CN108167504A - Ratchet self-locking type solenoid valve - Google Patents
Ratchet self-locking type solenoid valve Download PDFInfo
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- CN108167504A CN108167504A CN201711251530.3A CN201711251530A CN108167504A CN 108167504 A CN108167504 A CN 108167504A CN 201711251530 A CN201711251530 A CN 201711251530A CN 108167504 A CN108167504 A CN 108167504A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Magnetically Actuated Valves (AREA)
Abstract
本申请公开了一种棘轮自锁式电磁阀。其中,电磁阀包括阀体,其中阀体包括:进口;出口;进口与出口之间的气路;主阀芯,用于打开或关闭气路;连通进口与主阀芯背压腔的进气通道;以及连通出口与主阀芯背压腔的排气通道。电磁阀还包括棘轮部件和副阀芯,棘轮部件配置为借助于自身的旋转从而在第一位置状态和第二位置状态之间切换,其中在第一位置状态下,棘轮部件驱动副阀芯打开排气通道,在第二位置状态下,棘轮部件驱动副阀芯关闭排气通道。
The application discloses a ratchet self-locking solenoid valve. Among them, the solenoid valve includes a valve body, wherein the valve body includes: an inlet; an outlet; an air path between the inlet and the outlet; a main valve core for opening or closing the air path; channel; and an exhaust channel connecting the outlet with the back pressure chamber of the main valve core. The solenoid valve also includes a ratchet part and a sub-spool, the ratchet part is configured to switch between a first position state and a second position state by means of its own rotation, wherein in the first position state, the ratchet part drives the sub-spool to open The exhaust passage, in the second position state, the ratchet component drives the auxiliary valve core to close the exhaust passage.
Description
技术领域technical field
本申请涉及电磁阀领域,具体而言,涉及一种运载火箭用棘轮自锁式电磁阀。The present application relates to the field of solenoid valves, in particular to a ratchet self-locking solenoid valve for launch vehicles.
背景技术Background technique
电磁阀在运载火箭增压输送系统中应用广泛,用于贮箱增压、贮箱排气、气瓶增压、气瓶排气、控制其它阀门等。电磁阀的工作原理为:电磁阀通电时,在电磁吸力作用下,衔铁运动,阀门打开,持续供电时,阀门维持开启;电磁阀断电时,电磁吸力消失,衔铁在弹簧力和气压力作用下运动,切断供气通道,阀门关闭。Solenoid valves are widely used in booster delivery systems of launch vehicles, and are used for pressurization of storage tanks, exhaust of storage tanks, pressurization of gas cylinders, exhaust of gas cylinders, and control of other valves. The working principle of the solenoid valve is: when the solenoid valve is energized, under the action of electromagnetic suction, the armature moves, the valve opens, and when the power supply continues, the valve remains open; when the solenoid valve is powered off, the electromagnetic suction disappears, and the armature is under the action of spring force and air pressure. Movement, cut off the air supply channel, the valve is closed.
电磁阀产品按工作制度可分为长期工作制、短时工作制和反复短时工作制;按动作原理可分为直动式和先导式;按原始工作状态可分为常开式和常闭式;按介质温度可分为常温式和低温式;按是否自锁可分为自锁式和非自锁式,按自锁方式又可分为机械自锁、气动自锁或永磁自锁,自锁式电磁阀适用于长时间工作的情况。Solenoid valve products can be divided into long-term work system, short-time work system and repeated short-time work system according to the working system; they can be divided into direct-acting type and pilot type according to the action principle; they can be divided into normally open type and normally closed type according to the original working state. According to the temperature of the medium, it can be divided into normal temperature type and low temperature type; according to whether it is self-locking, it can be divided into self-locking type and non-self-locking type; according to the self-locking method, it can be divided into mechanical self-locking, pneumatic self-locking or permanent magnetic self-locking , The self-locking solenoid valve is suitable for working for a long time.
目前,机械式自锁电磁阀应用较少,运载火箭用自锁电磁阀普遍为气动自锁或永磁自锁。气动自锁式电磁阀需要设计特殊的气路结构,结构较复杂;永磁自锁式电磁阀靠永磁体的磁力使衔铁在断电后依然保持该状态,但长时间使用永磁体磁力存在下降到趋势。At present, mechanical self-locking solenoid valves are rarely used, and self-locking solenoid valves for launch vehicles are generally pneumatic self-locking or permanent magnetic self-locking. The pneumatic self-locking solenoid valve needs to design a special air circuit structure, and the structure is more complicated; the permanent magnet self-locking solenoid valve relies on the magnetic force of the permanent magnet to keep the armature in this state after power failure, but the magnetic force of the permanent magnet will decrease after a long time to the trend.
