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CN108211511A - Automatic control system for centrifugal filtration of mud juice in cane sugar factory - Google Patents

Automatic control system for centrifugal filtration of mud juice in cane sugar factory Download PDF

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Publication number
CN108211511A
CN108211511A CN201810113777.7A CN201810113777A CN108211511A CN 108211511 A CN108211511 A CN 108211511A CN 201810113777 A CN201810113777 A CN 201810113777A CN 108211511 A CN108211511 A CN 108211511A
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valve
tank
mud
wash water
pipeline
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曾启明
谢玉武
王慧玲
谢陆成
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Huangxian East Sugar Co ltd
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Huangxian East Sugar Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D36/00Filter circuits or combinations of filters with other separating devices
    • B01D36/04Combinations of filters with settling tanks
    • B01D36/045Combination of filters with centrifugal separation devices

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Centrifugal Separators (AREA)

Abstract

一种甘蔗糖厂泥汁的离心过滤自动控制系统,该系统包括糖泥沉淀池、Ⅰ#离心机、Ⅱ#离心机、搅拌罐、存储罐、洗水罐和控制器。本发明的甘蔗糖厂泥汁的离心过滤自动控制系统是采用沉降式离心机代替无滤布真空吸滤机对泥汁进行固液分离,实现快速分离的新工艺,缩短物料的处理时间,提高了生产效率,同时减少滤泥蔗糖分损失及滤泥量、减少洗水量、节约能源,促进滤泥的进一步综合利用,解决滤泥含水量高,难运输及对环境清洁生产造成影响的问题,本系统实现甘蔗糖厂泥汁固液快速分离,缩短物料的处理时间,提高了生产效率,减少滤泥蔗糖分损失及、减少洗水量、节约能源。

A centrifugal filtration automatic control system for mud juice in a sugarcane sugar factory, the system comprises a sugar mud sedimentation tank, a #Ⅰ centrifuge, a #Ⅱ centrifuge, a stirring tank, a storage tank, a washing water tank and a controller. The centrifugal filtration automatic control system for mud juice in a sugarcane sugar factory of the present invention adopts a sedimentation centrifuge to replace a vacuum suction filter without filter cloth to separate the mud juice into solid and liquid, realizes a new process of rapid separation, shortens the material processing time, improves production efficiency, reduces the loss of sucrose content in the filter mud and the amount of filter mud, reduces the amount of washing water, saves energy, promotes the further comprehensive utilization of the filter mud, solves the problems of high water content in the filter mud, difficulty in transportation and impact on environmental clean production, and realizes rapid solid-liquid separation of mud juice in the sugarcane sugar factory, shortens the material processing time, improves production efficiency, reduces the loss of sucrose content in the filter mud and the amount of filter mud, reduces the amount of washing water, and saves energy.

Description

甘蔗糖厂泥汁的离心过滤自动控制系统Automatic Control System of Centrifugal Filtration of Sludge in Cane Sugar Factory

技术领域technical field

本发明涉及甘蔗糖厂泥汁的过滤技术领域,具体为一种甘蔗糖厂泥汁的离心过滤自动控制系统。The invention relates to the technical field of filtering sugarcane sugar factory sludge, in particular to an automatic control system for centrifugal filtration of sugarcane sugar factory sludge.

背景技术Background technique

广西甘蔗糖业发展有十分优越的资源优势、区位优势、质量成本优势和市场拓展优势。广西是全国重点产糖区,地理位置优越,雨量充沛,日照充足,具有种植甘蔗得天独厚的地理资源优势,甘蔗产量占全国的62%以上,是全国甘蔗的主产区。近年来,广西以内引外联方式,引进资金和技术,促进制糖工业发展上档次、上规模、上水平,广西制糖工业得到了较快发展,涌现了一批具有较强经济实力和市场竞争优势的大型骨干企业和企业集团,产业集中度不断提高,综合经济实力不断扩大,企业生产经营总体规模和实力名列全国各省区第一,成为广西重要的经济支柱产业之一。The development of sugarcane sugar industry in Guangxi has very superior resource advantages, location advantages, quality cost advantages and market expansion advantages. Guangxi is a key sugar-producing area in the country. It has a superior geographical location, abundant rainfall, and sufficient sunshine. It has unique geographical resources for planting sugarcane. Sugarcane production accounts for more than 62% of the country. It is the main sugarcane-producing area in the country. In recent years, Guangxi has introduced capital and technology through internal introduction and external connection to promote the development of the sugar industry to a higher level, scale and level. The sugar industry in Guangxi has developed rapidly, and a group of enterprises with strong economic strength and market have emerged. Large-scale backbone enterprises and enterprise groups with competitive advantages have continuously improved their industrial concentration and comprehensive economic strength. The overall scale and strength of enterprise production and operation rank first among all provinces and autonomous regions in the country, becoming one of the important economic pillar industries in Guangxi.

目前广西糖厂生产工艺绝大多数都是亚硫酸法生产工艺,糖厂中和汁沉降以后分为两部分,一部分是清澈透明的清汁约占70~75%,这一部分清汁直接进入下一道工序。另一部分是泥汁,约占25~30%,主要由蔗汁、泥沙、蔗糠以及澄清剂与蔗汁中的杂质作用后生成的沉淀物。由于在澄清过程产生的泥汁中尚有95%左右的糖汁,因此必须把这部分糖汁分离出来,以收回其中的糖分,使糖分损失降低到最低限度,提高糖的生产率。At present, most of the production processes in Guangxi sugar factories are sulfite production processes. After the sugar factory neutralizes the juice, it is divided into two parts. One part is clear and transparent clear juice, which accounts for about 70-75%. This part of the clear juice directly enters the next process. . The other part is mud juice, accounting for about 25-30%, mainly composed of sugarcane juice, silt, sugarcane bran and sediments generated by the action of clarifiers and impurities in sugarcane juice. Since there are still about 95% sugar juice in the mud juice produced during the clarification process, this part of the sugar juice must be separated to recover the sugar in it, so as to minimize the loss of sugar and improve the productivity of sugar.

