CN108201175B - Atomizing core, preparation method, atomizer, and electronic cigarette - Google Patents
Atomizing core, preparation method, atomizer, and electronic cigarette Download PDFInfo
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- CN108201175B CN108201175B CN201611179152.8A CN201611179152A CN108201175B CN 108201175 B CN108201175 B CN 108201175B CN 201611179152 A CN201611179152 A CN 201611179152A CN 108201175 B CN108201175 B CN 108201175B
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- 239000003571 electronic cigarette Substances 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title abstract description 6
- 238000000889 atomisation Methods 0.000 claims abstract description 104
- 239000000779 smoke Substances 0.000 claims abstract description 59
- 239000003595 mist Substances 0.000 claims abstract description 16
- 241000208125 Nicotiana Species 0.000 claims abstract 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract 5
- 229920000742 Cotton Polymers 0.000 claims description 36
- 229920001296 polysiloxane Polymers 0.000 claims description 16
- 239000000919 ceramic Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 239000012780 transparent material Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 229910052573 porcelain Inorganic materials 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 4
- 229910052451 lead zirconate titanate Inorganic materials 0.000 claims description 4
- 229910052709 silver Inorganic materials 0.000 claims description 4
- 239000004332 silver Substances 0.000 claims description 4
- 238000005234 chemical deposition Methods 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- HFGPZNIAWCZYJU-UHFFFAOYSA-N lead zirconate titanate Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ti+4].[Zr+4].[Pb+2] HFGPZNIAWCZYJU-UHFFFAOYSA-N 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 238000001771 vacuum deposition Methods 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims 2
- 238000003825 pressing Methods 0.000 claims 2
- 239000000741 silica gel Substances 0.000 claims 2
- 229910002027 silica gel Inorganic materials 0.000 claims 2
- 238000010304 firing Methods 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 14
- 210000000214 mouth Anatomy 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 35
- 238000010586 diagram Methods 0.000 description 9
- 230000000903 blocking effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006199 nebulizer Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical field
本发明涉及一种雾化芯、制备方法及雾化器、电子烟,属于电子烟领域。The invention relates to an atomizing core, a preparation method, an atomizer, and an electronic cigarette, and belongs to the field of electronic cigarettes.
背景技术Background technique
目前已有超声波电子烟,已有的高频超声波电子烟存在容易泡油不出雾、烟雾带出不够充分、空间利用率不高、且容易吸入大颗粒烟雾。There are currently ultrasonic e-cigarettes. Existing high-frequency ultrasonic e-cigarettes are easy to soak in oil and fail to produce mist, the smoke is not brought out sufficiently, the space utilization rate is not high, and large particles of smoke are easy to be inhaled.
现有高频超声波电子烟所采用的雾化片都是圆片状压电陶瓷。The atomizer sheets used in existing high-frequency ultrasonic e-cigarettes are all disc-shaped piezoelectric ceramics.
中国专利CN201610145881.5公开了一种电子烟雾化器及电子烟,雾化器包括吸嘴和油杯,所述油杯与所述吸嘴之间设置有雾化腔连接;雾化腔由上盖和底座盖合形成;雾化腔内固定有第一发热体;第一发热体与储油片接触;储油片与油杯内的导油结构顶端接触;上盖上开设有至少一个与吸嘴腔连通的出气孔。第一发热体工作时,将液体雾化形成烟雾,与此同时雾化腔内的空气也被第一发热体加热使得雾化腔内的空气受热膨胀,此时雾化腔内形成一个高温高压的腔体,从而使烟雾与已经加热的空气在雾化腔内混合,之后进而从出烟油雾通道自动喷出;由于雾化腔内烟雾是与已经加热的空气混合雾化的,因此烟雾口感细腻。Chinese patent CN201610145881.5 discloses an electronic cigarette atomizer and an electronic cigarette. The atomizer includes a suction nozzle and an oil cup. An atomization chamber is connected between the oil cup and the suction nozzle; the atomization chamber is connected by the above The cover and the base cover are combined to form; a first heating element is fixed in the atomization chamber; the first heating element is in contact with the oil storage piece; the oil storage piece is in contact with the top of the oil guide structure in the oil cup; at least one contact is provided on the upper cover. The air outlet connected to the nozzle cavity. When the first heating element works, the liquid is atomized to form smoke. At the same time, the air in the atomization chamber is also heated by the first heating element, causing the air in the atomization chamber to heat and expand. At this time, a high temperature and high pressure is formed in the atomization chamber. cavity, so that the smoke and the heated air are mixed in the atomization chamber, and then automatically sprayed out from the smoke oil mist channel; because the smoke in the atomization chamber is mixed with the heated air and atomized, the smoke Delicate taste.
中国专利CN201610160216.3公开了一种超声波雾化器及电子烟,超声波雾化器包括雾化片和用于将液体导入到所述雾化片上表面的导液结构;所述导液结构与储液腔连通;所述雾化片上表面与气流通道相通;所述雾化片包括压电陶瓷层和用于驱动所述压电陶瓷层振动的导电体。该雾化片上不需要设置微孔喷出雾化气体,因此不会发生雾化气体颗粒较大堵塞微孔而无法喷出雾化气体的情况,同时可以更好地防止雾化器液体泄漏。Chinese patent CN201610160216.3 discloses an ultrasonic atomizer and an electronic cigarette. The ultrasonic atomizer includes an atomizer sheet and a liquid guide structure for introducing liquid to the upper surface of the atomizer sheet; the liquid guide structure and a storage The liquid chamber is connected; the upper surface of the atomization piece is connected with the air flow channel; the atomization piece includes a piezoelectric ceramic layer and a conductor used to drive the vibration of the piezoelectric ceramic layer. This atomizing piece does not need to be provided with micropores to eject atomized gas, so there will be no situation where large atomized gas particles block the micropores and the atomized gas cannot be ejected, and at the same time, the leakage of atomizer liquid can be better prevented.
