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CN108165002A - MCA fire-retardant Nylon 66 composite materials and preparation method thereof - Google Patents

MCA fire-retardant Nylon 66 composite materials and preparation method thereof Download PDF

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Publication number
CN108165002A
CN108165002A CN201711422446.3A CN201711422446A CN108165002A CN 108165002 A CN108165002 A CN 108165002A CN 201711422446 A CN201711422446 A CN 201711422446A CN 108165002 A CN108165002 A CN 108165002A
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Prior art keywords
fire
retardant
mca
parts
weight
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CN201711422446.3A
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Chinese (zh)
Inventor
易新
王丰
张永
周华龙
金雪峰
胡泽宇
丁超
蒋刚军
夏建盟
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Shanghai Kingfa Science and Technology Co Ltd
Jiangsu Kingfa New Material Co Ltd
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Shanghai Kingfa Science and Technology Co Ltd
Jiangsu Kingfa New Material Co Ltd
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Priority to CN201711422446.3A priority Critical patent/CN108165002A/en
Publication of CN108165002A publication Critical patent/CN108165002A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34924Triazines containing cyanurate groups; Tautomers thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/092Polycarboxylic acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of MCA fire-retardant Nylon 66s composite material and preparation method thereof, using nylon66 fiber as resin matrix, using the common MCA fire retardants in market, with reference to C8‑C18Long carbon chain unitary unsaturated carboxylic acid compound and C8‑C18At least one of Long carbon chain binary unsaturated carboxylic acid compound makes composite material reach stable V0 flame retardant ratings for fire-retardant stabilizer system, it is by 68 94 parts by weight of PA66 resins, 6 30 parts by weight of MCA fire retardants, 0.2 0.4 parts by weight of antioxidant, 0.2 0.6 parts by weight of lubricant and 0.2 1.0 parts by weight of fire-retardant stabilizer are by carrying out melting extrusion, granulation is prepared, it uses common MCA fire retardants that can obtain the flame-retardant PA 66 materials of V0 grades, and MCA flame retardant agent contents can be down to 6wt%, material preparation process is simple, it is at low cost, available for electronic apparatus, field of connectors, especially wire connection terminal field.

Description

MCA fire-retardant Nylon 66 composite materials and preparation method thereof
Technical field
The invention belongs to polyhexamethylene adipamide (PA66) technical field of modification, more particularly to a kind of MCA fire-retardant Nylon 66s Composite material and preparation method thereof, available for electronic apparatus, field of connectors, especially wire connection terminal field.
Background technology
Polyamide is excellent with excellent mechanical performance, barrier property, heat resistance, wearability, resistant to chemical etching etc. Comprehensive performance, be widely used in the fields such as machinery manufacturing industry, electric tool, electronic apparatus and communications and transportation.But due to PA66 Resin can only achieve V-2 flame retardant ratings, and molten drop object easily causes secondary burning of igniting in combustion process, causes the fire of bigger, Significantly limited so as to cause its application field, especially in industry/automotive electronics appliance field, these products are direct or indirect Power utilization environment is contacted, electric leakage, short circuit, electric arc etc. easily cause fire in circuit.Therefore, in practical applications, many PA66 Product be required to carry out it is flame-retardant modified, to reach as defined in UL the requirement of V-0 fire-protection ratings.Nitrogenated flame retardant MCA has green ring Protect, smoke density is low, excellent electrical properties, density are light, easy coloring, it is cost-effective the advantages that, be widely used in the fire-retardant of nylon66 fiber and change In property, modified product is widely used in connector, low-voltage electrical apparatus, contactor, ordinary appliances housing etc..
MCA nitrogen contents are high, and flame retarding efficiency is high, and additive amount only needs 6wt.% fire-retardant etc. with regard to PA66 systems can be made to reach V-0 Grade.But tradition MCA flame-retardant PA 66 materials, in combustion test, molten drop heat content is high, otherwise it is melted during drippage with band flame Drop directly ignite absorbent cotton or without flame form molten drop with high thermal ignition absorbent cotton, material flame retardant test result is caused to reach Less than the V0 ranks in UL standards or stable V0 flame retardant ratings are not achieved, fluctuation is especially big.Foreign patent JP2016155924 (A), can be with system along with the surfactant of polyalcohol esters by by the MCA interworkings of different-grain diameter Reach stable V0 flame retardant ratings, but different-grain diameter MCA needs to obtain by special synthesis technology, usability is by a fixed limit System.103408750 A of Chinese patent CN add in melamine cyanurate (MCA) as resistance in monomer of polyamide polymerization process Fire agent, Nano-meter SiO_22It is synergistic flame retardant with metal oxide, in-situ polymerization prepares Flameproof polyamide, although the method can be made Standby fire-retardant stabilization and excellent in mechanical performance composite material, but be not suitable for large-scale industrial production.Chinese patent CN101679743A is matrix in polyamide, and melamine cyanurate is fire retardant, by adding in surfactant, i.e., comprising extremely More than one few polyalkylene polyol aliphatic esters can obtain the MCA flame-retardant polyamide composite materials of V0 flame retardant ratings, but this MCA additive amounts are very high in method, can seriously affect the mechanical property for material of resuming a session, especially toughness of material.