本发明提出了一种运载火箭用棘轮自锁式电磁阀结构,通过设计棘轮结构达到机械自锁,结构可靠,能够使电磁阀断电后保持在打开或关闭状态。The invention proposes a ratchet self-locking solenoid valve structure for launch vehicles. The ratchet structure is designed to achieve mechanical self-locking, the structure is reliable, and the solenoid valve can be kept in an open or closed state after power failure.
发明内容Contents of the invention
本发明实施例提供了一种棘轮自锁式电磁阀,以至少解决电磁阀动作不可靠,不适用于长时间工作的技术问题。The embodiment of the present invention provides a ratchet self-locking solenoid valve, which at least solves the technical problem that the solenoid valve is unreliable in action and unsuitable for long-time work.
根据本发明实施例的一个方面,提供了一种电磁阀,电磁阀包括阀体,其中阀体包括:进口;出口;进口与出口之间的气路;主阀芯,用于打开或关闭气路;连通进口与主阀芯背压腔的进气通道;以及连通出口与背压腔的排气通道,其特征在于,电磁阀还包括棘轮部件和副阀芯,棘轮部件配置为借助于自身的旋转从而在第一位置状态和第二位置状态之间切换,其中在第一位置状态下,棘轮部件驱动副阀芯打开排气通道,在第二位置状态下,棘轮部件脱离副阀芯,从而副阀芯关闭排气通道。According to an aspect of an embodiment of the present invention, a solenoid valve is provided, and the solenoid valve includes a valve body, wherein the valve body includes: an inlet; an outlet; an air path between the inlet and the outlet; a main valve core for opening or closing the air road; the intake passage connecting the inlet with the back pressure chamber of the main valve core; and the exhaust passage connecting the outlet and the back pressure chamber, characterized in that the solenoid valve also includes a ratchet part and a secondary valve core, and the ratchet part is configured to rely on itself Rotation to switch between the first position state and the second position state, wherein in the first position state, the ratchet part drives the auxiliary spool to open the exhaust passage, and in the second position state, the ratchet part breaks away from the auxiliary spool, Thus, the sub-spool closes the exhaust passage.
可选地,电磁阀还包括套设于棘轮部件外侧的外轮,外轮内壁设置有与棘轮部件的棘轮齿配合的多个外轮齿,并且内壁设置有多个第一连接部和多个第二连接部,第一连接部和第二连接部分别用于连接两个相邻的外轮齿,并且彼此交替地配置,其中当棘轮齿位于第一连接部时,棘轮部件处于第一位置状态,并且当棘轮齿位于第二连接部时,棘轮部件处于第二位置状态。Optionally, the solenoid valve further includes an outer wheel sleeved on the outside of the ratchet part, the inner wall of the outer wheel is provided with a plurality of outer gear teeth that cooperate with the ratchet teeth of the ratchet part, and the inner wall is provided with a plurality of first connecting parts and a plurality of second connecting parts. The first connecting part and the second connecting part are respectively used to connect two adjacent outer gear teeth, and are arranged alternately with each other, wherein when the ratchet teeth are located at the first connecting part, the ratchet component is in the first position state, and when When the ratchet teeth are located at the second connecting portion, the ratchet component is in the second position state.
可选地,电磁阀还包括设置于外轮内的顶杆,顶杆的一端设置有套筒,套筒的筒壁的端部设置有与棘轮部件的棘轮齿配合的顶杆齿,使得顶杆通过直线运动驱动棘轮部件旋转。Optionally, the solenoid valve also includes a push rod arranged in the outer wheel, a sleeve is provided at one end of the push rod, and a push rod tooth is provided at the end of the cylinder wall of the sleeve to cooperate with the ratchet teeth of the ratchet part, so that the push rod The ratchet part is driven to rotate by linear motion.
可选地,电磁阀还包括用于驱动顶杆做直线运动的电磁驱动机构。Optionally, the electromagnetic valve further includes an electromagnetic drive mechanism for driving the ejector rod to move linearly.