长期以来,我国几乎所有的糖厂所采用的泥汁过滤设备是传统的有/无滤布真空吸滤机和板框压滤机,这些设备作为糖厂泥汁过滤设备的标准配套,在我国的糖业生产中使用了相当长的时间,也为我国的糖业生产作出了较大的贡献。但是这些设备在生产使用过程中存在着以下缺点:一是排出的滤泥的水分比较高,达到70%以上,增大企业排出厂外的运输处理量,也不利于环境的清洁;二是干滤泥的糖分为6.3%(湿滤泥糖分为1.9%),糖分损失比较大;三是用真空吸滤机处理泥汁时洗水量比较大,达到8%左右,不利于后工序(蒸发)物料处理,增大蒸发量,能耗增大。此外用无滤布真空吸滤机来分离泥汁,要用蔗渣作助滤剂,蔗渣在100℃受热条件下起化学反应,带入色素物会增加蔗汁的色值,吸滤机及其附带的蔗渣旋风分离器、水泵以及自身驱动设备也消耗一定的能量。For a long time, the mud filtration equipment used by almost all sugar factories in my country is the traditional vacuum suction filter with/without filter cloth and plate and frame filter press. These equipment are used as standard equipment for mud filtration equipment in sugar factories. It has been used for quite a long time in the sugar production of my country, and has also made a greater contribution to my country's sugar production. However, these equipments have the following disadvantages in the process of production and use: first, the water content of the discharged filter mud is relatively high, reaching more than 70%, which increases the amount of transportation and treatment discharged from the factory by the enterprise, and is not conducive to the cleaning of the environment; The sugar content of the filter mud is 6.3% (the sugar content of the wet filter mud is 1.9%), and the sugar loss is relatively large; the third is that the amount of washing water is relatively large when the vacuum suction filter is used to process the mud juice, reaching about 8%, which is not conducive to the subsequent process (evaporation) Material handling increases evaporation and increases energy consumption. In addition, using a vacuum suction filter without filter cloth to separate mud juice requires bagasse as a filter aid. Bagasse reacts chemically under the condition of heating at 100°C, and bringing in pigments will increase the color value of sugarcane juice. The suction filter and its The accompanying bagasse cyclone separator, water pump and its own driving equipment also consume a certain amount of energy.

据广西糖网报道,广西现有运行的有90多家糖厂在生产,所有糖厂中和后的泥汁都采用无滤布真空吸滤机进行固液分离。无滤布真空吸滤机由于洗水量较大,滤泥水分高,对环境造成一定的污染,运输较困难,难以进一步进行综合利用,给环境造成一定的压力;同时也因洗水量过大,造成滤液锤度偏低,增大后工序的蒸发量。随着近年来国家对环保问题的日益重视,如何在保证企业正常生产的同时,既能保证糖厂的产品质量和数量,又能保证外排污染物达标排放,成为困扰糖厂企业发展的一个难题。According to Guangxi Sugar Net, there are more than 90 sugar factories currently in operation in Guangxi, and the neutralized mud juice of all sugar factories uses vacuum suction filters without filter cloth for solid-liquid separation. Due to the large amount of washing water and the high moisture content of the filter mud, the vacuum suction filter without filter cloth causes certain pollution to the environment, and it is difficult to transport and further comprehensive utilization is difficult, which puts a certain pressure on the environment; at the same time, due to the excessive washing water, Cause the filtrate hammer to be on the low side, increase the evaporation capacity of the subsequent process. As the country pays more and more attention to environmental protection issues in recent years, how to ensure the normal production of the enterprise while ensuring the quality and quantity of the sugar factory's products and ensuring that the discharged pollutants meet the standards has become a problem that plagues the development of sugar factories. problem.

发明内容Contents of the invention

本发明的目的是提供一种甘蔗糖厂泥汁的离心过滤自动控制系统,该系统实现甘蔗糖厂泥汁固液快速分离,缩短物料的处理时间,提高了生产效率,减少滤泥蔗糖分损失、减少洗水量、节约能源,促进滤泥的进一步综合利用,解决滤泥含水量高,难运输及对环境清洁生产造成影响的问题。The purpose of the present invention is to provide an automatic control system for the centrifugal filtration of sugar cane sugar factory mud juice, which realizes rapid solid-liquid separation of sugar cane sugar factory mud juice, shortens the processing time of materials, improves production efficiency, and reduces the loss of sucrose content in filter mud , Reduce the amount of washing water, save energy, promote the further comprehensive utilization of filter mud, and solve the problems of high water content of filter mud, difficult transportation and impact on environmental clean production.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种甘蔗糖厂泥汁的离心过滤自动控制系统,该系统包括糖泥沉淀池、Ⅰ#离心机、Ⅱ#离心机、搅拌罐、存储罐、洗水罐和控制器;An automatic control system for centrifugal filtration of sludge in a sugarcane sugar factory, the system includes a sugar sludge sedimentation tank, Ⅰ# centrifuge, Ⅱ# centrifuge, stirring tank, storage tank, washing water tank and controller;

糖泥沉淀池通过管道与Ⅰ#离心机的进料口连接;糖泥沉淀池与Ⅰ#离心机之间的管道上从糖泥沉淀池端开始依次安装有沉淀池阀、输送泵、输送调节阀和输送流量计;Ⅰ#离心机的液体出口通过安装有Ⅰ#排气罐的管道与存储罐连接;Ⅰ#离心机的固体出口通过导管与搅拌罐连接;搅拌罐通过管道与Ⅱ#离心机的进料口连接;搅拌罐与Ⅱ#离心机之间的管道上从搅拌罐端开始依次安装有进料泵、调节阀和进料流量计;Ⅱ#离心机的液体出口通过安装有Ⅱ#排气罐的管道与存储罐连接;Ⅱ#离心机的固体出口安装有将泥渣导出的排放管;搅拌罐还通过管道与洗水罐连接,搅拌罐与洗水罐之间的管道上从洗水罐端开始依次安装有洗水流量阀和洗水流量计。The sugar sludge sedimentation tank is connected to the feed port of the Ⅰ# centrifuge through a pipeline; the pipeline between the sugar sludge sedimentation tank and the Ⅰ# centrifuge is installed with a sedimentation tank valve, a delivery pump, and a delivery regulating valve in order from the end of the sugar sludge sedimentation tank and delivery flowmeter; the liquid outlet of the Ⅰ# centrifuge is connected to the storage tank through the pipeline installed with the Ⅰ# exhaust tank; the solid outlet of the Ⅰ# centrifuge is connected to the stirring tank through the conduit; the stirring tank is connected to the Ⅱ# centrifuge through the pipeline The feed port connection between the stirring tank and the Ⅱ# centrifuge is installed with a feed pump, a regulating valve and a feed flow meter in order from the end of the stirring tank; the liquid outlet of the Ⅱ# centrifuge is installed with Ⅱ# The pipeline of the exhaust tank is connected with the storage tank; the solid outlet of the Ⅱ# centrifuge is equipped with a discharge pipe to export the sludge; the mixing tank is also connected with the washing water tank through the pipeline, and the pipeline between the mixing tank and the washing water tank A washing water flow valve and a washing water flow meter are successively installed at the washing water tank end.

