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CN1082085C - Volatile lubricating oil for machining metals - Google Patents

Volatile lubricating oil for machining metals Download PDF

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Publication number
CN1082085C
CN1082085C CN99119282A CN99119282A CN1082085C CN 1082085 C CN1082085 C CN 1082085C CN 99119282 A CN99119282 A CN 99119282A CN 99119282 A CN99119282 A CN 99119282A CN 1082085 C CN1082085 C CN 1082085C
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China
Prior art keywords
lubricating oil
weight
oil
volatile
content
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Expired - Fee Related
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CN99119282A
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Chinese (zh)
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CN1286294A (en
Inventor
伏专红
黄成岗
庄晓华
吴志健
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MAOMING PETRO-CHEMICAL Co CHINA PETRO-CHEMICAL GROUP
China Petrochemical Corp
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MAOMING PETRO-CHEMICAL Co CHINA PETRO-CHEMICAL GROUP
China Petrochemical Corp
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Priority to CN99119282A priority Critical patent/CN1082085C/en
Publication of CN1286294A publication Critical patent/CN1286294A/en
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Publication of CN1082085C publication Critical patent/CN1082085C/en
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Abstract

一种挥发型金属加工润滑油,以润滑油总重为基准,组成为:a.90.5~99.6重%的精制窄馏分基础油;b.0.2~8重%的无毒油性剂;c.0.01~0.08重%的表面活性剂;d.0.1~1.5重%的抗氧剂。本发明提供的挥发型金属加工润滑油具有良好的安全性、防腐性、润滑性、亲水性和通用性。本发明提供的润滑油适用于铝、铜及其合金箔材的冲压加工,也可用于铜及其合金管材的涨管及弯管加工工艺的润滑。人体皮肤与该润滑油接触无过敏反应,属极微毒油品。A volatile metalworking lubricating oil, based on the total weight of the lubricating oil, composed of: a. 90.5-99.6% by weight of refined narrow-distillate base oil; b. 0.2-8% by weight of non-toxic oily agent; c.0.01 ~ 0.08% by weight of surfactant; d. 0.1 ~ 1.5% by weight of antioxidant. The volatile metalworking lubricating oil provided by the invention has good safety, corrosion resistance, lubricity, hydrophilicity and versatility. The lubricating oil provided by the invention is suitable for the stamping process of aluminum, copper and alloy foil materials thereof, and can also be used for the lubrication of the tube expansion and bending process of copper and alloy tube materials thereof. Human skin has no allergic reaction when in contact with the lubricating oil, and it is a very slightly toxic oil.