上述专利存在的问题如下:The problems with the above-mentioned patents are as follows:
1.油路不好控制,容易出现泡油不起雾现象;1. The oil circuit is not easy to control, and it is prone to oil bubbles and no mist;
2.气路只能从表面走,带出的烟雾不够充分;2. The air path can only pass through the surface, and the smoke brought out is not sufficient;
3.径向占用尺寸空间比较大,使雾化器整体空间利用率不高,尺寸很难做小;3. The radial space occupied is relatively large, so the overall space utilization of the atomizer is not high, and it is difficult to reduce the size;
4.大颗粒烟雾会垂直雾化片表面方向往上喷,容易喷如使用者口腔,严重时会烫伤口腔。4. Large particles of smoke will be sprayed vertically upwards on the surface of the atomizer piece, and can easily spray into the user's mouth. In serious cases, it will burn the mouth.
发明内容Contents of the invention
本发明旨在提供一种雾化芯、制备方法及雾化器、电子烟,该雾化芯的雾化环的雾化面为其内壁面,从而可以解决现有雾化器泡油不起雾、大颗粒直接喷入口腔、烟雾带出不充分的问题。The present invention aims to provide an atomizing core, a preparation method, an atomizer, and an electronic cigarette. The atomizing surface of the atomizing ring of the atomizing core is its inner wall surface, thereby solving the problem that the existing atomizer cannot afford to soak up oil. Mist and large particles are sprayed directly into the mouth, and the smoke brings out insufficient problems.
为了实现上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种雾化芯,其结构特点是,包括具有中空通道的雾化环,所述雾化环的内孔壁面为雾化面,用于雾化烟油;所述雾化环的内孔壁面处和外壁面一侧设有导油结构,该导油结构用于将烟油从雾化环外壁面一侧导引至雾化面;所述雾化环的下端与进气通道的出气端连通,该雾化环的上端与出烟油雾通道的进口连通。An atomization core, its structural feature is that it includes an atomization ring with a hollow channel, the inner hole wall of the atomization ring is the atomization surface, used for atomizing smoke oil; the inner hole wall of the atomization ring There is an oil guide structure at the top and one side of the outer wall. The oil guide structure is used to guide smoke oil from the outer wall of the atomization ring to the atomization surface; the lower end of the atomization ring is connected to the outlet end of the air inlet channel. The upper end of the atomization ring is connected with the entrance of the smoke oil mist passage.
由此,本发明将通过雾化环对烟油进行雾化,进而改变其导油导气方式,工作时,雾化环工作时其内孔表面将烟油雾化形成烟雾,即烟雾向雾化内孔的径向方向喷射,同时气流穿过内孔将烟雾带出,烟雾带走的更加充分,使烟雾更加大,彻底解决了现有雾化器泡油不起雾、大颗粒直接喷入口腔、空间利用率不高、烟雾带出不充分等问题。Therefore, the present invention atomizes the e-liquid through the atomization ring, thereby changing its oil and air conduction mode. When the atomization ring is working, the inner hole surface of the atomization ring atomizes the e-liquid to form smoke, that is, the smoke flows into the mist. It sprays in the radial direction of the inner hole, and at the same time, the airflow passes through the inner hole to bring out the smoke. The smoke is taken away more fully, making the smoke larger. It completely solves the problem that the existing atomizer does not mist when soaking with oil and sprays large particles directly. Problems such as the entrance mouth, low space utilization, and insufficient smoke removal.
根据本发明的实施例,还可以对本发明作进一步的优化,以下为优化后形成的技术方案:According to the embodiments of the present invention, the present invention can also be further optimized. The following is the technical solution formed after optimization:
优选地,所述导油结构为导油棉,该导油棉沿着雾化环的外壁面一侧向上延伸并折弯沿着雾化环的内孔壁面向下延伸。Preferably, the oil guide structure is oil guide cotton, which extends upward along one side of the outer wall surface of the atomization ring and extends downward along the inner hole wall surface of the atomization ring.
为了保证烟油雾化更加充分,所述导油结构与雾化环的雾化面直接接触;优选所述雾化环的内孔设有将导油结构压紧在雾化环的雾化面上的弹性元件或支架;更优选所述弹性元件为弹簧。由此,所述弹簧用于固定导油棉,确保导油棉与超声波雾化环的内腔表面良好接触。In order to ensure that the smoke oil is atomized more fully, the oil guide structure is in direct contact with the atomization surface of the atomization ring; preferably, the inner hole of the atomization ring is provided with an atomization surface that presses the oil guide structure against the atomization ring. Elastic element or bracket on; more preferably, the elastic element is a spring. Therefore, the spring is used to fix the oil-conducting cotton and ensure good contact between the oil-conducting cotton and the inner cavity surface of the ultrasonic atomization ring.
优选地,所述雾化环外壁面与位于雾化环外壁面一侧的导油结构之间通过内套管隔开;所述雾化环外壁面一侧的导油结构外套设有外套管;优选所述外套管上开有孔或槽,该孔或槽用于连通导油结构与油仓。Preferably, the outer wall of the atomizer ring and the oil guide structure located on one side of the outer wall of the atomizer ring are separated by an inner casing; the oil guide structure on one side of the outer wall of the atomizer ring is provided with an outer casing. ; Preferably, the outer sleeve has a hole or a groove, and the hole or groove is used to connect the oil guide structure and the oil tank.
因为超声波雾化环工作时会产生一定的热量,为了避免雾化器过热,可以通过硅胶套可将热量隔绝,避免雾化器发烫。即,所述雾化环与内套管之间通过硅胶套隔开;优选所述硅胶套的顶端与底端均与雾化环接触,该硅胶套内壁面的中部与雾化环外壁面的中部之间形成隔热间隙。由此,可以进一步提高隔热效果,避免烫手。Because the ultrasonic atomizing ring will generate a certain amount of heat when working, in order to prevent the atomizer from overheating, the heat can be isolated by a silicone sleeve to prevent the atomizer from becoming hot. That is, the atomization ring and the inner sleeve are separated by a silicone sleeve; preferably, the top and bottom ends of the silicone sleeve are in contact with the atomization ring, and the middle part of the inner wall of the silicone sleeve is in contact with the outer wall of the atomization ring. An insulating gap is formed between the middle parts. This can further improve the heat insulation effect and avoid burning your hands.
