CN108168164A - A kind of ammonia refrigeration system gas-liquid separation oil return equipment - Google Patents
A kind of ammonia refrigeration system gas-liquid separation oil return equipment Download PDFInfo
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- CN108168164A CN108168164A CN201810148632.0A CN201810148632A CN108168164A CN 108168164 A CN108168164 A CN 108168164A CN 201810148632 A CN201810148632 A CN 201810148632A CN 108168164 A CN108168164 A CN 108168164A
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 46
- 239000007788 liquid Substances 0.000 title claims abstract description 32
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 26
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 13
- 238000000926 separation method Methods 0.000 title claims abstract description 13
- 239000003921 oil Substances 0.000 claims abstract description 33
- 239000003507 refrigerant Substances 0.000 claims abstract description 30
- 239000010687 lubricating oil Substances 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract 5
- 239000000446 fuel Substances 0.000 claims abstract 4
- 230000008676 import Effects 0.000 claims abstract 3
- 238000003466 welding Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B43/00—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat
- F25B43/02—Arrangements for separating or purifying gases or liquids; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat for separating lubricants from the refrigerant
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- Chemical & Material Sciences (AREA)
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- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Compressor (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
技术领域technical field
本发明涉及冷冻冷藏制冷技术领域,具体涉及一种氨制冷系统气液分离回油设备。The invention relates to the technical field of refrigeration and refrigeration, in particular to a gas-liquid separation oil return device for an ammonia refrigeration system.
背景技术Background technique
冷冻冷藏制冷技术领域中,广泛使用大型氨制冷系统,为防止制冷剂气体夹带的制冷剂液体进入制冷压缩机,造成制冷压缩机的液击事故的发生,通常在蒸发器的出口设置气液分离器,但是,蒸发器出口的制冷剂气体在夹带制冷剂液体的同时,也夹带润滑油,如果润滑油没有及时返回制冷压缩机,会造成制冷压缩机缺油,密封不能保证,容积效率减少,输气量减低。同时,制冷压缩机的相对运转表面不能良好润滑,功耗增多,制冷系统的性能和制冷压缩机可靠性下降,制冷剂液体中混入的制冷剂气体会影响气液分离器的利用空间。In the field of refrigeration and refrigeration technology, large-scale ammonia refrigeration systems are widely used. In order to prevent the refrigerant liquid entrained by the refrigerant gas from entering the refrigeration compressor and causing liquid hammer accidents in the refrigeration compressor, a gas-liquid separation device is usually installed at the outlet of the evaporator. However, while the refrigerant gas at the outlet of the evaporator entrains the refrigerant liquid, it also entrains lubricating oil. If the lubricating oil is not returned to the refrigeration compressor in time, the refrigeration compressor will lack oil, the seal cannot be guaranteed, and the volumetric efficiency will decrease. Gas delivery is reduced. At the same time, the relative running surface of the refrigeration compressor cannot be lubricated well, power consumption increases, the performance of the refrigeration system and the reliability of the refrigeration compressor decrease, and the refrigerant gas mixed in the refrigerant liquid will affect the utilization space of the gas-liquid separator.
发明内容Contents of the invention
本发明的目的是针对现有技术中存在的技术缺陷,提供一种冷冻冷藏制冷技术领域的氨制冷系统气液分离回油设备,以进一步提高制冷系统的运行性能,保证制冷压缩机的可靠性。The purpose of the present invention is to aim at the technical defects existing in the prior art, and provide a gas-liquid separation and oil return equipment for ammonia refrigeration system in the technical field of refrigeration and refrigeration, so as to further improve the operation performance of the refrigeration system and ensure the reliability of the refrigeration compressor .
