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CN108202136A - The flow passage structure of die casting - Google Patents

The flow passage structure of die casting Download PDF

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Publication number
CN108202136A
CN108202136A CN201611178155.XA CN201611178155A CN108202136A CN 108202136 A CN108202136 A CN 108202136A CN 201611178155 A CN201611178155 A CN 201611178155A CN 108202136 A CN108202136 A CN 108202136A
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China
Prior art keywords
cavity
die
runner
casting mold
flow
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Pending
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CN201611178155.XA
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Chinese (zh)
Inventor
孟强
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Suzhou Hanyang Precision Electronics Co Ltd
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Suzhou Hanyang Precision Electronics Co Ltd
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Priority to CN201611178155.XA priority Critical patent/CN108202136A/en
Publication of CN108202136A publication Critical patent/CN108202136A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2272Sprue channels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明涉及一种流道结构,特别是涉及一种压铸模具的流道结构。本发明的压铸模具的流道结构,该压铸模具具有依序设立的流道结构、型腔及排气结构,该型腔的一端具有深孔,该流道结构局部的竖直截面面积沿汤料流向方向逐渐变小,该流道结构的进胶口呈单一流向,直着指向所述型腔位置,该排气结构的宽度略小于所述型腔的宽度。本发明的压铸模具的流道结构,在成型时深孔处不会成为流动的末端,型腔内的气体不会包裹在深孔处,型腔一侧的深孔处不再产生包风、冷料现象。

The invention relates to a flow channel structure, in particular to a flow channel structure of a die-casting mold. The flow channel structure of the die-casting mold of the present invention, the die-casting mold has a flow channel structure, a cavity and an exhaust structure set up in sequence, one end of the cavity has a deep hole, and the vertical cross-sectional area of the part of the flow channel structure is along the The flow direction of the material gradually becomes smaller, the glue inlet of the flow channel structure is in a single flow direction, pointing directly to the position of the cavity, and the width of the exhaust structure is slightly smaller than the width of the cavity. The runner structure of the die-casting mold of the present invention will not become the end of the flow at the deep hole during molding, the gas in the cavity will not be wrapped in the deep hole, and the deep hole on one side of the cavity will no longer generate air, Cold material phenomenon.

Description

压铸模具的流道结构Runner structure of die casting mold

【技术领域】【Technical field】

本发明涉及一种流道结构,特别是涉及一种压铸模具的流道结构。The invention relates to a flow channel structure, in particular to a flow channel structure of a die-casting mold.

【背景技术】【Background technique】

一些金属工件通常会使用压铸的方式进行成型,如汽车的安全带芯轴。Some metal workpieces are usually formed by die casting, such as the seat belt mandrel of a car.

请参阅图1所示,图1绘示了现有技术的一种压铸模具的流道结构示意图。该压铸模具所成型的产品10一端具有凸柱11,因此对应在模具上型腔的一端具有深孔,现有技术的压铸模具具有依序设立的流道结构12、紧邻流道结构12的型腔15、型腔15一侧的排气结构13,而所述深孔设于所述型腔15的一端。Please refer to FIG. 1 . FIG. 1 shows a schematic diagram of a runner structure of a die-casting mold in the prior art. One end of the product 10 formed by this die-casting mold has a boss 11, so one end corresponding to the cavity on the mold has a deep hole. Cavity 15, the exhaust structure 13 on one side of the cavity 15, and the deep hole is arranged at one end of the cavity 15.

目前的流道结构12是采用单一方向的进胶口14,指向深孔位置,由此可以利用角度因素使深孔位置迅速充填,从而靠充填速度使深孔位置中的空气及时排除,避免造成包风的现象。The current flow channel structure 12 adopts a single-directional glue inlet 14, pointing to the position of the deep hole, so that the position of the deep hole can be filled quickly by using the angle factor, so that the air in the position of the deep hole can be removed in time by the filling speed, and the air in the position of the deep hole can be avoided Wind phenomenon.

然而,若产品10凸柱11的头端的胶位过薄,深孔位置中的汤料仍无法迅速充填,使得深孔内的空气无法排出,从而变成流动的模端,使得生产出来的产品10在深孔位置处造成包风、冷料现象。However, if the glue position at the head end of the protruding post 11 of the product 10 is too thin, the soup stock in the deep hole position cannot be filled quickly, so that the air in the deep hole cannot be discharged, thereby becoming a flowing die end, making the produced product 10 Cause wind and cold material phenomenon at the position of the deep hole.