Invention content
In order to solve the above technical problems, the present invention provides a kind of MCA fire-retardant Nylon 66s composite material and preparation method thereof, The composite material can reach stable V0 flame retardant ratings, and either fire retardant source or the preparation side of the composite material Method, it is relatively simple, it is very suitable for industrialized production.
The technical scheme is that:
The invention discloses a kind of MCA fire-retardant Nylon 66s composite material, the composite material is by following by weight each Component is prepared:68-94 parts of PA66 resins, 6-30 parts of MCA fire retardants, 0.2-0.4 parts of antioxidant, 0.2-0.6 parts of lubricant With fire-retardant stabilizer 0.2-1.0 parts.
Wherein, the fire-retardant stabilizer is C8-C18Long carbon chain unitary unsaturated carboxylic acid compound and C8-C18Long carbon chain binary is satisfied At least one of with carboxylic acid compound, and the fire-retardant stabilizer is preferably azelaic acid, decanedioic acid, dodecanedicarboxylic acid, ten At least one of three carbon dicarboxylic acids, 15 carbon dicarboxylic acids and octadecanoid acid.
Wherein, the PA66 resin terminal groups content meets formula:1.5<X<2.5, wherein end carboxyl contains in X=PA66 resins Amount/terminal amino group content, and the viscosity of the PA66 resins is 130-220ml/g, the assay method of the viscosity is according to ISO 307-2007 standard tests.
Wherein, the MCA fire retardants are melamine cyanurate, the content of remaining melamine in the MCA fire retardants Less than 0.04wt.%, the content of remaining cyanuric acid is 0.01-0.2wt.%, and the average grain diameter D50 of the MCA fire retardants is 2.0- 8.0 μm, average grain diameter is to test gained using Malvern particle size analyzer, and the pH value of the MCA fire retardants is 5.0-6.0, PH value assay method is using titration measuring.
Wherein, the antioxidant is at least one in Hinered phenols antioxidant, amine antioxidants and phosphoric acid ester antioxidant Kind.
Wherein, the lubricant is stearic amide series lubricant agent, Solsperse 2000 ester lubricant and stearates moisten At least one of lubrication prescription.
The invention also discloses a kind of preparation method of above-mentioned MCA fire-retardant Nylon 66s composite material, which includes Following step:
(1) weigh 65-93 parts by weight PA66 resins, 6-30 parts by weight MCA fire retardants, 0.2-0.4 parts by weight antioxidant, 0.2-0.6 parts by weight lubricant, the fire-retardant stabilizer of 0.2-1.0 parts by weight, and above-mentioned each component is put into mixing machine and is total to It mixes until uniformly, obtaining pre-composition;
(2) melting mixing, and extruding pelletization will be carried out in gained pre-composition input double screw extruder in step (1), obtained To MCA flame-retardant PA 66 composite materials;The screw slenderness ratio of wherein described double screw extruder is (40-48):1, barrel temperature is 260-270 DEG C, screw speed 300-450rpm.
The method have the benefit that:MCA fire-retardant Nylon 66s composite material of the present invention is using nylon66 fiber as resin Matrix, using the common MCA fire retardants in market, with reference to C8-C18Long carbon chain unitary unsaturated carboxylic acid compound and C8-C18Long carbon chain two At least one of first unsaturated carboxylic acid compound can obtain the flame-retardant PA 66 product of stable V0 grades for fire-retardant stabilizer, be not required to Special controlling is carried out to the form of MCA fire retardants or special cladding etc. reason is carried out to it, by the MCA for adding low ratio Fire retardant is the composite material that can obtain flame retardant property and good mechanical properties, can not only reduce fire retardant in itself to material Negative effect, as toughness of material reduce, fire retardant be used for a long time process be precipitated the problems such as, and preparation method simple possible, into This is low.