为实现本发明的目的所采用的技术方案如下:The technical scheme adopted for realizing the object of the present invention is as follows:
一种氨制冷系统气液分离回油设备,包括侧壁的轴向截面为梯形状的筒体、所述筒体靠近所述圆形顶盖边缘的侧壁上的进气口连接用于将自蒸发器出来的夹带制冷剂液体和润滑油的制冷剂气体引入筒体内的进气管,所述筒体的圆形底盖上开设有孔口与集油包连接,所述筒体的圆形顶盖上的回气口连接用于将筒体内分离出的制冷剂气体送回制冷压缩机的回气管,所述圆形顶盖的直径大于所述圆形底盖的直径,所述回气管的侧壁开口与集油包的侧壁上的回油孔由吸油管相连接,所述吸油管通过水平管段与集油包及回气管连接,所述吸油管的立管段上自集油包侧向回气管侧形成有一级U型弯管、至少一组相连接的倒置U型弯管与分级U型弯管;所述筒体的内部在靠近所述圆形底盖的位置安装有螺旋型的热气管;所述热气管的进口与出口自所述筒体的侧壁伸出于所述筒体外,所述热气管的进口与制冷压缩机的排气接管连接、出口与冷凝器的进口接管连接。A gas-liquid separation oil return device for an ammonia refrigeration system, comprising a cylinder whose side wall has a trapezoidal axial section, and an air inlet on the side wall of the cylinder close to the edge of the circular top cover is used to connect the The refrigerant gas entrained with refrigerant liquid and lubricating oil coming out of the evaporator is introduced into the intake pipe in the cylinder, and the circular bottom cover of the cylinder is provided with a hole to connect with the oil collection bag. The air return port on the top cover is connected to the return air pipe used to send the refrigerant gas separated in the cylinder back to the refrigeration compressor. The diameter of the circular top cover is larger than the diameter of the circular bottom cover, and the diameter of the air return pipe is The opening of the side wall is connected with the oil return hole on the side wall of the oil collection bag by an oil suction pipe, and the oil suction pipe is connected with the oil collection bag and the air return pipe through a horizontal pipe section, and the vertical pipe section of the oil suction pipe is connected from the side of the oil collection bag A first-level U-shaped bend, at least one set of connected inverted U-shaped bends and graded U-shaped bends are formed toward the return air pipe; a spiral type is installed inside the cylinder near the circular bottom cover. The hot gas pipe; the inlet and outlet of the hot gas pipe protrude from the side wall of the cylinder outside the cylinder, the inlet of the hot gas pipe is connected to the exhaust pipe of the refrigeration compressor, and the outlet is connected to the inlet of the condenser Take over the connection.
所述筒体由圆形顶盖、圆形底盖和侧壁焊接形成,所述进气口焊接所述的进气管,所述圆形底盖上开设有的所述孔口与集油包焊接连接。The cylinder body is formed by welding a circular top cover, a circular bottom cover and a side wall, the air inlet is welded to the air intake pipe, the opening on the circular bottom cover is connected with the oil collecting bag Solder connection.
所述热气管的进、出口穿过所述筒体的侧壁上的孔口并与侧壁密封焊接连接。The inlet and outlet of the hot gas pipe pass through the hole on the side wall of the cylinder and are connected with the side wall by sealing and welding.
所述的圆形底盖的底部焊接有支架。The bottom of the circular bottom cover is welded with a bracket.
本发明利用夹带液体和润滑油的制冷剂气体在筒体内形成旋流,制冷剂气体在回旋流中心从上部的回气接管流出筒体,由于液体和润滑油的密度大于气体密度,在离心力作用下,润滑油及液体沿筒体内壁流动到筒底的底部,从而与制冷剂气体实现有效分离,集聚在底部的润滑油被制冷剂气体抽吸经有回油弯的油管带回压缩机,从而保证润滑油及时带回制冷压缩机,防止液体进入制冷压缩机,从而保证压缩机的可靠性。利用制冷压缩机的排气热量,加热制冷剂液体,分离析出混入的制冷剂气体,保证制冷系统的可靠高效运行。In the present invention, the refrigerant gas entrained with liquid and lubricating oil is used to form a swirling flow in the cylinder, and the refrigerant gas flows out of the cylinder from the upper return air connection pipe at the center of the swirling flow. Since the density of the liquid and lubricating oil is greater than that of the gas, under the action of centrifugal force Next, the lubricating oil and liquid flow along the inner wall of the cylinder to the bottom of the cylinder, thereby effectively separating from the refrigerant gas. The lubricating oil accumulated at the bottom is sucked by the refrigerant gas and brought back to the compressor through the oil pipe with an oil return bend. In this way, it is ensured that the lubricating oil is brought back to the refrigeration compressor in time, and the liquid is prevented from entering the refrigeration compressor, thereby ensuring the reliability of the compressor. Use the exhaust heat of the refrigeration compressor to heat the refrigerant liquid and separate out the mixed refrigerant gas to ensure the reliable and efficient operation of the refrigeration system.