优选地,所述雾化环为压电陶瓷制成的筒状结构;优选所述雾化环垂直于其长度方向的截面为圆形、椭圆形或方形。由于采用雾化环作为雾化元件,所以雾化器的径向尺寸可做得更小巧,空间利用率更高。Preferably, the atomization ring is a cylindrical structure made of piezoelectric ceramics; preferably, the cross section of the atomization ring perpendicular to its length direction is circular, oval or square. Since the atomizing ring is used as the atomizing element, the radial size of the atomizer can be made smaller and the space utilization rate is higher.
基于同一个发明构思,本发明还提供了一种超声波雾化环的制备方法,其包括如下步骤:Based on the same inventive concept, the present invention also provides a preparation method of an ultrasonic atomization ring, which includes the following steps:
S1、将坯料压制成雾化环的形状并烧结呈筒状的瓷体;S1. Press the blank into the shape of an atomization ring and sinter the cylindrical porcelain body;
S2、在瓷体的表面上设置有导电电极使雾化环具有压电性能;S2. Conductive electrodes are provided on the surface of the porcelain body so that the atomization ring has piezoelectric properties;
S3、从雾化环的外表层电极和雾化环的内表层电极各引出电子线或电极,该电子线或电极用于与外部电极电连接;优选在雾化环的内壁表面镀釉层。S3. Lead out electronic wires or electrodes from the outer surface electrode of the atomization ring and the inner surface electrode of the atomization ring. The electronic wires or electrodes are used for electrical connection with the external electrodes; preferably, the inner wall surface of the atomization ring is coated with a glaze layer.
优选地,步骤S1中,坯料为锆钛酸铅制成。Preferably, in step S1, the blank is made of lead zirconate titanate.
优选地,步骤S2中通过银层烧渗、化学沉积或真空镀膜在瓷体的表面上设置导电电极。由此,通过在与导油棉接触的电极表面上再镀一层釉层,可以防止该电极被烟油腐蚀。Preferably, in step S2, conductive electrodes are provided on the surface of the porcelain body through silver layer sintering, chemical deposition or vacuum coating. Therefore, by plating a glaze layer on the surface of the electrode that is in contact with the oil-conducting cotton, the electrode can be prevented from being corroded by smoke oil.
基于同一个发明构思,本发明还提供了一种超声雾化器,其包括装在吸嘴座上的吸嘴,底座,以及连接在所述吸嘴座与底座之间的外壳;其特征在于,所述吸嘴座与一连接环相连,所述底座内装有雾化座,在雾化座与连接环之间设有所述的雾化芯,且该雾化芯位于外壳内;所述外壳与雾化芯之间设置有油仓,且导油结构用于将油仓内的烟油导引至雾化环的内壁面进行雾化;所述吸嘴和连接环的中空通道连通形成出烟油雾通道;所述雾化座和底座上开有与外界连通的进气通道。Based on the same inventive concept, the present invention also provides an ultrasonic atomizer, which includes a suction nozzle mounted on a suction nozzle holder, a base, and a shell connected between the suction nozzle holder and the base; It is characterized by: , the nozzle seat is connected to a connecting ring, the atomizing seat is installed in the base, the atomizing core is provided between the atomizing seat and the connecting ring, and the atomizing core is located in the outer shell; An oil tank is provided between the outer shell and the atomizing core, and the oil guide structure is used to guide the e-liquid in the oil tank to the inner wall surface of the atomizing ring for atomization; the hollow channels of the nozzle and the connecting ring are connected to form There is a smoke and oil mist passage; the atomization seat and the base are provided with an air inlet passage that communicates with the outside world.
优选地,所述连接环具有上端口径大于下端口径的喇叭形通道。由此,这种喇叭形的气管结构可以方便该气管更好的将冷凝烟油向下流动,也可以很好的防止用户吸到冷凝烟油。Preferably, the connecting ring has a trumpet-shaped channel with an upper port diameter larger than a lower port diameter. Therefore, this trumpet-shaped air pipe structure can facilitate the air pipe to better flow the condensed smoke oil downward, and can also prevent the user from inhaling the condensed smoke oil.
为了防止用户在使用电子烟时手指堵住进气口,导致雾化效果不佳,所述雾化座与底座之间形成储气腔。进一步地,该储气腔也可以用于将储存在雾化芯遗漏下来的烟油,防止该烟油渗漏到电子烟的电源部分而损坏电源。In order to prevent the user's fingers from blocking the air inlet when using the electronic cigarette, resulting in poor atomization effect, an air storage cavity is formed between the atomizer seat and the base. Furthermore, the air storage cavity can also be used to store e-liquid left in the atomizing core to prevent the e-liquid from leaking into the power supply part of the electronic cigarette and damaging the power supply.
优选地,所述底座下端装有电极环,该电极环通过装设在雾化座内的雾化芯电极环与所述至雾化环电连接,且该雾化座与雾化芯电极环之间通过雾化芯绝缘环隔开;优选所述电极环外套装有绝缘环。Preferably, the lower end of the base is equipped with an electrode ring, which is electrically connected to the atomizing ring through the atomizing core electrode ring installed in the atomizing base, and the atomizing base and the atomizing core electrode ring They are separated by an insulating ring of the atomization core; preferably, an insulating ring is installed outside the electrode ring.
优选地,所述底座侧壁上开有进气口,该进气口与所述进气通道连通;优选所述进气口处装由调节进气量大小的调气环。Preferably, there is an air inlet on the side wall of the base, and the air inlet is connected with the air inlet channel; preferably, the air inlet is equipped with an air regulating ring for adjusting the amount of air inlet.