可选地,顶杆外壁设置有防止顶杆旋转的多个限位块。Optionally, the outer wall of the ejector rod is provided with a plurality of limit blocks for preventing the ejector rod from rotating.
可选地,电磁驱动机构包括衔铁和电磁铁,衔铁配置为电磁阀通电时,在电磁吸力作用下,驱动顶杆和棘轮。Optionally, the electromagnetic driving mechanism includes an armature and an electromagnet, and the armature is configured to drive the ejector rod and the ratchet under the action of electromagnetic attraction when the electromagnetic valve is energized.
可选地,电磁阀的阀体气路为先导式结构。Optionally, the air path of the valve body of the solenoid valve is a pilot structure.
可选地,电磁阀还包括电插座,电插座配置为将电磁阀与外部电源连接。Optionally, the solenoid valve further includes an electrical socket configured to connect the solenoid valve with an external power source.
可选地,棘轮部件的端部设置有顶轴,与副阀芯抵接。Optionally, a top shaft is provided at the end of the ratchet component to abut against the auxiliary valve core.
可选地,副阀芯设置于主阀芯的背面并且在副阀芯和主阀芯之间设置有与副阀芯和主阀芯抵接的弹簧。Optionally, the auxiliary spool is arranged on the back of the main spool, and a spring abutting against the auxiliary spool and the main spool is arranged between the auxiliary spool and the main spool.
在本发明实施例中,通过在电磁阀内设置棘轮自锁式结构,达到了机械自锁,结构可靠,能够使电磁阀断电后稳定保持在该状态,阀体气路为先导式结构,可应用于大口径、大流量系统,进而解决了电磁阀适用于长时间工作的技术问题。In the embodiment of the present invention, by setting the ratchet self-locking structure in the solenoid valve, the mechanical self-locking is achieved, the structure is reliable, and the solenoid valve can be kept in this state stably after the power is turned off. The valve body gas circuit is a pilot structure, It can be applied to large-diameter and large-flow systems, thereby solving the technical problem that the solenoid valve is suitable for long-term work.
附图说明Description of drawings
此处所说明的附图用来提供对本申请的进一步理解,构成本申请的一部分,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。在附图中:The drawings described here are used to provide a further understanding of the application and constitute a part of the application. The schematic embodiments and descriptions of the application are used to explain the application and do not constitute an improper limitation to the application. In the attached picture:
图1是根据本发明实施例的棘轮自锁式电磁阀的示意图;1 is a schematic diagram of a ratchet self-locking solenoid valve according to an embodiment of the present invention;
图2A和图2B是根据本发明实施例的棘轮自锁式电磁阀的顶杆的示意图;2A and 2B are schematic diagrams of the ejector rod of the ratchet self-locking solenoid valve according to an embodiment of the present invention;
图3是根据本发明实施例的棘轮部件的示意图;3 is a schematic diagram of a ratchet component according to an embodiment of the present invention;
图4是根据本发明实施例,当顶杆与棘轮部件齿合时的示意图;以及Fig. 4 is a schematic diagram of when the ejector rod engages with the ratchet part according to an embodiment of the present invention; and
图5是根据本发明实施例的外轮的示意图。Fig. 5 is a schematic diagram of an outer wheel according to an embodiment of the present invention.
图中,1.衔铁,2.电磁铁,3.电插座,4.顶杆,5.外轮,6.棘轮部件,7.副阀芯,8.压套,9.弹簧,10.主阀芯,11.阀体。In the figure, 1. armature, 2. electromagnet, 3. electric socket, 4. ejector rod, 5. outer wheel, 6. ratchet part, 7. auxiliary valve core, 8. pressure sleeve, 9. spring, 10. main valve core, 11. valve body.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
实施例1Example 1
参见图1所示,本实施例提供根据本发明实施例的一个方面,提供了一种电磁阀,电磁阀包括阀体11,其中阀体11包括:进口;出口;进口与出口之间的气路;主阀芯10,用于打开或关闭气路;连通进口与主阀芯10的背压腔的进气通道;以及连通出口与背压腔的排气通道。电磁阀还包括棘轮部件6和副阀芯7,棘轮部件6配置为借助于自身的旋转从而在第一位置状态和第二位置状态之间切换,其中在第一位置状态下,棘轮部件6驱动副阀芯7打开排气通道,在第二位置状态下,棘轮部件6驱动副阀芯7关闭排气通道。Referring to Fig. 1, this embodiment provides an aspect according to the embodiment of the present invention, providing a solenoid valve, the solenoid valve includes a valve body 11, wherein the valve body 11 includes: an inlet; an outlet; the gas between the inlet and the outlet The main valve core 10 is used to open or close the air circuit; the inlet passage connecting the inlet and the back pressure chamber of the main valve core 10; and the exhaust passage connecting the outlet and the back pressure chamber. The solenoid valve also includes a ratchet part 6 and a secondary spool 7, the ratchet part 6 is configured to switch between a first position state and a second position state by means of its own rotation, wherein in the first position state, the ratchet part 6 drives The auxiliary spool 7 opens the exhaust passage, and in the second position state, the ratchet component 6 drives the auxiliary spool 7 to close the exhaust passage.