附图说明Description of drawings
图1为本发明氨制冷系统气液分离回油设备的示意图;Fig. 1 is the schematic diagram of the gas-liquid separation oil return equipment of the ammonia refrigeration system of the present invention;
图2示为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
参见图1-2所示,一种氨制冷系统气液分离回油设备,包括:As shown in Figure 1-2, a gas-liquid separation and oil return equipment for an ammonia refrigeration system includes:
侧壁的轴向截面为梯形状的筒体6、所述筒体的侧壁上部的进气口连接用于将自蒸发器出来的夹带制冷剂液体和润滑油的制冷剂气体引入筒体内的进气管7,所述筒体的圆形底盖上开设有孔口并与集油包3连接,所述筒体的圆形顶盖上的回气口连接用于将筒体内分离出的制冷剂气体送回制冷压缩机的回气管1,所述圆形顶盖的直径大于所述圆形底盖的直径,所述回气管的侧壁开口与集油包3的侧壁上的回油孔由吸油管2相连接,所述吸油管通过其第一水平管段20与集油包连接,所述一水平管段通过一级U型弯管21连接第一立管段22,所述第一立管段通过相连接的倒置U型弯管23及分级U型弯管24连接第二立管段25,所述第二立管段25通过第二水平管段26与所述回气管连接;所述筒体的内部在靠近所述圆形底盖的位置安装有螺旋型的热气管5;所述热气管的进口与出口自所述筒体的侧壁伸出于所述筒体外,且所述热气管的进口与制冷压缩机的排气接管连接、出口与冷凝器的进口接管连接。The axial cross-section of the side wall is a trapezoidal cylinder 6, and the air inlet on the upper part of the side wall of the cylinder is connected to the cylinder for introducing the refrigerant gas entrained with refrigerant liquid and lubricating oil from the evaporator into the cylinder. The air inlet pipe 7, the circular bottom cover of the cylinder is provided with an orifice and connected with the oil collection bag 3, and the air return port on the circular top cover of the cylinder is connected to the refrigerant separated in the cylinder The gas is sent back to the air return pipe 1 of the refrigeration compressor. The diameter of the circular top cover is greater than the diameter of the circular bottom cover. Connected by the oil suction pipe 2, the oil suction pipe is connected to the oil collection bag through its first horizontal pipe section 20, and the first horizontal pipe section is connected to the first riser section 22 through a first-level U-shaped bend pipe 21, and the first riser section The second riser section 25 is connected to the second riser section 25 through the connected inverted U-bend 23 and the grading U-bend 24, and the second riser section 25 is connected to the return air pipe through the second horizontal pipe section 26; the inside of the cylinder A spiral hot gas pipe 5 is installed near the circular bottom cover; the inlet and outlet of the hot gas pipe protrude from the side wall of the cylinder outside the cylinder, and the inlet of the hot gas pipe Connect with the exhaust pipe of the refrigeration compressor, and connect the outlet with the inlet pipe of the condenser.
其中,所述筒体6由圆形顶盖、圆形底盖和侧壁焊接形成,靠近圆形顶盖边缘的侧壁部位开设的进气口焊接所述的进气管,所述圆形底盖上开设有的孔口与集油包3焊接连接。Wherein, the cylinder body 6 is formed by welding a circular top cover, a circular bottom cover and a side wall, and the air inlet pipe provided near the side wall of the edge of the circular top cover is welded to the air intake pipe, and the circular bottom cover The orifice provided on the cover is welded with the oil collecting bag 3 .
其中,所述热气管5是放置在靠近圆形底盖位置的筒体6内,其进、出口穿过筒体6的侧壁上的孔口并与侧壁密封焊接连接。Wherein, the hot gas pipe 5 is placed in the cylinder body 6 near the circular bottom cover, and its inlet and outlet pass through the openings on the side wall of the cylinder body 6 and are sealed and welded with the side wall.
所述的筒体6的尺寸依据制冷系统制冷负荷确定。The size of the cylinder 6 is determined according to the refrigeration load of the refrigeration system.
需要说明的是,本发明,所述吸油管2的立式管段上形成有倒置的U型弯管和分级U型弯管所构成“S”状结构管段的数量,可以是如图1所示一组,也可以是多组,具体可依据筒体2的尺寸确定,并不限于图1的实施例。It should be noted that in the present invention, the number of "S"-shaped structural pipe sections formed by inverted U-shaped bends and graded U-shaped bends formed on the vertical pipe section of the oil suction pipe 2 may be as shown in Figure 1 One group, or multiple groups, can be specifically determined according to the size of the cylinder 2, and is not limited to the embodiment shown in FIG. 1 .