控制器分别与Ⅰ#离心机、Ⅱ#离心机、沉淀池阀、输送泵、调节阀、输送流量计、进料泵、调节阀、进料流量计、搅拌罐、洗水流量阀和洗水流量计连接。The controller is respectively connected with Ⅰ# centrifuge, Ⅱ# centrifuge, sedimentation tank valve, conveying pump, regulating valve, conveying flowmeter, feeding pump, regulating valve, feeding flowmeter, stirring tank, washing water flow valve and washing water Flow meter connection.

洗水罐与洗水流量阀之间的管道上安装有洗水输送阀;洗水流量阀与洗水流量计之间的管道上从洗水流量阀端开始依次安装有洗水阀和洗水止回阀;洗水输送阀、洗水阀和洗水止回阀分别与控制器连接。The pipeline between the washing water tank and the washing water flow valve is installed with a washing water delivery valve; the pipeline between the washing water flow valve and the washing water flow meter is installed with a washing water valve and a washing water flow valve in order from the end of the washing water flow valve. The check valve; the washing water delivery valve, the washing water valve and the washing water check valve are respectively connected with the controller.

洗水流量阀与洗水输送阀之间的管道还通过安装有Ⅰ#冲洗水止回阀、Ⅰ#冲洗水阀的管道与沉淀池阀和输送泵之间的管道连接;洗水流量阀与洗水输送阀之间的管道还通过安装有Ⅱ#冲洗水阀和Ⅱ#冲洗水止回阀的管道与搅拌罐和进料泵之间的管道连接;Ⅰ#冲洗水阀和Ⅱ#冲洗水阀分别与控制器连接。The pipeline between the washing water flow valve and the washing water delivery valve is also connected to the pipeline between the sedimentation tank valve and the delivery pump through the pipeline installed with Ⅰ# flushing water check valve and Ⅰ# flushing water valve; The pipeline between the washing water delivery valves is also connected to the pipeline between the mixing tank and the feed pump through the pipeline installed with Ⅱ# flushing water valve and Ⅱ# flushing water check valve; Ⅰ# flushing water valve and Ⅱ# flushing water The valves are respectively connected with the controller.

Ⅰ#排气罐与存储罐之间的管道上安装有糖液止回阀和糖液阀,糖液阀与控制器连接。A sugar solution check valve and a sugar solution valve are installed on the pipeline between the Ⅰ# exhaust tank and the storage tank, and the sugar solution valve is connected to the controller.

搅拌罐的上部设置有搅拌罐溢流口,搅拌罐的底部设置有搅拌罐排空口,搅拌罐内安装有搅拌装置,搅拌罐内还安装有搅拌罐液位计;搅拌装置和搅拌罐液位计分别与控制器(37)连接。The upper part of the stirring tank is provided with the overflow port of the stirring tank, the bottom of the stirring tank is provided with the emptying port of the stirring tank, the stirring device is installed in the stirring tank, and the liquid level gauge of the stirring tank is also installed in the stirring tank; the stirring device and the liquid in the stirring tank The position meter is connected with the controller (37) respectively.

存储罐的上部设置有存储罐溢流口,存储罐的下部设置有存储罐排空口,存储罐内安装有存储罐液位计,存储罐液位计与控制器连接;存储罐还连通有将糖汁输送去加工的输送管。The upper part of the storage tank is provided with a storage tank overflow port, the lower part of the storage tank is provided with a storage tank emptying port, a storage tank liquid level gauge is installed in the storage tank, and the storage tank liquid level gauge is connected to the controller; the storage tank is also connected with a Pipeline that transports juice to processing.

控制器能外接触摸显示屏,触摸显示屏能显示当前系统的运行参数,并根据实际情况进行可视化操作。The controller can be connected with an external touch screen, which can display the current operating parameters of the system and perform visual operations according to the actual situation.

控制器包括主控模块、执行模块、流量控制模块、温度控制模块、故障检测模块和存储模块;控制器(37)为集成电路、PLC控制器或单片机中任一种;控制方法包括以下步骤:The controller includes a main control module, an execution module, a flow control module, a temperature control module, a fault detection module and a storage module; the controller (37) is any one of an integrated circuit, a PLC controller or a single-chip microcomputer; the control method includes the following steps:

(1)操作人员通过触摸显示屏完成控制器的相关设置,控制器完成Ⅰ#离心机和Ⅱ#离心机的正常驱动;(1) The operator completes the relevant settings of the controller by touching the display screen, and the controller completes the normal driving of Ⅰ# centrifuge and Ⅱ# centrifuge;

(2)运行系统,输送泵将降池沉降得到的泥汁输送到Ⅰ#离心机进行泥汁分离,入料量控制为10~13m³/h,分离得到的滤汁输送进入存储罐,分离得到的泥渣排到搅拌罐中;(2) To operate the system, the transfer pump transfers the mud juice obtained from the sedimentation of the settling tank to the Ⅰ# centrifuge for mud juice separation. The sludge is discharged into the mixing tank;

(3)打开洗水阀,往搅拌罐中加入洗水并搅拌,洗水加入量为每百吨泥渣加入2.9~3.5吨的洗水;(3) Open the washing water valve, add washing water into the mixing tank and stir, the amount of washing water added is 2.9 to 3.5 tons of washing water per hundred tons of sludge;

