CN108178886A - 一种农业用阻燃消滴抗拉伸薄膜及其制备方法 - Google Patents
一种农业用阻燃消滴抗拉伸薄膜及其制备方法 Download PDFInfo
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- CN108178886A CN108178886A CN201711325427.9A CN201711325427A CN108178886A CN 108178886 A CN108178886 A CN 108178886A CN 201711325427 A CN201711325427 A CN 201711325427A CN 108178886 A CN108178886 A CN 108178886A
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Abstract
一种农业用阻燃消滴抗拉伸薄膜,其为三层复合结构,包括外表层、中间层和内表层,外表层位于中间层的外部,内表层位于中间层的内部,且中间层的厚度为内表层和外表层的厚度之和;所述外表层具有良好的防火阻燃、防老化以及消滴性能,防火阻燃性能使得大棚膜在短时间内遇到明火不容易起火;防老化性能使得大棚膜在长期风吹日晒的环境下,不老化,不发生断裂等情况,仍具有优异的抗拉伸性能;中间层厚度较厚,整体提高了本发明农业用阻燃消滴抗拉伸薄膜的抗拉伸性能和整体强度,拉伸强度远高于普通聚乙烯膜,并且防风保温效果更优。内表层具有优异的防雾消滴性能,在棚内温度较高而使棚内产生水汽时,内表层的防雾消滴性能可以避免水汽的附着。
Description
技术领域
本发明属于农业设施技术领域,具体涉及一种农业用阻燃消滴抗拉伸薄膜及其制备方法。
背景技术
农业大棚膜作为农业生产建设的专用塑料薄膜,它是继种子、化肥、农药后又一重要的农业增产技术。它对农业的增效,和农民的增产具有重大的意义。因此在透光率、保温、抗拉伸及耐老化等方面的性能要求匀高于普通农膜。
大棚薄膜应选择透光率高、保温性强、抗张力、抗农药、抗化肥力强的无滴、无毒、重量轻的透明薄膜。对于进行周年栽培的大型大棚,要求使用较厚的薄膜,可连续使用2-3年后更换。但目前市面上的大棚薄膜抗张力、抗拉伸和抗老化等性能不够,一般使用一年后就发生断裂、老化等问题。
我国北方地区种植蔬菜大棚来解决越冬季节新鲜蔬菜的供应难题。由于蔬菜大棚内外温度湿度相差较大,容易在大棚内形成雾气和棚膜表面形成水膜,影响棚内透明度,降低阳光照射。覆盖具有消雾、无滴功能的大棚膜,可有效解决此类问题,同时限制霉菌生长,使蔬菜发育良好,提高品质和产量。但市面上的大棚膜都不具备消雾、无滴的性能。
此外,塑料薄膜是易燃品,遇到明火时极易燃烧,每年在全国各地都会发生因为孔明灯或者大棚取暖造成的火灾事故,这些事故给大棚农户带来非常大的损失,但市面上的塑料薄膜几乎都不具备阻燃效果,因此存在安全隐患。
因此,一种抗拉伸、抗老化且具有消雾、阻燃性能的高质量的农业大棚用膜成为新的研究方向。
发明内容
针对现有技术存在的问题,本发明旨在提出一种抗拉伸、抗老化性能优异,且兼具消雾、无滴和阻燃性能的高质量、使用寿命较长的农业用阻燃消滴抗拉伸薄膜及其制备方法,以解决现有技术中农业用膜性能单一、不耐用、缺少阻燃和消雾功能等问题。
本发明采用的技术方案是:一种农业用阻燃消滴抗拉伸薄膜,其为三层复合结构,包括外表层、中间层和内表层,外表层位于中间层的外部,内表层位于中间层的内部,且中间层的厚度为内表层和外表层的厚度之和。