从而,通过上述棘轮自锁式电磁阀,利用本专利提出的棘轮自锁式电磁阀结构,可实现电磁阀打开、关闭状态自锁,属于机械式自锁,提高了电磁阀动作可靠性。Therefore, through the above-mentioned ratchet self-locking solenoid valve and the structure of the ratchet self-locking solenoid valve proposed in this patent, the solenoid valve can be self-locked in the open and closed states, which belongs to mechanical self-locking and improves the reliability of the solenoid valve action.
可选地,电磁阀还包括套设于棘轮部件6外侧的外轮5,外轮5内壁52设置有与棘轮部件6的棘轮齿62配合的多个外轮齿53,并且内壁52设置有多个第一连接部54和多个第二连接部55,第一连接部54和第二连接部55分别用于连接两个相邻的外轮齿53,并且彼此交替地配置,其中当棘轮齿62位于第一连接部54时,棘轮部件6处于第一位置状态,并且当棘轮齿62位于第二连接部55时,棘轮部件6处于第二位置状态。Optionally, the solenoid valve also includes an outer wheel 5 sleeved on the outside of the ratchet part 6, the inner wall 52 of the outer wheel 5 is provided with a plurality of outer gear teeth 53 that cooperate with the ratchet teeth 62 of the ratchet part 6, and the inner wall 52 is provided with a plurality of first The connecting portion 54 and a plurality of second connecting portions 55, the first connecting portion 54 and the second connecting portion 55 are respectively used to connect two adjacent outer gear teeth 53, and are arranged alternately with each other, wherein when the ratchet gear tooth 62 is located at the first When the ratchet member 6 is at the first connection portion 54 , and when the ratchet tooth 62 is at the second connection portion 55 , the ratchet member 6 is at the second position state.
从而通过以上布置,可以将棘轮部件6的旋转转换为棘轮部件6的位置状态的切换。参考图3所示,棘轮部件6的外侧设置有棘轮齿62,并且棘轮齿的端部为斜齿面64。Thus, through the above arrangement, the rotation of the ratchet member 6 can be converted into the switching of the position state of the ratchet member 6 . Referring to FIG. 3 , ratchet teeth 62 are provided on the outside of the ratchet component 6 , and the ends of the ratchet teeth are helical tooth surfaces 64 .
并且,参考图5所示,外轮5包括套筒51,并且在套筒51的内侧可以套设棘轮部件6。并且,外轮5的套筒51的内壁52设有外轮齿53。并且,在外轮齿53之间分别连接有第一连接部54和第二连接部55。其中,棘轮部件6的棘轮齿62可以通过棘轮部件6的旋转而在第一连接部54和第二连接部55切换。由于第一连接部54和第二连接部55的顶部的位置不同,因此当棘轮部件6的棘轮齿62位于第一连接部54时和位于第二连接部55时的位置也是不同的,从而当棘轮部件6的棘轮齿62位于第一连接部54时,棘轮部件6处于第一位置状态,当棘轮齿62位于第二连接部55时,棘轮部件6处于第二位置状态。Moreover, referring to FIG. 5 , the outer wheel 5 includes a sleeve 51 , and the ratchet component 6 can be sleeved inside the sleeve 51 . Furthermore, the inner wall 52 of the sleeve 51 of the outer wheel 5 is provided with outer wheel teeth 53 . Furthermore, a first connecting portion 54 and a second connecting portion 55 are respectively connected between the outer gear teeth 53 . Wherein, the ratchet teeth 62 of the ratchet member 6 can be switched between the first connecting portion 54 and the second connecting portion 55 by the rotation of the ratchet member 6 . Since the positions of the tops of the first connecting portion 54 and the second connecting portion 55 are different, the positions of the ratchet teeth 62 of the ratchet member 6 are also different when they are located at the first connecting portion 54 and when they are located at the second connecting portion 55, so that when When the ratchet teeth 62 of the ratchet member 6 are located at the first connecting portion 54 , the ratchet member 6 is in the first position state, and when the ratchet teeth 62 are located at the second connection portion 55 , the ratchet member 6 is in the second position state.