为了方便拆卸雾化器的各部件进行清洗、维修或更换,所述底座通过下端盖可拆卸地与所述外壳的下端固定相连;所述吸嘴座的下端可拆卸地与所述外壳的上端固定相连;优选所述可拆卸采用螺纹连接的方式。In order to facilitate the disassembly of various parts of the atomizer for cleaning, repair or replacement, the base is detachably fixedly connected to the lower end of the housing through a lower end cover; the lower end of the nozzle seat is detachably connected to the upper end of the housing. Fixed connection; preferably, the detachable connection adopts threaded connection.
为了方便观察油仓内的烟油量,所述油仓的外壁面由透明材料制成,所述外壳为透明材料制成的筒状结构或外壳的侧壁中部位置开有孔。In order to facilitate observation of the amount of e-liquid in the oil tank, the outer wall of the oil tank is made of transparent material, and the outer shell is a cylindrical structure made of transparent material or has a hole in the middle of the side wall of the outer shell.
基于同一个发明构思,本发明还提供了一种电子烟,其包括电池组件和超声雾化器;其特征在于,所述超声雾化器为所述的超声雾化器;所述电池组件为超声雾化器的雾化环供电。本发明的压电陶瓷雾化环可以改变目前高频超声波雾化器导油及导气方式,并且可以改善其超声雾化的喷雾方向,以及提高雾化器空间利用率。Based on the same inventive concept, the present invention also provides an electronic cigarette, which includes a battery component and an ultrasonic atomizer; characterized in that the ultrasonic atomizer is the ultrasonic atomizer; the battery component is The atomizing ring of the ultrasonic nebulizer is powered. The piezoelectric ceramic atomization ring of the present invention can change the current oil and gas conduction methods of high-frequency ultrasonic atomizers, improve the spray direction of ultrasonic atomization, and improve the space utilization of the atomizer.
本发明可以应用于目前所有超声波电子烟雾化器产品中。The invention can be applied to all current ultrasonic electronic cigarette atomizer products.
本发明将高频压电陶瓷做成具备一定形状的中通环状结构,进而改变其导油导气方式,从而解决雾化器泡油不起雾、大颗粒直接喷入口腔、空间利用率不高、烟雾带出不充分等问题。The invention makes high-frequency piezoelectric ceramics into a middle-pass annular structure with a certain shape, and then changes its oil and gas conduction mode, thereby solving the problem of no mist when the atomizer soaks in oil, large particles are sprayed directly into the mouth, and space utilization. Problems such as low height and insufficient smoke extraction.
藉由上述结构,本发明提供一种异形压电陶瓷雾化片,为中通环状结构,截面可为圆形、椭圆形、方形结构。通过将导油路径拐180度,可很好的防止雾化环渗油过快,造成泡油不出雾的问题;其次,环状雾化片可将导油棉通过弹簧固定,使其贴近雾化环内壁,气流设于环状中间通孔,从下往上走,可以更加充分的带走的更加充分,使烟雾更加大;再者,由于环状雾化片主要振动方向为径向振动,因此不会将大颗粒烟雾往上喷,避免大颗粒烟油直接喷入吸烟者口腔;最后,环状雾化片径向上尺寸可做到更小,使整个雾化器径向上空间利用率更高,雾化器整体外径可做到更小。With the above structure, the present invention provides a special-shaped piezoelectric ceramic atomizer piece, which is a central annular structure, and the cross-section can be a circular, oval, or square structure. By turning the oil guide path 180 degrees, it can well prevent the atomization ring from seeping oil too quickly, causing the problem of oil bubbles and no mist; secondly, the annular atomizer sheet can fix the oil guide cotton through the spring, so that it is close to On the inner wall of the atomization ring, the airflow is located in the annular middle through hole. When it goes from bottom to top, it can be taken away more fully and make the smoke larger. Furthermore, since the main vibration direction of the annular atomization piece is radial Vibrate, so large particles of smoke will not be sprayed upward, and large particles of smoke oil will not be sprayed directly into the smoker's mouth; finally, the radial size of the annular atomizer can be made smaller, so that the radial space of the entire atomizer can be utilized The efficiency is higher, and the overall outer diameter of the atomizer can be made smaller.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1.雾化芯内设置有超声波雾化环,该超声雾化环内孔表面用于雾化烟油,当该超声雾化环工作时内孔表面将烟油雾化形成烟雾,即烟雾向雾化内孔的径向方向喷射,同时气流穿过内孔将烟雾带出。气流的方向与超声喷出烟雾方向的垂直,以使质量轻颗粒小的烟雾被气流带至吸嘴处供用户吸食,提高烟雾口感;同时可很好的杜绝大颗粒直接往上喷烫伤口腔的问题;1. There is an ultrasonic atomizing ring inside the atomizing core. The inner hole surface of the ultrasonic atomizing ring is used to atomize smoke oil. When the ultrasonic atomizing ring works, the inner hole surface atomizes the smoke oil to form smoke, that is, the smoke flows toward the atomizer. The atomized inner hole is sprayed in the radial direction, and the airflow passes through the inner hole to bring out the smoke. The direction of the airflow is perpendicular to the direction of ultrasonic smoke ejection, so that the smoke with light weight and small particles is brought to the nozzle by the airflow for the user to smoke, improving the taste of the smoke; at the same time, it can well prevent large particles from spraying directly upward and scalding the mouth. question;
2.超声雾化环的内孔设置有弹性件(弹簧),该弹簧用于支撑导油棉,使导油棉与超声雾化环内孔的内壁接触,防止超声雾化环工作时与导油棉接触不良而产生烧焦或自身损坏的现象。2. The inner hole of the ultrasonic atomization ring is equipped with an elastic member (spring). The spring is used to support the oil-conducting cotton so that the oil-conducting cotton contacts the inner wall of the inner hole of the ultrasonic atomizing ring to prevent the ultrasonic atomizing ring from contacting the guide when working. Poor contact with the oil cotton may cause burning or damage to itself.