有鉴于此,实有必要开发一种压铸模具的流道结构,以解决上述深孔位置处包风、冷料的问题。In view of this, it is necessary to develop a flow channel structure of a die-casting mold to solve the above-mentioned problems of air trapping and cold material at the position of the deep hole.

【发明内容】【Content of invention】

因此,本发明的目的是提供一种压铸模具的流道结构,能够解决现有技术压铸模具在型腔侧面具有深孔时,生产出来的产品易造成包风、冷料的问题。Therefore, the object of the present invention is to provide a flow channel structure of a die-casting mold, which can solve the problem that the produced product is prone to wind and cold material when the die-casting mold in the prior art has deep holes on the side of the cavity.

为了达到上述目的,本发明的压铸模具的流道结构,该压铸模具具有依序设立的流道结构、型腔及排气结构,该型腔的一端具有深孔,该流道结构局部的竖直截面面积沿汤料流向方向逐渐变小,该流道结构的进胶口呈单一流向,直着指向所述型腔位置,该排气结构的宽度略小于所述型腔的宽度。In order to achieve the above object, the flow channel structure of the die-casting mold of the present invention has a flow channel structure, a cavity and an exhaust structure set up in sequence, one end of the cavity has a deep hole, and the vertical part of the flow channel structure The straight cross-sectional area gradually becomes smaller along the direction of soup stock flow, the glue inlet of the runner structure is in a single flow direction, pointing straight to the position of the cavity, and the width of the exhaust structure is slightly smaller than the width of the cavity.

可选地,所述流道结构包括主流道及分流道,主流道与压铸模具的喷嘴连接,分流道的一端与主流道连接,另一端连接进胶口,所述主流道的竖直截面面积逐渐变小。Optionally, the runner structure includes a main channel and a branch channel, the main channel is connected to the nozzle of the die-casting mold, one end of the branch channel is connected to the main channel, and the other end is connected to the glue inlet, and the vertical cross-sectional area of the main channel is Gradually get smaller.

可选地,所述主流道的宽度沿流向方向由宽变窄。Optionally, the width of the main channel changes from wide to narrow along the flow direction.

可选地,所述主流道的厚度沿流向方向由厚变薄。Optionally, the thickness of the main channel changes from thick to thin along the flow direction.

相较于现有技术,本发明的压铸模具的流道结构,由于流道结构的竖直截面面积逐渐变小,设计成渐变式,能够起到加速充填的作用,且将进胶口设计成单一地直着指向型腔位置,加大了充填的截面积,还将排气结构的宽度设计成略小于所述型腔的宽度,在充填过程中,加大了排气的截面积。由此,在成型时深孔处不会成为流动的末端,型腔内的气体不会包裹在深孔处,型腔一侧的深孔处不再产生包风、冷料现象。Compared with the prior art, the runner structure of the die-casting mold of the present invention is designed as a gradual change because the vertical cross-sectional area of the runner structure gradually decreases, which can accelerate the filling, and the glue inlet is designed as Single pointing directly to the position of the cavity increases the cross-sectional area of filling, and the width of the exhaust structure is designed to be slightly smaller than the width of the cavity, which increases the cross-sectional area of exhaust during the filling process. Therefore, the deep hole will not become the end of the flow during molding, the gas in the cavity will not be wrapped in the deep hole, and the deep hole on the side of the cavity will no longer have the phenomenon of air entrainment and cold material.

【附图说明】【Description of drawings】

图1绘示现有技术的一种压铸模具的流道结构示意图。FIG. 1 is a schematic diagram of a runner structure of a die-casting mold in the prior art.

图2绘示本发明的压铸模具的流道结构一较佳实施例的结构示意图。FIG. 2 is a structural schematic diagram of a preferred embodiment of the runner structure of the die-casting mold of the present invention.

【具体实施方式】【Detailed ways】

请参阅图2所示,图2绘示为本发明的压铸模具的流道结构一较佳实施例的结构示意图。Please refer to FIG. 2 . FIG. 2 is a structural schematic diagram of a preferred embodiment of the runner structure of the die-casting mold of the present invention.