Specific embodiment
In order to better understand the technological means of the present invention, and can be implemented in accordance with the contents of the specification, below In conjunction with specific embodiments and comparative example, the specific embodiment of the present invention is described in further detail, following embodiment For illustrating the present invention, but the scope of the present invention is not limited to, be especially not limited to used in following specific embodiments Each component raw material model.
Used each component raw material are as follows:
PA66 resins:PA66EP-158, Zhejiang Hua Feng groups;
MCA fire retardants:MCA fire retardant -1, Shouguang WeiDong Chemical Co., Ltd.;
MCA fire retardant -2, Sichuan fine chemistry industry;
Antioxidant:N, N'- be bis--(3- (3,5- di-tert-butyl-hydroxy phenyls) propiono) hexamethylene diamine (IRGANOX1098), BASF;
Lubricant:Ethylene bis stearic acid amide, lubricant-EBS HI-LUBE, South Korea's cell;
Fire-retardant stabilizer:Azelaic acid (No. CAS:123-99-9), it is commercially available;
Decanedioic acid (No. CAS:111-20-6), it is commercially available;
Dodecanedicarboxylic acid (No. CAS:693-23-2), it is commercially available;
Octadecanoid acid (No. CAS:57-11-4), it is commercially available.
According in specific embodiment 1-9 described in table 1 and table 2 comparative example A-D be formulated dosage weigh respectively PA66 resins, MCA fire retardants, antioxidant, lubricant and fire-retardant stabilizer, and above-mentioned each component is put into mixing machine and carries out mixing until It is even, obtain pre-composition;Then gained pre-composition is put into double screw extruder and carries out melting mixing, and extruding pelletization, obtained Flame-retardant PA 66 composite material;Wherein the screw slenderness ratio of double screw extruder is (40-48):1, barrel temperature is 260-270 DEG C, Screw speed is 300-450rpm.
1 specific embodiment 1-9 each component dosage (units of table:kg)
2 comparative example A's-D each component dosage (units of table:kg)
The MCA fire-retardant Nylon 66 composite materials that gained is prepared in above-mentioned specific embodiment 1-9 and comparative example A-D are hindered Performance test is fired, testing standard is strictly provided with reference to UL94, specific as follows:
According to " the flammable of plastic material is tested, and the regulation of UL94 " carries out flammable test.Based on burn rate, extinguish Whether time, the ability for resisting drippage and dropping ignite absorbent cotton, to obtain flame retardant rating.For the sample of test:Ruler It is very little for 125mm length × 13mm width × be not more than 13mm thickness batten, the present invention be selected as in the thickness of sample tested 0.8mm.According to the UL94 regulations, and based on the test result obtained for five samples, material flame retardant rating can be classified For (UL94-HB):V0, V1, V2,5VA and/or 5VB;But in the present invention, only the flame retardant rating of material is classified as:V0、V1 And V2, and the criteria for classification of each flame retardant rating such as table 3:
3 UL94 flame retardant rating criteria for classifications of table
Judge condition V-0 grades V-1 grades V-2 grades
The residual flame time (t1 and t2) of each individually sample ≤10s ≤30s ≤30s
All total residual flame times tf (t1+t2) of test sample ≤50s ≤250s ≤250s
The residual flame of each individually sample adds the remaining bright time (t2+t3) ≤30s ≤60s ≤60s
Whether burn and support Nothing Nothing Nothing
Whether burning particles or dropping light shop fixtures absorbent cotton Nothing Nothing Have
The fire-retardant performance of MCA fire-retardant Nylon 66 composite materials that above-mentioned specific embodiment 1-9 and comparative example A-D prepares gained is surveyed The result of examination is referring to shown in table 4-16.