3.导油棉通过雾化芯外套管上的通孔吸收烟油仓内的烟油,导油棉沿着靠近吸嘴端的雾化芯弯折延伸至超声雾化环内孔,有效的防止烟油流动速度太快而影响雾化效果。3. The oil-conducting cotton absorbs the e-liquid in the e-liquid tank through the through hole on the outer sleeve of the atomizing core. The oil-conducting cotton is bent along the atomizing core near the nozzle end and extends to the inner hole of the ultrasonic atomizing ring, effectively preventing The e-liquid flows too fast and affects the atomization effect.
4.雾化器的底端处设置有储气腔,进气口设置在储气腔侧壁上并与大气连通,防止用户在使用电子烟时手指堵住进气口,也可以用于将储存在雾化芯遗漏下来的烟油,防止该烟油渗漏到电子烟的电源部分而损坏电源。4. There is an air storage chamber at the bottom of the atomizer, and the air inlet is set on the side wall of the air storage chamber and connected to the atmosphere to prevent users from blocking the air inlet with their fingers when using e-cigarettes. It can also be used to Store the e-liquid left in the atomizer core to prevent the e-liquid from leaking into the power supply part of the electronic cigarette and damaging the power supply.
5.吸嘴上设置有喇叭形的气管结构,方便该气管更好的将冷凝烟油向下流动,也可以很好的防止用户吸到冷凝烟油。5. The mouthpiece is equipped with a trumpet-shaped air pipe structure, which facilitates the air pipe to better flow the condensed e-liquid downwards, and also prevents users from inhaling the condensed e-liquid.
附图说明Description of the drawings
图1是本发明一种实施例的结构剖视图;Figure 1 is a structural cross-sectional view of an embodiment of the present invention;
图2是图1的烟油和气体流向图;Figure 2 is a flow diagram of e-liquid and gas in Figure 1;
图3是本发明一种实施例的立面剖视图;Figure 3 is an elevation sectional view of an embodiment of the present invention;
图4是本发明雾化器主要部件的分解示意图;Figure 4 is an exploded schematic diagram of the main components of the atomizer of the present invention;
图5是本发明雾化器的爆炸示意图;Figure 5 is an exploded schematic diagram of the atomizer of the present invention;
图6是是本发明雾化芯的结构剖面示意图;Figure 6 is a schematic cross-sectional view of the structure of the atomizing core of the present invention;
图7是本发明雾化芯的爆炸示意图;Figure 7 is an exploded schematic diagram of the atomizing core of the present invention;
图8是本发明雾化芯的立面剖视图;Figure 8 is an elevation sectional view of the atomizing core of the present invention;
图9是本发明所述雾化环的制造工艺流程图;Figure 9 is a flow chart of the manufacturing process of the atomization ring according to the present invention;
图10是本发明所述雾化器的组装工艺图;Figure 10 is an assembly process diagram of the atomizer of the present invention;
图11是本发明雾化芯的另一种实施例的剖面示意图;Figure 11 is a schematic cross-sectional view of another embodiment of the atomizing core of the present invention;
图12是本发明雾化芯的另一种实施例的立面剖面图;Figure 12 is an elevation sectional view of another embodiment of the atomizer core of the present invention;
图13是本发明雾化芯的另一种实施例的分解示意图;Figure 13 is an exploded schematic diagram of another embodiment of the atomizing core of the present invention;
图14是本发明所述雾化环的制备原理图;Figure 14 is a schematic diagram of the preparation of the atomization ring according to the present invention;
图15是本发明所述一种雾化环的外形示意图;Figure 15 is a schematic diagram of the appearance of an atomization ring according to the present invention;
图16是本发明另一种雾化环的的外形示意图。Figure 16 is a schematic diagram of the appearance of another atomization ring according to the present invention.
具体实施方式Detailed ways
以下将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。为叙述方便,下文中如出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用。The present invention will be described in detail below with reference to the accompanying drawings and embodiments. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other. For the convenience of description, if the words "up", "down", "left" and "right" appear in the following, they only mean that they are consistent with the directions of up, down, left and right in the drawing itself and do not limit the structure.
实施例1Example 1
一种雾化芯,如图1-8所示,包括具有中空通道的雾化环5,所述雾化环5的内孔壁面为雾化面,用于雾化烟油。所述雾化环5的内孔壁面处和外壁面一侧设有导油棉18,该导油棉18自下而上然后折弯180°后自上而下设置,用于将烟油从雾化环5外壁面一侧的油仓17内导引至雾化面。所述雾化环5的下端与进气通道的出气端连通,该雾化环5的上端与出烟油雾通道的进口连通。An atomizing core, as shown in Figures 1-8, includes an atomizing ring 5 with a hollow channel. The inner hole wall of the atomizing ring 5 is the atomizing surface, which is used to atomize smoke oil. The inner hole wall and one side of the outer wall of the atomization ring 5 are provided with oil-conducting cotton 18. The oil-conducting cotton 18 is arranged from bottom to top, then bent 180° and then top to bottom, for transferring the smoke oil from The oil tank 17 on one side of the outer wall of the atomization ring 5 is guided to the atomization surface. The lower end of the atomization ring 5 is connected to the air outlet end of the air inlet channel, and the upper end of the atomization ring 5 is connected to the inlet of the smoke oil mist outlet channel.
所述雾化环5的内孔设有将导油棉18压紧在雾化环5的雾化面上的弹性元件,使得所述导油棉18与雾化环5的雾化面直接接触。所述弹性元件最好为弹簧6。The inner hole of the atomization ring 5 is provided with an elastic element that presses the oil guide cotton 18 against the atomization surface of the atomization ring 5 so that the oil guide cotton 18 is in direct contact with the atomization surface of the atomization ring 5 . The elastic element is preferably a spring 6.
所述雾化环5外壁面与位于雾化环5外壁面一侧的导油棉18之间通过内套管7隔开;所述雾化环5外壁面一侧的导油棉18外套设有外套管4;优选所述外套管4上开有孔或槽,该孔或槽用于连通导油棉18与油仓17。The outer wall surface of the atomization ring 5 is separated from the oil-conducting cotton 18 located on one side of the outer wall surface of the atomizing ring 5 by an inner sleeve 7; the oil-conducting cotton 18 located on one side of the outer wall surface of the atomizing ring 5 is installed outside There is an outer sleeve 4; preferably, the outer sleeve 4 has holes or grooves, and the holes or grooves are used to connect the oil-conducting cotton 18 and the oil tank 17.