所述外表层包括如下质量份数的组分:阻燃聚乙烯母粒50-60份、防老剂3-4份、抗氧化剂1-2份、紫外线吸收剂3-4份、稳定剂1-2份、加工助剂2-4份、润滑剂0.1-0.8份、复合防雾无滴助剂2.5-3.0份、酞菁蓝0.01-0.2份。
所述中间层包括如下质量份数的组分:聚氯乙烯树脂100-120份、增塑剂30-50份、抗氧化剂1-3份、稳定剂1-3份、加工助剂2-8份、润滑剂0.1-1份、复合防雾无滴助剂3.5-5.0份、酞菁蓝0.01-0.3份。
所述内表层包括如下质量份数的组分:EVA树脂40-50份、线型低密度聚乙烯15-20份、抗氧化剂1-2份、稳定剂1-2份、加工助剂2-4份、润滑剂0.1-0.8份、复合防雾无滴助剂2.5-3.0份、酞菁蓝0.01-0.2份。
所述外表层和内表层中复合防雾无滴助剂的浓度一致,中间层中复合防雾无滴助剂浓度为外表层和内表层中复合防雾无滴助剂浓度的1.5-2.5倍。
进一步的,所述复合防雾无滴助剂由7.5-10质量份防雾剂、30-55质量份无滴剂、40-70 质量份缓释剂经过插层反应制得。
其中,所述防雾剂为含氟脂肪酸甘油酸聚氧化乙烯醚、含氟脂肪酸甘露醇酯聚氧化乙烯醚、聚二甲基硅氧烷氧化乙烯醚中两种或两种以上的复配物。
所述无滴剂单硬脂酸甘油酯、单亚麻酸甘油酯、单油酸甘油酯、单月桂酸山梨醇酐酯、单棕榈酸山梨醇酐酯、单硬脂酸山梨醇酐酯、单油酸山梨醇酐酯、聚氧化乙烯山梨醇酐单月桂酸酯、聚氧化乙烯山梨醇酐单棕榈酸酯、聚氧化乙烯山梨醇酐单硬脂酸酯、聚氧化乙烯山梨醇酐单油酸酯、硬脂酸二聚甘油酯中四种及四种以上任意比例复配物;
所述缓释剂为纳米级水滑石、纳米级硅藻土或纳米级绢云母,其中水滑石具有层状结构。
进一步的,所述聚氯乙烯树脂为悬浮法生产的聚氯乙烯,聚合度为1000-2500。
进一步的,所述稳定剂为有机锡稳定剂。
进一步的,所述增塑剂为邻苯二甲酸二辛酯、癸二酸二辛酯、偏苯三酸三辛酯、柠檬酸三丁酯、环氧大豆油的两种或两种以上的混合物。
进一步的,所述加工助剂为甲基丙烯酸甲酯-苯乙烯-丁二烯接枝共聚物或甲基丙烯酸丁酯-苯乙烯-丁二烯接枝共聚物。
进一步的,所述抗氧化剂为硫代双酚类抗氧化剂。
进一步的,所述防老剂为高分子量受阻酚类防老剂;所述紫外线吸收剂为苯丙三唑类紫外线吸收剂。
上述农业用阻燃消滴抗拉伸薄膜,其制备方法包括以下步骤:
步骤1):复合防雾无滴助剂插层,按质量份数配比将纳米级缓释剂、复合防雾剂、复合无滴剂加入无水乙醇溶剂中,纳米级缓释剂与无水乙醇质量比例为1:(8-10),在45-50℃的反应温度下,强搅拌反应2-3小时,过滤后在真空干燥箱中干燥,研磨制得复合防雾无滴助剂;
步骤2):外表层母料制备,按质量份数配比将阻燃聚乙烯母粒、防老剂、抗氧化剂、紫外线吸收剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到外表层母料;
步骤3):中间层母料制备,按质量份数配比将聚氯乙烯树脂、增塑剂、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝各原料送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到中间层母料;
步骤4):内表层母料制备,按质量份数配比将EVA树脂、线型低密度聚乙烯、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到内表层母料;