4 embodiment of table, 1 flame retardant test result
5 embodiment of table, 2 flame retardant test result
6 embodiment of table, 3 flame retardant test result
7 embodiment of table, 4 flame retardant test result
8 embodiment of table, 5 flame retardant test result
9 embodiment of table, 6 flame retardant test result
10 embodiment of table, 7 flame retardant test result
11 embodiment of table, 8 flame retardant test result
12 embodiment of table, 9 flame retardant test result
13 comparative example of table, 1 flame retardant test result
14 comparative example of table, 2 flame retardant test result
15 comparative example of table, 3 flame retardant test result
16 comparative example of table, 4 flame retardant test result
It is compared by embodiment 1-9 it can be found that adding the binary saturated carboxylic acid of certain carbon atom number or unitary saturation carboxylic Acid can make MCA flame-retardant PA 66 systems reach stable V-0 flame retardant ratings, and no matter MCA changes of contents is in 6wt.%-30wt.%, Or difference MCA types are satisfied by this phenomenon.The system of end plus fire-retardant stabilizer it can be seen from comparative example A-D, system are equal It will appear drippage Ignition phenomenon, V0 grades as defined in UL be not achieved so as to cause the flame retardant rating of material.The above results are by this What the mechanism of invention determined:MCA fire retardants belong to for fire-retardant nylon and reach fire-retardant mesh with condensed phase, gas phase collective effect , i.e., MCA fire retardants decompose after 350 DEG C or so distillations absorb heat and generate melamine and cyanuric acid.Then melamine It decomposes and generates ammonia, N2, the inert gases such as NO, dilution oxygen concentration.The PA66 degradations of cyanuric acid catalysis simultaneously, PA66 is decomposed into Oligomer, then speeded away combustion zone in the form of generating molten drop, and then shifts amount of heat to outside.The present invention passes through The addition regulation binary saturated carboxylic acid of carbon atom number or unitary saturated carboxylic acid accelerate decomposition speed of the nylon under high temperature fused state Rate promotes the generation of molten drop, and decomposite the cyanuric acid come with MCA accelerates PA66 to degrade jointly, quickly forms tiny molten drop, takes away Heat leaves combustion zone, while in descent with air heat exchange occurs rapidly for tiny molten drop, is melted when reaching absorbent cotton Drop heat content substantially reduces, and the absorbent cotton that ignites is not enough to, so as to achieve the effect that stable V0 is fire-retardant.
The above is only the preferred embodiment of the present invention, is not intended to restrict the invention, it is noted that for this skill For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is several improvement and Modification, these improvements and modifications also should be regarded as protection scope of the present invention.

Claims (7)

1. a kind of MCA fire-retardant Nylon 66s composite material, which is characterized in that be prepared by following each components by weight: 68-94 parts of PA66 resins, 6-30 parts of MCA fire retardants, 0.2-0.4 parts of antioxidant, 0.2-0.6 parts of lubricant and fire-retardant stabilizer 0.2-1.0 parts;Wherein, the fire-retardant stabilizer is C8-C18Long carbon chain unitary unsaturated carboxylic acid compound and C8-C18Long carbon chain binary At least one of unsaturated carboxylic acid compound.
2. MCA fire-retardant Nylon 66s composite material according to claim 1, it is characterised in that:The fire-retardant stabilizer is nonyl At least one of diacid, decanedioic acid, dodecanedicarboxylic acid, tridecanyldicarboxylic acid, 15 carbon dicarboxylic acids and octadecanoid acid.
3. MCA fire-retardant Nylon 66s composite material according to claim 1, it is characterised in that:The PA66 resin terminal groups contain Amount meets formula:1.5<X<2.5, wherein content of carboxyl end group/terminal amino group content in X=PA66 resins, and the PA66 resins Viscosity is 130-220ml/g.
4. MCA fire-retardant Nylon 66s composite material according to claim 1, it is characterised in that:It is remaining in the MCA fire retardants The content of melamine is less than 0.04wt.%, and the content of remaining cyanuric acid is 0.01-0.2wt.%, which is averaged Grain size D50 is 2.0-8.0 μm, and the pH value of the MCA fire retardants is 5.0-6.0.
5. MCA fire-retardant Nylon 66s composite material according to claim 1, it is characterised in that:The antioxidant is hindered phenol At least one of kind antioxidant, amine antioxidants and phosphoric acid ester antioxidant.
6. MCA fire-retardant Nylon 66s composite material according to claim 1, it is characterised in that:The lubricant is stearic acid At least one of amide series lubricant agent, Solsperse 2000 ester lubricant and stearate series lubricant agent.
7. a kind of preparation method of MCA fire-retardant Nylon 66 composite materials described in claim 1-6, it is characterised in that:Including under State step:
(1) 65-93 parts by weight PA66 resins, 6-30 parts by weight MCA fire retardants, 0.2-0.4 parts by weight antioxidant, 0.2- are weighed 0.6 parts by weight lubricant, the fire-retardant stabilizer of 0.2-1.0 parts by weight, and above-mentioned each component is put into mixing machine and be blended directly To uniform, pre-composition is obtained;
(2) melting mixing, and extruding pelletization will be carried out in gained pre-composition input double screw extruder in step (1), obtains MCA Flame-retardant PA 66 composite material;The screw slenderness ratio of wherein described double screw extruder is (40-48):1, barrel temperature is 260- 270 DEG C, screw speed 300-450rpm.