如图2和3所示,所述雾化环5与内套管7之间通过硅胶套19隔开,最好是所述硅胶套19的顶端与底端均与雾化环5接触,该硅胶套19内壁面的中部与雾化环5外壁面的中部之间形成隔热间隙。As shown in Figures 2 and 3, the atomization ring 5 and the inner sleeve 7 are separated by a silicone sleeve 19. It is best that the top and bottom ends of the silicone sleeve 19 are in contact with the atomization ring 5. A thermal insulation gap is formed between the middle part of the inner wall surface of the silicone sleeve 19 and the middle part of the outer wall surface of the atomizing ring 5 .
如图4所示,为了方便观察油仓17内的烟油量,所述油仓17的外壁面由透明材料制成,所述外壳26为透明材料制成的筒状结构或外壳26的侧壁中部位置开有孔,油仓17的外壁面采用的透明材料最好选用玻璃。As shown in Figure 4, in order to facilitate the observation of the amount of e-liquid in the oil tank 17, the outer wall of the oil tank 17 is made of transparent material, and the outer shell 26 is a cylindrical structure made of transparent material or the side of the outer shell 26. There is a hole in the middle of the wall, and the transparent material used on the outer wall of the oil tank 17 is preferably glass.
所述雾化环5为压电陶瓷制成的筒状结构;优选所述雾化环5垂直于其长度方向的截面为圆形、椭圆形或方形。The atomization ring 5 is a cylindrical structure made of piezoelectric ceramics; preferably, the cross section of the atomization ring 5 perpendicular to its length direction is circular, elliptical or square.
一种超声波雾化环的制备方法,如图9所示,其包括如下步骤:A method for preparing an ultrasonic atomization ring, as shown in Figure 9, includes the following steps:
S1、将锆钛酸铅(PZT)等原材料压结成所要求的预制尺寸的毛坯及烧结成瓷体。S1. Press raw materials such as lead zirconate titanate (PZT) into a blank of the required prefabricated size and sinter it into a porcelain body.
S2、在瓷体的表面上设置有导电电极,即可以通过银层烧渗、化学沉积和真空镀膜等方法,同时高压极化使陶瓷具有压电性能。S2. Conductive electrodes are provided on the surface of the porcelain body, which can be achieved through methods such as silver layer sintering, chemical deposition, and vacuum coating. At the same time, high-voltage polarization makes the ceramic have piezoelectric properties.
S3、外表层电极31和内表层电极32各引出电子线或电极,使其与外部电极连接方便。另外用于与导油棉接触的电极表面上再镀一层釉层,防止该电极被烟油腐蚀。S3. The outer surface electrode 31 and the inner surface electrode 32 each lead out electronic wires or electrodes to facilitate connection with external electrodes. In addition, the surface of the electrode used to contact the oil-conducting cotton is coated with a glaze layer to prevent the electrode from being corroded by smoke oil.
如图9所示,外表层电极31引出第一电子线33,用于与雾化芯的外壳26电连接,内表层电极32引出第二电子线34,用于与雾化芯的电极环12电连接。As shown in Figure 9, the outer surface electrode 31 leads to a first electron wire 33 for electrical connection with the shell 26 of the atomizer core, and the inner surface electrode 32 leads to a second electron wire 34 for electrical connection with the electrode ring 12 of the atomizer core. Electrical connection.
一种超声雾化器,如图1-3所示,包括装在吸嘴座15上的吸嘴1,底座24,以及连接在所述吸嘴座15与底座24之间的外壳26;所述吸嘴座15与一连接环16相连,所述底座24内装有雾化座10,在雾化座10与连接环16之间设有上述的雾化芯,且该雾化芯位于外壳26内;所述外壳26与雾化芯之间设置有油仓17,且导油棉18用于将油仓17内的烟油导引至雾化环5的内壁面进行雾化;所述吸嘴1和连接环16的中空通道连通形成出烟油雾通道;所述雾化座10和底座24上开有与外界连通的进气通道。An ultrasonic atomizer, as shown in Figures 1-3, includes a nozzle 1 mounted on a nozzle seat 15, a base 24, and a shell 26 connected between the nozzle seat 15 and the base 24; The nozzle seat 15 is connected to a connecting ring 16. The atomizing seat 10 is installed in the base 24. The above-mentioned atomizing core is provided between the atomizing seat 10 and the connecting ring 16, and the atomizing core is located in the outer shell 26 inside; an oil tank 17 is provided between the outer shell 26 and the atomizing core, and the oil guide cotton 18 is used to guide the e-liquid in the oil tank 17 to the inner wall surface of the atomizing ring 5 for atomization; the inhaler The hollow passages of the mouth 1 and the connecting ring 16 are connected to form a smoke oil mist passage; the atomization seat 10 and the base 24 are provided with air inlet passages connected to the outside world.
为了防止冷凝烟油被用户吸入,所述连接环16具有上端口径大于下端口径的喇叭形通道。In order to prevent the condensed e-liquid from being inhaled by the user, the connecting ring 16 has a trumpet-shaped channel with an upper port diameter larger than a lower port diameter.
为了防止用户堵住进气口,导致烟油雾化后无法被吸入,所述雾化座10与底座24之间形成储气腔27。In order to prevent the user from blocking the air inlet and causing the e-liquid to be atomized and unable to be inhaled, an air storage cavity 27 is formed between the atomizer seat 10 and the base 24 .