(4)进料泵将搅拌罐中的物料输送到Ⅱ#离心机进行固液分离,分离得到的滤汁经过锤度检测,若锤度>3°BX,则将滤汁通过回流管道重新进入Ⅰ#离心机,若锤度≤3°BX则输送进入存储罐与步骤(1)的滤汁混合,再输送去浓缩罐,分离得到的滤泥输送去用于生产有机肥或饲料;分离得到的滤泥的含水量≤55%,滤泥糖度≤4.5%;(4) The feed pump transports the material in the mixing tank to the Ⅱ# centrifuge for solid-liquid separation, and the separated filtered juice is tested by Brix, if the Brix > 3°BX, the filtered juice will be re-entered through the return pipe Ⅰ# centrifuge, if the hammer is less than or equal to 3°BX, it will be transported into the storage tank and mixed with the filtered juice in step (1), and then transported to the concentration tank, and the separated filter mud will be transported to produce organic fertilizer or feed; The water content of the filter mud is ≤55%, and the sugar content of the filter mud is ≤4.5%;

(5)触摸显示屏上实时显示当前系统的运行参数,并根据设定通过控制器调节入料量的大小,对纸浆水分的吸取排放进行控制。(5) The operating parameters of the current system are displayed in real time on the touch screen, and the amount of feed is adjusted through the controller according to the settings to control the absorption and discharge of pulp moisture.

本申请的Ⅰ#离心机和Ⅱ#离心机为卧式沉降离心机,卧式沉降离心机的长度与卧式沉降离心机内转筒的直径比等于4.5。The Ⅰ# centrifuge and Ⅱ# centrifuge of the present application are horizontal sedimentation centrifuges, and the ratio of the length of the horizontal sedimentation centrifuge to the diameter of the inner drum of the horizontal sedimentation centrifuge is equal to 4.5.

上述的卧式沉降离心机可在青岛坚纳森机械有限公司购买,地址:山东青岛即墨市 环保产业园经一路4号,网址:http://www.guinarsan.com/The above-mentioned horizontal decanter centrifuge can be purchased at Qingdao Guinarsan Machinery Co., Ltd., address: No. 4, Jingyi Road, Environmental Protection Industrial Park, Jimo City, Qingdao, Shandong, website: http://www.guinarsan.com/ .

广西普遍糖厂都是采用亚硫酸法生产工艺,目前对沉降池泥汁的处理都是采用无滤布真空吸滤机进行处理,无滤布真空吸滤机比以往的有布真空吸滤机先进了一步,它可以不用滤布,用不锈钢网做务过滤介质,比有布机过滤速度快,没有滤布,所以就没有了洗滤布水,因为洗滤布水含有糖分及一些非糖分,水的COD高,如果直接外排,对江河造成污染,环保处理也较困难,所以糖厂都改用了无布真空吸滤机。经过十年的应用,现在发现无布真空吸滤机也存在一些问题,比如滤汁不清,还要经过一道工序进行处理,加长了生产工艺过程时间,而且滤泥水分较高,70%左右,不适应运输及综合利用,且滤泥糖度6.3%。为了更好的处理沉淀池泥汁,本发明研究开发应用沉降式离心机对泥汁进行脱水,效果要比无布真空吸滤机的效果要好,最大的优点就是采用离心方式进行固液分离,滤泥水分低于55%,滤泥糖度低于4.5%,对滤泥的充分利用打下了良好的基础,所分离出来的滤汁基本较清,可以直接送到下一工序进行生产,节约了时间,减少了糖分的无形损失,对制糖生产是有利的。且本发明的泥汁过滤过程加入的洗水量比传统过滤工艺加入的洗水量少60%以上。The general sugar factory in Guangxi adopts the sulfurous acid production process. At present, the sludge in the sedimentation tank is treated with a vacuum suction filter without filter cloth. The vacuum suction filter without filter cloth is better than the previous vacuum suction filter with cloth. One step ahead, it can use stainless steel mesh as the filter medium instead of filter cloth, which is faster than the machine with cloth, and there is no filter cloth, so there is no water for washing filter cloth, because the water for washing filter cloth contains sugar and some non-sugar , the COD of the water is high, if it is directly discharged outside, it will cause pollution to the river, and the environmental protection treatment is also difficult, so the sugar factories have switched to non-cloth vacuum suction filters. After ten years of application, it is now found that there are some problems in the non-cloth vacuum suction filter, such as the filtered juice is not clear, and it needs to be processed through a process, which prolongs the production process time, and the filter mud has a high moisture content, about 70%. , not suitable for transportation and comprehensive utilization, and the sugar content of filter sludge is 6.3%. In order to better deal with the sedimentation tank sludge, the present invention researches and develops the use of a decanter centrifuge to dehydrate the sludge, and the effect is better than that of the non-cloth vacuum suction filter. The biggest advantage is that the centrifugal method is used for solid-liquid separation. The water content of the filter mud is lower than 55%, and the sugar content of the filter mud is lower than 4.5%. Time reduces the invisible loss of sugar, which is beneficial to sugar production. And the amount of washing water added in the mud juice filtration process of the present invention is more than 60% less than the amount of washing water added in the traditional filtration process.

本发明的有益效果:Beneficial effects of the present invention:

1、本发明的甘蔗糖厂泥汁的离心过滤自动控制系统是采用沉降式离心机代替无滤布真空吸滤机对泥汁进行固液分离,实现快速分离的新工艺,缩短物料的处理时间,提高了生产效率;1. The centrifugal filtration automatic control system of sugarcane sugar mill mud juice of the present invention is to use a decanter centrifuge instead of a filter cloth vacuum suction filter to carry out solid-liquid separation of mud juice, realize a new process of rapid separation, and shorten the processing time of materials , improving production efficiency;

2、减少滤泥蔗糖分损失及滤泥量、减少洗水量、节约能源,促进滤泥的进一步综合利用,解决滤泥含水量高,难运输及对环境清洁生产造成影响的问题;2. Reduce the loss of sucrose in filter mud and the amount of filter mud, reduce the amount of washing water, save energy, promote the further comprehensive utilization of filter mud, and solve the problems of high water content in filter mud, difficult transportation and environmental clean production;