步骤5):复合吹膜:将制备的外表层母料、中间层母料和内表层母料投入到吹膜设备中,吹膜设备选用三层共挤式吹膜机,对母料进行加热,加热温度为135-150℃,然后将母料挤出、吹塑成膜,得到所需复合膜。
本发明复合防雾无滴助剂选用相对分子质量较大的防雾剂、无滴剂,当其在薄膜表面析出后,可微溶于薄膜表面水中而降低水的表面张力,从而形成水膜,避免大水滴的形成及滴落。防雾剂、无滴剂能够减缓表面活性剂向薄膜表面的迁移速度,保持其长效性;选用具有孔隙或片层结构的助剂用作缓释剂,可部分吸附防雾剂和无滴剂,调整其析出速度,同时消除加工时过度润滑现象;为保持防雾剂和无滴剂的持续析出量,制备过程中采用多层膜复合压延工艺,使得内层防雾剂和无滴剂含量高于外层,具有长期有效的消雾、无滴效果。
与现有技术相比,本发明具有的有益效果是:
本发明的农业用阻燃消滴抗拉伸薄膜为三层复合结构,外表层具有良好的防火阻燃、防老化以及消滴性能,防火阻燃性能使得大棚膜在短时间内遇到明火不容易起火,遇到从空中掉落的孔明灯和焰火等,也不易被引燃,可以为种植户的财产提供安全保障;防老化性能使得大棚膜在长期风吹日晒的环境下,不老化,不发生断裂等情况,仍具有优异的抗拉伸性能;消滴性能使得本发明的大棚膜在下雨天气或积雪融化时,在大棚外形成水膜,避免水滴的形成,避免影响棚内的光照。中间层厚度较厚,整体提高了本发明农业用阻燃消滴抗拉伸薄膜的抗拉伸性能和整体强度,拉伸强度远高于普通聚乙烯膜,并且防风保温效果更优,可以保证大棚内环境的稳定,也增强了大棚膜的使用寿命。内表层具有优异的防雾消滴性能,在棚内温度较高而使棚内产生水汽时,内表层的防雾消滴性能可以让水汽迅速凝结低落,防止雾气聚集影响大棚光照强度,也可以防止液滴对光线的聚焦作用引发大棚内火灾。
具体实施方式
下面结合实施例对本发明的一种农业用阻燃消滴抗拉伸薄膜及其制备方法作进一步说明。
实施例1
一种农业用阻燃消滴抗拉伸薄膜,其为三层复合结构,包括外表层、中间层和内表层,外表层位于中间层的外部,内表层位于中间层的内部,且中间层的厚度为内表层和外表层的厚度之和。
所述外表层包括如下质量份数的组分:阻燃聚乙烯母粒50份、防老剂3份、硫代双酚类抗氧化剂1份、紫外线吸收剂3.5份、有机锡稳定剂1.2份、加工助剂2.8份、润滑剂0.24份、复合防雾无滴助剂2.8份、酞菁蓝0.1份。
所述中间层包括如下质量份数的组分:聚合度为1000的聚氯乙烯树脂100份、增塑剂 40份、硫代双酚类抗氧化剂1.8份、有机锡稳定剂2份、加工助剂5份、润滑剂0.5份、复合防雾无滴助剂4.0份、酞菁蓝0.18份。
所述内表层包括如下质量份数的组分:EVA树脂45份、线型低密度聚乙烯18份、硫代双酚类抗氧化剂1.5份、有机锡稳定剂1.5份、加工助剂2.8份、润滑剂0.5份、复合防雾无滴助剂2.7份、酞菁蓝0.1份。
所述外表层和内表层中复合防雾无滴助剂的浓度一致,中间层中复合防雾无滴助剂浓度为外表层和内表层中复合防雾无滴助剂浓度的1.5倍。
具体的,所述复合防雾无滴助剂由8质量份防雾剂,40质量份无滴剂、55质量份纳米级水滑石经过插层反应制得。
其中,所述防雾剂为含氟脂肪酸甘油酸聚氧化乙烯醚、含氟脂肪酸甘露醇酯聚氧化乙烯醚以质量份数比1:10形成的复配物。
所述无滴剂单硬脂酸甘油酯、单亚麻酸甘油酯、单油酸甘油酯、单月桂酸山梨醇酐酯以质量份数比5:2.5:10:4形成的复配物;
所述增塑剂为邻苯二甲酸二辛酯和癸二酸二辛酯的混合物。
所述加工助剂为甲基丙烯酸甲酯-苯乙烯-丁二烯接枝共聚物或甲基丙烯酸丁酯-苯乙烯- 丁二烯接枝共聚物。
上述农业用阻燃消滴抗拉伸薄膜,其制备方法包括以下步骤:
步骤1):复合防雾无滴助剂插层,按质量份数配比将纳米级缓释剂、复合防雾剂、复合无滴剂加入无水乙醇溶剂中,纳米级缓释剂与无水乙醇质量比例为1:8,在45℃的反应温度下,强搅拌反应2.5小时,过滤后在真空干燥箱中干燥,研磨制得复合防雾无滴助剂;
步骤2):外表层母料制备,按质量份数配比将阻燃聚乙烯母粒、防老剂、抗氧化剂、紫外线吸收剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到外表层母料;
步骤3):中间层母料制备,按质量份数配比将聚氯乙烯树脂、增塑剂、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到中间层母料;
步骤4):内表层母料制备,按质量份数配比将EVA树脂、线型低密度聚乙烯、抗氧化剂、稳定剂,加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到内表层母料;
步骤5):复合吹膜:将制备的外表层母料、中间层母料和内表层母料投入到吹膜设备中,吹膜设备选用三层共挤式吹膜机,对母料进行加热,加热温度为135℃,然后将母料挤出、吹塑成膜,得到所需复合膜,复合膜厚度为2mm。
实施例2
一种农业用阻燃消滴抗拉伸薄膜,其为三层复合结构,包括外表层、中间层和内表层,外表层位于中间层的外部,内表层位于中间层的内部,且中间层的厚度为内表层和外表层的厚度之和。
所述外表层包括如下质量份数的组分:阻燃聚乙烯母粒55份、防老剂3.2份、硫代双酚类抗氧化剂1.2份、紫外线吸收剂3份、有机锡稳定剂1.5份、加工助剂2.5份、润滑剂0.4份、复合防雾无滴助剂3.0份、酞菁蓝0.12份。
所述中间层包括如下质量份数的组分:聚合度为1000的聚氯乙烯树脂120份、增塑剂 35份、硫代双酚类抗氧化剂2份、有机锡稳定剂2.2份、加工助剂4.6份、润滑剂0.6份、复合防雾无滴助剂4.2份、酞菁蓝0.2份。
所述内表层包括如下质量份数的组分:EVA树脂50份、线型低密度聚乙烯20份、硫代双酚类抗氧化剂2份、有机锡稳定剂1.8份、加工助剂3份、润滑剂0.6份、复合防雾无滴助剂2.8份、酞菁蓝0.12份。
所述外表层和内表层中复合防雾无滴助剂的浓度一致,中间层中复合防雾无滴助剂浓度为外表层和内表层中复合防雾无滴助剂浓度的2倍。
具体的,所述复合防雾无滴助剂由10质量份防雾剂,50质量份无滴剂、65质量份纳米级水滑石经过插层反应制得。
其中,所述防雾剂为含氟脂肪酸甘油酸聚氧化乙烯醚、聚二甲基硅氧烷氧化乙烯醚以质量份数比1:10形成的复配物。
所述无滴剂单硬脂酸甘油酯、单亚麻酸甘油酯、单油酸甘油酯、单月桂酸山梨醇酐酯、单硬脂酸山梨醇酐酯以质量份数比5:2.5:10:4:5形成的复配物。
所述增塑剂为邻苯二甲酸二辛酯、癸二酸二辛酯和偏苯三酸三辛酯的混合物。
所述加工助剂为甲基丙烯酸甲酯-苯乙烯-丁二烯接枝共聚物或甲基丙烯酸丁酯-苯乙烯- 丁二烯接枝共聚物。
上述农业用阻燃消滴抗拉伸薄膜,其制备方法包括以下步骤:
步骤1):复合防雾无滴助剂插层,按质量份数配比将纳米级缓释剂、复合防雾剂、复合无滴剂加入无水乙醇溶剂中,纳米级缓释剂与无水乙醇质量比例为1:8,在50℃的反应温度下,强搅拌反应3小时,过滤后在真空干燥箱中干燥,研磨制得复合防雾无滴助剂;
步骤2):外表层母料制备,按质量份数配比将阻燃聚乙烯母粒、防老剂、抗氧化剂、紫外线吸收剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到外表层母料;