所述底座24下端装有电极环13,该电极环13通过装设在雾化座10内的雾化芯电极环12与所述至雾化环5电连接,且该雾化座10与雾化芯电极环12之间通过雾化芯绝缘环11隔开。为了防止漏电,所述电极环13外套装有绝缘环25。The lower end of the base 24 is equipped with an electrode ring 13. The electrode ring 13 is electrically connected to the atomizing ring 5 through the atomizing core electrode ring 12 installed in the atomizing base 10, and the atomizing base 10 is connected to the atomizing ring 5. The atomizing core electrode rings 12 are separated by an atomizing core insulating ring 11 . In order to prevent electric leakage, an insulating ring 25 is installed around the electrode ring 13 .
所述底座24侧壁上开有进气口,该进气口与所述进气通道连通;优选所述进气口处装由调节进气量大小的调气环22。There is an air inlet on the side wall of the base 24, and the air inlet is connected with the air inlet channel; preferably, the air inlet is equipped with an air adjusting ring 22 for adjusting the amount of air inlet.
为了方便拆卸清洗、更换或维修,所述底座24通过下端盖8可拆卸地与所述外壳26的下端固定相连;所述吸嘴座15的下端可拆卸地与所述外壳26的上端固定相连;优选所述可拆卸采用螺纹连接的方式。In order to facilitate disassembly, cleaning, replacement or maintenance, the base 24 is removably and fixedly connected to the lower end of the housing 26 through the lower end cover 8; the lower end of the nozzle seat 15 is removably and fixedly connected to the upper end of the housing 26. ; Preferably, the detachable device adopts threaded connection.
由此,本发明的超声波雾化器包括超声雾化环,雾化芯内设置有超声波雾化环,该超声雾化环内孔表面用于雾化烟油,当该超声雾化环工作时内孔表面将烟油雾化形成烟雾,即烟雾向雾化内孔的径向方向喷射,同时气流穿过内孔将烟雾带出。气流的方向与超声喷出烟雾方向的垂直,以使质量轻颗粒小的烟雾被气流带至吸嘴处供用户吸食,提高烟雾口感;同时可很好的杜绝大颗粒直接往上喷烫伤口腔的问题;Therefore, the ultrasonic atomizer of the present invention includes an ultrasonic atomizing ring. An ultrasonic atomizing ring is provided in the atomizing core. The inner hole surface of the ultrasonic atomizing ring is used to atomize smoke oil. When the ultrasonic atomizing ring is working, The surface of the inner hole atomizes the e-liquid to form smoke, that is, the smoke is sprayed in the radial direction of the atomized inner hole, and at the same time, the airflow passes through the inner hole to bring the smoke out. The direction of the airflow is perpendicular to the direction of ultrasonic smoke ejection, so that the smoke with light weight and small particles is brought to the nozzle by the airflow for the user to smoke, improving the taste of the smoke; at the same time, it can well prevent large particles from spraying directly upward and scalding the mouth. question;
如图10所示,雾化芯的组装步骤为:首先将超声波雾化环插入硅胶套内孔,使整个硅胶包裹雾化环,再将整个硅胶套组件插入雾化芯外套管内孔中,之后将导油棉中间柱状插入超声波雾化环中间孔里,再将弹簧插入导油棉中间孔,将绝缘环装入雾化芯外套管底孔中,使雾化环一极电子线在绝缘环外侧,使其与内套管内壁卡紧,另一极在绝缘环内孔侧,再将电极环装入绝缘环内孔中,将雾化环一极电子线与绝缘环内控壁卡紧,将雾化芯外套管罩设在导油棉的表面上,最后通过雾化芯外套管涨紧配合后得到的雾化芯。As shown in Figure 10, the assembly steps of the atomizing core are: first insert the ultrasonic atomizing ring into the inner hole of the silicone sleeve so that the entire silicone wraps the atomizing ring, then insert the entire silicone sleeve assembly into the inner hole of the outer tube of the atomizing core, and then Insert the middle column of the oil-conducting cotton into the middle hole of the ultrasonic atomization ring, then insert the spring into the middle hole of the oil-conducting cotton, and install the insulating ring into the bottom hole of the outer casing of the atomizing core, so that the electronic wire of one pole of the atomizing ring is in the insulating ring. On the outside, clamp it with the inner wall of the inner casing, and the other pole is on the inner hole side of the insulating ring. Then install the electrode ring into the inner hole of the insulating ring, and clamp the electronic wire of one pole of the atomizing ring with the inner control wall of the insulating ring. Place the outer casing cover of the atomizing core on the surface of the oil-conducting cotton, and finally tighten the outer casing of the atomizing core to obtain the atomizing core.
超声雾化环的内孔设置有弹性件(弹簧),该弹簧用于支撑导油棉,使导油棉与超声雾化环内孔的内壁接触,防止超声雾化环工作时与导油棉接触不良而产生烧焦或自身损坏的现象。The inner hole of the ultrasonic atomization ring is provided with an elastic member (spring). The spring is used to support the oil-conducting cotton so that the oil-conducting cotton contacts the inner wall of the inner hole of the ultrasonic atomizing ring to prevent the ultrasonic atomizing ring from contacting the oil-conducting cotton during operation. Poor contact may cause burning or self-damage.
导油棉通过雾化芯外套管上的通孔吸收烟油仓内的烟油,导油棉沿着靠近吸嘴端的雾化芯弯折延伸至超声雾化环内孔,有效的防止烟油流动速度太快而影响雾化效果。The oil-conducting cotton absorbs the e-liquid in the e-liquid tank through the through hole on the outer sleeve of the atomizing core. The oil-conducting cotton bends along the atomizing core near the nozzle end and extends to the inner hole of the ultrasonic atomizing ring, effectively preventing e-liquid. The flow speed is too fast and affects the atomization effect.
雾化器的底端处设置有储气腔,进气口设置在储气腔侧壁上并与大气连通,防止用户在使用电子烟时手指堵住进气口,也可以用于将储存在雾化芯遗漏下来的烟油,防止该烟油渗漏到电子烟的电源部分而损坏电源。An air storage chamber is provided at the bottom of the atomizer. The air inlet is provided on the side wall of the air storage chamber and is connected to the atmosphere to prevent the user from blocking the air inlet with fingers when using the e-cigarette. It can also be used to store the e-cigarette in the air. The e-liquid left out of the atomizer core prevents the e-liquid from leaking into the power supply part of the electronic cigarette and damaging the power supply.