3、采用沉降式离心机代替无滤布真空吸滤机,物料在沉降式离心机中受到高速旋转所产生的离心力作用而很快分离,停留时间在1min钟之内,大大加快了物料的处理速度,不用蔗渣作助滤剂,减少蔗渣在100℃受热条件下带人色素物会增加蔗汁的色值,降低干滤泥糖度,减少洗水量、节约能量,降低滤泥水分含量、降低滤泥的运输量、促进企业环境有清洁生产;3. A decanter centrifuge is used instead of a vacuum suction filter without filter cloth. The material is quickly separated by the centrifugal force generated by the high-speed rotation in the decanter centrifuge. The residence time is within 1 minute, which greatly speeds up the material processing. Speed, without using bagasse as a filter aid, reducing the color value of sugarcane juice, reducing the sugar content of dry filter mud, reducing the amount of washing water, saving energy, reducing the moisture content of filter mud, and reducing filtration Reduce the transportation volume of mud and promote the clean production of the enterprise environment;

4、无滤布真空吸滤机由于滤泥水分高,难以进一步进行综合利用,给环境造成一定的压力;同时也因洗水量过大,造成滤液锤度偏低,增大后工序的蒸发量。沉降离心机的出现将给制糖澄清工艺带来新的理念,解决滤泥含水量高对环境造成影响的问题,加快了物料的处理速度,减少糖汁在高温条件下的化学变化和蔗糖分转化损失;4. Due to the high water content of the filter mud, the vacuum suction filter without filter cloth is difficult to further comprehensively utilize, which puts a certain pressure on the environment; at the same time, due to the excessive washing water, the filtrate hammer is low, which increases the evaporation of the subsequent process. . The appearance of the sedimentation centrifuge will bring new ideas to the sugar clarification process, solve the problem of high water content in the filter mud that affects the environment, speed up the processing of materials, and reduce the chemical changes and sucrose content of sugar juice under high temperature conditions. conversion loss;

5、有利于制糖生产的糖品质量、收回、节能、环保、降耗的落实,可给糖厂带来稳定持续的经济效益,其经济效益、社会效益、环境效益显著,因而有很好的应用前景。5. The implementation of sugar product quality, recovery, energy saving, environmental protection and consumption reduction, which is beneficial to sugar production, can bring stable and continuous economic benefits to sugar factories. Its economic benefits, social benefits and environmental benefits are significant, so it has a good application prospects.

附图说明Description of drawings

图1是本发明甘蔗糖厂泥汁的离心过滤自动控制系统的结构示意图;Fig. 1 is the structural representation of the centrifugal filtration automatic control system of sugarcane sugar factory mud juice of the present invention;

图2是本发明甘蔗糖厂泥汁的离心过滤自动控制系统的工艺路线图;Fig. 2 is the process roadmap of the centrifugal filtration automatic control system of sugarcane sugar factory mud juice of the present invention;

图中序号的名称为:The names of the serial numbers in the figure are:

1、糖泥沉淀池,2、沉淀池阀,3、输送泵,4、输送调节阀,5、输送流量计,6、Ⅰ#离心机,7、Ⅰ#排气罐,8、Ⅰ#卸料阀,9、进料阀,10、进料泵,11、调节阀,12、进料流量计,13、Ⅱ#离心机,14、Ⅱ#排气罐,15、Ⅱ#卸料阀,16、搅拌罐溢流口,17、搅拌罐液位计,18、搅拌罐排空口,19、搅拌装置,20、搅拌罐,21、存储罐液位计,22、存储罐溢流口,23、存储罐,24、存储罐排空口,25、糖液止回阀,26、糖液阀,27、洗水流量计,28、洗水止回阀,29、洗水阀,30、洗水流量阀,31、洗水输送阀,32、洗水罐,33、Ⅰ#冲洗水止回阀,34、Ⅰ#冲洗水阀,35、Ⅱ#冲洗水阀,36、Ⅱ#冲洗水止回阀,37、控制器,38、回流管道。1. Sugar sludge sedimentation tank, 2. Sedimentation tank valve, 3. Delivery pump, 4. Delivery regulating valve, 5. Delivery flow meter, 6. Ⅰ# centrifuge, 7. Ⅰ# exhaust tank, 8. Ⅰ# discharge tank Feed valve, 9, feed valve, 10, feed pump, 11, regulating valve, 12, feed flow meter, 13, Ⅱ# centrifuge, 14, Ⅱ# exhaust tank, 15, Ⅱ# discharge valve, 16. Stirring tank overflow port, 17. Stirring tank level gauge, 18. Stirring tank emptying port, 19. Stirring device, 20. Stirring tank, 21. Storage tank level gauge, 22. Storage tank overflow port, 23. Storage tank, 24. Storage tank emptying port, 25. Sugar solution check valve, 26. Sugar solution valve, 27. Washing water flow meter, 28. Washing water check valve, 29. Washing water valve, 30, Washing water flow valve, 31, washing water delivery valve, 32, washing water tank, 33, Ⅰ# flushing water check valve, 34, Ⅰ# flushing water valve, 35, Ⅱ# flushing water valve, 36, Ⅱ# flushing water Check valve, 37, controller, 38, return flow pipeline.

具体实施方式Detailed ways

为了更加详细的介绍本发明,下面结合实施例,对本发明做进一步说明。In order to introduce the present invention in more detail, the present invention will be further described below in conjunction with the embodiments.