Description

A kind of volatile lubricating oil for machining metals
The invention belongs to lubricating oil composition, exactly, is a kind of volatile lubricating oil for machining metals.
The ductility of non-ferrous metal aluminium, copper and alloy thereof is good, will hang down concerning relative ferrous metal of the requirement of lubricant and stainless steel, but corrodibility is had relatively high expectations.The lubricant of industrial normal use mainly contains machinery oil, vegetable and animals oils or machinery oil and is aided with additive.Though these oil can satisfy the requirement of lubricated aspect, because viscosity is big, volatility is poor, and cooling performance is low, thereby process velocity and processing work surface clearness are all had disadvantageous effect.In order to clean the processing work surface, to use solvent cleaning toward contact, reduced production efficiency, increased facility investment.In order to ensure the surface clearness of processing work, adapt to the lubricating requirement of novel high speed pressing equipment, offshore company takes the lead in developing novel volatile-type non-ferrous metal aluminium, copper and alloy sheets thereof, foil punching oil, as the RF270 of Shell Co. Ltd's production.The RF270 outward appearance is a white, and the smell gentleness has good lubricating property and antiseptic property, but security and versatility are not really desirable.
Domestic similar patent application has 90104959,90110038 etc.90104959 consist of wherein: 3~40%, No. 360 pressed oils 45~84% of medium viscosity mineral oil, nontoxic extreme pressure agent 0.3~11%, nontoxic oiliness improver 1.7~5%, defoamer 0.001~0.01%.This prescription volatility and versatility are relatively poor.
90110038 composed as follows: molecular weight a.0.5~1.5% is 5~200,000 polyacrylamides; B.0.5~2% aliphatic alcohol polyethenoxy phosphate kalium salt; C.1.5~3% alkylphenol polyoxyethylene; D.1~1.3% borax; E.1~3% trolamine, surplus is a water.The antiseptic property of this prescription is relatively poor.
The objective of the invention is to overcome the defective of above-mentioned prior art, a kind of volatile lubricating oil for machining metals with good security, preservative property, oilness, wetting ability and versatility is provided.
Consisting of of volatile lubricating oil for machining metals provided by the invention: with the lubricating oil gross weight is benchmark, a.90.5~99.6 the refining narrow fraction base oil of heavy %; B.0.2~8 weigh the nontoxic oiliness improver of %; C.0.01~0.08 weigh the tensio-active agent of %; D.0.1~1.5 weigh the oxidation inhibitor of %.
Said refining close-cut fraction base oil be meant the fraction scope be no more than 50 ℃, aromaticity content less than 1%, Saybolt color greater than+25, sulphur content is less than the fraction of diesel oil of 10ppm.The content of base oil can be 90.5~99.6 heavy %, preferred 92.8~99.1 heavy %.
Said nontoxic oiliness improver is selected from Fatty Alcohol(C12-C14 and C12-C18), lipid acid or fatty acid ester, as: C 12~C 18Alcohol, C 12~C 18Acid, methyl stearate, butyl stearate, Laurate methyl, coconut oil methyl esters etc.The content of oiliness improver can be 0.2~8 heavy %, preferred 0.5~6 heavy %
Said tensio-active agent is polyxyethylated alkylphenol or fatty acid acyl amine, as lauric amide.The content of tensio-active agent can be 0.01~0.08 heavy %, preferred 0.02~0.06 heavy %.
Said oxidation inhibitor is phenol type antioxidant, as 2, and 6-di-t-butyl-4-cresols, 2,4-dimethyl-6 tert-butyl phenol, 2,6-di-tert-butylphenol and tertiary butyl mixed phenol etc.The content of oxidation inhibitor can be 0.1~1.5 heavy %, preferred 0.3~1.2 heavy %.
Volatile lubricating oil for machining metals provided by the invention has the following advantages:
(1) suitable with RF270 aspect volatility, than 90104959 good, but because of flash-point than RF270 innage, because of
And the security of using is better.
(2) aspect antiseptic property, be better than 90110038, suitable with RF270.
(3) suitable with RF270 aspect lubricity.
(4) aspect hydrophilicity, be better than 90110038 and RF270.
(5) aspect universal performance, be better than 90104959 and RF270.Oil of the present invention can be used for the pipe processing of rising of the punch process of aluminium, copper coin, foil and tubing simultaneously, and 90104959 pipes that can only be used to rise, and RF270 can only be used for punching, and the effect that is used to rise when managing is bad.