本发明的压铸模具的流道结构,该压铸模具所成型的产品100一端具有凸柱110,该压铸模具具有依序设立的流道结构120、型腔150及排气结构130,该型腔150的一端具有深孔成型凸柱110,该流道结构120局部的竖直截面面积沿汤料流向方向逐渐变小,该流道结构120的进胶口140呈单一流向,直着指向所述型腔150位置,该排气结构130的宽度略小于所述型腔150的宽度。In the flow channel structure of the die-casting mold of the present invention, the product 100 formed by the die-casting mold has a boss 110 at one end, and the die-casting mold has a flow channel structure 120, a cavity 150 and an exhaust structure 130 set up in sequence. The cavity 150 One end of the channel structure 120 has a deep hole forming boss 110, and the local vertical cross-sectional area of the channel structure 120 gradually becomes smaller along the direction of soup flow, and the glue inlet 140 of the channel structure 120 is in a single flow direction, pointing directly to the shape. At the position of the cavity 150 , the width of the exhaust structure 130 is slightly smaller than the width of the cavity 150 .

其中,所述流道结构120包括主流道121及分流道122,主流道121与压铸模具的喷嘴160连接,分流道122的一端与主流道121连接,另一端连接进胶口140,为了更好地加速充填,所述主流道121的竖直截面面积沿汤料流向方向逐渐变小。Wherein, the runner structure 120 includes a main channel 121 and a branch channel 122, the main channel 121 is connected to the nozzle 160 of the die-casting mold, one end of the branch channel 122 is connected to the main channel 121, and the other end is connected to the glue inlet 140, for better To accelerate the filling, the vertical cross-sectional area of the main channel 121 gradually decreases along the direction of soup flow.

其中,所述主流道121的宽度沿汤料流向方向由宽变窄,使主流道121的竖直截面面积逐渐变小,或者所述主流道121的厚度沿汤料流向方向由厚变薄,使主流道121的竖直截面面积逐渐变小,或者二者同时变化使主流道121的竖直截面面积逐渐变小。Wherein, the width of the main channel 121 is narrowed from wide along the direction of soup flow, so that the vertical cross-sectional area of the main channel 121 is gradually reduced, or the thickness of the main channel 121 is changed from thick to thin along the direction of soup flow, The vertical cross-sectional area of the main flow channel 121 is gradually reduced, or both are changed simultaneously so that the vertical cross-sectional area of the main flow channel 121 is gradually reduced.

由此,流道结构120的竖直截面积面积逐渐变小,即设计成渐变式,能够在汤料充填过程中有加速动作,起到加速充填的作用,减小了因流长比过长而造成冷料的发生。As a result, the vertical cross-sectional area of the flow channel structure 120 gradually becomes smaller, that is, it is designed as a gradual change type, which can accelerate the action during the filling process of the soup, and play the role of accelerating the filling, reducing the flow length ratio caused by too long And cause the occurrence of cold material.

将进胶口140设计成单一地直着指向型腔150位置,加大了充填的截面积,能够均匀充填,使深孔位置处与其他位置能够同时充填,不会产生因充填不均而造成深孔内有冷料的积累。The glue inlet 140 is designed to point directly to the position of the cavity 150, which increases the cross-sectional area of filling and can be filled evenly, so that the position of the deep hole and other positions can be filled at the same time, and there will be no problems caused by uneven filling. There is accumulation of cold material in the deep hole.

将排气结构130的宽度设计成略小于型腔150的宽度,加大了排气的截面积,在充填过程中,能有效地保持汤料的温度及不要产生反包,造成卷气及包风的现象发生。The width of the exhaust structure 130 is designed to be slightly smaller than the width of the cavity 150, and the cross-sectional area of the exhaust is increased. During the filling process, the temperature of the soup can be effectively maintained and no turn-up will occur, causing air entrainment and entrapment. The phenomenon of wind occurs.

相较于现有技术,本发明的压铸模具的流道结构,在成型时深孔处不会成为流动的末端,型腔150内的气体不会包裹在深孔处,型腔150一侧的深孔处不再产生包风、冷料现象。Compared with the prior art, the flow channel structure of the die-casting mold of the present invention does not become the end of the flow at the deep hole during molding, the gas in the cavity 150 will not be wrapped in the deep hole, and the side of the cavity 150 There is no longer any wind or cold material in the deep hole.