实施例1Example 1

一种甘蔗糖厂泥汁的离心过滤自动控制系统,该系统包括糖泥沉淀池1、Ⅰ#离心机6、Ⅱ#离心机13、搅拌罐20、存储罐23、洗水罐32和控制器37;An automatic control system for centrifugal filtration of sludge in a sugarcane sugar factory, the system includes a sugar sludge sedimentation tank 1, a #I centrifuge 6, a #II centrifuge 13, a stirring tank 20, a storage tank 23, a washing tank 32 and a controller 37;

所述糖泥沉淀池1通过管道与Ⅰ#离心机6的进料口连接;糖泥沉淀池1与Ⅰ#离心机6之间的管道上从糖泥沉淀池1端开始依次安装有沉淀池阀2、输送泵3、输送调节阀4和输送流量计5;Ⅰ#离心机6的液体出口通过安装有Ⅰ#排气罐7的管道与存储罐23连接;Ⅰ#离心机6的固体出口通过导管与搅拌罐20连接;搅拌罐20通过管道与Ⅱ#离心机13的进料口连接;搅拌罐20与Ⅱ#离心机13之间的管道上从搅拌罐20端开始依次安装有进料泵10、调节阀11和进料流量计12;Ⅱ#离心机13的液体出口通过安装有Ⅱ#排气罐14的管道与存储罐23连接;Ⅱ#离心机13的固体出口安装有将泥渣导出的排放管;搅拌罐20还通过管道与洗水罐32连接,搅拌罐20与洗水罐32之间的管道上从洗水罐32端开始依次安装有洗水流量阀30和洗水流量计27。The sugar sludge sedimentation tank 1 is connected with the feed port of the I# centrifuge 6 through a pipeline; the pipeline between the sugar sludge sedimentation tank 1 and the I# centrifuge 6 is sequentially equipped with sedimentation tanks from the sugar sludge sedimentation tank 1 end Valve 2, delivery pump 3, delivery regulating valve 4 and delivery flowmeter 5; the liquid outlet of I# centrifuge 6 is connected to the storage tank 23 through the pipeline installed with I# exhaust tank 7; the solid outlet of I# centrifuge 6 It is connected to the stirring tank 20 through a conduit; the stirring tank 20 is connected to the feed port of the Ⅱ# centrifuge 13 through a pipeline; the pipeline between the stirring tank 20 and the Ⅱ# centrifuge 13 is sequentially installed with feed materials from the end of the stirring tank 20 Pump 10, regulating valve 11 and feed flow meter 12; The liquid outlet of Ⅱ# centrifuge 13 is connected with storage tank 23 through the pipeline that Ⅱ# exhaust tank 14 is installed; The solid outlet of Ⅱ# centrifuge 13 is equipped with The discharge pipe that the slag is exported; the mixing tank 20 is also connected with the washing water tank 32 through a pipeline, and the washing water flow valve 30 and the washing water flow valve 30 are installed in sequence from the washing water tank 32 end on the pipeline between the mixing tank 20 and the washing water tank 32 flowmeter27.

控制器37分别与Ⅰ#离心机6、Ⅱ#离心机13、沉淀池阀2、输送泵3、调节阀4、输送流量计5、进料泵10、调节阀11、进料流量计12、搅拌罐20、洗水流量阀30和洗水流量计27连接。The controller 37 is respectively connected with I# centrifuge 6, II# centrifuge 13, sedimentation tank valve 2, conveying pump 3, regulating valve 4, conveying flowmeter 5, feed pump 10, regulating valve 11, feed flowmeter 12, The stirring tank 20, the washing water flow valve 30 and the washing water flowmeter 27 are connected.

洗水罐32与洗水流量阀30之间的管道上安装有洗水输送阀31;洗水流量阀30与洗水流量计27之间的管道上从洗水流量阀30端开始依次安装有洗水阀29和洗水止回阀28;洗水输送阀31、洗水阀29和洗水止回阀28分别与控制器37连接。A washing water delivery valve 31 is installed on the pipeline between the washing water tank 32 and the washing water flow valve 30; The washing water valve 29 and the washing water check valve 28; the washing water delivery valve 31, the washing water valve 29 and the washing water check valve 28 are respectively connected with the controller 37.

洗水流量阀30与洗水输送阀31之间的管道还通过安装有Ⅰ#冲洗水止回阀33、Ⅰ#冲洗水阀34的管道与沉淀池阀2和输送泵3之间的管道连接;洗水流量阀30与洗水输送阀31之间的管道还通过安装有Ⅱ#冲洗水阀35和Ⅱ#冲洗水止回阀36的管道与搅拌罐20和进料泵10之间的管道连接;Ⅰ#冲洗水阀34和Ⅱ#冲洗水阀35分别与控制器37连接。The pipeline between the washing water flow valve 30 and the washing water delivery valve 31 is also connected to the pipeline between the sedimentation tank valve 2 and the delivery pump 3 through the pipeline equipped with I# flushing water check valve 33 and I# flushing water valve 34 The pipeline between the washing water flow valve 30 and the washing water delivery valve 31 is also installed with the pipeline between the Ⅱ# flushing water valve 35 and the Ⅱ# flushing water check valve 36 and the pipeline between the mixing tank 20 and the feed pump 10 Connection; Ⅰ# flushing water valve 34 and Ⅱ# flushing water valve 35 are connected with controller 37 respectively.

Ⅰ#排气罐7与存储罐23之间的管道上安装有糖液止回阀25和糖液阀26,糖液阀26与控制器37连接。A sugar solution check valve 25 and a sugar solution valve 26 are installed on the pipeline between the I# exhaust tank 7 and the storage tank 23 , and the sugar solution valve 26 is connected to a controller 37 .

搅拌罐20的上部设置有搅拌罐溢流口16,搅拌罐20的底部设置有搅拌罐排空口18,搅拌罐20内安装有搅拌装置19,搅拌罐20内还安装有搅拌罐液位计17;搅拌装置19和搅拌罐液位计17分别与控制器37连接。The upper part of the stirring tank 20 is provided with a stirring tank overflow port 16, the bottom of the stirring tank 20 is provided with a stirring tank emptying port 18, a stirring device 19 is installed in the stirring tank 20, and a stirring tank liquid level gauge is also installed in the stirring tank 20 17; the stirring device 19 and the liquid level gauge 17 of the stirring tank are connected to the controller 37 respectively.

存储罐23的上部设置有存储罐溢流口22,存储罐23的下部设置有存储罐排空口24,存储罐23内安装有存储罐液位计21,存储罐液位计21与控制器37连接;存储罐23还连通有将糖汁输送去加工的输送管。The upper part of the storage tank 23 is provided with a storage tank overflow port 22, the lower part of the storage tank 23 is provided with a storage tank emptying port 24, and a storage tank liquid level gauge 21 is installed in the storage tank 23, and the storage tank liquid level gauge 21 and the controller 37 is connected; storage tank 23 is also communicated with the conveying pipe that sugar juice is transported to process.