步骤3):中间层母料制备,按质量份数配比将聚氯乙烯树脂、增塑剂、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到中间层母料;
步骤4):内表层母料制备,按质量份数配比将EVA树脂、线型低密度聚乙烯、抗氧化剂、稳定剂,加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到内表层母料;
步骤5):复合吹膜:将制备的外表层母料、中间层母料和内表层母料投入到吹膜设备中,吹膜设备选用三层共挤式吹膜机,对母料进行加热,加热温度为150℃,然后将母料挤出、吹塑成膜,得到所需复合膜,复合膜厚度为2mm。
实施例3
一种农业用阻燃消滴抗拉伸薄膜,其为三层复合结构,包括外表层、中间层和内表层,外表层位于中间层的外部,内表层位于中间层的内部,且中间层的厚度为内表层和外表层的厚度之和。
所述外表层包括如下质量份数的组分:阻燃聚乙烯母粒60份、防老剂4份、硫代双酚类抗氧化剂2份、紫外线吸收剂3.2份、有机锡稳定剂2份、加工助剂4份、润滑剂0.7份、复合防雾无滴助剂2.8份、酞菁蓝0.18份。
所述中间层包括如下质量份数的组分:聚合度为2500的聚氯乙烯树脂110份、增塑剂 50份、硫代双酚类抗氧化剂2.8份、有机锡稳定剂2.6份、加工助剂6份、润滑剂1份、复合防雾无滴助剂5份、酞菁蓝0.22份。
所述内表层包括如下质量份数的组分:EVA树脂50份、线型低密度聚乙烯18份、硫代双酚类抗氧化剂1.8份、有机锡稳定剂1.6份、加工助剂3.2份、润滑剂0.6份、复合防雾无滴助剂2.8份、酞菁蓝0.15份。
所述外表层和内表层中复合防雾无滴助剂的浓度一致,中间层中复合防雾无滴助剂浓度为外表层和内表层中复合防雾无滴助剂浓度的2倍。
具体的,所述复合防雾无滴助剂由9质量份防雾剂,55质量份无滴剂、70质量份纳米级水滑石经过插层反应制得。
其中,所述防雾剂为含氟脂肪酸甘油酸聚氧化乙烯醚、聚二甲基硅氧烷氧化乙烯醚以质量份数比1:10形成的复配物。
所述无滴剂单硬脂酸甘油酯、单亚麻酸甘油酯、单油酸甘油酯、单月桂酸山梨醇酐酯以质量份数比5:2.5:10:4形成的复配物。
所述增塑剂为邻苯二甲酸二辛酯、癸二酸二辛酯和偏苯三酸三辛酯的混合物。
所述加工助剂为甲基丙烯酸甲酯-苯乙烯-丁二烯接枝共聚物或甲基丙烯酸丁酯-苯乙烯- 丁二烯接枝共聚物。
上述农业用阻燃消滴抗拉伸薄膜,其制备方法包括以下步骤:
步骤1):复合防雾无滴助剂插层,按质量份数配比将纳米级缓释剂、复合防雾剂、复合无滴剂加入无水乙醇溶剂中,纳米级缓释剂与无水乙醇质量比例为1:10,在50℃的反应温度下,强搅拌反应3小时,过滤后在真空干燥箱中干燥,研磨制得复合防雾无滴助剂;
步骤2):外表层母料制备,按质量份数配比将阻燃聚乙烯母粒、防老剂、抗氧化剂、紫外线吸收剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到外表层母料;
步骤3):中间层母料制备,按质量份数配比将聚氯乙烯树脂、增塑剂、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到中间层母料;
步骤4):内表层母料制备,按质量份数配比将EVA树脂、线型低密度聚乙烯、抗氧化剂、稳定剂,加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到内表层母料;
步骤5):复合吹膜:将制备的外表层母料、中间层母料和内表层母料投入到吹膜设备中,吹膜设备选用三层共挤式吹膜机,对母料进行加热,加热温度为150℃,然后将母料挤出、吹塑成膜,得到所需复合膜,复合膜厚度为2mm。