CN201711422446.3A 2017-12-25 2017-12-25 MCA fire-retardant Nylon 66 composite materials and preparation method thereof Pending CN108165002A (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109467925A (en) * 2018-11-29 2019-03-15 上海金发科技发展有限公司 A kind of halogen-free flame-retardant nylon composite materials that wet and heat ageing resistant is precipitated
CN109517380A (en) * 2018-11-29 2019-03-26 上海金发科技发展有限公司 A kind of halogen-free flame-retardant reinforced nylon composite material that wet and heat ageing resistant is precipitated
CN109762329A (en) * 2018-12-14 2019-05-17 中广核俊尔新材料有限公司 A kind of antistatic, resisting high-temperature yellowing fire-retardant nylon composite material and preparation method
CN113524623A (en) * 2021-06-01 2021-10-22 金旸(厦门)新材料科技有限公司 Method for improving impact performance of MCA flame-retardant PA66
CN113943483A (en) * 2021-11-26 2022-01-18 江苏金发科技新材料有限公司 Nylon composite material and preparation method and application thereof
CN114031936A (en) * 2021-10-29 2022-02-11 金发科技股份有限公司 MCA flame-retardant PA66 composition as well as preparation method and application thereof
CN114381116A (en) * 2022-02-17 2022-04-22 上海金发科技发展有限公司 Halogen-free flame-retardant polyamide composite material and preparation method and application thereof
CN114437541A (en) * 2021-12-13 2022-05-06 上海金发科技发展有限公司 Polyamide composite material and preparation method and application thereof
CN117777715A (en) * 2023-12-26 2024-03-29 天津金发新材料有限公司 Heat-resistant polyamide composite material and preparation method and application thereof
CN118126521A (en) * 2024-03-29 2024-06-04 金发科技股份有限公司 Flame-retardant polyamide composite material and preparation method and application thereof

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109517380A (en) * 2018-11-29 2019-03-26 上海金发科技发展有限公司 A kind of halogen-free flame-retardant reinforced nylon composite material that wet and heat ageing resistant is precipitated
CN109467925A (en) * 2018-11-29 2019-03-15 上海金发科技发展有限公司 A kind of halogen-free flame-retardant nylon composite materials that wet and heat ageing resistant is precipitated
CN109762329A (en) * 2018-12-14 2019-05-17 中广核俊尔新材料有限公司 A kind of antistatic, resisting high-temperature yellowing fire-retardant nylon composite material and preparation method
CN109762329B (en) * 2018-12-14 2021-07-20 中广核俊尔新材料有限公司 Antistatic, high-temperature yellowing resistant and flame retardant nylon composite material and preparation method thereof
CN113524623A (en) * 2021-06-01 2021-10-22 金旸(厦门)新材料科技有限公司 Method for improving impact performance of MCA flame-retardant PA66
CN114031936B (en) * 2021-10-29 2023-09-12 金发科技股份有限公司 MCA flame-retardant PA66 composition and preparation method and application thereof
CN114031936A (en) * 2021-10-29 2022-02-11 金发科技股份有限公司 MCA flame-retardant PA66 composition as well as preparation method and application thereof
CN113943483A (en) * 2021-11-26 2022-01-18 江苏金发科技新材料有限公司 Nylon composite material and preparation method and application thereof
CN113943483B (en) * 2021-11-26 2024-04-19 江苏金发科技新材料有限公司 Nylon composite material and preparation method and application thereof
CN114437541A (en) * 2021-12-13 2022-05-06 上海金发科技发展有限公司 Polyamide composite material and preparation method and application thereof
WO2023109458A1 (en) * 2021-12-13 2023-06-22 上海金发科技发展有限公司 Polyamide composite material, preparation method therefor, and application thereof
CN114437541B (en) * 2021-12-13 2024-03-19 上海金发科技发展有限公司 Polyamide composite material and preparation method and application thereof
CN114381116B (en) * 2022-02-17 2024-03-19 上海金发科技发展有限公司 Halogen-free flame-retardant polyamide composite material and preparation method and application thereof
CN114381116A (en) * 2022-02-17 2022-04-22 上海金发科技发展有限公司 Halogen-free flame-retardant polyamide composite material and preparation method and application thereof
CN117777715A (en) * 2023-12-26 2024-03-29 天津金发新材料有限公司 Heat-resistant polyamide composite material and preparation method and application thereof
CN118126521A (en) * 2024-03-29 2024-06-04 金发科技股份有限公司 Flame-retardant polyamide composite material and preparation method and application thereof
CN118126521B (en) * 2024-03-29 2025-09-16 金发科技股份有限公司 Flame-retardant polyamide composite material and preparation method and application thereof

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Application publication date: 20180615