控制器37能外接触摸显示屏,触摸显示屏能显示当前系统的运行参数,并根据实际情况进行可视化操作。The controller 37 can be externally connected with a touch screen, which can display the operating parameters of the current system and perform visual operations according to actual conditions.

控制器37包括主控模块、执行模块、流量控制模块、温度控制模块、故障检测模块和存储模块;控制器37为集成电路、PLC控制器或单片机中任一种;控制方法包括以下步骤:The controller 37 includes a main control module, an execution module, a flow control module, a temperature control module, a fault detection module and a storage module; the controller 37 is any one of an integrated circuit, a PLC controller or a single-chip microcomputer; the control method includes the following steps:

(1)操作人员通过触摸显示屏完成控制器的相关设置,控制器完成Ⅰ#离心机和Ⅱ#离心机的正常驱动;(1) The operator completes the relevant settings of the controller by touching the display screen, and the controller completes the normal driving of Ⅰ# centrifuge and Ⅱ# centrifuge;

(2)运行系统,输送泵将降池沉降得到的泥汁输送到Ⅰ#离心机进行泥汁分离,入料量控制为10~13m³/h,分离得到的滤汁输送进入存储罐,分离得到的泥渣排到搅拌罐中;(2) To operate the system, the transfer pump transfers the mud juice obtained from the sedimentation of the settling tank to the Ⅰ# centrifuge for mud juice separation. The sludge is discharged into the mixing tank;

(3)打开洗水阀,往搅拌罐中加入洗水并搅拌,洗水加入量为每百吨泥渣加入2.9~3.5吨的洗水;(3) Open the washing water valve, add washing water into the mixing tank and stir, the amount of washing water added is 2.9 to 3.5 tons of washing water per hundred tons of sludge;

(4)进料泵将搅拌罐中的物料输送到Ⅱ#离心机进行固液分离,分离得到的滤汁经过锤度检测,若锤度>3°BX,则将滤汁通过管道重新进入Ⅰ#离心机,若锤度≤3°BX则输送进入存储罐与步骤(1)的滤汁混合,再输送去浓缩罐,分离得到的滤泥输送去用于生产有机肥或饲料;分离得到的滤泥的含水量≤55%,滤泥糖度≤4.5%;(4) The feed pump transports the material in the mixing tank to the Ⅱ# centrifuge for solid-liquid separation, and the separated filtered juice is tested by Brix, if the Brix > 3°BX, the filtered juice will be re-entered into Ⅰ through the pipeline #Centrifuge, if the hammer is less than or equal to 3°BX, it will be transported into the storage tank and mixed with the filtered juice in step (1), and then transported to the concentration tank, and the separated filter mud will be transported to produce organic fertilizer or feed; the separated The water content of the filter mud is ≤55%, and the sugar content of the filter mud is ≤4.5%;

(5)触摸显示屏上实时显示当前系统的运行参数,并根据设定通过控制器调节入料量的大小,对纸浆水分的吸取排放进行控制。(5) The operating parameters of the current system are displayed in real time on the touch screen, and the amount of feed is adjusted through the controller according to the settings to control the absorption and discharge of pulp moisture.

本申请人于2016/17榨季进行对比测试,记录数据如下:糖厂使用无滤布真空吸滤机,洗水量为7.81%(冼水量与蔗重量比),滤泥水分70%,干滤泥糖度6.3%(湿滤泥糖度1.9%);使用本发明的甘蔗糖厂泥汁的离心过滤自动控制系统,泥汁通过二次沉降离心机分离,洗水量为3.06%(冼水量与蔗的重量比),滤泥水分低于55%,干滤泥糖度低于4.5%。The applicant conducted a comparative test in the 2016/17 cropping season, and the recorded data are as follows: the sugar factory uses a vacuum suction filter without filter cloth, the washing water volume is 7.81% (the ratio of washing water volume to cane weight), the water content of the filter mud is 70%, and the dry filtration The mud sugar content is 6.3% (the wet filter mud sugar content is 1.9%); using the centrifugal filtration automatic control system of the mud juice of the sugarcane sugar factory of the present invention, the mud juice is separated by a secondary sedimentation centrifuge, and the washing water volume is 3.06% (the washing water volume is the same as that of the sugar cane weight ratio), the moisture content of the filter mud is less than 55%, and the sugar content of the dry filter mud is less than 4.5%.

经济效益计算:Economic benefit calculation:

本申请人日榨蔗量4000吨,榨季总榨蔗量45万吨,滤泥产率1.5%。The applicant can squeeze 4,000 tons of cane per day, and the total sugar cane crushed during the crushing season is 450,000 tons, and the filter mud yield is 1.5%.

(1)干滤泥糖度降低多产糖的效益:450000吨×1.5%(6.3%-4,5%)×5000元/吨=607500.00元=60.75万元(糖价以5000元/吨计)。(1) The benefit of reducing the sugar content of dry filter sludge to produce more sugar: 450,000 tons × 1.5% (6.3%-4,5%) × 5,000 yuan/ton = 607,500.00 yuan = 607,500 yuan (sugar price is calculated at 5,000 yuan/ton) .

(2)洗水量减少节约能量的效益:由于节省洗水量,减少后工序的蒸发水量而产生效益,450000吨×( 7.81%-3.06%)×12元/吨蒸汽=256500元= 25.65万元(1吨蒸汽蒸发1吨水,蒸汽以12元/吨计)。(2) The benefits of saving energy by reducing the amount of washing water: due to the saving of washing water and the reduction of evaporated water in the subsequent process, benefits are generated, 450,000 tons × (7.81%-3.06%) × 12 yuan/ton of steam = 256,500 yuan = 256,500 yuan ( 1 ton of steam evaporates 1 ton of water, steam is calculated at 12 yuan/ton).

(3)由于滤泥水分降低减少运输量产生的效益为10万元。 (3) The benefit generated by reducing the transportation volume due to the reduction of the filter mud moisture is 100,000 yuan.

即每个榨季产生效益为:96.40万元。That is, the profit generated in each cropping season is: 964,000 yuan.

上述说明并非是对本发明的限制,本发明也并不限于上述实例,本技术领域的普通技术人员,在本发明的实质范围内,作出的变化、改型、添加或替换,都应属于本发明的保护范围。The above description is not a limitation to the present invention, and the present invention is not limited to the above-mentioned examples. Those of ordinary skill in the art, within the scope of the present invention, any changes, modifications, additions or replacements should belong to the present invention scope of protection.