取现有技术中厚度为2mm的兴农牌大棚膜作为对比例1,对上述实施例1-3及对比例1 的拉伸强度、断裂伸长率、直角撕裂强度进行测试,测试结果如下表1所示。
表1
| 测试项目 | 实施例1 | 实施例2 | 实施例3 | 对比例1 |
| 拉伸强度(纵/横)(MPa) | 269/256 | 258/260 | 268/269 | 232/215 |
| 断裂伸长率(纵/横)(%) | 645 | 669 | 672 | 580 |
| 直角撕裂强度(kN/m) | 157 | 164 | 169 | 140 |
从表1的测试结果可知,通过本发明的配方和制备方法制得的农业用阻燃消滴抗拉伸薄膜较现有技术的大棚膜相比,有更优异的抗拉伸强度、断裂伸长率和直角撕裂强度,更为耐用,提高了大棚膜的使用寿命,解决了现有技术中大棚膜抗拉伸强度差、易撕裂的问题。
对上述实施例1-3及对比例1的大棚膜的透光性能、防雾消滴性能、耐老化性能和阻燃性能进行测试,其中防雾消滴性能测试是通过将上述大棚膜置于70-80℃蒸汽中并逐渐降低温度至0℃,观察大棚膜表面的水滴附着情况;耐老化性能通过将上述大棚膜置于日光照射下200h后,测试其直角撕裂强度(kN/m);阻燃性能通过明火5s引燃试验,测试大棚膜是否燃烧;测试结果如下表2所示。
表2
从表2的测试结果可知,通过本发明的配方和制备方法制得的农业用阻燃消滴抗拉伸薄膜较现有技术的大棚膜相比,透光率有了明显的提升,整体透光率均保持在90%以上。在蒸汽环境下,通过本发明的配方和制备方法制得的农业用阻燃消滴抗拉伸薄膜表面无水滴附着,有优异的防雾消滴性能。通过本发明的配方和制备方法制得的农业用阻燃消滴抗拉伸薄膜在 200h日光照射后直角撕裂强度无明显变化,而对比例的大棚膜直角撕裂强度明显降低,证明本发明提供的农业用阻燃消滴抗拉伸薄膜具有优异的耐老化性能。通过明火5s引燃试验结果可知,通过本发明的配方和制备方法制得的农业用阻燃消滴抗拉伸薄膜均不燃,而对比例的大棚膜在遇到明火时迅速被引燃,证明本发明提供的农业用阻燃消滴抗拉伸薄膜具有优异的阻燃性能。解决了现有技术中大棚膜耐老化性能差、透光率差、不具有防雾消滴和阻燃性能的问题。
以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围内。
Claims (9)
1.一种农业用阻燃消滴抗拉伸薄膜,其特征在于,其为三层复合结构,包括外表层、中间层和内表层,外表层位于中间层的外部,内表层位于中间层的内部,且中间层的厚度为内表层和外表层的厚度之和;
所述外表层包括如下质量份数的组分:阻燃聚乙烯母粒50-60份、防老剂3-4份、抗氧化剂1-2份、紫外线吸收剂3-4份、稳定剂1-2份、加工助剂2-4份、润滑剂0.1-0.8份、复合防雾无滴助剂2.5-3.0份、酞菁蓝0.01-0.2份;
所述中间层包括如下质量份数的组分:聚氯乙烯树脂100-120份、增塑剂30-50份、抗氧化剂1-3份、稳定剂1-3份、加工助剂2-8份、润滑剂0.1-1份、复合防雾无滴助剂3.5-5.0份、酞菁蓝0.01-0.3份;
所述内表层包括如下质量份数的组分:EVA树脂40-50份、线型低密度聚乙烯15-20份、抗氧化剂1-2份、稳定剂1-2份、加工助剂2-4份、润滑剂0.1-0.8份、复合防雾无滴助剂2.5-3.0份、酞菁蓝0.01-0.2份。
所述外表层和内表层中复合防雾无滴助剂的浓度一致,中间层中复合防雾无滴助剂浓度为外表层和内表层中复合防雾无滴助剂浓度的1.5-2.5倍。