吸嘴上设置有喇叭形的气管结构,方便该气管更好的将冷凝烟油向下流动,也可以很好的防止用户吸到冷凝烟油。The mouthpiece is equipped with a trumpet-shaped air pipe structure, which facilitates the air pipe to better flow the condensed e-liquid downwards, and can also prevent the user from inhaling the condensed e-liquid.
所述弹簧用于固定导油棉,确保导油棉与超声波雾化环的内腔表面良好接触。The spring is used to fix the oil-conducting cotton and ensure good contact between the oil-conducting cotton and the inner cavity surface of the ultrasonic atomization ring.
所述超声波雾化环的内壁为主要电极,用于超声雾化烟油,另外,其中通结构可以将气流设为下进气,气流从底部进入,再从雾化环中通结构由下往上出气,可以更加充分的将烟雾带出,使烟雾更大。The inner wall of the ultrasonic atomization ring is the main electrode, which is used for ultrasonic atomization of e-liquid. In addition, the through structure can set the airflow as a downward air inlet. The airflow enters from the bottom, and then passes through the atomizing ring from bottom to top. Exhaling air upward can more fully bring out the smoke and make the smoke bigger.
所述硅胶套起到隔绝热量的作用,因为超声波雾化环工作时会产生一定的热量,通过硅胶套可将热量隔绝,避免雾化器发烫。此外硅胶套起到密封烟油作用,避免雾化环外环面接触烟油,腐蚀银层。所述导油棉用于将烟油从雾化芯进油孔导到雾化环内环面。The silicone sleeve plays a role in insulating heat, because the ultrasonic atomizing ring will generate a certain amount of heat when working. The silicone sleeve can isolate the heat and prevent the atomizer from becoming hot. In addition, the silicone sleeve serves to seal the e-liquid, preventing the outer surface of the atomizer ring from contacting the e-liquid and corroding the silver layer. The oil-conducting cotton is used to guide smoke oil from the oil inlet hole of the atomizing core to the inner annular surface of the atomizing ring.
由此,本发明的烟油经进油孔进入导油棉,往上导油,从硅胶套上方经过再往超声波雾化环内壁往下导油,经过数次拐弯后,可以很好的防止雾化环渗油过快,造成泡油不出雾的问题。Therefore, the smoke oil of the present invention enters the oil guide cotton through the oil inlet hole, guides the oil upward, passes above the silicone sleeve, and then guides the oil downward to the inner wall of the ultrasonic atomization ring. After several turns, it can be well prevented The atomizing ring leaks oil too quickly, causing the problem of oil soaking and no mist coming out.
本发明中气路可以从雾化环中间通孔进出,烟雾带走的更加充分,使烟雾更加大。In the present invention, the air path can enter and exit from the middle through hole of the atomization ring, so that the smoke can be taken away more fully, making the smoke larger.
本发明的径向尺寸可做得更小巧,空间利用率更高。The radial dimension of the present invention can be made smaller and the space utilization rate is higher.
由于雾化时主要雾化面在于雾化环内表面,可很好的杜绝大颗粒直接往上喷烫伤口腔的问题。Since the main atomization surface during atomization is on the inner surface of the atomization ring, the problem of large particles directly spraying upward and scalding the mouth can be effectively eliminated.
本发明的压电陶瓷雾化器为中通环状结构,截面可为圆形结构、如图15所示的椭圆形结构、如图16所示的方形结构。The piezoelectric ceramic atomizer of the present invention has a central annular structure, and the cross-section can be a circular structure, an oval structure as shown in Figure 15, or a square structure as shown in Figure 16.
一种电子烟,包括电池组件和上述的超声雾化器;所述电池组件为超声雾化器的雾化环5供电。An electronic cigarette includes a battery component and the above-mentioned ultrasonic atomizer; the battery component supplies power to the atomizing ring 5 of the ultrasonic atomizer.
实施例2Example 2
如图11-13所示,雾化器的主体结构与实施例1相同,所述雾化环5的内孔设有将导油棉18压紧在雾化环5的雾化面上的支架28,从而使得所述导油棉18与雾化环5的雾化面直接接触。本实施例与实施例1不同点如下:As shown in Figures 11-13, the main structure of the atomizer is the same as that of Embodiment 1. The inner hole of the atomization ring 5 is provided with a bracket that presses the oil-conducting cotton 18 against the atomization surface of the atomization ring 5. 28, so that the oil-conducting cotton 18 is in direct contact with the atomization surface of the atomization ring 5. The differences between this embodiment and Embodiment 1 are as follows:
1.超声波雾化环采用椭圆形中通形状。1. The ultrasonic atomization ring adopts an oval middle pass shape.
2.硅胶套19与雾化环5只有首尾两处配合,中间一留有空间,有利于隔绝热量,避免温度导出到雾化器外壳26,造成发烫。2. The silicone sleeve 19 and the atomizer ring 5 only fit together at the beginning and the end. There is a space in the middle, which is helpful for isolating heat and preventing the temperature from being exported to the atomizer shell 26 and causing heat.
3.采用椭圆形薄片支架28来固定导油棉18,确保其与雾化环6的内壁接触良好。3. Use an oval sheet bracket 28 to fix the oil guide cotton 18 to ensure good contact with the inner wall of the atomization ring 6.
上述实施例阐明的内容应当理解为这些实施例仅用于更清楚地说明本发明,而不用于限制本发明的范围,在阅读了本发明之后,本领域技术人员对本发明的各种等价形式的修改均落入本申请所附权利要求所限定的范围。The content illustrated in the above embodiments should be understood that these embodiments are only used to illustrate the present invention more clearly, and are not used to limit the scope of the present invention. After reading the present invention, those skilled in the art will be familiar with various equivalent forms of the present invention. All modifications fall within the scope defined by the appended claims of this application.
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