Therefore volatile lubricating oil for machining metals provided by the invention has good security, preservative property, oilness, wetting ability and versatility, and over-all properties is better than the product RF270 of Shell Co. Ltd and Chinese patent application 90104959 and 90110038.Lubricating oil provided by the invention is applicable to the punch process of aluminium, copper and alloy sheets thereof, foil, also can be used for the pipe processing technique that rises lubricated of aluminium, copper and alloy pipe thereof, and can not cause disadvantageous effect to the hydrophilic aluminium foil surface.This lubricating oil can not cause the human body skin anaphylaxis, through the small white mouse test, belongs to atomic malicious oil product.
The invention will be further described below by embodiment.
Embodiment 1
In 1225~260 ℃ of fraction treated oils of 96.5 grams, add oiliness improver butyl stearate 3.0 grams, stearic acid 1.5 grams, T501 (2,6-di-t-butyl-4-cresols) oxidation inhibitor 0.5 gram, surfactant polyoxyethylene alkyl phenol ether 0.05 gram stirs, and is lubricating oil composition of the present invention.
Embodiment 2
In the refining fraction oil of 230~275 ℃ of 95.97 grams, add the methyl stearate of 3.5 grams, the dodecoic acid acidamide surfactant that the 0.5 T501 oxidation inhibitor that restrains, 1.0 restrains stearic acid, 0.03 gram, stir, be lubricating oil composition of the present invention.
Embodiment 3
Present embodiment is the drying property test, specifically is divided into common drying test and online baking test again.
Common drying test: get φ 90mm watch-glass, take by weighing the sample of 10 ± 1 grams, put into baking oven, dried by the fire 3 minutes down at 140 ℃, three parallel samples, results averaged are done in each test.Test-results sees Table 1.
Online baking test: this method is the field drying investigation way that enterprise adopts voluntarily.Get ten condensers of dressing up with oily fins set, advance the stokehold W1 gram of weighing, the W2 gram of weighing after the cooling of coming out of the stove, calculate resid amount Δ W (gram) then:
Δ W=W1-W2 test-results sees Table 2.Table 1
Lubricating oil Embodiment 1 Embodiment 2 RF270
Sampling amount, g 9.9675 10.0047 10.0213
The oven dry rate, % 5.13 4.65 4.6
Flash-point, ℃ 95 105 90
Table 2
Oil product Embodiment 1 Embodiment 2 RF270
The average oleaginousness of condenser, g/ spare 80.1 86.5 85.8
The average oleaginousness in oven dry back, g/ spare 0.19 0.32 0.33
Drying test shows that oil ratio RF270 of the present invention is good aspect volatility, but higher because of flash-point, the security of use is better.
Embodiment 4
Present embodiment is the lubricity test.Test method is: select a punch press, and in certain working hour, when relatively using different oils, the process velocity of punch press, the quantity of processing work and workpiece quality.Test-results sees Table 3.
As known from Table 3, lubricating oil provided by the invention has than the better lubricity of RF270 oil.
Table 3
Oil product Working hour, minute The punch press jig frequency, inferior/minute Produce number of packages, part
RF270 480 205~214 234
Embodiment 1 480 209~215 238
Embodiment 2 480 220 288
Embodiment 5
Present embodiment is an anti-corrosion performance test.Test method is: under 55+1 ℃,, immerses in the formation testing, takes out after 48 hours and observe, check to have or not variable color polishing aluminium sheet, copper coin well, and clean, dry then, be cooled to room temperature to weigh again, check its quality change situation.Test-results sees Table 4.
As known from Table 4, lubricating oil provided by the invention does not all have corrosion to aluminium, copper.
Table 4
Oil product Copper corrosion The aluminium flake corrosion Changes in weight before and after the test, g
Copper sheet Aluminium flake
Embodiment 1 Nondiscoloration Nondiscoloration -0.0023 0.0015
Embodiment 2 Nondiscoloration Nondiscoloration 0.0015 0.0009
Embodiment 6
Present embodiment is the universal performance test.Test method is: get embodiment 1,2 formation testings and carry out the bend pipe processing experiment on tube-bending machine, investigate the quality of processing back elbow.Test-results sees Table 5.
As known from Table 5, lubricating oil provided by the invention can be used for bend pipe processing.
Table 5
Oil product Bend pipe processing
Workpiece quality Resid amount, g/ spare
Embodiment 1 No wrinkle, leakless 0.02
Embodiment 2 No wrinkle, leakless 0.01
Embodiment 7
Present embodiment is that hydrophilicity is investigated.Promptly come each oily hydrophilicity of comparison by the oil water interfacial tension of measuring embodiment 1,2 oil and RF270 oil respectively.The interfacial tension that records is more little, and then wetting ability is good more.The results are shown in Table 6.
As known from Table 6, oil ratio RF270 oil phase of the present invention has better wetting ability.
Table 6
Lubricating oil Embodiment 1 Embodiment 2 RF270
Tension force, dynes per centimeter 2.5 3.6 23