2.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述复合防雾无滴助剂由7.5-10质量份防雾剂、30-55质量份无滴剂、40-70质量份缓释剂经过插层反应制得;
其中,所述防雾剂为含氟脂肪酸甘油酸聚氧化乙烯醚、含氟脂肪酸甘露醇酯聚氧化乙烯醚、聚二甲基硅氧烷氧化乙烯醚中两种或两种以上的复配物;
其中,所述无滴剂单硬脂酸甘油酯、单亚麻酸甘油酯、单油酸甘油酯、单月桂酸山梨醇酐酯、单棕榈酸山梨醇酐酯、单硬脂酸山梨醇酐酯、单油酸山梨醇酐酯、聚氧化乙烯山梨醇酐单月桂酸酯、聚氧化乙烯山梨醇酐单棕榈酸酯、聚氧化乙烯山梨醇酐单硬脂酸酯、聚氧化乙烯山梨醇酐单油酸酯、硬脂酸二聚甘油酯中四种及四种以上任意比例复配物;
其中,所述缓释剂为纳米级水滑石、纳米级硅藻土或纳米级绢云母。
3.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述聚氯乙烯树脂为悬浮法生产的聚氯乙烯,聚合度为1000-2500。
4.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述稳定剂为有机锡稳定剂。
5.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述增塑剂为邻苯二甲酸二辛酯、癸二酸二辛酯、偏苯三酸三辛酯、柠檬酸三丁酯、环氧大豆油中两种或两种以上的混合物。
6.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述加工助剂为甲基丙烯酸甲酯-苯乙烯-丁二烯接枝共聚物或甲基丙烯酸丁酯-苯乙烯-丁二烯接枝共聚物。
7.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述抗氧化剂为硫代双酚类抗氧化剂。
8.根据权利要求1所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,所述防老剂为高分子量受阻酚类防老剂;所述紫外线吸收剂为苯丙三唑类紫外线吸收剂。
9.一种权利要求1-9任一项所述的农业用阻燃消滴抗拉伸薄膜,其特征在于,其制备方法包括以下步骤:
步骤1):复合防雾无滴助剂插层,按质量份数配比将纳米级缓释剂、复合防雾剂份、复合无滴剂加入无水乙醇溶剂中,纳米级缓释剂与无水乙醇质量比例为1:(8-10),在45-50℃的反应温度下,强搅拌反应2-3小时,过滤后在真空干燥箱中干燥,研磨制得复合防雾无滴助剂;
步骤2):外表层母料制备,按质量份数配比将阻燃聚乙烯母粒、防老剂、抗氧化剂、紫外线吸收剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到外表层母料;
步骤3):中间层母料制备,按质量份数配比将聚氯乙烯树脂、增塑剂、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到中间层母料;
步骤4):内表层母料制备,按质量份数配比将EVA树脂、线型低密度聚乙烯、抗氧化剂、稳定剂、加工助剂、润滑剂、复合防雾无滴助剂和酞菁蓝送入共混机中混合均匀,然后将混合料送入到挤出机中挤出造粒,得到内表层母料;
步骤5):复合吹膜:将制备的外表层母料、中间层母料和内表层母料投入到吹膜设备中,吹膜设备选用三层共挤式吹膜机,对母料进行加热,加热温度为135-150℃,然后将母料挤出、吹塑成膜,得到所需复合膜。
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