Claims (4)

1.一种压铸模具的流道结构,该压铸模具具有依序设立的流道结构、型腔及排气结构,该型腔的一端具有深孔,其特征在于,该流道结构局部的竖直截面面积沿汤料流向方向逐渐变小,该流道结构的进胶口呈单一流向,直着指向所述型腔位置,该排气结构的宽度略小于所述型腔的宽度。1. A runner structure of a die-casting mold, the die-casting mold has a runner structure, a cavity and an exhaust structure set up in sequence, one end of the cavity has a deep hole, it is characterized in that the vertical part of the runner structure The straight cross-sectional area gradually becomes smaller along the direction of soup stock flow, the glue inlet of the runner structure is in a single flow direction, pointing straight to the position of the cavity, and the width of the exhaust structure is slightly smaller than the width of the cavity. 2.根据权利要求1所述的压铸模具的流道结构,其特征在于,所述流道结构包括主流道及分流道,主流道与压铸模具的喷嘴连接,分流道的一端与主流道连接,另一端连接进胶口,所述主流道的竖直截面面积沿汤料流向方向逐渐变小。2. The runner structure of the die-casting mold according to claim 1, wherein the runner structure comprises a main runner and a runner, the main runner is connected to the nozzle of the die-casting mold, and one end of the runner is connected to the main runner, The other end is connected to the glue inlet, and the vertical cross-sectional area of the main channel gradually decreases along the direction of soup flow. 3.根据权利要求2所述的压铸模具的流道结构,其特征在于,所述主流道的宽度沿汤料流向方向由宽变窄。3 . The runner structure of the die-casting mold according to claim 2 , wherein the width of the main runner changes from wide to narrow along the direction of soup flow. 4 . 4.根据权利要求2或3所述的压铸模具的流道结构,其特征在于,所述主流道的厚度沿汤料流向方向由厚变薄。4. The runner structure of the die-casting mold according to claim 2 or 3, wherein the thickness of the main runner changes from thick to thin along the direction of soup flow.
CN201611178155.XA 2016-12-19 2016-12-19 The flow passage structure of die casting Pending CN108202136A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076315A (en) * 2019-05-26 2019-08-02 深圳市宝田精工塑胶模具有限公司 Runner structure and zinc alloy forming die
CN111590050A (en) * 2020-05-27 2020-08-28 湛江德利车辆部件有限公司 Multi-cavity pouring system for aluminum alloy retainer
CN112338162A (en) * 2020-09-30 2021-02-09 有研工程技术研究院有限公司 Pouring gate system for preparing plate-shaped castings and semi-solid die-casting forming process

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CN204603263U (en) * 2014-11-07 2015-09-02 华孚精密金属科技(常熟)有限公司 The flow passage structure of die casting
CN205183736U (en) * 2015-12-03 2016-04-27 天津爱田汽车部件有限公司 Pouring structure of large -scale die casting

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Publication number Priority date Publication date Assignee Title
CA2338502A1 (en) * 1998-07-30 2000-02-10 Alusuisse Technology & Management Ltd. Casting system for thixoforms
CN102527986A (en) * 2010-12-31 2012-07-04 东莞市东升压铸模具有限公司 A die-casting mold for a hydraulic brake distribution valve
CN103958095A (en) * 2011-09-16 2014-07-30 Ksm铸造集团有限公司 Three-plate die casting tool having a gating system, and gating system
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076315A (en) * 2019-05-26 2019-08-02 深圳市宝田精工塑胶模具有限公司 Runner structure and zinc alloy forming die
CN111590050A (en) * 2020-05-27 2020-08-28 湛江德利车辆部件有限公司 Multi-cavity pouring system for aluminum alloy retainer
CN111590050B (en) * 2020-05-27 2022-02-01 湛江德利车辆部件有限公司 Multi-cavity pouring system for aluminum alloy retainer
CN112338162A (en) * 2020-09-30 2021-02-09 有研工程技术研究院有限公司 Pouring gate system for preparing plate-shaped castings and semi-solid die-casting forming process

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Application publication date: 20180626