可选地,参考图1至图4所示,电磁阀还包括设置于外轮5内的顶杆4,顶杆4的一端设置有套筒42,套筒的筒壁的端部设置有与棘轮部件6的棘轮齿62配合的顶杆齿44,使得顶杆4通过直线运动驱动棘轮部件6旋转。Optionally, as shown in Fig. 1 to Fig. 4, the solenoid valve also includes a push rod 4 arranged in the outer wheel 5, a sleeve 42 is provided at one end of the push rod 4, and a ratchet is provided at the end of the wall of the sleeve. The ratchet teeth 62 of the part 6 are matched with the ejector rod teeth 44, so that the ejector rod 4 drives the ratchet part 6 to rotate through linear motion.
参考图1至图4所示,顶杆4也设置于外轮5中,并且顶杆4的一端设有套筒42,从而套筒42内侧的中空部可用于容纳棘轮齿62的主轴部61,从而使得套筒42端部的顶杆齿44与棘轮部件6的棘轮齿抵接,从而驱动棘轮部件6离开外轮5的第一连接部54或第二连接部55,并且当棘轮部件6的棘轮齿62从外轮齿53之间移出时,就会由于棘轮齿62的端部斜面64与顶杆齿44的端部斜面45的抵接(参考图4所示)而使棘轮部件6旋转。从而,当顶杆4收回时,棘轮部件6的棘轮齿62从卡接于第一连接部54的位置切换至卡接于第二连接部55的位置,或者从卡接于第二连接部55的位置切换至卡接于第一连接部54的位置。从而实现棘轮部件6在第一位置状态和第二位置状态之间的切换。1 to 4, the push rod 4 is also arranged in the outer wheel 5, and one end of the push rod 4 is provided with a sleeve 42, so that the hollow inside the sleeve 42 can be used to accommodate the main shaft portion 61 of the ratchet teeth 62, Thus, the ejector rod teeth 44 at the end of the sleeve 42 abut against the ratchet teeth of the ratchet component 6, thereby driving the ratchet component 6 to leave the first connecting portion 54 or the second connecting portion 55 of the outer wheel 5, and when the ratchet gear of the ratchet component 6 When the tooth 62 moves out from between the outer gear teeth 53, the ratchet component 6 will rotate due to the abutment of the end slope 64 of the ratchet tooth 62 and the end slope 45 of the ejector rod tooth 44 (shown in FIG. 4 ). Therefore, when the push rod 4 is retracted, the ratchet teeth 62 of the ratchet component 6 switch from the position of being engaged with the first connecting portion 54 to the position of engaging with the second connecting portion 55 , or from being engaged with the second connecting portion 55 The position is switched to the position where it is engaged with the first connecting portion 54 . Thus, the ratchet component 6 can be switched between the first position state and the second position state.
可选地,顶杆4外壁设置有防止顶杆旋转的多个限位块43。从而防止顶杆4在外轮5内旋转,进而驱动棘轮部件6旋转。Optionally, the outer wall of the ejector rod 4 is provided with a plurality of limit blocks 43 for preventing the ejector rod from rotating. Therefore, the push rod 4 is prevented from rotating in the outer wheel 5, and then the ratchet component 6 is driven to rotate.
可选地,参考图1所示,电磁阀还包括用于驱动顶杆4做直线运动的电磁驱动机构。Optionally, as shown in FIG. 1 , the solenoid valve further includes an electromagnetic drive mechanism for driving the ejector rod 4 to move linearly.
可选地,参考图1所示,电磁驱动机构包括衔铁1和电磁铁2,衔铁1配置为在电磁阀通电时,在电磁吸力作用下,驱动顶杆4和棘轮部件6。Optionally, as shown in FIG. 1 , the electromagnetic drive mechanism includes an armature 1 and an electromagnet 2 , and the armature 1 is configured to drive the push rod 4 and the ratchet component 6 under the action of electromagnetic attraction when the solenoid valve is energized.