Claims (8)

1.一种挥发型金属加工润滑油,以润滑油总重为基准,组成为:a.90.5~99.6重%的精制窄馏分基础油;b.0.2~8重%的选自脂肪醇、脂肪酸或脂肪酸酯的无毒油性剂;c.0.01~0.08重%的选自醚类或胺类的表面活性剂;d.0.1~1.5重%的抗氧剂。1. A volatile metalworking lubricating oil, based on the total weight of the lubricating oil, composed of: a.90.5-99.6% by weight of refined narrow-distillate base oil; b.0.2-8% by weight of fatty alcohols and fatty acids or a non-toxic oily agent of fatty acid ester; c. 0.01 to 0.08% by weight of a surfactant selected from ethers or amines; d. 0.1 to 1.5% by weight of an antioxidant. 2.按照权利要求1所说的润滑油,其特征在于,基础油的含量为92.8~99.1重%。2. The lubricating oil according to claim 1, wherein the content of the base oil is 92.8 to 99.1% by weight. 3.按照权利要求1所说的润滑油,其特征在于,无毒油性剂选自C12~C18醇、C12~C18脂肪酸或其脂肪酸酯。3. The lubricating oil according to claim 1, wherein the non-toxic oily agent is selected from C 12 -C 18 alcohols, C 12 -C 18 fatty acids or fatty acid esters thereof. 4.按照权利要求1或3所说的润滑油,其特征在于,无毒油性剂的含量为0.5~6重%。4. According to the said lubricating oil of claim 1 or 3, it is characterized in that the content of the non-toxic oily agent is 0.5-6% by weight. 5.按照权利要求1所说的润滑油,其特征在于表面活性剂选自聚氧乙烯烷基酚醚或脂肪酸酰胺。5. According to the said lubricating oil of claim 1, it is characterized in that the surfactant is selected from polyoxyethylene alkylphenol ether or fatty acid amide. 6.按照权利要求1或5所说的润滑油,其特征在于,表面活性剂的含量为0.02~0.06重%。6. The lubricating oil according to claim 1 or 5, characterized in that the content of the surfactant is 0.02 to 0.06% by weight. 7.按照权利要求1所说的润滑油,其特征在于,所说的抗氧剂选自2,6-二叔丁基-4-甲酚,2,4-二甲基-6叔丁基酚,2,6-二叔丁基酚或叔丁基混合酚。7. according to the said lubricating oil of claim 1, it is characterized in that, said antioxidant is selected from 2,6-di-tert-butyl-4-cresol, 2,4-dimethyl-6-tert-butyl Phenol, 2,6-di-tert-butylphenol or tert-butyl mixed phenol. 8.按照权利要求1或8所说的润滑油,其特征在于,抗氧剂的含量为0.3~1.2重%。8. The lubricating oil according to claim 1 or 8, characterized in that the content of the antioxidant is 0.3 to 1.2% by weight.
CN99119282A 1999-08-31 1999-08-31 Volatile lubricating oil for machining metals Expired - Fee Related CN1082085C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW548330B (en) * 2001-09-21 2003-08-21 Nippon Oil Corp Lubricating oil composition for aluminum processing
CN101870913B (en) * 2010-06-28 2013-03-13 冯世芬 Lubricating liquid for use in aluminum pipe expansion and aluminum pipe expansion method
CN101880587B (en) * 2010-06-30 2013-01-02 东莞市垠星科技发展有限公司 Volatile stamping and cutting oil
CN102199476B (en) * 2011-04-29 2013-09-04 上海德润宝特种润滑剂有限公司 Volatile stamping cutting oil composite for machining of moderate-thickness aluminum plate and preparation method thereof
JP5667997B2 (en) * 2012-02-24 2015-02-12 Jx日鉱日石エネルギー株式会社 Lubricating oil composition for plastic working
CN102719303B (en) * 2012-06-04 2014-04-16 苏州铱诺化学材料有限公司 Volatile aluminum fin punching oil and preparation method thereof
CN104342247A (en) * 2013-08-01 2015-02-11 中国石油化工股份有限公司 Oil composition for copper foil rolling and uses thereof
JP6499824B2 (en) * 2013-10-16 2019-04-10 矢崎総業株式会社 Copper product manufacturing method
CN103590063B (en) * 2013-11-12 2016-07-06 安美科技股份有限公司 Dish draws copper pipe on-line cleaning agent
CN104479823A (en) * 2014-12-05 2015-04-01 柳州市顺菱汽车配件有限责任公司 Environment-friendly violate punching oil
CN108467769A (en) * 2018-04-25 2018-08-31 上海尤希路化学工业有限公司 High lubrication, high frequency time, environment-friendly type crawler belt bearing pin chain punch process special oil
CN112048359A (en) * 2020-10-15 2020-12-08 上海中孚特种油品有限公司 High-performance volatile fin punching oil and preparation method thereof
CN114181766A (en) * 2021-12-20 2022-03-15 安美科技股份有限公司 Steel rolling oil and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1058423A (en) * 1990-07-25 1992-02-05 齐齐哈尔轻工学院有机合成研究所 A kind of metal cool-press lubricating agent
CN1062755A (en) * 1990-12-29 1992-07-15 张俊堂 Metal cold molding treating lubricating agent and preparation method thereof
CN1150171A (en) * 1995-11-14 1997-05-21 北京市丰台区元朝科技贸易公司 Multipurpose metal surface caring agent and preparing process thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1058423A (en) * 1990-07-25 1992-02-05 齐齐哈尔轻工学院有机合成研究所 A kind of metal cool-press lubricating agent
CN1062755A (en) * 1990-12-29 1992-07-15 张俊堂 Metal cold molding treating lubricating agent and preparation method thereof
CN1150171A (en) * 1995-11-14 1997-05-21 北京市丰台区元朝科技贸易公司 Multipurpose metal surface caring agent and preparing process thereof

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