 1a-a has the largest depth, so the torsion force The effective depth of the fracture induction groove of the rod 1a is the groove depth D aa of the fracture induction groove 1a-a, and the effective width is the groove bottom width L aa of the fracture induction groove 1a-a; the fracture induction groove 1b is opened along its circumferential direction There are three annular fracture induction grooves 1b-a, 1b-b, and 1b-c arranged in a ring coaxial with the torsion bar, and the groove depth of 1b-a is the same as the maximum groove depth of 1b-b, and they are all larger than 1b-c The maximum groove depth of the torsion bar 1b is large, so the effective depth of the fracture induction groove of the torsion bar 1b is the groove depth D ba of the fracture induction groove 1b-a or the maximum depth D bbMax of the fracture induction groove 1b-b, and the effective width is the fracture induction groove The sum of the groove width L ba of 1b-a and the groove width L bbmax of the section corresponding to the maximum depth of the fracture induction groove 1b-b is L ba +L bbmax . Since D aa = D ba or D bbMax , the breaking torque of the torsion bar 1a is the same as that of the torsion bar 1b, but L aa < L ba + L bbmax , that is, the torsion deformation bar of the torsion bar 1a The segment length L aa is shorter than the length L ba + L bbmax of the torsion deformation rod section of the torsion bar 1b. When the seat belt retractor mandrel rotates, the torsion deformation rod segment of the torsion bar 1a is shorter, and only need to twist Smaller angles can achieve the amount of deformation required for twisting off, so the smaller angle of torsion breaking will break and fail first, realizing the first level of force limitation; the mandrel continues to rotate, because the torsion bar 1a has been broken, only Relying on the torsion bar 1b to bear the pressure of the webbing, the force limiting value of the torsion bar 1 shown is significantly reduced, that is, enters the second level of force limiting with a smaller force limit value. It can be seen that the torsion bar in this embodiment has the same technical effect as the torsion bar in the above-mentioned first and second embodiments. In addition, other aspects of the structure of the torsion bar in this embodiment and the assembly of the seat belt retractor The cooperation relationship is the same as that of the above two embodiments, and will not be repeated here.
本发明还保护一种安全带卷收器,该安全带卷收器使用了上述实施例的扭力杆。关于扭力杆应用于卷收器中的技术细节,该卷收器的具体结构可参看上面对扭力杆描述的实施例。这里不再重复描述。The present invention also protects a safety belt retractor, which uses the torsion bar of the above-mentioned embodiment. As for the technical details of applying the torsion bar to the retractor, the specific structure of the retractor can refer to the embodiment described above for the torsion bar. The description will not be repeated here.
本发明还保护一种安全带总成,该安全带总成使用了上述实施例所述安全带卷收器,并能够获得上述实施例的卷收器所带来的有益效果。卷收器与织带以及其它相关零配件的装配可以参看现有的技术,这里不再展开论述。The present invention also protects a seat belt assembly, which uses the seat belt retractor described in the above embodiment, and can obtain the beneficial effects brought by the retractor in the above embodiment. The assembly of the retractor, the webbing and other related spare parts can refer to the existing technology, and will not be discussed here.
本发明虽然以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed as above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection should be based on the scope defined by the claims of the present invention.
Claims (11)
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Application publication date: 20180703 Assignee: Songyuan Zhejiang automotive safety system Limited by Share Ltd Assignor: He Li Technology Co., Ltd. Contract record no.: 2018990000336 Denomination of invention: Torsion bar for safety belt retractor, safety belt retractor and safety belt assembly License type: Common License Record date: 20181207 |
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