可选地,参考图1所示,电磁阀的阀体气路为先导式结构。Optionally, as shown in FIG. 1 , the air path of the valve body of the solenoid valve is a pilot-operated structure.
可选地,参考图1所示,电磁阀还包括电插座3,电插座3配置为将电磁阀与外部电源连接。Optionally, as shown in FIG. 1 , the solenoid valve further includes an electrical socket 3 configured to connect the solenoid valve to an external power source.
可选地,参考图1所示,棘轮部件6的端部设置有顶轴63,与副阀芯7抵接。Optionally, as shown in FIG. 1 , a top shaft 63 is provided at the end of the ratchet component 6 to abut against the auxiliary valve core 7 .
可选地,参考图1所示,副阀芯7设置于主阀芯9的背面并且在副阀芯7和主阀芯9之间设置有与副阀芯7和主阀芯9抵接的弹簧8。Optionally, as shown in FIG. 1 , the auxiliary spool 7 is arranged on the back of the main spool 9 and a contact between the auxiliary spool 7 and the main spool 9 is provided to abut against the auxiliary spool 7 and the main spool 9 . spring 8.
具体地,参考图1所示,本实施例的电磁阀为棘轮自锁式电磁阀,包括衔铁1、电磁铁2、电插座3、顶杆4、外轮5、棘轮部件6、副阀芯7、压套8、弹簧9、主阀芯10和阀体11。Specifically, as shown in FIG. 1, the solenoid valve of this embodiment is a ratchet self-locking solenoid valve, including an armature 1, an electromagnet 2, an electrical socket 3, a push rod 4, an outer wheel 5, a ratchet component 6, and a secondary valve core 7. , Pressure sleeve 8, spring 9, main valve core 10 and valve body 11.
衔铁1和电磁铁2构成电磁阀的驱动机构用于驱动顶杆4和棘轮部件6。衔铁1安装于电磁铁2内部,两者间为滑动导向。衔铁1下端面与顶杆4上端面接触,顶杆4下端与棘轮6接触连接,棘轮6在顶杆4的作用力下可转动,同时棘轮6在外轮5内可上下滑动;棘轮6向下运动可推动副阀芯7运动,副阀芯7为圆柱体结构,可在压套8内上下运动,副阀芯7与压套8间导向间隙为气体流通通道。The armature 1 and the electromagnet 2 constitute the driving mechanism of the solenoid valve for driving the push rod 4 and the ratchet part 6 . The armature 1 is installed inside the electromagnet 2, and there is a sliding guide between the two. The lower end surface of the armature 1 is in contact with the upper end surface of the ejector rod 4, and the lower end of the ejector rod 4 is in contact with the ratchet 6. The ratchet 6 can rotate under the force of the ejector rod 4. At the same time, the ratchet 6 can slide up and down in the outer wheel 5; The movement can push the auxiliary valve core 7 to move. The auxiliary valve core 7 is a cylindrical structure and can move up and down in the pressure sleeve 8. The guide gap between the auxiliary valve core 7 and the pressure sleeve 8 is a gas circulation channel.
参考图2A和图2B所示,顶杆4包括与衔铁1抵接的抵接部41和中空的套筒部42。并且参考图3所示,棘轮部件6包括位于上端的主轴部61和位于下端的顶轴63以及位于主轴部外侧的棘轮齿62,棘轮齿62的端部为端部斜面64。Referring to FIG. 2A and FIG. 2B , the plunger 4 includes an abutment portion 41 abutting against the armature 1 and a hollow sleeve portion 42 . And referring to FIG. 3 , the ratchet component 6 includes a main shaft 61 at the upper end, a top shaft 63 at the lower end, and ratchet teeth 62 outside the main shaft.
套筒部42可以容纳主轴部61从而套筒42的端部的顶杆齿44的端部斜面45可以与棘轮部件6的棘轮齿62的端部斜面64抵接。从而顶杆4所施加的力可以转化为使棘轮部件6旋转的驱动力。The sleeve part 42 can accommodate the spindle part 61 so that the end slope 45 of the ejector pin tooth 44 at the end of the sleeve 42 can abut against the end slope 64 of the ratchet tooth 62 of the ratchet member 6 . Therefore, the force exerted by the push rod 4 can be transformed into a driving force for rotating the ratchet component 6 .