Claims (8)

1. a kind of centrifugal filtration automatic control system of cane sugar factory mud juice, it is characterised in that:The system includes sugared mud sedimentation basin (1), I # centrifuges(6), II # centrifuges(13), agitator tank(20), storage tank(23), wash water tank(32)And controller(37);
The sugar mud sedimentation basin(1)Pass through pipeline and I # centrifuges(6)Feed inlet connection;Sugared mud sedimentation basin(1)It is centrifuged with I # Machine(6)Between pipeline on from sugared mud sedimentation basin(1)End starts to be sequentially installed with sedimentation basin valve(2), delivery pump(3), conveying adjust Save valve(4)With transport Stream gauge(5);I # centrifuges(6)Liquid outlet by being equipped with I # exhaust canisters(7)Pipeline and storage Tank(23)Connection;I # centrifuges(6)Solid outlet pass through conduit and agitator tank(20)Connection;Agitator tank(20)By pipeline with II # centrifuges(13)Feed inlet connection;Agitator tank(20)With II # centrifuges(13)Between pipeline on from agitator tank(20)End Start to be sequentially installed with feed pump(10), regulating valve(11)And feed flow meter(12);II # centrifuges(13)Liquid outlet lead to It crosses and II # exhaust canisters is installed(14)Pipeline and storage tank(23)Connection;II # centrifuges(13)Solid outlet be equipped with mud Delivery pipe derived from slag;Agitator tank(20)Also pass through pipeline and wash water tank(32)Connection, agitator tank(20)With wash water tank(32)It Between pipeline on from wash water tank(32)End starts to be sequentially installed with wash water flow valve(30)With wash water flowmeter(27);
The controller(37)Respectively with I # centrifuges(6), II # centrifuges(13), sedimentation basin valve(2), delivery pump(3), adjust Valve(4), transport Stream gauge(5), feed pump(10), regulating valve(11), feed flow meter(12), agitator tank(20), wash water flow Valve(30)With wash water flowmeter(27)Connection.
2. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:Wash water tank (32)With wash water flow valve(30)Between pipeline on wash water transfer valve is installed(31);Wash water flow valve(30)With wash water flow Meter(27)Between pipeline on from wash water flow valve(30)End starts to be sequentially installed with wash water valve(29)With wash water check-valves(28); Wash water transfer valve(31), wash water valve(29)With wash water check-valves(28)Respectively with controller(37)Connection.
3. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:Wash water stream Measure valve(30)With wash water transfer valve(31)Between pipeline also by be equipped with I # rinse Water Check Valve(33), I # rinse water valves (34)Pipeline and sedimentation basin valve(2)And delivery pump(3)Between pipeline connection;Wash water flow valve(30)With wash water transfer valve (31)Between pipeline also by being equipped with II # rinse water valves(35)Water Check Valve is rinsed with II #(36)Pipeline and agitator tank (20)And feed pump(10)Between pipeline connection;I # rinse water valves(34)With II # rinse water valves(35)Respectively with controller (37)Connection.
4. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:I # is vented Tank(7)With storage tank(23)Between pipeline on liquid glucose check-valves is installed(25)With liquid glucose valve(26), liquid glucose valve(26)With control Device processed(37)Connection.
5. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:Described Agitator tank(20)Top be provided with agitator tank overflow port(16), agitator tank(20)Bottom be provided with agitator tank evacuation port (18), agitator tank(20)Agitating device is inside installed(19), agitator tank(20)Inside it is also equipped with agitator tank liquid level gauge(17);Stirring Device(19)With agitator tank liquid level gauge(17)Respectively with controller(37)Connection.
6. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:Described Storage tank(23)Top be provided with storage tank overflow port(22), storage tank(23)Lower part be provided with storage tank evacuation port (24), storage tank(23)Storage tank liquid level gauge is inside installed(21), storage tank liquid level gauge(21)With controller(37)Connection;Storage Tank(23)Also it is communicated with the delivery pipe that syrup conveying is gone to processing.
7. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:Described Controller(37)The external touch display screen of energy, touch display screen can show the operating parameter of current system, and according to actual conditions Carry out visualized operation.
8. the centrifugal filtration automatic control system of cane sugar factory mud juice according to claim 1, it is characterised in that:The control Device processed(37)Including main control module, execution module, flow-control module, temperature control modules, fault detection module and storage mould Block;Controller(37)It is any in integrated circuit, PLC controller or microcontroller;Control method includes the following steps:
(1)Operating personnel complete the related of controller by touch display screen and set, and controller completes I # centrifuges and II # centrifugations The normal driving of machine;
(2)The mud juice that drop pond settles is transported to I # centrifuges and carries out mud juice separation, feeding control by operating system, delivery pump 10 ~ 13m3/h is made as, isolated filtered juice delivers into storage tank, and isolated body refuse is discharged in agitator tank;
(3)Wash water valve is opened, wash water is added in into agitator tank and is stirred, wash water addition adds in 2.9~3.5 for every hundred tons of body refuses The wash water of ton;
(4)Material in agitator tank is transported to II # centrifuges and carries out separation of solid and liquid by feed pump, and isolated filtered juice is by hammer Degree detection, if 3 ° of BX of brix >, reenters I # centrifuges by pipeline by filtered juice, delivers into and deposit if the BX of brix≤3 ° Storage tank and step(1)Filtered juice mixing, then convey concentration tank, the conveying of isolated filter mud goes to produce organic fertilizer or feeding Material;Water content≤55% of isolated filter mud, filter mud pol≤4.5%;
(5)The operating parameter of real-time display current system in touch display screen, and adjust feeding according to controller is set by Size, the absorption of paper pulp moisture discharge is controlled.
CN201810113777.7A 2018-02-05 2018-02-05 Automatic control system for centrifugal filtration of mud juice in cane sugar factory Pending CN108211511A (en)

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CN111813068A (en) * 2020-08-11 2020-10-23 中国轻工业南宁设计工程有限公司 Sugar Factory Sugar Juice Filtration Intelligent Control System

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