其中,所述的圆形底盖的底部焊接有支架4,以支撑所述筒体6。Wherein, the bottom of the circular bottom cover is welded with a bracket 4 to support the cylinder 6 .
当制冷系统运行时,蒸发器出来的制冷剂气体夹带制冷剂液体和润滑油,经进气管7进入筒体6内,在筒体内形成旋流,气体在回旋流中心从上部的回气管1流出筒体,进入制冷压缩机。由于液体和润滑油的密度大于气体的密度,在离心力作用下,润滑油和液体沿筒体内壁流动到筒底底部,同样,由于润滑油密度大于氨液体的密度,润滑油沉积在筒体的底部的最低部的集油包3内,经吸油管2被制冷剂气体吸入回气管1后被带回压缩机,润滑油在一级U型弯处聚集,聚集到一定量时将弯管两端堵住,两侧形成压力差,在压力差作用下被带入倒置的U型弯和分级U型弯,润滑油在分级U型弯处聚集,聚集到一定量时将弯管两端堵住,两侧形成压力差,在压力差作用下被吸入回气管1,带入制冷压缩机,设置在筒体内的热气管5利用制冷压缩机的排气热量,加热制冷剂液体,分离析出混入的制冷剂气体。When the refrigeration system is running, the refrigerant gas from the evaporator entrains the refrigerant liquid and lubricating oil, enters the cylinder 6 through the inlet pipe 7, forms a swirl flow in the cylinder, and the gas flows out from the upper return pipe 1 at the center of the swirl flow cylinder, into the refrigeration compressor. Since the density of liquid and lubricating oil is greater than that of gas, under the action of centrifugal force, lubricating oil and liquid flow along the inner wall of the cylinder to the bottom of the cylinder. Similarly, because the density of lubricating oil is greater than that of ammonia liquid, the lubricating oil is deposited on the bottom of the cylinder In the oil collecting bag 3 at the lowest part of the bottom, the refrigerant gas is sucked into the air return pipe 1 through the oil suction pipe 2 and brought back to the compressor. The end is blocked, and a pressure difference is formed on both sides. Under the action of the pressure difference, it is brought into the inverted U-shaped bend and the graded U-shaped bend. The lubricating oil accumulates at the graded U-shaped bend. The pressure difference is formed on both sides. Under the action of the pressure difference, it is sucked into the return air pipe 1 and brought into the refrigeration compressor. The hot air pipe 5 installed in the cylinder uses the exhaust heat of the refrigeration compressor to heat the refrigerant liquid, separate and mix it into of refrigerant gas.
以上所述仅是本发明的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and Retouching should also be regarded as the protection scope of the present invention.
Claims (4)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113390198A (en) * | 2021-07-16 | 2021-09-14 | 珠海市华晶农谷微冻瞬冷科学研究院 | Ammonia refrigeration system based on trace ammonia |
| CN114100305A (en) * | 2021-12-01 | 2022-03-01 | 天津双昊车用空调有限公司 | Processing technology of gas-liquid separator return pipeline |
| CN115823775A (en) * | 2022-10-17 | 2023-03-21 | 山东钢铁集团日照有限公司 | Recovery method and recovery device of lubricating oil for ammonia refrigerator |
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| CN207999973U (en) * | 2018-02-13 | 2018-10-23 | 天津商业大学 | A kind of ammonia refrigeration system gas-liquid separation oil return equipment |
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| CN113390198A (en) * | 2021-07-16 | 2021-09-14 | 珠海市华晶农谷微冻瞬冷科学研究院 | Ammonia refrigeration system based on trace ammonia |
| CN114100305A (en) * | 2021-12-01 | 2022-03-01 | 天津双昊车用空调有限公司 | Processing technology of gas-liquid separator return pipeline |
| CN114100305B (en) * | 2021-12-01 | 2024-05-31 | 天津双昊车用空调有限公司 | Processing technology of gas-liquid separator return pipeline |
| CN115823775A (en) * | 2022-10-17 | 2023-03-21 | 山东钢铁集团日照有限公司 | Recovery method and recovery device of lubricating oil for ammonia refrigerator |
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