此外参考图1和图5所示,顶杆4和棘轮部件6均设置于外轮5中。外轮5为中空筒状结构,能够容纳顶杆4和棘轮部件6。顶杆和棘轮部件6可在外轮5内上下运动。In addition, referring to FIG. 1 and FIG. 5 , both the push rod 4 and the ratchet component 6 are arranged in the outer wheel 5 . The outer wheel 5 is a hollow cylindrical structure capable of accommodating the push rod 4 and the ratchet component 6 . The push rod and the ratchet part 6 can move up and down in the outer wheel 5 .
并且参考图5所示,外轮5的内表面上设置有外轮齿53。并且外轮齿53之间设置有第一连接部54或第二连接部55。其中第一连接部54和第二连接部55分别用于连接两个相邻外轮齿53,并且第一连接部54和第二连接部55的端部在外轮5中的位置不同,从而当棘轮部件6的棘轮齿62卡接在第一连接部54和第二连接部55时,棘轮部件6处于不同的位置状态。And referring to FIG. 5 , outer gear teeth 53 are arranged on the inner surface of the outer wheel 5 . Moreover, a first connecting portion 54 or a second connecting portion 55 is provided between the outer gear teeth 53 . Wherein the first connecting portion 54 and the second connecting portion 55 are respectively used to connect two adjacent outer gear teeth 53, and the ends of the first connecting portion 54 and the second connecting portion 55 have different positions in the outer wheel 5, so that when the ratchet When the ratchet teeth 62 of the component 6 are engaged with the first connecting portion 54 and the second connecting portion 55 , the ratchet component 6 is in different positions.
其中,当棘轮部件6的棘轮齿62卡接于第一连接部54时,棘轮部件6处于第一位置状态,此时位于棘轮部件6的端部的顶轴63将副阀芯7顶开,从而打开主阀芯10的背压腔与出口之间的排气通道。Wherein, when the ratchet teeth 62 of the ratchet member 6 are engaged with the first connecting portion 54, the ratchet member 6 is in the first position state, and the top shaft 63 at the end of the ratchet member 6 pushes the auxiliary valve core 7 away, Thereby, the exhaust passage between the back pressure cavity of the main valve core 10 and the outlet is opened.
当棘轮部件6的棘轮齿62卡接于第二连接部55时,棘轮部件6处于第二位置状态,此时位于第二位置状态的棘轮部件6相对于在第一位置状态时向外轮5中回收,从而与副阀芯7脱离,使得副阀芯7在弹簧力的作用下回位,从而切断主阀芯10的背压腔与出口之间的排气通道。When the ratchet tooth 62 of the ratchet part 6 is engaged with the second connecting part 55, the ratchet part 6 is in the second position state, and at this time, the ratchet part 6 in the second position state is in the outer wheel 5 relative to the first position state. Recycling, so as to disengage from the auxiliary valve core 7, so that the auxiliary valve core 7 returns under the action of the spring force, thereby cutting off the exhaust passage between the back pressure chamber of the main valve core 10 and the outlet.
电磁阀具体工作过程如下:The specific working process of the solenoid valve is as follows:
电磁阀通电后,电磁铁2内线圈产生电流,在衔铁1与顶杆4间隙处产生一定数量的磁通,在磁通的作用下产生电磁吸力,电磁吸力将衔铁1吸向外轮5,进而推动顶杆4并带动棘轮部件6向下运动脱离外轮齿53,棘轮部件6顶开副阀芯7。同时棘轮部件6旋转与外轮5的外轮齿53齿合从而棘轮6的棘轮齿62卡接于第一连接部54使得棘轮部件6进入第一位置状态,电磁阀断电后,电磁吸力消失,衔铁1处于自由状态。棘轮部件6保持在第一位置状态不变。主阀芯9背压腔气体通过副阀芯7导向间隙以及排气孔排到出口,主阀芯9背压降低,主阀芯9在入口气动力作用下克服弹簧力和摩擦力运动,阀门打开。After the solenoid valve is energized, the inner coil of the electromagnet 2 generates a current, and a certain amount of magnetic flux is generated at the gap between the armature 1 and the ejector rod 4. Under the action of the magnetic flux, electromagnetic attraction is generated, and the electromagnetic attraction attracts the armature 1 to the outer wheel 5, and then Push the ejector rod 4 and drive the ratchet part 6 to move downward to disengage from the outer gear teeth 53, and the ratchet part 6 pushes away the auxiliary valve core 7. At the same time, the ratchet part 6 rotates and meshes with the outer gear teeth 53 of the outer wheel 5 so that the ratchet part 62 of the ratchet 6 is snapped into the first connection part 54 so that the ratchet part 6 enters the first position state. After the solenoid valve is powered off, the electromagnetic attraction disappears and the armature 1 is free. The ratchet component 6 remains unchanged in the first position. The gas in the back pressure chamber of the main valve core 9 is discharged to the outlet through the guide gap of the auxiliary valve core 7 and the exhaust hole. Open.
电磁阀需要关闭时,再次通电,在电磁吸力作用下,衔铁1带动顶杆4和棘轮部件6向下运动,同时棘轮部件6再次旋转与外轮5齿合,从而棘轮部件6的棘轮齿62卡接于第二连接部55使得棘轮部件6进入第二位置状态。电磁阀断电后,电磁吸力消失,衔铁1处于自由状态,棘轮部件6保持在第二位置状态不变,棘轮部件6下端与副阀芯7脱开,副阀芯7在弹簧力作用下回位,切断主阀芯9与出口之间的背压腔排气通路。从而主阀芯9背压升高,主阀芯9在弹簧力和背压腔压力作用下关闭,切断供气通道,阀门关闭。When the solenoid valve needs to be closed, it is energized again. Under the action of electromagnetic suction, the armature 1 drives the ejector rod 4 and the ratchet part 6 to move downward, and at the same time the ratchet part 6 rotates again to mesh with the outer wheel 5, so that the ratchet teeth 62 of the ratchet part 6 are locked. Connecting to the second connecting portion 55 makes the ratchet component 6 enter the second position state. After the solenoid valve is powered off, the electromagnetic suction disappears, the armature 1 is in a free state, the ratchet part 6 remains in the second position, the lower end of the ratchet part 6 is disengaged from the auxiliary valve core 7, and the auxiliary valve core 7 returns under the action of the spring force. Position, cut off the exhaust path of the back pressure chamber between the main valve core 9 and the outlet. As a result, the back pressure of the main spool 9 increases, and the main spool 9 is closed under the action of the spring force and the pressure of the back pressure chamber, cutting off the air supply passage, and the valve is closed.
从而,本实施例通过采用棘轮式结构,电磁阀通电后衔铁动作通过棘轮结构顶开副阀芯,副阀芯打开后主阀芯背压腔压力降低,主阀芯在气体压力作用下打开,阀门打开,断电后棘轮结构维持该位置,实现自锁;电磁阀需要关闭时再次通电,衔铁动作通过棘轮结构推动副阀芯关闭,主阀芯背压腔压力升高,主阀芯在气体压力和弹簧力作用下回位,阀门关闭,断电后棘轮结构维持该位置,实现自锁。Therefore, this embodiment adopts the ratchet structure. After the solenoid valve is energized, the armature moves to push the auxiliary valve core through the ratchet structure. After the auxiliary valve core is opened, the pressure in the back pressure chamber of the main valve core decreases, and the main valve core opens under the action of gas pressure. The valve is opened, and the ratchet structure maintains this position after power failure to realize self-locking; when the solenoid valve needs to be closed, the power is turned on again, the armature moves through the ratchet structure to push the auxiliary valve core to close, the pressure in the back pressure chamber of the main valve core rises, and the main valve core is in the gas Return under the action of pressure and spring force, the valve is closed, and the ratchet structure maintains this position after power failure, realizing self-locking.
此外,上述本申请实施例序号仅仅为了描述,不代表实施例的优劣。在本申请的上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In addition, the serial numbers of the above embodiments of the present application are only for description, and do not represent the advantages and disadvantages of the embodiments. In the above-mentioned embodiments of the present application, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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| CN201711251530.3A CN108167504A (en) | 2017-12-01 | 2017-12-01 | Ratchet self-locking type solenoid valve |
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| CN201711251530.3A CN108167504A (en) | 2017-12-01 | 2017-12-01 | Ratchet self-locking type solenoid valve |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119914750A (en) * | 2025-03-18 | 2025-05-02 | 宁波华琦机械有限公司 | A pilot head assembly and solenoid valve |
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